Groth 7758A User Manual

Installation, Operation & Maintenance
Model 7758A
Stable Detonation Flame Arrester
ATEX Certified
Ref. ID 97895
IOM 7758A –ATEX
April 25, 2013
1
IOM-7758A
Section
Page
Introduction
2
Specifications
1
Design & Function
3
Installation
3
Maintenance
4
Model Identification
7
Product Limited Warranty
7
Tables
Bolt torque
4 & 5
MESG tables
6
Attachments
Drawing A-93536
Test reports [as required]
0.025" [0.65 mm]
Burn Time
Emergency Function
Size
Time
Trigger Time
8”-12"
Table of Contents
CERTIFICATION
Groth Model 7758A stable detonation flame arresters are manufactured in compliance with the ATEX Directive 94/4/EC, as confirmed by Certificate
IBExUXXXXX X. This certification covers
the following sizes, materials and limits for use. Sizes included are all those shown on drawing A-
93536. Materials included are all materials that satisfy the strength and pressure ratings specified on these drawings.
These arresters are suitable for in line unstable detonations and short time burning.
Explosion Gas
IIB3
Group
INTRODUCTION
This manual is intended to provide recommended procedures and practices for installation, operation
MESG of
vapor mixture
Operating
Temperature
o
F to 140oF [-20oC to 60oC]
–4
and maintenance of the Groth Model 7758A stable detonation flame arrester without restriction. Any
Maximum Allowable
*Temperature Sensor
standard procedures and practices developed for a specific plant or process should supersede this manual. Although this manual cannot cover all
Connection
Burn
possible contingencies, following these guidelines will provide safe, reliable detonation flame arrester service.
The arrester shall be treated as a safety device and
(200 -305 mm)
30
Minute
s
15 Minutes
must be maintained by a knowledgeable repair technician. Carefully read and understand this Manual before installing or servicing this product. Groth Corporation offers repair services for all products manufactured by the Tank Protection Division.
For information not contained in this manual, please contact:
Groth Corporation
A Continental Disc Company
13650 North Promenade Blvd.
Stafford, TX 77477
Phone 281-295-6800
Fax 281-295-6999
Each temperature sensor with respect to connection size has
*
a trigger emergency function within half of the burn time.
Must be installed with integrated temperature sensor(s), Groth P/N 93219005 or equal.
INTEGRATED TEMPERATURE SENSORS
Detonation flame arresters for short time burning must be fitted with one or more integrated temperature sensors, taking into account the intended orientation of the flame arrester. These arresters may be used in systems and situations where the flow of the flammable mixture can be stopped within one minute.
2
IOM-7758A
Ref. ID 97895
Groth model 7758A stable detonation flame
A short time burning detonation flame
and must have a flame monitoring system capable of shutting down the vapor flow within a specified time.
A detonation flame arrester may be exposed to
antaneous pressure spikes in excess of 1000 PSI. Any instrumentation attached to the arrester must be capable of continued operation in this environment.
arresters were tested with one Groth integrated temperature sensor, P/N 93219005, installed on the ignition side. All arresters are manufactured with a minimum of either one thermowell or one thermocouple port, positioned to align the thermocouple with the face of the element. Multiple thermowells or ports may be on one or both faces as specified by the purchaser. Groth temperature sensors may also be installed as specified.
If the purchaser installs an integrated temperature sensor, it must be an ATEX approved devise, installed in the Groth thermowell such that the sensor contacts the bottom of the thermowell.
design of the system in which it is used, the arrester bases can include optional ports for thermocouples or pressure monitoring devices. These devices can activate warning or shutdown systems if abnormal conditions are detected. Both bases may be equipped with large diameter inspection/clean-out ports for in-line maintenance of the element. If element removal is required for inspection, maintenance or replacement see maintenance instructions.
Note
arrester cannot withstand a continuous flame,
DESIGN AND FUNCTION
Groth's detonation flame arresters are proven to prevent flame propagation in gas piping systems which contain flammable gas/vapor mixtures. The arrester must prevent flame passage under certain specified conditions while permitting free flow of gas/vapor through the system. Thus it protects vulnerable equipment or components of the system from damage due to explosive pressures caused by gas/vapor ignition in another part of the system. The detonation flame arrester must be used under only those operating conditions for which it was designed and tested.
The flame arresters consist of two main components, the arrester bases and the flame element housing assembly. The bases serve as the connecting interface to the piping system. The housing retains and supports the flame element. Both components are essential in stopping the passage of the flame.
The flame element consists of multiple layers of stainless steel wire cloth, laminated and sintered into a strong, ductile, corrosion resistant and uniform sheet. The sheets are cut to various sizes and fit into cylindrical steel housings. The element is supported by rigid beams, securely welded into the housing to withstand the extreme pressures of an overdriven detonation. Each nominal size arrester can be supplied with various diameter elements to provide the required flow capacity.
The bases must also withstand the detonation pressures while conveying the burning vapors and flame front to the element. Depending on the
WARNING
inst
INSTALLATION
Operating Conditions: Based on the testing conditions, Groth Model
7758A detonation flame arrester may be installed in piping systems where:
1. The MESG of the vapor constituent(s) is greater than or equal to 0.025" (0.65 mm).
2. System operating pressure is less than or equal to the nameplate pressure [see test results, page 1].
3. Normal operating temperature is between -
o
F (-25o C) and 140o F (60o C).
13
4. The piping system in which the detonation arrester is to be installed must not exceed the arrester flange size.
WARNING
2
IOM-7758A
Ref. ID 97895
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