Groth 1720A User Manual

Installation, Operation and Maintenance Manual for
Pressure/Vacuum Relief Valves
Models 1720A, 1760A
January 2006
IOM 1700A
REV. A 12541
TABLE OF CONTENTS:
pumping rates and the temperature. Refer to API Standard 2000 for the procedures to
DESCRIPTION PAGE Introduction 2 Valve Design & Function 3 Safety Warnings 4 Inspection and Storage 4 Installation 4 & 5 Maintenance 6 & 7 Test Procedure & Weight Blocks 8 & 9
Bill of Materials & Submittal Drawings Model 1720A 10 Model 1760A 11 Abbreviations 11 Model Identification 12 Product Limited Warranty 12
LIST OF FIGURES Fig. 1- Typical Tank Installation 3 Fig. 2- Pressure Relief - Operation 3 Fig. 3- Vacuum Relief - Operation 3 Fig. 4- Pallet Assembly Detail/ Valve
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Cross Section
LIST OF TABLES Table 1 - Bolt Torque (Installation) 5 Table 2 - Valve Weights (Maximum) 5 Table 3 - Stem Length (Maintenance) 6 Table 4 - Spare Parts P/N 7 Table 5 - Pallet Assembly Weights 8 Table 6 - Maximum settings 8 Table 7 - Weight Block Dimensions 9
INTRODUCTION:
determine venting requirements. A relief valve must be carefully maintained by
a qualified valve technician. It should only be assembled under clean conditions, preferably in a service shop environment. Carefully read and understand this manual before installing or attempting to repair a valve. Groth Corporation or a factory authorized repair center offers repair services for all products manufactured by the Tank Protection Division.
The table below shows the two different valve Models covered in this manual and indicates their Pressure (P) and/or Vacuum (V) relief capabilities.
Model P V Description 1720A 1760A
 
Vent to Header
For a list of abbreviations used in this manual, refer to page 11. For information not contained in this manual, please contact:
Groth Corporation 13650 N. Promenade Blvd. Stafford, Texas 77477, USA (281) 295-6800 (Office) (281) 295-6999 (Fax)
The nameplate below shows the basic information that is listed for each relief valve:
Vent to Header
Pressure and/or vacuum relief valves are used on liquid storage tanks and other process vessels or systems to prevent structural damage due to excess internal pressure or vacuum.
Storage tanks are pressurized when liquid is pumped in, compressing the existing vapor or when rising temperatures cause increased evaporation or expansion of existing vapor. Conversely, a vacuum condition may be created when pumping out or due to falling temperature. To prevent tank damage, vapor must be allowed into or out of the tank at specified pressure/vacuum conditions. The volume rate of venting depends upon the tank size, volatility of the tank contents, the
2
GROTH
CORPORATION
STAFFORD
TEXAS
USA
SETTING
2 OSI
1 OSI
1760A-03-355-TOO
MD: S/N:
117405-10-1
PSV-440
TAG: FLANGE:
TYPE
PRESS.
VAC.
A CONTINENTAL DISC COMPANY
3" X 3" 150# RF
% OP
100
30
100
FLOW [SCMH]
26,600
15,694 14,500
VALVE DESIGN AND FUNCTION:
SEE NOTE 3
1720A PRESSURE/VACUUM RELIEF VALVE
BLANKET GAS REGULATOR
EMERGENCY RELIEF VALVE
SEE NOTE 2
Fig. 1 - Typical Tank Installation
Tank protection equipment typically includes an operating valve which is designed to provide pressure/vacuum relief under normal pump in/out and thermal breathing conditions. An emergency relief valve can also provide both pressure and vacuum relief and normally it is sized to provide pressure relief if there is a fire in the immediate vicinity of the tank. It may also be sized by the tank designer to provide protection in the event of equipment failure (such as the rupture of a process steam line or an inert gas blanketing system failing “wide open”) or operator error.
SEE NOTE 1
FLOW
TUBING
Installation Notes: (See Fig. 1 above)
1. Minimum clearance between tank roof and vacuum inlet port must be at least equal to the valves’ nominal flange bore.
2. Tank nozzle bore must be > or = valve inlet flange bore.
3. Inlet and outlet piping loads must be supported by appropriate structural supports, NOT by the valve body.
A typical tank installation is shown in Fig. 1 which includes the following Groth products:
Model 1720A ‘P/V’ Weight Loaded Valve Model 3000 Gas Blanketing Regulator Model 2400 Emergency ‘P’ Relief Valve
Pressure Relief: As the pressure in the storage tank increases, the vacuum pallet is held shut. When the set pressure is reached, the pressure pallet lifts and relieves to atmosphere (or to a header if it is a pipe away valve). See Fig. 2.
Vacuum Relief: As a vacuum is drawn in the storage tank (for example, when fluid is being pumped out), the pressure pallet is held shut by atmospheric pressure. When the vacuum setting is reached, the pallet lifts and air is drawn in from the atmosphere. See Fig. 3.
Fig. 2- Pressure Relief
Fig. 3 - Vacuum Relief
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SAFETY WARNINGS:
This section is an overview of safety guidelines that should be followed during the installation, operation and maintenance of Groth Pressure/ Vacuum Relief Valves. To understand the context of these instructions and warnings, it is necessary to completely read and understand the contents of this manual.
The purpose of a weight loaded pressure/vacuum relief valve is to prevent excessive pressure or vacuum in a tank or process system. The valve must be designed for the proper MAWP and flow requirements of the system. Consult API Standard 2000 for tank protection sizing procedures. An improperly specified or functioning relief valve may result in structural damage to the tank or system, and can cause severe personal injury or death.
Valves are set at the factory according to purchase specifications. Do NOT change pressure ratings by adding additional weights to the pallet assembly without consulting the factory or your local Groth representative. Adding weights to a valve may restrict pallet lift and reduce the valves’ rated flow capacity.
INSPECTION AND STORAGE:
The pressure/vacuum relief valve is carefully packaged to prevent damage or contamination during shipping. Inspect all equipment when it is received; report any damage to the carrier immediately. The valve should be protected during handling and storage. Keep all the ports plugged to prevent intrusion of foreign materials. Before installation, inspect the unit for indications of physical damage or internal contamination. If these are observed, the valve must be disassembled, cleaned and repaired before installation.
INSTALLATION:
A typical valve installation on a tank or vessel is illustrated in Fig.1 on Page 3 using a Model 1720A Pressure/Vacuum Relief Valve.
DO NOT mix pressure/vacuum pallet assemblies. Failure to ensure that both pallet assemblies are installed in the correct location can change the pressure and vacuum relief settings. This can cause a tank failure.
DO NOT attempt to remove the valve from the tank or process vessel without first bleeding all pressure from the system. ALTERNATIVE MEANS OF PRESSURE RELIEF MUST BE PROVIDED WHEN THE VALVE IS OUT OF SERVICE.
If the valve has been exposed to process vapors while in service. Observe all plant procedures and Material Safety Data Sheets (MSDS) for the products in the system when inspecting, adjusting or servicing the valve. Take appropriate safety precautions regarding eye protection, respiration and skin contact.
The tank pressure required to discharge the normal or emergency venting requirements of the tank will be increased by the amount of back pressure in the discharge header, on a pipe away valve configuration. Maximum possible discharge header pressure must be considered when sizing the pressure relief valve.
Groth's weight loaded Pressure/Vacuum Relief Valves are designed to provide tank protection for both pressure and/or vacuum to +/-1 PSIG settings. The valves provide full rated flow capacity at 100% over-pressure. Consult factory for performance under other conditions.
WARNING: The valve must be installed in a vertical position as shown in Fig 1. To achieve nominal flow capacity, the tank nozzle bore must be at least the same nominal dimension as the relief valve inlet body.
This series of valves all have 150# ANSI flange drilling compatibility. Torque guidelines are listed in Table 1. The valves are NOT rated for full flange pressure and do not require high bolting torque. Consult factory for special applications.
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