Groth 7598 User Manual

Installation, Operation & Maintenance
Model 7598
In Line Deflagration Flame Arrester
ATEX Certified
1
IOM-7598
Rev. A 12189
Ref. 97289
Table of Contents
CERTIFICATION
Section Page
Introduction 2
Certification 2
Integrated temperature sensors 2
Design & Function 3
Installation 3
Maintenance 4
Model Identification 6
Product Limited Warranty 6
Tables
Bolt torque 4 & 5
MESG tables 6
Attachments
ATEX Declaration of Conformity
Cert. # IBExU12ATEX2017 X
Drawings SCH-7598-01, SCH-7598-
02, SCH-7598-03
INTRODUCTION
This manual is intended to provide recommended procedures and practices for installation, operation and maintenance of the Groth Model 7598 in line deflagration flame arrester. Any standard procedures and practices developed for a specific plant or process should supersede this manual. Although this manual cannot cover all possible contingencies, following these guidelines will provide safe, reliable deflagration flame arrester service.
The arrester shall be treated as a safety device and must be maintained by a knowledgeable repair technician. Carefully read and understand this manual before installing or servicing this product.
For information not contained in this manual, please contact:
Groth Corporation
13650 North Promenade Blvd.
Stafford, TX 77477
281-295 6800
281-295-6999 Fax
Groth Model 7598 in line deflagration flame arresters are manufactured in compliance with the ATEX Directive 94/4/EC, as confirmed by Certificate IBExU12ATEX2017 X. This certification covers the following sizes, materials and limits for use.
Sizes included are all those shown on drawings SCH-7598-01, SCH-7598-02, and SCH-7598-
03. Materials included are all materials that satisfy the strength and pressure ratings specified on these drawings.
These arresters are suitable for in line deflagrations and short time burning. Run up length from source of ignition is:
Connection
Size
Run Up
Length/Diameter
pTB / p
(mm)
2”
(50mm)
3”
(80mm)
4”
(100mm)
6”
(100mm)
8”
(100mm)
10”
(100mm)
12”
(100mm)
50 15.7 PSIA
(1.08 Bar)
20 15.7 PSIA
(1.08 Bar)
10 15.7 PSIA
(1.08 Bar)
10 15.7 PSIA
(1.08 Bar)
10 15.7 PSIA
(1.08 Bar)
10 15.7 PSIA
(1.08 Bar)
10 15.7 PSIA
(1.08 Bar)
Explosion Gas Group
MESG of vapor
IIA1
≥ 0.045” [1.14 mm]
mixture
Operating
–4oF to 140oF [-20oC to 60oC]
Temperature
O
2
Maximum Allowable Burn Time
*Temperature
Sensor
Emergency
Function
Connection Size Burn Time Trigger Time
2”-12”
5 Minutes 2.5 Minutes
(50-300mm)
*
Each temperature sensor with respect to connection size has a trigger emergency function within half of the burn time.
Must be installed with integrated temperature sensor(s), Groth P/N 93219005 or equal.
INTEGRATED TEMPERATURE SENSORS
Flame arresters for short time burning must be fitted with one or more integrated temperature sensors, taking into account the intended orientation of the flame arrester. These arresters may be used in systems and situations where the flow of the flammable mixture can be stopped within one minute.
Groth model 7598 flame arresters were tested with one Groth integrated temperature sensors, P/N 93219005, installed on the ignition side. All arresters are manufactured with a minimum of one thermowell that contacts the face of the element. Multiple thermowells may be on one or both faces as specified by the purchaser. Groth temperature sensors may also be installed as specified.
If the purchaser installs an integrated temperature sensor, it must be an ATEX approved devise, installed in the Groth thermowell such that the sensor contacts the bottom of the thermowell.
DESIGN AND FUNCTION
Groth's in line deflagration flame arresters are designed to prevent flame propagation in gas piping systems that contain flammable gas/vapor mixtures. The arrester must prevent flame passage under certain specified conditions while permitting free flow of gas/vapor through the system. Thus it protects vulnerable equipment or components of the system from damage due to explosive pressures
caused by gas/vapor ignition in another part of the system. The deflagration flame arrester must be used under only those operating conditions for which it was designed and tested.
The flame arresters consist of two main components: the arrester bases and the flame element housing assembly. The bases serve as the connecting interface to the piping system. The housing retains and supports the flame element. Both components are essential in stopping the passage of the flame.
The flame element is comprised of small parallel passageways aligned so that an approaching flame front is slowed down and then quenched before it can propagate to the protected side of the device. All Groth flame elements utilize spiral wound, crimped ribbon constructed of corrosion resistant materials, to ensure the best flame quenching performance with minimum pressure drop. The element is supported by rigid beams, securely welded into the housing to withstand the pressures of an in line deflagration.
The bases must also withstand the detonation pressures while conveying the burning vapors and flame front to the element. Depending on the design of the system in which it is used, the arrester bases can include optional ports for thermocouples or pressure monitoring devices.
See “INTEGRATED TEMPERATURE SENSORS”
These devices can activate warning or shutdown systems if abnormal conditions are detected. Both bases may be equipped with large diameter inspection/clean-out ports for in-line maintenance of the element, or element removal may be required for inspection/maintenance.
INSTALLATION
Operating Conditions:
Based on the testing conditions, this series of
In line deflagration flame arrester may be installed in piping systems where:
1. The MESG of the vapor constituent(s) is greater than or equal to 0.045" (1.14 mm).
2. System operating pressure is less than or equal to 15.7 PSIA (1.08 Bar).
3. Normal operating temperature is between
o
F (-20o C) and 140o F (60o C).
-4
4. The piping system in which the deflagration arrester is to be installed must not exceed the arrester flange size.
3
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