Groth 7678 User Manual

Installation, Operation & Maintenance
Model 7678
End of Line Deflagration Flame Arrester
ATEX Certified
January 2, 2012
IOM-7678
Ref. 97290
Table of Contents
CERTIFICATION
Section Page
Introduction 2
Certification 2
Integrated Temperature Sensor 2
Design & Function 2
Installation 3
Maintenance 4
Model Identification 6
Product Limited Warranty 6
Tables
Bolt torque 3 & 4
MESG tables 5
Attachments
ATEX Declaration of Conformity
Cert. # IBExU12ATEX2019 X
Drawings SCH-7678-01
INTRODUCTION
This manual is intended to provide recommended procedures and practices for installation, operation and maintenance of the Groth Model 7678 end of line deflagration flame arrester. Any standard procedures and practices developed for a specific plant or process should supersede this manual. Although this manual cannot cover all possible contingencies, following these guidelines will provide safe, reliable deflagration flame arrester service.
The arrester shall be treated as a safety device and must be maintained by a knowledgeable repair technician. Carefully read and understand this manual before installing or servicing this product.
For information not contained in this manual, please contact:
Groth Corporation
13650 North Promenade Blvd.
Stafford, TX 77477
281-295 6800
281-295-6999 Fax
Groth Model 7678 end of line deflagration flame arresters are manufactured in compliance with the ATEX Directive 94/4/EC, as confirmed by Certificate IBExU12ATEX2019 X. This certification covers the following sizes, materials and limits for use.
Sizes included are all those shown on drawing SCH-7678-01. Materials included are all materials that satisfy the strength and pressure ratings specified on these drawings.
These arresters are suitable for end of line
Explosion Gas Group
MESG of vapor
0.036” [0.90 mm]
IIA
mixture
Operating
o
F to 140oF [-20oC to 60oC]
–4
Temperature
Maximum Allowable Burn
Time
*Temperature
Sensor
Emergency
Function
Connection
Burn Time Trigger Time
Size
2”-12”
2 Minutes 60 Second
(50-300mm)
deflagrations and short time burning.
*
Each temperature sensor with respect to connection size has a trigger emergency function within half of the burn time.
Must be installed with integrated temperature sensor(s), Groth P/N 93219005 or equal.
INTEGRATED TEMPERATURE SENSORS
Flame arresters for short time burning must be fitted with one or more integrated temperature sensors, taking into account the intended orientation of the flame arrester. These arresters may be used in systems and situations where the flow of the flammable mixture can be stopped within one minute.
Groth model 7678 flame arresters were tested with one Groth integrated temperature sensor, P/N 93219005, installed on the ignition side. All arresters are manufactured
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with a minimum of either one thermowell or one thermocouple port, positioned to align the thermocouple with the face of the element. Multiple thermowells or ports may be on one or both faces as specified by the purchaser. Groth temperature sensors may also be installed as specified.
If the purchaser installs an integrated temperature sensor, it must be an ATEX approved devise, installed so that the sensor contacts the bottom of the thermowell or the face of the element.
DESIGN AND FUNCTION
See “INTEGRATED TEMPERATURE SENSORS”
These devices can activate warning or shutdown systems if abnormal conditions are detected. The weatherhood may be removed for in-place maintenance of the element, or element removal may be required for inspection/maintenance.
INSTALLATION
Operating Conditions:
Based on the testing conditions, this series of end of line deflagration flame arresters may be installed in systems where:
Groth's end of line deflagration flame arresters are designed to prevent flame propagation in gas piping systems which contain flammable gas/vapor mixtures. The arrester must prevent flame passage under certain specified conditions while permitting free flow of gas/vapor through the system. Thus it protects vulnerable equipment or components of the system from damage due to explosive pressures caused by gas/vapor ignition from outside of the system. The end of line deflagration flame arrester must be used under only those operating conditions for which it was designed and tested.
The flame arresters consist of two main components: the arrester base and the flame element housing assembly. The base serves as the connecting interface to the piping system. The housing retains and supports the flame element. Both components are essential in stopping the passage of the flame.
The flame element is comprised of small parallel passageways aligned so that an approaching flame front is slowed down and then quenched before it can propagate to the protected side of the device. All Groth flame elements utilize spiral wound, crimped ribbon constructed of corrosion resistant materials, to ensure the best flame quenching performance with minimum pressure drop. The element is supported by rigid beams, securely welded into the housing.
Depending on the design of the system in which it is used, the arrester bases can include optional ports for thermocouples or pressure monitoring devices.
1. The MESG of the vapor constituent(s) is
greater than or equal to .036" (0.90 mm).
2. Normal operating temperature is between
o
-4
F (-20o C) and 140o F (60o C).
3. The tank or piping system to which the flame
arrester is to be installed must not exceed the arrester flange size.
WARNING
The 7678 end of line deflagration flame arrester may NOT be effective in stopping flame propagation in systems which contain vapors with an MESG less than 0.036" [0.90 mm] or when any of the operating conditions are exceeded.
All Groth end of line deflagration flame arresters are designed for vertical installation but will function equally well in a horizontal orientation.
WARNING
The flame arrester housings or adjacent piping may have various pipe taps for pressure sensing, temperature sensing, condensate drainage, etc. Never connect such taps to a common line or system as this could provide a flame bypass around the flame arrester element.
This series of flame arresters all have 150# ANSI flanges. Please follow the torque guidelines listed in Table 1 for flange make-up torque.
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