Grizzly Industrial G0623X, G0623X3 User guide

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MODEL G0623X/G0623X3

10" SLIDING TABLE SAW

OWNER'S MANUAL

(For models manufactured since 09/17)

G0623X ONLY

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TR9147 PRINTED IN TAI WAN

V6.02.18

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Manual Accuracy ........................................... 2

Contact Info.................................................... 2

Identification ................................................... 3

G0623X/G0623X3 Data Sheets ..................... 4

SECTION 1: SAFETY ....................................... 8

Safety Instructions for Machinery .................. 8

Additional Safety for Sliding Table Saws ..... 10

Preventing Kickback .................................... 11

Protecting Yourself From Kickback.............. 11

Glossary of Terms ....................................... 12

SECTION 2: POWER SUPPLY ...................... 13

G0623X3 440V Voltage Conversion ............ 16

SECTION 3: SETUP ....................................... 17

Unpacking .................................................... 17

Needed for Setup ......................................... 17

Inventory ...................................................... 18

Hardware Recognition Chart ....................... 20

Cleanup ........................................................ 21

Site Considerations ...................................... 22

Moving & Placing Table Saw Cabinet ......... 23

Assembly & Setup ....................................... 24

Power Connection........................................ 32

Test Run ...................................................... 33

SECTION 4: OPERATIONS ........................... 35

Operation Overview ..................................... 35

Workpiece Inspection................................... 36

Non-Through & Through Cuts ..................... 36

Blade Guard & Splitter/Riving Knife ............. 37

Safety Tips ................................................... 40

Blade Requirements .................................... 40

Blade Selection ............................................ 40

Changing Main Blade .................................. 42

Changing/Adjusting Scoring Blade .............. 43

Rip Cutting ................................................... 44

Crosscutting ................................................. 46

Miter Cutting................................................. 48

Dado Cutting ................................................ 49

Rabbet Cutting ............................................. 51

Resawing ..................................................... 53

SECTION 6: AFTERMARKET ACCESSORIES

FROM GRIZZLY ............................................. 62

SECTION 7: MAINTENANCE ......................... 66

Schedule ...................................................... 66

Cleaning ....................................................... 66

Unpainted Cast Iron ..................................... 66

Lubrication ................................................... 67

SECTION 8: SERVICE ................................... 68

Troubleshooting ........................................... 68

Belt Replacement......................................... 70

Blade Tilt Calibration .................................... 71

Sliding Table Parallel Adjustment ................ 72

Sliding Table Adjustment ............................. 73

Squaring Crosscut Fence to Blade .............. 74

Splitter/Riving Knife Mounting Block ............ 75

SECTION 9: WIRING ...................................... 76

Wiring Safety Instructions ............................ 76

G0623X Wiring Diagram .............................. 77

G0623X3 7.5 HP 220V Wiring Diagram ...... 78

G0623X3 7.5 HP 440V Wiring Diagram ...... 79

SECTION 10: PARTS ..................................... 80

Cabinet ......................................................... 80

Main Trunnion .............................................. 81

Main Motor ................................................... 82

Sliding Table ................................................ 84

Tables .......................................................... 86

Rip Fence..................................................... 87

Handwheels ................................................. 88

Scoring Trunnion.......................................... 89

Crosscut Table ............................................. 90

Swing Arm.................................................... 91

Miter Gauge ................................................. 92

Crosscut Fence ............................................ 93

Labels & Miscellaneous ............................... 94

WARRANTY & RETURNS ............................. 97

SECTION 5: SHOP-MADE SAFETY

ACCESSORIES .............................................. 55

Featherboards .............................................. 55

Push Sticks .................................................. 58

Push Blocks ................................................. 59

Zero-Clearance Insert .................................. 60

Outfeed Table .............................................. 61

INTRODUCTION

b) Use saw-blade guard and spreader for

e) Pay particular attention to instructions

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the

from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the

serial number

from the

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

Manual Accuracy

made every effort to be exact with the

sometimes the machine

www.grizzly.com.

Manufacture Date and Serial Number

manual updates for free

e post

Contact Info

and manufacture date

Grizzly Technical Support

1815 W. Battlefield

Springfield, MO 65807 Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manufacture Date

Serial Number

For Your Own Safety Read Instruction

Manual Before Operating Saw

a) Wear eye protection.

every operation for which it can be used,

including all through sawing. c) Keep hands out of the line of saw blade. d) Use a push-stick when required.

on reducing risk of kickback. f) Do not perform any operation freehand. g) Never reach around or over saw blade.

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Model G0623X/G0623X3 (Mfd. Since 09/17)

Identification

Figure 1. Main view of machine features and controls.

A. Crosscut Table—Provides a wide, stable

platform for supporting full-size panels during crosscutting operations.

B. Flip Stops—Used for quick measurements

for crosscutting.

C. Crosscut Fence—Used during crosscutting

operations. Features a scale and multiple flip-style stop blocks for precise, repeatable crosscutting operations.

D. Sliding Table—Conveniently glides the

workpiece through the blade with effortless precision and ease.

E. Blade Guard—Fully-adjustable blade guard

maintains maximum protection around the saw blade and a 2½" dust port effectively extracts dust from the cutting operation.

F. Rip Fence—Fully adjustable with micro-

adjustment knob for precision adjustments. Fence face can be positioned for standard cutting operations, or in the lower position for blade guard clearance during narrow ripping operations.

G. Switch—Features push-button controls start-

ing and stopping the table saw motor.

H. Blade Angle Handwheel—Adjusts the angle

of the saw blades.

I. Blade Elevation Handwheel—Located

on the right-hand side of the cabinet, this handwheel adjusts the height of the main saw blade.

Model G0623X/G0623X3 (Mfd. Since 09/17)

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MODEL G0623X & G0623X3

10" SLIDING TABLE SAW SPECIFICATIONS

Model Number G0623X G0623X3

Product Dimensions

Weight

Width (side-to-side)/Depth (front-to-back)/Height

Foot Print (Width/Depth) 25-1/4 x 28 in. 25-1/4 x 28 in.

Shipping Dimensions

Carton 1

Type Wood Crate

Content Machine

Weight 570 lbs. 556 lbs.

Width (side-to-side)/Depth (front-to-back)/Height

Carton 2

Type Cardboard

Content Sliding Table & Fence

Weight 118 lbs.

Width (side-to-side)/Depth (front-to-back)/Height

Electrical

Power Requirement 230V, Single-Phase, 60 Hz 220V or 440V, 3-Phase, 60 Hz

Prewired Voltage 230V 220V

Full-Load Current Rating 19A 18A @ 220V, 9A at 440V

Minimum Circuit Size 30A 30A @ 220V, 15A @440V

Switch Magnetic with Themal Overload Protection

Power Cord “S”-Type, 3-Wire, 12 AWG, 300 VAC

Plug Included Yes No

Plug/Outlet Type L6-30

Voltage Conversion Kit Not Applicable Requires Part# G440VG0623X3

Recommended Phase Converter

Not Applicable G5845

Main Motor

Type TEFC Capacitor Start Induction

Horsepower 5 HP 7.5 HP

Voltage 230V 220V/440V

Prewired Not Applicable 220V

Phase Single 3-Phase

Amps 19A 18A @ 220V, 9A @ 440V

Speed 3450 RPM

Cycle 60 Hz

Power Transfer V-Belt Drive

Bearings Sealed and Lubricated

533 lbs

76 x 124-3/4 x 46 in.

46 x 42 x 44 in.

67 x 18-1/2 x 10 in.

Recommend “S”-Type, 4-Wire, 10 AWG, 300

VAC for 220V; Permanent Connection for 440V

Recommend L15-30 for 220V; Permanent

Connection for 440V

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Model G0623X/G0623X3 (Mfd. Since 09/17)

Model Number G0623X G0623X3

Operation Information

Main Blade Size 10 in.

Main Arbor Size 5/8 in.

Scoring Blade Size 3-1/8 in.

Scoring Blade Arbor Size 22 mm

Maximum Width of Dado 13/16 in.

Main Blade Tilt 0 - 45 deg

Main Blade Speed 4000 RPM

Scoring Blade Tilt 0 - 45 deg

Scoring Blade Speed 8000 RPM

Cutting Capacities

Max Depth of Cut At 90 Deg 3-1/8 in.

Max Depth of Cut At 45 Deg 2-1/4 in.

Table With Rip Fence Max Cut Width

Sliding Table With Cross Fence Max Cut Width

Sliding Table With Cross Fence Max Cut Length

Miter Fence Cut Width At 45 Deg 63 in.

Table Information

Floor To Table Height 33-5/8 in.

Table Size Length 27 in.

Table Size Width 14-3/8 in.

Table Size Thickness 2 in.

Table Size With Ext Wings Length 47 in.

Table Size With Ext Wings Width 40 in.

Table Size With Ext Wings Thickness

Sliding Table Length 63 in.

Sliding Table Width 12-1/4 in.

Sliding Table Thickness 3-1/2 in.

Sliding Table T Slot Top Width 5/8 in.

Sliding Table T Slot Height 1/2 in.

Sliding Table T Slot Bottom Width 1-1/4 in.

Fence Information

Fence Type Extruded Aluminum

Fence Size Length 33-1/2 in.

Fence Size Width 2 in.

Fence Size Height 4-1/4 in.

Fence Stops 2

33 in.

78-1/2 in.

63 in.

2 in.

Model G0623X/G0623X3 (Mfd. Since 09/17)

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Model Number G0623X G0623X3

Construction Materials

Table Cast Iron

Sliding Table Aluminum

Base Steel

Body Assembly Steel

Cabinet Steel

Trunnions Cast Iron

Fence Assembly Extruded Aluminum

Rails Hardened Steel

Guard Plastic

Spindle Bearing Type Radial Ball Bearing 6004LLB

Paint Powder Coated

Other Related Information

No of Dust Ports 2

Dust Port Size 4, 2-1/2 in.

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Model G0623X/G0623X3 (Mfd. Since 09/17)

MODEL G0623X 10" SLIDING TABLE SAW

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

SLIDING TABLE

SAW CAPACITIES

/2"

SlIdINg TABle

SAW CAPACITIeS

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MODEL G0623X/G0623X3 10" SLIDING TABLE SAW

33"

Ripping Width

78-3/4"

37"

78-1/2"

63"

Cross Cut

31-1/2"

78-3/4"

44-1

Miter Cut 90º (push cut)

78-3/4"

48"

Miter Cut 45º

31-1/2"

48-3/4"

Miter Cut 45º (push cut, fence not extended)

63"

44-1/2"

Miter Cut 45º (push cut)

Cross Cut (fence not extended)

Miter Cut 45º (fence not extended)

63"

48-3/4"

50"

63"

48"

Model G0623X/G0623X3 (Mfd. Since 09/17)

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SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

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Model G0623X/G0623X3 (Mfd. Since 09/17)

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

Model G0623X/G0623X3 (Mfd. Since 09/17)

-9-

Additional Safety for Sliding Table Saws

Serious cuts, amputation, or death can occur from contact with rotating saw blade during operation. Workpieces, broken blades, or flying particles thrown by blade can blind or strike operators or bystanders with deadly force. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.

HAND & BODY POSITIONING. Keep hands

away from saw blade and out of blade path during operation, so they cannot accidentally slip into blade. Only operate at front of machine and always stand to side of blade path. Never reach behind or over blade.

BLADE GUARD. The blade guard protects operator from rotating saw blade. Make sure blade guard is installed, adjusted correctly, and used for all possible “through cuts.” Promptly repair or replace if damaged. Re-install immediately after operations that require its removal.

RIVING KNIFE. Use riving knife for all “nonthrough cuts.” Make sure it is aligned and positioned correctly. Promptly repair or replace it if damaged.

KICKBACK. Kickback occurs when saw blade ejects workpiece back toward operator. Know how to reduce risk of kickback, and learn how to protect yourself if it does occur.

FEEDING WORKPIECE. Feeding workpiece incorrectly increases risk of kickback. Always allow blade to reach full speed before cutting, feed workpiece from front of saw, making sure workpiece is flat against table and a fence, miter gauge, or other guide is used to feed workpiece in a straight line. Feed cuts through to completion. Never start saw with workpiece touching blade or pull workpiece from behind blade. Never back workpiece out of cut, move it sideways, or perform a “freehand” operation. Never plunge cut.

PUSH STICKS/PUSH BLOCKS. To reduce risk of accidental blade contact, use push sticks/ push blocks whenever possible. In event of an accident, these will often take damage that would have occurred to hands/fingers.

FENCE. To reduce risk of kickback, make sure fence remains properly adjusted and parallel with blade. Always lock fence before using.

CUT-OFF PIECES. To avoid risk of injury due to blade contact, turn saw OFF and allow blade to completely stop before removing cut-off pieces near blade or trapped between blade and table insert. Never use your hands to move cut-off pieces away from blade while saw is running.

BLADE ADJUSTMENTS. Adjusting blade height or tilt during operation increases risk of crashing blade and sending metal fragments flying with deadly force at operator or bystanders. Only adjust blade height and tilt when blade is completely stopped and saw is OFF.

CHANGING BLADES. Accidental startup while changing saw blade can result in serious injury. To reduce risk of accidental blade contact, always disconnect power before changing blades.

DAMAGED SAW BLADES. Damaged saw blade teeth can become deadly projectiles. Never use blades that have been dropped or damaged.

DADO AND RABBET OPERATIONS. Dado and rabbeting operations require special attention since they must be performed with blade guard removed, which increases risk of blade contact. DO NOT attempt dado or rabbeting operations without first reading these sections in this manual.

CUTTING CORRECT MATERIAL. Cutting metal, glass, stone, tile, etc., increases risk of operator injury due to kickback or flying particles. Only cut natural and man-made wood products, laminatecovered wood products, and some plastics. Never cut materials not intended for this saw.

-10 -

Model G0623X/G0623X3 (Mfd. Since 09/17)

Preventing Kickback

Protecting Yourself

Below are ways to avoid the most common causes of kickback:

• Only cut workpieces with at least one smooth and straight edge. DO NOT cut excessively warped, cupped or twisted wood. If the workpiece warpage is questionable, always choose another workpiece.

• Never attempt freehand cuts. If the workpiece is not fed parallel with the blade, a kickback will likely occur. Always use the rip fence or crosscut fence to support the workpiece.

• Make sure the splitter/riving knife is aligned with the blade. A misaligned splitter/riving knife can cause the workpiece to catch or bind, increasing the chance of kickback. If you think that your splitter/riving knife is not aligned with the blade, check it immediately!

• Ensure that your table slides parallel with the blade; otherwise, the chances of kickback are greatly increased. Take the time to check and adjust the sliding table to be parallel with the

blade.

• Do not remove the splitter/riving knife. The splitter/riving knife maintains the kerf in the workpiece, reducing the chance of kickback.

From Kickback

Even if you know how to prevent kickback, it may still happen. Here are some tips to protect yourself if kickback DOES occur:

• Stand to the side of the blade during every cut. If a kickback does occur, the thrown workpiece usually travels directly in front of the blade.

• Wear safety glasses or a face shield. In the event of a kickback, your eyes and face are the most vulnerable part of your body.

• Never, for any reason, place your hand behind the blade. Should kickback occur, your hand will be pulled into the blade, which could cause amputation.

• Use a push stick to keep your hands farther away from the moving blade. If a kickback occurs, the push stick will most likely take the damage that your hand would have received.

• Use featherboards or anti-kickback devices to assist with feeding and prevent or slow down kickback.

• Keep the blade guard installed and working correctly for all through cuts.

• Feed cuts through to completion. Anytime you stop feeding a workpiece in the middle of a cut, the chance of kickback is increased.

• Never move the workpiece backwards while cutting or try to back it out of a cut while the blade is moving. If you cannot complete a cut for some reason, stop the saw motor and allow the blade to completely stop moving before backing the workpiece out. Promptly fix the condition that prevented you from completing the cut, before starting the saw again.

Model G0623X/G0623X3 (Mfd. Since 09/17)

Statistics show that most common accidents among table saw users can be linked to kickback. Kickback is typically defined as the high-speed ejection of stock from the table saw toward its operator. In addition to the danger of the operator or others in the area being struck by the flying stock, it is often the case that the operator’s hands are pulled into the blade during the kickback.

-11-

Glossary of Terms

The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. Become familiar with these terms for assembling, adjusting or operating this machine.

Arbor: The metal shaft on which the blade is mounted.

Bevel Edge Cut: A cut made along the edge of a workpiece with the saw blade tilted between 0˚ and 45˚. Refer to Page 71 for more details.

Blade Guard Assembly: A safety device that mounts over the saw blade to help prevent accidental contact with the saw blade and to contain flying chips and dust. Refer to Page 37 for more details.

Crosscut: Cutting operation in which the miter gauge is used to hold the workpiece while it is cut across its shortest width. Refer to Page 46 for more details.

Dado Blade: Blade or set of blades that are used to cut grooves and rabbets.

Dado Cut: Cutting operation that uses a dado blade to cut a flat bottomed groove into the face of the workpiece. Refer to Page 49 for more details.

Featherboard: Safety device used to keep the workpiece held firmly against the rip fence or table surface. Refer to Page 1 for more details.

Parallel: Being an equal distance apart at every point along two given lines or planes (i.e. the rip fence face is parallel to the face of the saw blade).

Perpendicular: Lines or planes that intersect and form right angles (i.e. the blade is perpendicular to the table surface).

Push Stick: Safety device used to push the workpiece through a cutting operation. Used most often when rip cutting thin workpieces. Refer to

Page 58 for more details.

Rabbet: Cutting operation that creates an

L-shaped channel along the edge of the workpiece. Refer to Page 51 for more details.

Rip Cut: Cutting operation in which the rip fence is used to cut across the widest width of the workpiece. Refer to Page 44 for more details.

Splitter/Riving Knife: Curved metal plate located behind the blade. Maintains kerf opening in wood when performing a cutting operation. Acts as a barrier behind blade to shield hands from being pulled into the blade if a kickback occurs. Refer to Page 39 for more details.

Kerf: The resulting cut or gap in the workpiece after the saw blade passes through during a cutting operation.

Kickback: An event in which the spinning blade ejects the workpiece toward the front of the saw at a high rate of speed.

Non-Through Cut: A cut in which the blade does not cut through the top of the workpiece. Refer to Page 36 for more details.

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Straightedge: A tool used to check the flatness, parallelism, or consistency of a surface(s).

Thin Kerf Blade: A blade with a kerf or thickness that is thinner than a standard blade cannot be used on this saw.

Through Cut: A cut in which the blade cuts completely through the workpiece (refer to Page 36).

Model G0623X/G0623X3 (Mfd. Since 09/17)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

or equipment damage may occur if machine is not properly grounded and connected to power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

Availability

Electrocution, fire, shock,

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

G0623X at 230V, 1-Ph ......................... 19 Amps

G0623X3 at 220V, 3-Ph ....................... 18 Amps

G0623X3 at 440V, 3-Ph ......................... 9 Amps

Model G0623X/G0623X3 (Mfd. Since 09/17)

Grounding Requirements

-13-

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

No adapter should be used with plug. If

G0623X Circuit Requirements

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

No adapter should be used with plug. If plug does not fit available receptacle, or if

This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!

The power cord and plug used on this machine must have an equipment-grounding wire and grounding prong. The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances (see figure below).

G0623X3 Circuit Requirements 220V

Nominal Voltage .........208V, 2 2 0V, 230V, 240V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Circuit Rating ...................................... 30 Amps

Plug/Receptacle .......................................L6-30

L6-30 GROUNDED

LOCKING

RECEPTACLE

Grounding Prong

is Hooked

L6-30

LOCKING

PLUG

Nominal Voltage .........208V, 2 2 0V, 230V, 240V

Cycle ..........................................................60 Hz

Phase .................................................... 3-Phase

Power Supply Circuit ......................... 30 Amps

Plug/Receptacle .....................................L15 - 3 0

Cord ........"S"-Type, 4-Wire, 10 AWG, 300 VAC

GROUNDED

L15-30 RECEPTACLE

Grounding Prong

is Hooked

L15-30

PLUG

Current Carrying Prongs

Figure 2. Typical L6-30 plug and receptacle.

machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.

Current Carrying Prongs

Figure 3. Typical L15-30 plug and receptacle.

plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.

-14-

Model G0623X/G0623X3 (Mfd. Since 09/17)

G0623X3 Circuit Requirements 440V

This machine can be converted to operate on a power supply circuit that has a verified ground and meets the requirements listed below. (Refer to Voltage Conversion instructions for details.)

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

A permanently connected (hardwired) power supply is typically installed with wires running through mounted and secured conduit. A disconnecting means, such as a locking switch (see following figure), must be provided to allow the machine to be disconnected (isolated) from the power supply when required. This installation must be performed by an electrician in accordance with all applicable electrical codes and ordinances.

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electric shock. A permanently connected machine must be connected to a grounded metal permanent wiring system; or to a system having an equipmentgrounding conductor. All grounds must be verified and rated for the electrical requirements of the machine. Improper grounding can increase the risk of electric shock!

Nominal Voltage ............................. 440V, 480V

Cycle ..........................................................60 Hz

Phase .................................................... 3-Phase

Power Supply Circuit ......................... 15 Amps

Connection Type ......... Permanent (Hardwire)

Extension Cords

If you must use an extension

G0623X ............ 3 Wire, 10 AWG, 50 ft. or less

G0623X3 (220V) 4 Wire, 10 AWG, 50 ft. or less

G0623X3 (440V) ..................... N/A (Hardwired)

Locking

Power

Source

Ground

Figure 4. Typical setup of a permanently

connected (hardwired) machine.

Disconnect Switch

Machine

ConduitConduit

Ground

Model G0623X/G0623X3 (Mfd. Since 09/17)

-15-

G0623X3 440V

Voltage Conversion

To rewire the machine for 440V operation:

1. DISCONNECT SAW FROM POWER!

2. Remove cover of magnetic switch.

The Model G0623X3 is prewired for 220V 3-phase operation, but it can be rewired for 440V operation.

To complete this conversion procedure, you must buy a 440V magnetic switch and rewire the motor for 440V operation. The 440V magnetic switch, Part P0623X30346A, can be purchased from Grizzly by calling 1-800-523-4777.

This rewiring job must be inspected by a qualified electrician before the saw is connected to the power source. Also, the junction box on the motor can be accessed easier for rewiring if the blade is moved to 0˚ (90˚ to table) before beginning.

3. Disconnect all wires from incoming power cords.

4. Remove magnetic switch and install new magnetic switch in same manner as old switch was installed. Refer to wiring diagram on Page 79 if you need help remembering where wires are attached.

5. Remove cabinet cover from back of machine.

6. Rewire motor to 440V as shown in diagram on Page 79.

7. Replace junction box cover, cabinet door

cover, and magnetic switch cover.

-16 -

Model G0623X/G0623X3 (Mfd. Since 09/17)

SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.

please

IMPORTANT:

you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

Keep children and pets away from plastic bags or packing materials shipped with this

get help from other people

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire setup process!

call us immediately at (570) 546-9663.

Unpacking

If items are damaged

Save all packaging materials until

HEAV Y LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,

and use a forklift (or other lifting equipment) rated for weight of this machine.

SUFFOCATION HAZARD!

machine. Discard immediately.

Needed for Setup

The following are needed to complete the setup process, but are not included with your machine.

Description Qty

• An Assistant ............................................... 1

• Safety Glasses (for each person) .............. 1

• Forklift ......................................................... 1

• Lifting Straps .............................................. 2

• An Electrician ............................................. 1

• Straightedge 4' (or longer) ......................... 1

• Hex Wrenches 3, 4, 5, 6, 8mm ......... 1 Each

Model G0623X/G0623X3 (Mfd. Since 09/17)

-17-

Inventory

After all the parts have been removed from the boxes in the crate, you should have the items listed below.

If any nonproprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be

obtained at your local hardware store.

Inventory Item (Figure 5): Qty

A. Table Saw ................................................... 1

Figure 7. Crosscut table items.

Inventory Item (Figure 8): Qty

M. Rip Fence Rail ............................................ 1

N. Rip Fence ................................................... 1

O. Rip Fence Scale ......................................... 1

P. Rip Fence Lever w/Hex Nut M8-1.25 ......... 1

Q. Rip Fence Base .......................................... 1

Figure 5. Table saw.

Inventory Item (Figure 6): Qty

B. Large Extension Table ............................... 1

C. Small Extension Table ................................ 1

D. Hose Support ............................................. 1

Figure 6. Extension table items.

Inventory Item (Figure 7): Qty

E. Crosscut Fence .......................................... 1

F. Support Bar ................................................ 1

G. Crosscut Table ........................................... 1

H. Crosscut Table Support Leg ....................... 1

I. Flip Stops ................................................... 2

J. Lock Lever M12-1.75 x 55 ........................... 1

K. Flat Washer 12mm ..................................... 1

L. T- N ut M12-1.75 ............................................ 1

-18-

Figure 8. Rip fence items.

Inventory Item (Figure 9): Qty

R. Blade Guard w/Cap Screw & Lock Nut ...... 1

S. Arbor Lock Tool .......................................... 1

T. Sliding Table Handle w/Lock ...................... 1

U. Push Stick .................................................. 1

V. Splitter/Riving Knife .................................... 1

W. End Cover ................................................... 1

X. Wrench 17mm (not shown) ......................... 1

Y. Wrench 19/22mm (not shown) .................... 1

Figure 9. Miscellaneous components.

Model G0623X/G0623X3 (Mfd. Since 09/17)

Inventory Item (Figure 10): Qty

AA. Miter Clamp ................................................ 1

AB. Miter Flip Stop ............................................ 1

AC. Miter Handle w/Fender Washer 10mm ....... 1

AD. Miter Gauge Fence ..................................... 1

AE. Miter Gauge Body ...................................... 1

AF. Miter Guide Bar .......................................... 1

AN. Push Handle M12-1.75 x 14 ........................ 1

—Flat Washer 12mm .................................. 1

—Plastic Washer 12mm ............................. 1

—Push Handle T-Nut M12-1.75 .................. 1

AO. Support Leg T-Slot Plates .......................... 2

AP. Sliding Table T-Studs M12-1.75 x 35 .......... 2

—Flat Washers 12mm ............................... 2

—Lock Washers 12mm .............................. 2

—Hex Nuts M12-1.75 ................................. 2

Inventory Item (Figure 11): Qty

AG. Sliding Table ............................................... 1

AH. Sliding Table Support Legs ........................ 2

AI. Feet M12-1.75 x 75 w/Nuts ......................... 2

Inventory Item (Figure 12): Qty

AJ. Crosscut Brace Knobs M8-1.25 x 50 ......... 2

—Flat Washers 8mm ................................. 2

—Square Nuts M8-1.25 .............................. 2

AK. Crosscut Fence Knob M8-1.25 ................... 1

—Flat Washer 8mm ................................... 1

—Crosscut Fence T-Stud M8-1.25 x 60 ..... 1

AL. Crosscut Fence Lock Knob M8-1.25 x 25 . . 1

—Square Nut M8-1.25 ................................ 1

AM. Pivot Stud ................................................... 1

—Special Washer 8 x 20mm ..................... 1

—Square Nut M8-1.25 ................................ 1

Figure 10. Miter gauge items.

Figure 11. Sliding table items.

Figure 12. Miscellaneous knobs and hardware.

Other Hardware (not shown) Qty

Cap Screws M10-1.5 x 25 (Extension Tables) . . 5

Flat Washers 10mm (Extension Tables) ........... 5

Lock Washers 10mm (Extension Tables) ......... 5

Set Screws M8-1.25 x 25 (Extension Tables) ... 5

Hex Nuts M8-1.25 (Extension Tables) .............. 5

Hex Bolts M6-1 x 16 (Fence Scale) .................. 2

Hex Bolt M6-1 x 25 (Fence Scale) .................... 1

Flat Washers 6mm (Fence Scale) ..................... 3

Lock Washers 6mm (Fence Scale) ................... 3

Hex Nuts M6-1 (Fence Scale) ........................... 3

Cap Screws M6-1 x 16 (CT Support Leg) ......... 4

Lock Washers 6mm (CT Support Leg) ............. 4

Flat Washers 6mm (CT Support Leg) ............... 4

Button Head Screws M5-.8 x 25 (Switch) ......... 2

Flange Nuts M5-.8 (Switch) ............................... 2

Cap Screws M8-1.25 x 20 (ST Leg Plates) ...... 4

Lock Washers 8mm (ST Leg Plates) ................ 4

Lock Nut M10-1.5 (Hose Support) .................... 1

Lock Washer 10mm (Hose Support) ................. 1

Cap Screw M10-1.5 x 25 (Hose Support) ......... 1

Flat Washers 10mm (Hose Support) ................. 2

Button Head Cap Screws M6-1 x 16

(ST Handle) ................................................ 2

Lock Washers 6mm (ST Handle) ...................... 2

Flat Washers 6mm (ST Handle) ........................ 4

Hex Nuts M6-1 (ST Handle) .............................. 2

Model G0623X/G0623X3 (Mfd. Since 09/17)

-19 -

Hardware Recognition Chart

USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS.

Flat Head Cap Screw

-20-

5mm

Model G0623X/G0623X3 (Mfd. Since 09/17)

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

metal protectant to prevent rust.

Many cleaning solvents

work in a well-ventilated

Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoi d using these products to clean machinery.

are toxic if inhaled. Only

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

area.

NOTICE

acetone or brake parts cleaner, that may damage painted surfaces.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping grease from your machine during clean up.

Figure 13. T23692 Orange Power Degreaser.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality

Model G0623X/G0623X3 (Mfd. Since 09/17)

-21-

Site Considerations

Weight Load

Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Physical Environment

Extreme conditions for this type of machinery are

Place this machine near an existing power source.

other hazards. Make sure to leave enough space

Shadows, glare, or strobe effects that may distract

Machine Data Sheet for the weight

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.

generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or

around machine to disconnect power supply or apply a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely.

or impede the operator must be eliminated.

-22-

123"

Figure 14. Minimum working clearances.

71"

150"

Model G0623X/G0623X3 (Mfd. Since 09/17)

Moving & Placing

Table Saw Cabinet

We strongly recommend using a forklift to move this saw. This will greatly reduce the risk of a lifting injury. If a forklift is not available, a minimum of four strong people are required to move the saw off the pallet. The saw can be "walked" off the pallet, then moved into place with a dolly or by sliding it.

This machine and its components are heavy. Serious injury may occur if safe moving methods are not followed.

Get help when lifting or moving the machine and its components. Use a forklift to reduce the risk of a lifting strain or crushing injury.

DO NOT lift the table saw any higher than necessary to clear the floor. Serious personal injury and damage to the machine may occur if safe moving methods are not followed.

2. Lift table saw cabinet and move it to your

predetermined location.

3. Remove red lifting bolts from back of table.

4. Place a level on cast-iron table to level table

saw cabinet side to side and front to back.

This will allow table to slide smoothly.

Note: There are three options for leveling the

saw: 1) Place it on a mobile base (Grizzly

Model G7315Z) and use the mobile base

controls to level it, 2) shim under the cabinet,

and 3) thread bolts down into the nuts welded

on the stand corners (Figure 16).

To lift and move the machine:

1. Feed lifting straps around lifting bolts on back

of table and sliding table saw mounts on front of cabinet (see Figure 15). Attach the ends of lifting straps to forklift forks

Figure 15. Lifting the table saw cabinet.

Figure 16. Hex bolt in stand corners for leveling;

the hex nut is used to secure bolt position.

We strongly recommend securing your machine to the floor if it is hardwired to the power source. Consult with your electrician to ensure compliance with local codes.

Model G0623X/G0623X3 (Mfd. Since 09/17)

-23-

Assembly & Setup

4. Put 12mm flat washer, lock washer and hex

nut onto bottom of each T-stud and tighten

hex nut to secure sliding table in place.

Before shipping, the sliding table was installed on the machine and calibrated to the main table and blade. When the sliding table was removed for shipping, the lock nuts on the sliding table mounting brackets were carefully left in position to make re-installation easier. As such, be careful not to move any pre-installed nuts when installing the sliding table.

The sliding table and extension tables are heavy so you must get help lifting and holding them during the installation process. We recommend using a forklift or four strong helpers to lift the sliding table during installation.

To assemble the sliding table saw:

1. Place sliding table on cabinet.

2. On each side of sliding table, slide a T-stud

down the center bottom T-slot until it is next to mounting bracket.

5. Install small extension table with two M10-1.5

x 25 cap screws, flat washers and lock wash-

ers (see Figure 18).

Mounting Cap Screws

Leveling Set Screws

Figure 18. Small extension table installed.

6. Thread one M8-1.25 hex nut halfway onto

each M8-1.25 x 25 set screw, then thread two

set screws where shown in Figure 18, to act

as leveling set screws in a later step.

3. Lift one side of sliding table, position T-stud over hole in mounting bracket, then lower sliding table so T-stud fits through hole, as shown in Figure 17. Repeat on other side.

T-Stud Inserted

Through Mounting

Bracket

Figure 17. T-stud inserted in mounting bracket.

7. Install large extension table with three M10-

1.5 x 25 cap screws, flat washers, and lock washers (see Figure 19).

Mounting Cap Screws

Leveling Set Screws

Figure 19. Large extension table installed.

8. Thread three M8-1.25 x 25 set screws with

hex nuts where shown in Figure 19, to act as leveling set screws in a later step.

-24-

Model G0623X/G0623X3 (Mfd. Since 09/17)

9. Level top of extension tables even with top of cast-iron table.

Using straightedge as a guide (Figure 20),

adjust leveling cap screws to align top of extension tables with top of cast-iron table. Tighten hex nuts on leveling cap screws against extension table to lock cap screws when tables are aligned.

11. Mount rip fence rail as shown in Figure 22. Make sure black tab is toward back end of saw. Adjust hex nuts so gap between rail and tables is even, but leave rail slightly loose for now.

Black Tab

M12-1.75 Hex Nut

12mm Flat Washers

Figure 20. Extension wings mounted and even

with cast-iron table.

10. Mount rip fence scale to large extension table and cast-iron table (Figure 21) using three 6mm hex nuts, lock washers, flat washers, two M6-1 x 16 hex bolts, and one M6-1 x 25 hex bolt. (The longer hex bolt is used in the cast-iron table.) Secure scale height so it is even with table tops.

Stud

M12-1.75 x 90

12mm Lock

Washer

M12-1.75 Hex Nuts

M12-1.75 T-Nut

Rail

Figure 22. Rip fence rail mounting.

12. Slide rip fence base on rail, and check spac-

ing between rip fence base and scale bar (see Figure 23). There should be a minimum

⁄8" between scale bar and fence base.

of Adjust mounting position of rip fence rail to create this space evenly along length of scale bar, then tighten rail mounting nuts.

Spacing

Table

Hex Nut

Scale

Hex Bolt

Flat Washer

Lock Washer

Figure 21. Mounting rip fence scale.

Model G0623X/G0623X3 (Mfd. Since 09/17)

Figure 23. Fence base installed; spacing

between fence base and scale bar.

-25-

Note: The fence should slide smoothly on the

rail; if it doesn't, remove the fence base and adjust the spring pressure plate mounting position on the fence base (see Figure 24).

15. Place 12mm flat washer on crosscut table lock lever, then insert it through crosscut fence and thread M12-1.75 T-nut onto end approximately two turns.

Spring Pressure

Plate

Rip Fence

Lever

Figure 24. Location of spring pressure plate for

fence slide adjustments.

13. Thread rip fence lever into fence base (Figure

24), tighten hex nut against rip fence base to

keep lever in place.

14. Slide rip fence on fence base T-bar as shown in Figure 25. Use two lock levers on opposite side of fence base to secure fence in position.

16. Align T-nuts on crosscut table with T-slot in face of sliding table, then slide crosscut table into position on sliding table (see Figure 26) and tighten crosscut table lock lever.

Lock Lever

T-Slot

Figure 26. Crosscut table installation.

17. Place crosscut table support leg on extension

arm, and attach it to crosscut table with four M6-1 x 16 cap screws, 6mm lock washers, and 6mm flat washers (see Figure 27).

Rip Fence

T-Bar

Lock Levers

Figure 25. Rip fence installed on fence base.

Extension

Arm

Figure 27. Support leg installed.

Attachment

Location

Support Leg

-26-

Model G0623X/G0623X3 (Mfd. Since 09/17)

18. Insert two crosscut brace knobs with 8mm flat washers through crosscut table, then thread square nuts onto ends of knob threads (Figure 28, A). Slide T-slot in support bar over both T-nuts, and tighten knobs (Figure 28, B).

Support

Bar

Square Nut

M8-1.25

Crosscut

Table

Flat Washer

8mm

22. Hold crosscut fence against positive stop bolt, shown in Figure 30, then tighten knob underneath crosscut table to lock crosscut fence in position.

Note: This positive stop bolt can be fine-

tuned later to ensure that the crosscut fence is square to the blade.

Knob

M8-1.25 x 50

Figure 28. Installing support bar on crosscut

table.

19. Slide pivot stud assembly and M8-1.25 x 60 T-bolt into crosscut fence T-slot, as shown in Figure 29.

Pivot Stud

Assembly

...to T-bolt

Flat Washer

8mm

T-Bolt M8-1.25 x 60

Knob M8-1.25 x 55

Figure 29. Pivot stud and T-bolt installed in

crosscut fence.

Positive

Stop Bolt

Figure 30. Use positive stop bolt to position the

crosscut fence.

23. Install flip stops in T-slot on crosscut fence, as shown in Figure 31, and use crosscut fence lock knob to secure extendable end of fence in position.

Flip Stops

Crosscut Fence Lock Knob

M8-1.25 x 25

Figure 31. Flip stops installed on crosscut fence.

20. Align T-bolt and pivot stud with crosscut table

insertion points (see Figure 29), and install fence on table.

21. Thread M8-1.25 knob with an 8mm flat washer onto bottom of T-bolt from underside of table.

Model G0623X/G0623X3 (Mfd. Since 09/17)

-27-

24. Remove shipping brace from sliding table (see Figure 32), then install sliding table end cover over fixed part of sliding table end, as shown in Figure 33, using premounted hardware.

26. Verify that two M5-.8 x 25 button head screws are threaded tightly into magnetic switch mounting bracket. Loosen two attached M5-.8 flange nuts for clearance if needed, then slide mounting bracket and switch into sliding table base T-slot.

Shipping Brace

Figure 32. Sliding table shipping brace.

Figure 33. Sliding table end cover installed.

25. Attach sliding table handle, as shown in Figure 34, with two button head screws and

flat washers, using premounted hardware.

27. Adjust switch location, then tighten M5-.8 flange nuts to secure (see Figure 35).

Magnetic

Switch

Figure 35. Magnetic switch attached with flange

nuts adjusts for location.

28. Thread feet fully into bottom of support legs. DO NOT remove hex nuts pre-installed on bottom of feet. They will be used to secure feet after legs are installed.

Button Head

Cap Screws

Figure 34. Sliding table handle attached to end

of sliding table.

29. Thread two M8-1.25 x 20 cap screws and 8mm lock washers through each support leg and part way into T-slot plates for legs, slide T-slot plates into both ends of sliding table base, and tighten cap screws (see Figure 36).

Support Leg

Figure 36. Support leg installed (1 of 2 shown).

-28-

Model G0623X/G0623X3 (Mfd. Since 09/17)

30. Adjust feet downward so they press against floor, then tighten hex nuts up against support leg so feet are locked in place.

31. Open cabinet door and remove motor shipping brace shown in Figure 37.

34. Insert arbor lock tool into hole shown in Figure 39, rotate arbor until arbor lock tool

seats, then install scoring blade, using arbor wrench. There MUST be an arbor flange on both sides of blade.

Arbor

Lock

Tool

Figure 37. Motor shipping brace.

32. Tilt blade assembly to 0˚, then slide sliding

table forward all the way until you can open lower blade guard cover and access blade arbors.

33. Insert arbor lock tool into hole shown in Figure 38, rotate arbor until arbor lock tool

seats, then install main blade, using included arbor wrench. There MUST be an arbor flange on both sides of blade.

Arbor

Lock

Tool

Figure 39. Installing scoring blade.

35. Install splitter/riving knife as shown in Figure 40, but do not tighten mounting bolt yet.

Figure 40. Installing splitter/riving knife.

36. Adjust splitter/riving knife approximately 1⁄8"

away from main blade, using a

⁄8" or 3mm

hex wrench as guide (see Figure 41).

Figure 38. Installing main blade.

Model G0623X/G0623X3 (Mfd. Since 09/17)

Figure 41. Adjusting the riving knife spacing.

-29-

37. Use straightedge to make sure splitter/riving knife and scoring blade are aligned with main blade. Alignment should be with blade bodies, not the carbide teeth.

—Splitter/riving knife position can be changed

by adjusting set screws at splitter/riving knife mounting block. Refer to Page 75 for more details.

—Scoring blade alignment can be changed

by adjusting set screws accessible through table top (see Figure 42).

Scoring Blade

Alignment

38. Install blade guard on splitter/riving knife, as shown in Figure 43, with M10-1.5 x 25 cap screw and M10-1.5 lock nut shipped in blade guard assembly. (Blade guard/dust hood MUST be installed.)

Scoring Blade Elevation

Scoring Controls Lock

Figure 42. Access holes for scoring blade

adjustment controls.

Figure 43. Blade guard installed.

39. Assemble miter gauge and push handle as

shown in Figure 44.

Miter Gauge

Push Handle

Figure 44. Miter gauge and push handle

installed.

-30-

Model G0623X/G0623X3 (Mfd. Since 09/17)

40. Attach hose support to large extension table as shown in Figure 45.

Hose

Support

41. Secure 4" dust hose to dust port located

under saw table and 2

⁄2" dust hose to blade

guard (see Figure 46).

4" Hose

2 1⁄2" Hose

Lock Washer

10mm

Flat Washer

10mm

Large

Lock Nut

M10-1.5

Extension

Table

Hose

Support

Cap Screw

M10-1.5 x 25

Figure 45. Attaching hose support to large

extension table..

DO NOT operate this saw without an adequate dust collection system. This saw creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness.

Figure 46. Dust hoses attached.

42. Run 2½" hose over hose support, as shown in Figure 47.

Figure 47. Dust hose placement on hose

support.

Minimum CFM at 5" Dust Port: 625 CFM

Minimum CFM at 2

⁄2" Dust Port: 150 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

Model G0623X/G0623X3 (Mfd. Since 09/17)

Tip: Connect saw to a single dust collection

branch line, using optional accessory shown in Figure 48.

4" Dust Hose

T20559

⁄2 " x 4" x 4"

Y-Fitting

Figure 48. Optional accessories for consolidating

dust lines.

-31-

Power Connection

To connect the Model G0623X/G0623X3 to power:

Before the machine can be connected to the power source, an electrical circuit must be made available that meets the minimum specifications given in Circuit Requirements on Page 14. If a power circuit has not been prepared for the machine, do that now. To ensure a safe and codecompliant setup, we strongly recommend that all electrical work be done by an electrician or qualified service personnel.

G0623X/G0623X3 230V/220V Power Connection

Insert the plug into a matching NEMA receptacle, (see Figure 2 for G0623X and Figure 3 for G0623X3 on Page 14).

G0623X3 440V Power Connection

Hardwire setups require power supply lines to be enclosed inside conduit, which is securely mounted and constructed in adherence to applicable electrical codes.

A hardwire setup for this machine must be equipped with a locking disconnect switch as a means to disconnect the power during adjustments or maintenance, which is a typical requirement for lock-out/tag-out safety programs (commonly required by OSHA).

Figure 4 on Page 15 shows a simple diagram of a hardwire setup with a locking disconnect switch between the power source and the machine. Due to the complexity required for planning, bending, and installing the conduit necessary for a hardwire setup, this type of setup should only be performed by an experienced electrician.

1. Open power connection box shown in Figure 49.

Power

Connection Box

Figure 49. Power connection box.

2. Loosen strain relief on bottom of connection

box, then insert incoming power wires into connection box.

3. G0623X: Connect incoming power wires and ground wire to wires in connection box using wire nuts, (see Figure 50), then wrap each wire nut and their respective wires with electrical tape to secure them together.

Connect

Wires

with Wire

Nuts

Figure 50. Model G0623X incoming power wires

connected.

Ground

Incoming

Power Line

-32-

Model G0623X/G0623X3 (Mfd. Since 09/17)

G0623X3: Connect incoming power wires to

terminals shown in Figure 51.

Test Run

Note: If using a phase converter, connect the

manufactured power leg to the #2 terminal to prevent damage.

1 2 3 4

R S T

Figure 51. G0623X3 power connection termi-

4. Tighten strain relief on bottom of connec-

tion box against power cord (G0623X or G0623X3, 230V/220V) or conduit (G0623X3, 440V)—not directly against power cord or wires—then close cover. Leave a little slack in wires inside box.

Ground

Incoming

Power Line

nals.

After the machine has been connected to the power source, the machine MUST be test run to make sure all the controls and safety components function properly before the machine is placed into regular operation.

It is extremely important that all steps in this section be followed very closely, in the order given, to ensure that the safety features are tested corre ctly.

Before beginning the test run, review the power controls shown in Figure 52 and Identification on Page 3.

ON Button

STOP Button

Model G0623X/G0623X3 (Mfd. Since 09/17)

Figure 52. Main power controls.

If the machine does not operate as stated in this section, review the Troubleshooting section on Page 68. If you need additional help, call Tech Support at (570) 546-9663. DO NOT place a machine into regular operation if you suspect that it is malfunctioning, or serious injury could occur.

-33-

To test run the saw:

6. DISCONNECT SAW FROM POWER!

1. Put on safety glasses, make sure any

bystanders are out of the way, and that all tools have been removed from saw.

2. Push in, then rotate both STOP buttons clockwise until they pop out. This resets switch so machine can be started.

3. Press ON button. Blades should start up and run smoothly without any problems. If any

problems occur, immediately press the STOP button.

4. Press STOP button. As main blade comes to a stop, watch the direction that it spins.

— The main blade should spin clockwise if you

are standing at the front of the machine. If this is true, continue to Step 5.

— If the main blade rotates counterclock-

wise, disconnect the saw from power and exchange wires R & T in the power connection box to change the motor direction (Model G0623X3 only). After exchanging the wires and closing the power connection box, connect the saw to power, and repeat

Steps 3–4.

7. Move sliding table all the way forward, then

open orange blade guard (refer to Page 42 for details on accessing and opening blade guard). Opening blade guard triggers limit switch.

8. Connect saw to power source and rotate STOP button clockwise so it pops out.

9. (During this step, be prepared to immediately press STOP button if blades start operating.) Press ON button.

—If the blade guard limit switch functions cor-

rectly, the machine will not start. If this is true, continue to Step 10.

—If the machine starts during this test, the

limit switch is NOT functioning correctly. Disconnect the saw from power, and call Tech Support for advice before proceeding any further with the test run or machine operations.

10. Close orange blade guard and move sliding table back to center of machine.

5. Make sure STOP button is pushed in, then press ON button.

— The saw should NOT start if the disabling

feature on the STOP button is working correctly. If this is true, continue to Step 6.

— If the saw DOES start when the STOP but-

ton is pushed in, then the safety feature on the STOP button is not working correctly. Call Tech Support for advice before proceeding any further with the test run or machine operations.

-34-

Model G0623X/G0623X3 (Mfd. Since 09/17)

SECTION 4: OPERATIONS

To reduce your risk of serious injury, read this entire manual BEFORE

ing loss can occur while operating this

Operation Overview

The purpose of this overview is to provide the

using machine.

novice machine operator with a basic understanding of how the machine is used during a typical operation, so the controls/components discussed later in this manual are easier to understand.

Eye injuries, respiratory problems, or hear-

tool. Wear personal protective equipment to reduce your risk from these hazards.

For Your Own Safety Read Instruction

Manual Before Operating Saw

a) Wear eye protection. b) Use saw-blade guard and splitter/riving

knife for every operation for which it can

be used, including all through sawing. c) Keep hands out of the line of saw blade. d) Use a push-stick when required. e) Pay particular attention to instructions

on reducing risk of kickback. f) Do not perform any operation freehand. g) Never reach around or over saw blade.

Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual, read "how to" books, and seek additional training from experienced machine operators.

To complete a typical operation, the operator does the following:

1. Examines the workpiece to make sure it is

suitable for cutting.

2. Adjusts the blade tilt, if necessary, to the correct angle of the desired cut.

3. Adjusts the blade height approximately higher than the thickness of the workpiece.

4. Adjusts the fence to the desired width of cut then locks it in place.

5. Checks the outfeed side of the machine for proper support and to make sure the workpiece can safely pass all the way through the blade without interference.

⁄4"

If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

Model G0623X/G0623X3 (Mfd. Since 09/17)

6. Puts on safety glasses and a respirator, and locates push sticks if needed.

7. Starts the saw.

8. Feeds the workpiece all the way through the

blade while maintaining firm pressure on the workpiece against the table and fence, and keeping hands and fingers out of the blade path and away from the blade.

9. Stops the machine immediately after the cut is complete.

-35-

Examples of non-through cuts include dadoes and rabbets. Non-through cuts have a higher risk of injury from kickback because the blade guard must be removed. However, the riving knife MUST be installed because it still provides some protection.

IMPORTANT: When making non-through cuts with a dado blade, do not attempt to cut the full depth in one pass. Instead, take multiple light passes to reduce the load on the blade.

A non-through cut is a sawing operation where the blade does not protrude above the top face of the wood stock, as shown in the

A through cut is a sawing operation in which the workpiece is completely sawn through, as shown in the

. Examples of through cuts are rip cuts, cross cuts, miter cuts, and beveled cuts. The blade guard assembly MUST be used when performing through cuts.

Workpiece

• Material Type: This machine is intended for

cut metal, glass, stone, tile, etc.; cutting these

•

Cutting wood with a

sary wear on the blades, increases the risk of

•

Workpieces with exces-

•

Slightly cupped workpieces

pieces supported on the bowed side will rock

Non-Through &

Inspection

Some workpieces are not safe to cut on this machine or may need to be modified before they can be safely cut. Before cutting, inspect all

workpieces for the following:

cutting natural and man-made wood products, laminate-covered wood products, and some plastics. Cutting drywall or cementitious backer board creates extremely fine dust and may reduce the life of the motor bearings. This machine is NOT designed to

materials with a table saw greatly increases the risk of injury and damage to the saw or blade.

Foreign Objects: Nails, staples, dirt, rocks and other foreign objects are often embedded in wood. While cutting, these objects can become dislodged and hit the operator, cause kickback, or break the blade, which might then fly apart. Always visually inspect your workpiece for these items. If they can’ be removed, DO NOT cut the workpiece.

Through Cuts

Non-Through Cuts

Figure below.

Figure 53. Example of a non-through cut.

Large/Loose Knots: Loose knots can become dislodged during the cutting operation. Large knots can cause kickback and machine damage. Choose workpieces that do not have large/loose knots or plan ahead to avoid cutting through them.

Wet or “Green” Stock:

moisture content over 20% causes unneces-

kickback, and yields poor results.

Excessive Warping:

sive cupping, bowing, or twisting are dangerous to cut because they are unstable and may move unpredictably when being cut.

Minor Warping:

can be safely supported with cupped side facing the table or fence; however, work-

-36-

Through Cuts

Figure below

Figure 54. Example of a through cut (blade

guard not shown for illustrative clarity).

Model G0623X/G0623X3 (Mfd. Since 09/17)

Blade Guard &

The guard encloses the top of the blade to reduce the risk of accidental blade contact and contain flying chips or dust.

The pushed into the blade, remain in contact with the workpiece

, then return to a resting position against the table when the cut is complete. When installed and properly maintained, the guard is an excellent tool for reducing the risk of injury when operating the table saw.

To ensure that the guard

it MUST be installed and adjusted so that it moves up and down properly to accommodate workpieces and maintain coverage over the blade.

Splitter/Riving Knife

The term "blade guard" refers to the assembly that consists of the guard and splitter/riving knife assembly (see Figure 55 below). Each of these components have important safety functions.

Guard

Splitter/Riving Knife

Figure 55. Blade guard assembly components.

Understanding the Blade Guard

To ensure that the splitter/riving knife works safely, it MUST be aligned with and correctly adjusted to the blade.

When to Use the Blade Guard

The blade guard MUST be installed on the saw for all normal through cuts (defined on owner's manual Page 36).

Sometimes the blade guard or its components can get in the way when cutting very narrow workpieces or other specialized cuts. Because the blade guard is provided to decrease your risk of injury, it should not be used if it gets in the way of making a safe cut. Use good judgment!

In general, the blade guard MUST remain installed on the saw—unless a specific operation requires its removal. If the blade guard is removed for specific operations, always immediately replace it after those operations are complete.

guard is designed to lift as the workpiece is

during the cut

does its job effectively,

Understanding Splitter/Riving Knife

The splitter/riving knife is a metal plate that prevents the freshly cut pieces of the workpiece from pinching the backside of the blade and causing a kickback. It also acts as a barrier behind the blade to shield hands from being pulled into the blade if a kickback occurs and the operator is reaching behind the blade. (Reaching behind the blade is a major safety risk and should not be done).

When to Use Riving Knife Only

Use the splitter/riving knife without the blade guard for any non-through cuts (defined on owner's manual Page 36) or narrow/specialized cuts in which the blade guard gets in the way of a safe cut.

Always immediately replace the blade guard when these cuts are complete!

When Not to Use Riving Knife

If you use a dado blade that has a diameter smaller than 10", the splitter/riving knife will be taller than the top of the blade, which will prevent the cut from being completed. In this case, the only way to complete the cut is to remove the splitter/ riving knife.

Model G0623X/G0623X3 (Mfd. Since 09/17)

-37-

Blade Guard Installation & Removal

b) Use saw-blade guard and spreader for

e) Pay particular attention to instructions

The blade guard fits over the splitter/riving knife and is secured in place with an M10-1.5 x 25 cap screw and an M10-1.5 lock nut (see "Mounting Screw" in Figure 56). These are the only fasteners that need to be installed/removed when installing or removing the blade guard.

Mounting

Screw

Testing Guard for Correct Operation

After installing the blade guard, you must verify that it functions correctly before making a cut. To test the blade guard operation, lift up the front end about 4" then release it.

• If the blade guard freely drops down against the table surface, then it is functioning correctly and is ready for operation.

• If the blade guard remains in the position where you released it, or it does not drop down against the surface of the table, then the mounting screw and lock nut are too tight. Loosen it slightly and repeat this test until the guard functions correctly.

• If the blade guard feels loose and easily moves back and forth as you raise it, then the mounting screw and lock nut are too loose. Tighten it slightly and repeat this test until the guard functions correctly.

Figure 56. Blade guard mounted to riving knife.

When installing the blade guard, the mounting screw and lock nut must be left loose enough that the guard can freely pivot up and down, but not so loose that there is side-to-side play when pivoting.

For Your Own Safety Read Instruction

Manual Before Operating Saw

a) Wear eye protection.

every operation for which it can be used,

including all through sawing. c) Keep hands out of the line of saw blade. d) Use a push-stick when required.

on reducing risk of kickback. f) Do not perform any operation freehand. g) Never reach around or over saw blade.

-38-

Model G0623X/G0623X3 (Mfd. Since 09/17)

Splitter/Riving Knife Installation & Removal

The splitter/riving knife must be correctly installed, adjusted, and aligned in order to provide the maximum safety benefit.

Top Distance

Minimum 3mm

Maximum 8mm

The splitter/riving knife attaches to the mounting block as shown in Figure 57. Always firmly tighten the hex nut when securing the splitter/riving knife in place.

Figure 57. Installing splitter/riving knife on

mounting block.

Secure the splitter/riving knife so that the top of it is 1–5mm below the top level of the blade, as shown in Figure 58.

Bottom Distance

Minimum 3mm Maximum 8mm

Figure 59. Allowable top and bottom distances

between splitter/riving knife and blade.

Once the splitter/riving knife is properly positioned at the correct distance from the blade, verify that it is aligned with the blade by checking the alignment with a straightedge in the top and bottom locations shown in Figure 60.

Top Alignment

Bottom Alignment

Figure 60. Checking top and bottom splitter/

riving knife alignment with blade.

Minimum 1mm

Maximum 5mm

Figure 58. Height difference between splitter/

riving knife and blade.

The height difference between the splitter/riving knife and the blade allows the workpiece to pass over the blade during non-through cuts (those in which the blade does not cut all the way through the thickness of the workpiece).

The splitter/riving knife also prevents the freshly cut sides of the workpiece from pinching the blade and causing kickback. For maximum effectiveness of this safety design, the splitter/riving knife must be positioned within 3–8mm from the blade, as shown in Figure 59.

Height Difference

The splitter/riving knife should be parallel with the blade along its length at both positions and should be in the "Alignment Zone" shown in Figure 61.

Alignment

Zone

Spreader or Riving Knife

Blade

Figure 61. Verifying that splitter/riving knife is in

the alignment zone behind the blade.

If the splitter/riving knife is not aligned or parallel with the blade, refer to Splitter/Riving Knife Mounting Block on Page 75.

Straightedge

Model G0623X/G0623X3 (Mfd. Since 09/17)

-39-

This section on blade selection is by no means comprehensive. Always follow the saw blade manufacturer's recommendations to ensure safe and efficient operation of your table saw.

Ripping Blade Features:

•

Safety Tips

Blade Requirements

Your safety is important. The tips below are intended to supplement SECTION 1: SAFETY. But remember, no safety list can cover every situation. The operator is ultimately responsible for their own safety, as well as the safety of bystanders. Every cutting operation is uniquely different and may require safety equipment or safety procedures not mentioned in this manual.

Please follow these safety tips EVERY time you use your saw:

• Stand to the left of the blade line-of-cut when performing a cutting operation.

• Turn OFF the saw and allow the blade to come to a complete stop before removing cut-off pieces.

• Make sure that the splitter/riving knife is always aligned with the main blade before cutting!

The splitter/riving knife included with this machine is 0.090" (2.3mm) thick and is only designed for 10" diameter blades.

When choosing a main blade, make sure the blade size meets the requirements listed below. The thickness of the blade body and teeth can be measured with calipers or any precision measuring device.

Blade Size Requirements:

• Body Thickness: 0.079"–0.090" (2.0mm–2.3mm)

• Kerf (Tooth) Thickness: 0.122"–0.129" (3.1mm–3.3mm)

Blade Selection

• Always position the blade guard to the correct height above the workpiece.

• Carefully plan each cutting operation to avoid injuries.

• When you release the sliding table lock, make sure that the knob is positioned so that it will not lock the table during a cut.

• Plan your cut to avoid putting your hands near the blade or reaching across the blade.

Best for cutting with the grain 20-40 teeth Flat-top ground tooth profile Large gullets for large chip removal

Flat Top

Blade

-40-

Figure 62. Ripping blade.

Model G0623X/G0623X3 (Mfd. Since 09/17)

Thin Kerf Blade: A blade with thinner kerf than a standard blade. Since the spreader/riving knife included with this table saw is sized for standard blades, thin kerf blades cannot be used on this saw unless they meet the specified in this manual; otherwise, they will increase the risk of kickback.

Crosscut blade features:

•

Best for cutting across the grain

•

Combination blade features:

•

• cross-cut blade), then large and deep (similar

Laminate blade features:

•

Dado Blades

Stacked Dado Blade

Multiple blades are stacked together to control the cutting width.

are more expensive than wobble blades, but typically produce higher quality results.

Wobble Dado Blade:

mounted at a slight angle on an arbor hub. The blade angle is adjustable on the hub, and the width of the dado cut is controlled by the angle setting of the blade.

60-80 teeth Alternate top bevel tooth profile Small hook angle and a shallow gullet

Best for cutting plywood or veneer 40-80 teeth Triple chip tooth profile Very shallow gullet

Alternate

Top

Bevel

Figure 63. Crosscutting blade.

Designed to cut both with and across grain 40-50 teeth Alternate top bevel and flat, or alternate top

bevel and raker tooth profile Teeth are arranged in groups Gullets are small and shallow (similar to a

to a ripping blade

Alternate

Top

Bevel

and Flat

Triple

Chip

Blade

Figure 65. Laminate blade.

Blade Requirements

(see below):

Stacked dado blades

A single blade

Model G0623X/G0623X3 (Mfd. Since 09/17)

Figure 64. Combination blade.

Figure 66. Stacked dado blade.

-41-

Changing Main

Blade

This saw performs best with high-quality sharp blades. Whenever the blades become dull, replace or have them sharpened.

To change the main blade:

1. DISCONNECT SAW FROM POWER!

6. Use arbor wrenches to remove arbor nut

and arbor flange, as shown in Figure 68, then pull old blade off the arbor. Arbor nut

has left-hand threads and loosens by turning clockwise.

Arbor

Lock

Tool

2. Move blade tilt to 0° (blade 90° to table) and raise main blade as far as it will go.

3. Move sliding table out of the way to expose lower blade cover that covers blades and splitter/riving knife, as shown in Figure 67.

Hole for Arbor

Lock Tool

Blade Cover

Figure 67. Blade cover made accessible with

sliding table moved out of the way.

Tighten

Loosen

Figure 68. Replacing the main blade.

7. Install blade as shown in Figure 69, making

sure teeth face toward scoring blade. DO NOT overtighten arbor nut.

4. Pull blade cover away from blades to expose mounting assembly. (Blade cover is held closed with a magnet.)

5. Insert arbor lock tool into hole shown in Figure 67, then rotate blade by hand until

arbor lock tool seats.

Before proceeding with the next step, wear gloves to protect your hands while handling and installing the blade.

-42-

Figure 69. Main blade installation and order of

assembly.

— If you changed the diameter of the blade

during this procedure, adjust the splitter/ riving knife according to Splitter/Riving

Knife Installation & Removal on Page

75.

8. Move blade cover back into its original posi-

tion next to blades, then center sliding table.

Model G0623X/G0623X3 (Mfd. Since 09/17)

Changing/Adjusting

Scoring Blade

The scoring blade included with the Model G0623X/G0623X3 has wedge shaped teeth. With this style of scoring blade, the kerf thickness is adjusted by changing the height of the scoring blade. Raising the scoring blade higher increases the kerf thickness.

Changing Scoring Blade

1. DISCONNECT SAW FROM POWER!

Adjusting Scoring Blade

1. DISCONNECT SAW FROM POWER!

2. Unlock scoring blade controls by inserting

6mm hex wrench into controls lock hole shown in Figure 71 and turning mechanism inside counterclockwise until loose.

Alignment Control

Height Control

2. Remove blade guard and move blade tilt to 0˚ (blade 90˚ to table).

3. Move sliding table to side and pull blade cover open.

4. Insert arbor lock tool in table, rotate scoring blade to seat arbor lock tool, and use arbor wrenches to remove arbor nut and scoring blade (see Figure 70).

Arbor Lock

Tool

Tighten

Loosen

Controls Lock

Figure 71. Checking and adjusting scoring blade

positioning.

3. Place straightedge across body of main blade (not the teeth) and align body of scoring blade to main blade by turning alignment control (Figure 71) with 6mm hex wrench.

4. Adjust height of scoring blade by turning height control (Figure 71) with a 6mm hex wrench, until exposed portion equals kerf thickness of main blade.

Note: The easiest way to match the scor-

ing blade kerf is by laying a straightedge on the table, and placing it up against the main blade teeth and beyond the scoring blade, then adjusting the scoring blade height until its teeth align with the main blade teeth. Also check on the other side of the blades to verify that the kerf thickness matches and the scoring blade is aligned with the main blade.

Figure 70. Removing/installing scoring blade.

5. Install new scoring blade as shown in Figure 70, tighten arbor nut, and adjust scoring

blade alignment and height as necessary.

Model G0623X/G0623X3 (Mfd. Since 09/17)

5. Tighten controls lock.

6. Move blade cover back into its original posi-

tion next to blades, then center sliding table.

7. Perform test cut and check for chip out on underside of test piece. If there is chip out, make adjustments necessary to match kerfs.

-43-

Rip Cutting

This saw has the capability of rip cutting large panels (Figure 72). The sliding table removes the burden of sliding a large and heavy panel over a stationary table surface.

Determine which cutting operation will be best suited for the workpiece to be ripped.

• To use the sliding table, read the instructions titled “Rip Cutting w/Sliding Table.”

• To use the machine as a traditional table saw, skip ahead to “Rip Cutting w/Rip Fence.”

Rip Cutting with Sliding Table

1. Install crosscut fence on crosscut table, and

rotate it until fence touches 90° stop bolt (Figure 74).

Figure 72. Rip cutting with typical sliding table.

This saw also has the capability of rip cutting smaller boards, using the machine as a traditional table saw (Figure 73). Smaller, lighter boards are easier to slide across the stationary cast iron table surface to the right of the saw blade.

Figure 73. Traditional rip cutting using the miter

gauge and rip fence.

90° Stop Bolt

Figure 74. Place crosscut fence against 90° stop

bolt.

2. Check to make sure fence is at 90˚ and, if necessary, adjust it as described in Squaring

Crosscut Fence to Blade on Page 74.

3. Slide fence so plastic block on end is next to

blade teeth—this calibrates scale to zero— then tighten lock knob.

Note: Avoid cutting the plastic block on the

end of the fence.

4. Set flip stop to desired width-of-cut.

5. Position blade guard to correct height for your

workpiece.

-44-

6. Load workpiece onto table saw. Set up should look similar to Figure 72.

7. Take all necessary safety precautions, then perform cutting operation.

Model G0623X/G0623X3 (Mfd. Since 09/17)

Rip Cutting with Rip Fence

1. Slide crosscut table out of the way.

4. Slide leading end of rip fence so it is even

with center of main saw blade as shown in

Figure 77.

2. Lock sliding table into a stationary position

(see Figure 75).

Note: The table will only lock in place when it

is centered with the saw cabinet.

Table Lock

Figure 75. Sliding table lock.

3. Place fence in vertical position for larg-

er workpieces, or in horizontal position for angled cuts and for small workpieces (see Figure 76).

Note: This technique allows the finished cut-

off piece to “fall” away from the blade when the cutting operation is complete; reducing the possibility of kickback.

Figure 77. Rip fence even with center of blade

(blade guard removed for clarity).

5. Tighten lock handles (Figure 78) to secure rip fence against base.

Lock

Handles

Vertical

Horizontal

Figure 76. Rip fence positions.

Lock

Lever

Figure 78. Rip fence micro-adjusting controls.

6. Pull up lock lever to loosen fence base on

rail, position fence at correct distance away from blade (as needed for cut), then push down lock lever to lock fence base in position.

7. Take all necessary safety precautions, then make cut as you would with a traditional table saw.

Model G0623X/G0623X3 (Mfd. Since 09/17)

-45-

Crosscutting

The Model G0623X/G0623X3 can crosscut fullsize panels with the fence in the forward or rear position, although it is easier to load full-size panels with the crosscut fence mounted in the forward position (see Figure 79).

Forward Mounted

Crosscut Fence

Additionally, this machine has the capability of crosscutting workpieces while using the rip fence as a cut-off gauge (Figure 81).

Figure 81. Crosscutting workpieces using the rip

fence as a cut-off gauge.

Determine which cutting operation will be best suited for the workpiece to be crosscut.

Figure 79. Crosscutting full-size panel.

Mounting the crosscut fence in the rear position (Figure 80) gives greater stability for crosscutting smaller panels.

Rear Mounted

Crosscut Fence

Figure 80. Crosscutting smaller panels.

— If you will be crosscutting full-size panels,

then skip ahead to Crosscutting Full-Size Panels.

— If you will be crosscutting smaller panels,

then skip ahead to Crosscutting Smaller Panels.

— If you will be crosscutting workpieces using

the rip fence as a cut-off gauge, then skip ahead to Crosscutting Using Rip Fence as a Cut-Off Gauge.

-46-

Model G0623X/G0623X3 (Mfd. Since 09/17)

Crosscutting Full-Size Panels

1. Install crosscut fence in forward mounting

location shown in Figure 82 and lock it in place.

2. Check to make sure fence is at 90˚ and adjust it as described in Squaring Crosscut Fence to Blade on Page 74 if necessary.

Rear Mounting

Location

Forward Mounting

Location

Figure 82. Crosscut fence mounting points.

4. Load workpiece onto table saw. Setup should look similar to Figure 80.

5. Once all necessary safety precautions have

been taken, perform cutting operation.

Crosscutting Using Rip Fence as a Cut-Off Gauge

1. Install crosscut fence in rear mounting points shown in Figure 82 and lock it in place.

2. Check to make sure fence is at 90˚ and adjust it as described in Squaring Crosscut Fence to Blade on Page 74 if necessary.

3. Position rip fence for desired width.

4. Load workpiece onto table saw. Setup should look similar to Figure 81.

5. Slide leading end of rip fence behind front edge of blade as shown in Figure 83. (This step is critical to reduce the risk of blade binding and kickback.)

3. Set either flip stop to desired width-of-cut.

Note: Extend the crosscut fence slide if the

workpiece is more than 74".

4. Load workpiece onto table saw. Setup should look similar to Figure 79.

5. Once all necessary safety precautions have been taken, perform cutting operation.

Crosscutting Smaller Panels

1. Install crosscut fence in rear mounting points shown in Figure 82 and lock it in place.

2. Check to make sure fence is at 90˚ and adjust it as described in Squaring Crosscut Fence to Blade on Page 74 if necessary.

3. Set either flip stop to desired width-of-cut.

Note: Extend the crosscut fence slide if the

workpiece is more than 74".

Rip Fence

Front Edge

of Blade

Figure 83. Correct rip fence position when using

it as a cut-off gauge.

6. Take all necessary safety precautions, then perform cutting operation.

Leading Edge

of Rip Fence

Model G0623X/G0623X3 (Mfd. Since 09/17)

-47-

Miter Cutting

3. Rotate fence to desired angle and lock it in

place.

The crosscut fence allows miter cuts from 0˚ through 135˚. The table mounted miter scale has a resolution of 1˚.

To perform a miter cut:

1. Slide crosscut table to front edge of sliding

table and lock it in place.

2. Place crosscut fence center stud in left or right stud hole of crosscut table. Fence can be installed as shown in Figure 84 for 90˚ to 135˚ cuts, or as shown in Figure 85 for 0˚ to 90˚ cuts.

4. Position flip stop according to length of workpiece you want to cut off to the left of the blade.

5. Load workpiece onto table saw. Setup should look similar to Figure 85.

Figure 85. Example of miter cutting operation.

Figure 84. Fence set-up for 90˚ to 135˚ cuts.

6. Once all necessary safety precautions have

been taken, perform cutting operation.

-48-

Model G0623X/G0623X3 (Mfd. Since 09/17)

non-through cuts. Failure to heed this

Dado Cutting

Commonly used in furniture joinery, a dado is a straight channel cut in the face of the workpiece. Dadoes are "non-through" cuts that can be made with a dado blade or a standard saw blade. The

Figure

being made with a dado blade.

below shows a cutaway view of a dado cut

Dado Blade

Installing Dado Blade

1. DISCONNECT SAW FROM POWER!

2. Move sliding table out of the way to expose

lower blade cover.

3. Remove standard blade. To loosen arbor nut, insert arbor lock tool that came with saw and turn arbor nut clockwise (it has left-hand threads).

4. Remove spacer block installed on arbor behind standard blade you removed in Step

3. Spacer block is not used when dado blades are installed (see Figure 88).

Fence

Workpiece

Figure 86. Example of a dado being cut with a

dado blade.

This saw can only accept a dado blade with arbor hole and maximum width of have any doubts or questions about the size of dado blade you want to install, call our Technical Support before proceeding.

In order to install a dado blade, the scoring blade should be removed and a zero-clearance table insert must be made specifically for the dado blade you will install (see Figure 87). Refer to Zero-Clearance Insert on Page 60 for instructions on how to do this.

Dado

Blade

⁄16". If you

⁄8"

Spacer Block

Figure 88. Dado blade installed on saw with new

zero-clearance table insert.

5. Assemble/adjust dado blade system to desired width of cut, according to dado blade manufacturer’s instructions.

6. Install dado blade on arbor shaft, as shown in Figure 89.

If you plan on making dadoes at varying widths, we strongly recommend making a zero-clearance table insert for each thickness of dado blade that will be used.

Model G0623X/G0623X3 (Mfd. Since 09/17)

Shop-Made

Zero-Clearance

Table Insert

Figure 87. Dado blade raised into shop-made

zero-clearance table insert.

Figure 89. Installing a dado blade.

DO NOT make through cuts with a dado blade. Dado blades are only intended for

warning could result in serious injury.

-49-

Cutting Dadoes with a Dado Blade

Because dado blades are much wider than standard blades, they place a greater amount of force against the workpiece when cutting. This additional force increases the risk of kickback, requiring the operator to take additional steps when cutting to keep their injury risk at an acceptable level.

The Figure below demonstrates the sequential process of making multiple, light cuts that get progressively deeper. The actual number of cuts used should be determined by workpiece hardness, total dado depth, and feed rate. In general, if you hear the motor slow down during the cut, you are cutting too deep or feeding too fast.

Dado blades have a higher risk of kickback than normal blades because their larger size applies stronger forces to the workpiece. This risk increases relative to the depth and width of the cut. To minimize your risk of serious personal injury, ensure that stock is flat and straight, and make multiple light cuts (rather than one deep cut) to achieve the desired cutting depth.

Cutting Dadoes with a Standard Blade

A ripping blade is typically the best blade to use for cutting dadoes when using a standard blade because it removes sawdust very efficiently. See

Page 44 for blade details.

To use a standard saw blade to cut dadoes:

1. DISCONNECT SAW FROM POWER!

2. Mark width of dado cut on workpiece. Include

marks on edge of workpiece so cut path can be aligned when workpiece is lying on table.

3. Raise blade up to desired depth of cut (depth

of dado channel desired).

4. Set saw up for type of cut you need to make,

depending on if it is a rip cut (Page 44) or crosscut (Page 46).

Dado Blade

Workpiece

Cut 1

Cut 2

Workpiece

Cut 3

Workpiece

Fence

5. Align blade to cut one of the dado sides, as shown in Figure 91.

Cut 1

Workpiece

Figure 91. First cut for a single-blade dado.

Blade

Fence

Finished

Dado Cut

Workpiece

Figure 90. Example of dado being cut with multiple light cuts, instead of one deep cut.

-50-

Fence

Model G0623X/G0623X3 (Mfd. Since 09/17)

6. Reconnect saw to power source and turn saw ON. Allow blade to reach full speed, then perform cutting operation.

Rabbet Cutting

7. Repeat cutting operation on other side of dado channel, as in Figure 92.

Cut 2

Workpiece

Figure 92. Second cut for a single-blade dado.

8. Make additional cuts in center of dado to

clear out necessary material. The dado is complete when channel is completely cleared out.

Blade

Fence

Cuts 3+

Fence

Workpiece

Commonly used in furniture joinery, a rabbet is an L-shaped groove cut in the edge of the workpiece. Rabbets can be cut with either a dado blade or a standard saw blade.

Rabbet cutting on the edge of the workpiece with a dado blade requires a sacrificial fence (Figure

94). Make the sacrificial fence the same length as the fence and screws or clamps, making sure they are all secure and tight. Raise the blade into the sacrificial fence to the height needed.

⁄4" thick. Attach it to the fence with

Rip Fence

Sacrificial

Fence

Dado Insert

Blade Cut-Out

Figure 94. Sacrificial fence.

Figure 93. Successive cuts in the middle to

complete the dado.

Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase safety and control during operations which require that the blade guard to be removed from the saw. ALWAYS replace the blade guard after dadoing is complete.

Model G0623X/G0623X3 (Mfd. Since 09/17)

-51-

Cutting Rabbets with a Dado Blade

1. DISCONNECT THE SAW FROM POWER!

3. Raise blade up to desired depth of cut (depth

of rabbet channel desired).

2. Adjust dado blade to height needed for rabbeting operation. When cutting deep rabbets, take more than one pass to reduce risk of kickback.

3. Adjust fence and align workpiece to perform cutting operation as shown in Figure 95.

Sacrificial Fence

Dado Blade

Fence

Workpiece

Figure 95. Rabbet cutting with a dado blade.

4. Reconnect saw to power source and turn

saw ON. When blade has reached full speed, perform test cut with scrap piece of wood.

— If the cut is satisfactory, repeat the cut with

the final workpiece.

4. Adjust fence so blade is aligned with inside of your rabbet channel as shown in Figure 96.

Blade

Figure 96. Rabbet cutting with a standard blade.

5. Reconnect saw to power source and turn

saw ON. When blade has reached full speed, perform test cut with scrap piece of wood.

— If the cut is satisfactory, repeat the cut with

the final workpiece.

6. Lay workpiece on its side, as shown in Figure 97, adjust saw blade height to intersect with

first cut, and perform second cut to complete the rabbet.

Workpiece

Fence

Cutting Rabbets with a Standard Blade

A ripping blade is typically the best blade to use for cutting rabbets when using a standard blade because it removes sawdust very efficiently. (See Page 44 for blade details.) Also, a sacrificial fence is not required when cutting rabbets with a standard blade.

To cut rabbets with the standard blade:

1. DISCONNECT SAW FROM POWER!

2. Mark width of rabbet cut on edge of workpiece,

so you can clearly identify intended cut while it is laying flat on saw table.

Blade

Fence

Workpiece

Figure 97. Second cut to create a rabbet.

-52-

Model G0623X/G0623X3 (Mfd. Since 09/17)

Resawing

Making Resaw Barrier

The resaw barrier acts in tandem with the rip fence when resawing to provide tall support for the workpiece to minimize the probability of it binding against the blade and causing kickback.

Resawing operations require proper procedures to avoid serious injury. Extra care must be taken to prevent kickback when resawing. Any tilting or movement of the workpiece away from the fence will cause kickback. Be certain that stock is flat and straight. Failure to follow these warnings could result in serious personal injury.

Resawing is the process of cutting a thick piece of stock into one or more thinner pieces. Although resawing can be done with a table saw, we strongly recommend that you use a bandsaw instead.

A bandsaw is the ideal machine for resawing, and resawing with one is fairly easy and safe. A table saw is not intended for resawing, and resawing with one is difficult and dangerous due to the increased risk of kickback from binding and deep cuts, and the increased risk of injury from having to remove the guard.

If you insist on resawing with a table saw, DO NOT do so without using a resaw barrier and wearing a full face shield. The following instructions describe how to build a resaw barrier that can be used with the rip fence when resawing to reduce the risk injury.

Tools Needed: Qty

Table Saw ..........................................................1

Jointer and Planer ....................... Recommended

Clamps ...............................................2 Minimum

Drill and Drill Bits ................................................1

Components Needed for Resaw Barrier:

Wood* Wood*

⁄4" x 51⁄2" x Length of Fence ...................1

⁄4" x 3" x Length of Fence ......................1

Wood Screws #8 x 2" ........................................8

Wood Glue .........................................As Needed

* Only use furniture grade plywood or kiln dried

hardwood to prevent warping.

To build the resaw barrier:

1. Cut your wood pieces to size specified above.

If you are using hardwood, cut pieces oversize, then joint and plane them to correct size to make sure they are square and flat.

2. Pre-drill and countersink four holes approxi-

mately

⁄8" from bottom of 51⁄2" tall wood piece.

3. Glue end of 3" board, then clamp boards at

a 90° angle with larger board in vertical position, as shown in Figure 98, fasten together with wood screws.

Note: To determine the maximum resawing height for this table saw, find the maximum blade height,

then double it and subtract

⁄8".

Model G0623X/G0623X3 (Mfd. Since 09/17)

#8 x 2"

Wood Screw

⁄4"

Figure 98. Resaw barrier.

⁄4"

Assembled

Resaw Barrier

-53-

and wear safety glasses or a face

Resawing Operations

Operations requiring the blade guard to

The table saw motor is pushed to its limits when resawing. If the motor starts to bog down, slow down your feed rate. Motor overloading and blade wear can be reduced by using a ripping blade. Ripping blades are designed to clear the sawdust quickly.

Components Needed for Resawing:

Zero-clearance Insert .........................................1

Ripping Blade 10" ...............................................1

Clamps ...............................................................2

Shop Made Auxiliary Fence ...............................1

Shop Made Resaw Barrier .................................1

5. Raise blade approximately 1", or close to half

the height of workpiece, whichever is less.

be removed increase the risk of accidental contact with the blade. To reduce this risk, use push sticks/paddles and featherboards to keep your hands at a safe distance from the blade throughout the entire cut. Always replace guard after completing the cut!

6. Connect power to saw, turn it ON, and use

push stick to feed workpiece through cut using a slow, steady feed rate.

You may experience kickback during this procedure. Stand to the side of the blade path shield to prevent injury.

To perform resawing operations:

1. DISCONNECT SAW FROM POWER!

2. Install rip fence in vertical position.

3. Place workpiece against rip fence and slide

resaw barrier against workpiece. Now clamp resaw barrier to top of the table saw (see Figure 98).

Workpiece

Resaw

Rip Fence

Barrier

7. Flip workpiece end for end, keeping same

side against fence, and cut other side of workpiece.

8. Repeat Steps 4–6 until blade is close to half

of the height of the board to be resawn. The

ideal completed resaw cut will leave a

⁄8"

connection when resawing is complete as

shown in Figure 100. Leaving a

⁄8" connec-

tion will reduce risk of kickback.

Workpiece

Resaw

Barrier

/8" Connection

Auxiliary

Fence

Table

Figure 99. Resaw setup with barrier.

4. Lower blade completely below table, and

slide workpiece over blade to make sure it moves smoothly and fits between resaw barrier and fence.

-54-

Figure 100. Ideal completed resaw cut.

9. Turn OFF table saw, then separate parts of

workpiece and hand plane remaining ridge.

10. When finished resawing, remove resaw bar-

rier and re-install blade guard/splitter.

Model G0623X/G0623X3 (Mfd. Since 09/17)

SECTION 5: SHOP-MADE SAFETY

ACCESSORIES

2. Cut a 30º angle at one end of board.

Featherboards

3. Make a series of end cuts with the grain

⁄4" apart and 2"–3" long, as shown in Figure

Easily made from scrap stock, featherboards provide an added degree of protection against kickback, especially when used together with push sticks. They also maintain pressure on the workpiece to keep it against the fence or table while cutting, which makes the operation easier and safer because the cut can be completed without the operator’s hands getting near the blade. The angled ends and flexibility of the fingers allow the workpiece to move in only one direction.

101 (A). Alternatively, start cuts at 2"-3" deep, then make them progressively deeper, as shown in Figure 101 (B). Cuts made across the grain will result in weak fingers that will easily break.

10" (Minimum)

30°

⁄8"

⁄16"-1⁄8"

Kerf

⁄8"–

Making a Featherboard

This sub-section covers the two basic types of featherboards: 1) Those secured by clamps to the table or fence, or 2) those secured by a wood runner that mounts in the table saw miter slot.

Material Needed for Featherboard Mounted with Clamps

Hardwood Hardwood

Material Needed for Featherboard Mounted in Miter Slot

Hardwood Hardwood Hardwood Wing Nut Flat Head Screw Flat Washer

To make a featherboard:

1. Cut hardwood board approximately

to size. Length and width of board can vary according to your design. Most featherboards are 10"–28" long and 3"–6" wide. Make sure wood grain runs parallel with length of featherboard, so the fingers you will create in Step 3 will bend without breaking.

⁄4" x 3" x 10" (Minimum)

⁄4" x 6" x 28" (Maximum) ..................1

⁄4" x 3" x 10" (Minimum)

⁄4" x 6" x 28" (Maximum) ..................1

⁄8" x (Miter Slot Width) x 5"L ...........1

/4"-20 ..................................................1

⁄4"-20 x 2" ...............................1

⁄4"-20..............................................1

⁄4" thick

2"-3"

Initial Cut

2"-3"

⁄8"

Kerf

⁄16"-1⁄8"

Progressively Longer Cuts

Figure 101. Patterns for featherboards

(top view shown).

When complete, the fingers should flex when pushed with moderate pressure. If the fingers do not flex, they are too thick.

Note: We recommend using a bandsaw for mak- ing fingers because it tends to be safer. A table saw can be used, but it will over-cut the underside of the ends, produce a thicker kerf, and require you to stop the blade half-way through the cut, which can be dangerous.

If you are securing the featherboard with clamps, no further steps are necessary. Your featherboard is complete! If you are making a featherboard that mounts in the miter slot, continue with Step 4.

Model G0623X/G0623X3 (Mfd. Since 09/17)

-55-

4. Rout a

⁄4"–3⁄8" wide slot 4"–5" long in workpiece and 1"–2" from short end of featherboard (see Figure 102).

/4"-3/8" Slot

1"-2"

4"-5"

Figure 102. Slot routed in featherboard.

6. Drill

⁄4" hole in center of bar, then countersink

bottom to fit

⁄4"-20 flat head screw.

7. Mark 4" line through center of countersunk hole in center, then use jig saw with narrow blade to cut it out.

8. Assemble miter bar and featherboard with

⁄4"-20 x flat head screw, flat washer, and wing nut or star knob (see Figure 104). Congratulations! Your featherboard is complete.

5. Cut a miter bar that will fit in table miter slot approximately 5" long (see Figure 103).

Tip: Consider making the miter bar longer for

larger featherboards—approximately half the length of the total featherboard—to support the force applied to the featherboard during use.

(Top View)

/8"

/4" Hole

Countersink on Bottom

4" Slot

(Side View)

Figure 103. Miter bar pattern.

Wing Nut

(Side View)

Flat Washer

Featherboard

Miter Bar

Flat Head Screw

Figure 104. Assembling miter slot featherboard

components.

Tip: The length of the flat head screw depends

on the thickness of the featherboard—though

⁄2" to 2" lengths usually work.

Now, proceed to Mounting Featherboard in

Miter Slot on Page 57.

-56-

Model G0623X/G0623X3 (Mfd. Since 09/17)

Mounting Featherboards w/Clamps

1. Lower saw blade, then adjust fence to desired

width and secure it.

Mounting Featherboard in Miter Slot

1. Lower saw blade, then adjust fence to desired

width and secure it.

2. Place workpiece against fence, making sure it is 1" in front of the blade.

3. Place featherboard on table away from blade so all fingers point forward and contact workpiece (see Figure 105).

Fence Featherboard

Clamp

Table

Featherboard

Figure 105. Example of featherboards secured

with clamps.

2. Place workpiece evenly against fence, making sure it is 1" in front of blade.

3. Slide featherboard miter bar into miter slot, making sure fingers slant toward blade, as shown in Figure 106.

Blade

Featherboard

Workpiece

Figure 106. Featherboard installed in miter slot

and supporting workpiece for ripping cut.

4. Secure featherboard to table with clamp.

5. Check featherboard by pushing it with your

thumb to ensure it is secure.

— If the featherboard moves, tighten the

clamp more.

6. Mount second featherboard to fence with another clamp (see Figure 105), then repeat

Step 5 to ensure it is secure.

4. Position fingered edge of featherboard

against edge of workpiece, so that all fingers contact workpiece. Slide featherboard toward blade until first finger is nearly even with end of workpiece, which should be 1" away from blade.

5. Double check workpiece and featherboard to ensure they are properly positioned as described in Step 4. Then secure featherboard to table. Check featherboard by hand to make sure it is tight.

Note: The featherboard should be placed

firmly enough against the workpiece to keep it against the fence but not so tight that it is difficult to feed the workpiece.

Model G0623X/G0623X3 (Mfd. Since 09/17)

-57-

Push Sticks

When used correctly, push sticks reduce the risk of injury by keeping hands away from the blade while cutting. In the event of an accident, a push stick can also absorb damage that would have otherwise happened to hands or fingers.

Using a Push Stick

Use push sticks whenever your hands will get within 12" of the blade. To maintain control when cutting large workpieces, start the cut by feeding with your hands then use push sticks to finish the cut, so your hands are not on the end of the workpiece as it passes through the blade.

Feeding: Place the notched end of the push stick against the end of the workpiece (see inset Figure below), and move the workpiece into the blade with steady downward and forward pressure.

Supporting: A second push stick can be used to keep the workpiece firmly against the fence while cutting. When using a push stick in this manner, only apply pressure before the blade; otherwise, pushing the workpiece against or behind the blade will increase the risk of kickback (see "Push Stick Prohibition Zone" in the Figure below).

Push Stick

Prohibition

Zone

Push Stick

Store Push

Stick Here

for Easy

Access

Supporting

Blade

Path

Push Stick

Feeding

Figure 107. Using push sticks to rip narrow

stock.

Making a Push Stick

Use this template to make

90º

Cut here to

⁄4" stock

push

Cut here to push 1⁄2" stock

Notch for placing on corners of workpieces

MATERIAL: Only use hardwood, sturdy plywood, or high-density plastic. Do not use softwood that may break under pressure or

⁄2" Grid

metal that can break teeth from the blade!

your own push stick.

Notch to help prevent hand from slipping

Figure 108. Side view of a push stick in use.

" Minimum Length

SIZING: Push stick must be at least 15

long. Use

⁄2"–3⁄4" thick

material.

SANDING: Sand edges to remove rough edges and increase comfort.

⁄4"

-58-

Figure 109. Template for a basic shop-made push stick (not shown at actual size).

Model G0623X/G0623X3 (Mfd. Since 09/17)

Push Blocks

When used correctly, a push block reduces the risk of injury by keeping hands away from the blade while cutting. In the event of an accident, a push block often takes the damage that would have otherwise happened to hands or fingers.

Using a Push Block

A push block can be used in place of or in addition to a push stick for feeding workpieces into the blade. Due to their design, push blocks allow the operator to apply firm downward pressure on the workpiece that could not otherwise be achieved with a push stick.

The push block design on this page can be used in two different ways (see inset Figure below). Typically, the bottom of the push block is used until the end of the workpiece reaches the blade.

The notched end of the push block is then used to push the workpiece the rest of the way through the cut, keeping the operator's hands at a safe distance from the blade. A push stick is often used at the same time in the other hand to support the workpiece during the cut (see "Using a Push Stick" on previous page).

Push Stick

Prohibition

Zone

Push Stick

Supporting

Blade

Path

Push Block

Feeding

Figure 111. Using a push block and push stick

to make a rip cut.

Making a Push Block

Use this template to make your own push block.

Figure 110. Side view of a push block in use.

Notch for use

as a push stick

CAUTION: Only use hardwood, sturdy plywood, or high-density plastic. Do not use softwood that may break under pressure or metal that can break teeth from the blade!

Handle for firm grip

Make push block with

⁄2"–3⁄4" thick material

CAUTION: Bottom

of handle must be

at least 4

" above

bottom of push

block to keep

hand away

from blade.

/4"–1/2"

⁄2" Grid

Figure 112. Template for a shop-made push block (shown at 50% of full size).

Model G0623X/G0623X3 (Mfd. Since 09/17)

Lip for pushing workpiece

9"−10" Minimum Length

-59-

Zero-Clearance

Insert

3. Remove main blade and spacer block behind

it (see Figure 113).

A zero-clearance insert can be made for the saw

in about 30 minutes, and must be made of

⁄4" furniture quality plywood or hardwood. (We recommend making at least 6–12 while you are going through the process, so you have plenty on hand for varying blade widths, heights, or angles.

A zero-clearance insert is required if you want to install a dado blade. When a dado blade is installed, the scoring blade and splitter/riving knife are removed—as neither will properly perform their intended function.

If you plan to use a standard blade with a zero-clearance insert, additional modifications will need to be made in order to install the scoring blade and splitter/riving knife.

If you must use this saw to cut the dimensions of the zero-clearance insert you will fabricate in these instructions, make sure you DO NOT make any cuts while the included table insert is removed. THIS IS DANGEROUS. You must re-install the table insert, reassemble all saw components, and remove all tools before cutting.

Figure 113. Original table insert and all

necessary components removed.

4. Remove table insert installed on saw.

5. Cut new table insert to exact length of includ-

1 1

ed table insert and

⁄16" wide.

6. Use included table insert as template, as shown in Figure 114, to mark mounting holes on new table insert. (Clamping pieces together while you do this will allow you to ensure hole spacing is exact.)

Items Needed Qty

Table Saw ......................................................... 1

Drill Press .......................................................... 1

Sander ............................................................... 1

Drill Bits Plywood/Hardwood Piece 14" x

⁄32" and 13⁄32" ...............................1 Each

⁄16" x 3⁄4" ........ 1

Bandsaw or Jigsaw (Optional) .......................... 1

Clamp (Optional) ............................................... 1

To make a zero-clearance table insert:

1. DISCONNECT SAW FROM POWER

2. Lower main blade all the way, remove blade

guard, splitter/riving knife, and scoring blade. After removing scoring blade, reinstall and tighten scoring blade flanges and arbor nut.

-60-

Figure 114. Marking location for mounting holes

in new insert.

7. Use

⁄32" drill bit to drill holes completely

through new table insert.

8. Install

⁄32" drill bit and use included table insert as guide to set depth stop on your drill press to countersink holes.

Model G0623X/G0623X3 (Mfd. Since 09/17)

9. Countersink holes you drilled in Step 7 (see Figure 115), so heads of mounting screws

can be recessed into table insert when installed.

⁄32" Hole

Cutaway View of Drilled Hole

Countersink

for Screw Head

New

Table Insert

14. Close cover over blade and move sliding table to center of saw.

15. Connect saw to power, start motor, and slowly raise blade into zero-clearance table insert (see Figure 117) only as high as you intend to cut with insert.

Dado

Blade

⁄32" Hole

for Screw Threads

Figure 115. Countersinking mounting holes.

10. Install blade you will use to cut insert, making

sure blade flange is used on front of blade behind arbor nut, then lower blade fully.

11. Test fit new table insert in table, then sand corners or trim ends as necessary to get a precise fit.

12. Mount new table insert into table and check to make sure that it is flush with top of table. If necessary, remove insert and sand top of it down until it will mount up flush with table top (see Figure 116).

Zero-clearance

Table Insert

Standard

Blade

Slot for

Riving Knife

Slot for Scoring Blade

Figure 117. Zero-clearance table inserts for

dado and standard blades.

Outfeed Table

One of the best accessories for improving the safety and ease of using a table saw is simply placing a large table (outfeed table) behind the saw to catch the workpiece.

Figure 116. New zero-clearance table insert

installed to be cut with a dado blade.

13. (This step only for standard blades.) Use bandsaw or jigsaw to cut slots or notches that will allow riving blade to be installed with minimal open space around it. If you plan to use scoring knife, do the same for that blade. (We do not recommend using the scoring blade to cut the slot in the insert because the adjustment screw is inside the cabinet).

Model G0623X/G0623X3 (Mfd. Since 09/17)

Outfeed

Table

Figure 118. Example of outfeed table.

-61-

SECTION 6: AFTERMARKET

ACCESSORIES FROM GRIZZLY

Some aftermarket accessories can be installed on this machine that could cause it to function improperly, increasing the risk of serious personal injury. To minimize this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to the newest copy of the Grizzly Catalog for other accessories available for this machine.

10" Blades

H5190—Razor Variable Tooth Carbide 50T H9146—Heavy-Duty ATB Carbide Tip 60T G2804—Commercial Solid Surface Blade 60T H9147—Heavy-Duty ATB Carbide Tip 80T H9360—Commercial Melamine Blade 80T H9148—Heavy-Duty ATB Carbide Tip 100T

These blades work especially well for most sliding table saw applications and are manufactured for heavy-duty, industrial use.

T21382—Scoring Blade

Replacement scoring blade. Measures 80mm in diameter with 22mm arbor hole. Blade is a solid, one-piece wedge-type blade. Kerf width is controlled by changing the height of the exposed portion of the blade from the table.

G5562—SLIPIT® 1 Qt. Gel G5563—SLIPIT G2871—Boeshield G2870—Boeshield H3788—G96 H3789—G96

Figure 120. Recommended products for protect-

ing unpainted cast-iron/steel parts on machinery.

T23964—Armor Plate with Moly-D MultiPurpose Grease, 14.5 oz. (NLGI#2 Equivalent)

Armor Plate with Moly-D is a rich green moly grease that provides excellent stability and unsurpassed performance under a wide range of temperatures and operating conditions. Armor Plate grease is entirely unique due to the fact that the moly in it is solubilized, which provides superior performance to other greases containing the black solid form of molybdenum disulfide.

12 oz Spray

T-9 12 oz Spray

Gun Treatment 12 oz Spray

Gun Treatment 4.5 oz Spray

T-9 4 oz Spray

-62-

Figure 121. T23964 Armor Plate with Moly-D

Multi-Purpose Grease.

Figure 119. T21382 Scoring Blade.

Model G0623X/G0623X3 (Mfd. Since 09/17)

H8029—5-Piece Safety Kit

This kit has four essential jigs. Includes two push blocks, push stick, featherboard, and combination saw and router gauge. Featherboard

⁄8" x 3⁄4" miter slots. Made of high-visibility

fits yellow plastic.

Figure 122. H8029 5-Piece Safety Kit.

T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20451—“Kirova” Clear Safety Glasses T20452—“Kirova” Anti-Reflective S. Glasses H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5

T20502

T20452

T20503

H2499—Small Half-Mask Respirator H3631—Medium Half-Mask Respirator H3632—Large Half-Mask Respirator H3635—Cartridge Filter Pair P100

Wood dust has been linked to nasal cancer and severe respiratory illnesses. If you work around dust every day, a half-mask respirator can be a lifesaver. Also compatible with safety glasses!

H7194

T20451

Figure 124. Eye protection assortment.

H4978—Deluxe Earmuffs - 27dB H4979—Twin Cup Hearing Protector - 29dB T20446—Classic Earplugs, 200-pair - 31dB

Protect yourself comfortably with a pair of cushioned earmuffs. Especially important if you or employees operate for hours at a time.

H4978

T20446

H4979

Figure 123. Half-mask respirator with disposable

cartridge filters.

Model G0623X/G0623X3 (Mfd. Since 09/17)

Figure 125. Hearing protection.

-63-

H4753—Duraline HI/A-T, Melamine & Veneer 80T

For chipless cutting of two sided melamine, vinyl, polyester, and kortron. Recommended for thin, low pressure, two-sided laminates and veneer plywood. For thin veneers on flakeboard - fireretardant, laminated (1 or 2 sides), masonite, fiber board, lumbercore, glue-ups, hard/soft woods and chemically impregnated wood. Arbor bore size is 1" and kerf is 0.125".rolling capacity

G2795—10" x 24t Stack Dado Set

Use these high-precision dado heads on wood, prefinished materials, Formica® and other related products. Fits standard 5/8" arbors and width can be varied from 1/8" to 13/16". Set includes: (2) 24 Tooth blades (4) Chippers (12) Shims: (4) .010" and (8) .020" Blade carrier

Figure 126. 10" 80T Duraline HI-A/T saw blade.

H4758 & H4759—Blade Stiffeners

For smoother, quieter cuts, a single FORREST Dampener-Stiffener is highly recommended for all applications. Made from top-quality saw steel and precision ground to within 0.001" of side runout. Mount one stiffener against the outside of the blade.

Figure 127. H4758 & H4759 Blade Stiffeners for

10" blades.

Figure 128. G2795 Stack Dado Set.

H6290—Scissor Lift Table, 330 lb. Capacity

This rugged and affordable lifting table allows you to lift stacks of sheet goods right up to the saw table with just the power of your leg and the mechanical advantage of a scissor lift. The table features a hand lever release, fold-down handle, two locking swivel casters, and two fixed casters.

-64-

Figure 129. H6290 Scissor Lift Table.

Model G0623X/G0623X3 (Mfd. Since 09/17)

D4218—Black Flexible Hose 5" x 10'

D4212—Black Flexible Hose 2

⁄2" x 10'

W1318—Wire Hose Clamp 5"

W1314—Wire Hose Clamp 2

⁄2"

W1008—Plastic Blast Gate 5"

We've hand picked a selection of commonly used dust collection components for the Model G0764Z.

D2058A—Super Heavy-Duty SHOP FOX Mobile Base

This patented, super heavy-duty mobile machine base is the strongest mobile base on the mar-

ket. 18" x 24

⁄2" maximum.1200 lb. capacity. This base is

⁄2" minimum and adjusts to 281⁄2" x

extremely stable with outrigger type supports and a four wheel system. Weighs 38 lbs.

W1008

D4218

W1318

Figure 130. Recommended dust collection

accessories.

T21578—12” Beveled Straight Edges w/ Scale T21579—24” Beveled Straight Edges w/ Scale T21580—36” Beveled Straight Edges w/ Scale

These Bevel Straight Edges are made from hardened steel and feature a satin chrome finish and are ground and lapped for straightness and parallelism. Each straightedge offers true right angles for all edges, along with a beveled edge with scale in US standard. Accuracy of 0.001”, and a resolu-

tion of

⁄64”.

Figure 132. D2058A SHOP FOX® Mobile Base.

D2271—Shop Fox

Roller Table

Use these versatile roller tables wherever you need extra workpiece support. Features all-steel welded construction and measures 19" x 65" long. Comes with 9 ball bearing rollers and has four independently adjustable legs for any leveling

requirement. Adjustable in height from 26

⁄8". Approximate shipping weight: 62 lbs.

⁄8" to

1000 Lb. Capacity!

Figure 131. T21578, T21579, and T21580

straightedge.

Model G0623X/G0623X3 (Mfd. Since 09/17)

Figure 133. D2271 Shop Fox® Roller Table.

-65-

SECTION 7: MAINTENANCE

Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury.

Schedule

The frequency of maintenance necessary for any machine will always depend on the operating conditions and environment. The schedule below is a basic guideline for keeping your machine in proper operating condition. Always repair any adverse conditions immediately upon discovery.

Cleaning

Cleaning the Model G0623X/G0623X3 is relatively easy. Vacuum excess wood chips and sawdust from the table saw and inside the cabinet. Wipe off the remaining dust with a dry cloth.

Use compressed air (make sure to wear safety glasses and a respirator when doing this) to blow dust from between the two sections of the sliding table. If any resin has built up, use a resin dissolving cleaner to remove it. Treat all unpainted cast iron and steel with a non-staining lubricant after cleaning.

Unpainted Cast Iron

Daily (Ongoing)

• Loose mounting bolts.

• Worn or damaged saw blades.

• Worn or damaged switches or wires.

• Any other unsafe condition.

Weekly

• Clean sliding table surface and grooves.

• Lubricate the sliding table ways (Page 67).

• Clean the cast iron saw table.

• Clean the sliding table roller guideways.

• Clean the rip fence.

• Clean the rip fence bracket and rail.

Monthly

• Clean/vacuum dust buildup from inside cabinet and off motor.

• Check V-belt tension, damage, or wear.

Every 6–12 Months

• Lubricate the trunnions (Page 67).

• Lubricate the elevation and tilt leadscrews (Page 67).

Protect the unpainted cast-iron surfaces on the table by wiping the table clean after every use— this ensures moisture from wood dust does not remain on bare metal surfaces. DO NOT clean cast iron with water or it will rust!

Keep tables rust-free with regular applications of products like G96 Boeshield

T-9 (see Page 62 for more details).

Gun Treatment, SLIPIT®, or

Note: To ensure optimum power transmission from the motor to the blades, the V-belts must be in good condition (free from cracks, fraying and wear) and operate under proper tension.

-66-

Figure 134. Recommended products for protecting unpainted cast-iron/steel parts on machinery.

Model G0623X/G0623X3 (Mfd. Since 09/17)

Lubrication

Bearings: The bearings are sealed and pre-

lubricated; they require no lubrication.

Trunnions: Use multi-purpose grease in the trunnion grooves (Figure 136) every 6–12 months, depending on the frequency of use. To grease the blade height trunnion, move the blade height all the way down and smear a dab of grease into the trunnion groove, behind the plate shown in Figure 136, then move the blade up all the way, then down all the way to spread the grease.

To grease the blade tilt trunnions, move the sliding table out of the way and open the blade guard. Tilt the blade to 90°. From the front of the saw, smear a dab of grease in the front of the trunnion grooves on both sides. Now, tilt the blade to 45° and reach inside the cabinet and smear a dab of grease into the back of the trunnion grooves on both sides. Tilt the blade back and forth to distribute the grease evenly.

Leadscrews: Use multi-purpose grease on the leadscrews (Figure 136) every 6-12 months, at the same time you lubricate the trunnions. Wipe the leadscrews clean with a dry rag and brush a light coat of new grease on them with a clean, dry brush. Only grease the area of the leadscrew between the stop nuts. Move the blade height and tilt back and forth to distribute the grease evenly.

Sliding Table Ways & Rip Fence Rail: Wipe on a light machine oil (such as Boeshield shown on Page 62) down the entire length of the sliding table steel rods (Figure 135) and rip fence rail.

Sliding Table Way Steel Rod

Blade Height Trunnion

(Grease Behind This

Leadscrews

Figure 135. Sliding table ways.

Blade Tilt

Trunnions

Plate)

Figure 136. Lubrication locations (table removed for clarity).

Model G0623X/G0623X3 (Mfd. Since 09/17)

-67-

SECTION 8: SERVICE

Review the troubleshooting and procedures in this section if a problem develops with your machine. If

Please

gather the serial number and manufacture date of your machine before calling.

you need replacement parts or additional help with a procedure, call our Technical Support. Note:

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Machine does not start or a breaker trips.

Machine stalls or is underpowered.

1. Stop push-button is engaged/faulty.

2. Power supply switched OFF or is at fault.

3. Motor connection wired incorrectly.

4. Thermal overload relay has tripped.

5. Wall fuse/circuit breaker is blown/tripped.

6. Contactor not getting energized/has burnt contacts.

7. Wiring is open/has high resistance.

8. Motor ON button or ON/OFF switch is at fault.

9. Motor is at fault.

1. Feed rate/cutting speed too fast for task.

2. Workpiece material is not suitable for this machine.

3. Belt(s) slipping.

4. Motor connection is wired incorrectly.

5. Motor bearings are at fault.

6. Start delay module is at fault.

7. Motor is at fault.

1. Rotate clockwise slightly until it pops out/replace it.

2. Ensure power supply is switched on; ensure power supply has the correct voltage.

3. Correct motor wiring connections.

4. Wait for it to cool down, then it will reset automatically. If necessary, disconnect power and reset manually by pushing reset button inside switch.

5. Ensure circuit size is suitable for this machine; replace weak breaker.

6. Test for power on all legs and contactor operation. Replace unit if faulty.

7. Check for broken wires or disconnected/corroded connections, and repair/replace as necessary.

8. Replace faulty ON button or ON/OFF switch.

9. Test/repair/replace.

1. Decrease feed rate/cutting speed.

2. Only cut wood products; make sure moisture content is below 20% and there are no foreign materials in the workpiece.

3. Replace bad belt(s), align pulleys, and re-tension.

4. Correct motor wiring connections.

5. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

6. Adjust to correct delay; replace module.

7. Test/repair/replace.

-68-

Model G0623X/G0623X3 (Mfd. Since 09/17)

Symptom Possible Cause Possible Solution

Machine has vibration or noisy operation.

Main blade runs backwards (G0623X3 only).

1. Motor or component is loose.

2. Blade is at fault.

3. Belt(s) worn or loose.

4. Pulley is loose.

5. Motor mount loose/broken.

6. Machine is incorrectly mounted or sits unevenly.

7. Arbor pulley is loose.

8. Motor fan is rubbing on fan cover.

9. Arbor bearings are at fault.

10. Motor bearings are at fault.

1. Two of the power wires are reversed

(3-phase version only).

1. Inspect/replace stripped or damaged bolts/ nuts, and re-tighten with thread locking fluid.

2. Replace warped, bent, or twisted blade; resharpen dull blade.

3. Inspect/replace belts (refer to Page 70).

4. Realign/replace shaft, pulley, setscrew, and key as required.

5. Tighten/replace.

6. Tighten/replace anchor studs in floor; relocate/ shim machine.

7. Retighten/replace arbor pulley with shaft and thread locking liquid.

8. Replace dented fan cover; replace loose/damaged fan.

9. Replace arbor housing bearings; replace arbor.

10. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

1. Exchange wires R & T in the terminal box (3-

phase version only).

Operation

Symptom Possible Cause Possible Solution

Workpiece has burned edges, binds, or kicks back.

Workpiece has chip out on the bottom edge.

Cuts are not square. 1. Sliding table is not parallel to blade.

Fence hits table top when sliding across table.

Blade does not reach 90˚, or blade does not reach 45˚.

The rip fence scale is not accurate.

Handwheels for blade adjustments will not turn or are difficult to turn.

1. Sliding table is not parallel to blade.

2. Riving knife is not aligned with the blade.

3. Blade is warped.

1. Scoring blade height is incorrect.

2. Scoring blade is not aligned with the main blade.

3. Scoring blade kerf does not match the main blade.

2. Rip fence is not parallel to blade.

3. Crosscut fence is not perpendicular to the blade.

1. Front rail is too low.

2. Rip fence roller is too low.

2. Blade tilt stop bolts are out of adjustment.

1. The rip fence scale is out of calibration or was not set up correctly.

1. Shipping braces still attached.

2. Lock knob is tight.

3. Gears caked with dust.

1. Adjust sliding table parallel with the blade (Page 72).

2. Adjust the riving knife to align it with the main blade.

3. Replace the blade.

1. Adjust the height of the scoring blade.

2. Align the scoring blade (Page 43).

3. Adjust the scoring blade kerf (Page 43).

1. Adjust the sliding table (Page 73).

2. Adjust the rip fence parallel to blade.

3. Adjust the crosscut fence perpendicular to the blade.

1. Raise the front rail.

2. Adjust the rip fence roller.

2. Adjust the tilt stop bolts (Page 71).

1. Adjust the rip fence scale so it is accurately calibrated with the blade.

1. Remove shipping braces.

2. Release the lock knob.

3. Clean out dust and grease the gears.

Model G0623X/G0623X3 (Mfd. Since 09/17)

-69-

Belt Replacement

Scoring Belt Replacement

1. DISCONNECT SAW FROM POWER!

Main Belt Replacement

1. DISCONNECT SAW FROM POWER!

2. Tilt blade to 45˚ and lower it as far as it will

go.

3. Remove motor cabinet door.

4. Loosen pivot bolt and two adjustment bolts

(Figure 137).

Note: DO NOT loosen these bolts more than

⁄2" or you run the risk of the motor mount bolts coming out of their holes, which will be difficult to thread back in.

Adjustment Bolt

Pivot Bolt

2. Tilt blade to 45˚ and lower it as far as it will go.

3. Remove motor cabinet door.

4. Pull tensioner away from scoring belt (Figure

138) to relieve belt tension and remove scor-

ing belt from the pulleys.

Note: Turn the belt sideways to squeeze the

flat part through the small gap between the bottom pulley and the casting.

Scoring Belt

Tensioner

Adjustment Bolt

Figure 137. Main blade belt tension controls.

5. Push and hold motor all the way up to relieve

tension on belt, remove bels from top pulley, and squeeze them between lower pulley and casting.

6. Fit new belts onto pulleys in same manner that you removed old belts.

7. Push down on motor with one hand, and tighten adjustment and pivot bolts with the other hand or have someone help you. The belts should be tight enough that they only deflect approximately center with your thumb or index finger.

⁄4" when pushed in the

Figure 138. Replacing the scoring motor belt.

5. Put the scoring belt on pulleys as shown in Figure 139, and push tensioner against scor-

ing belt to take up any slack.

= Pulley/Roller

= Scoring Belt

Tensioner

Motor Pulley

Figure 139. Scoring belt installation

configuration.

6. Replace motor cabinet door.

8. Replace motor cabinet door.

-70 -

Model G0623X/G0623X3 (Mfd. Since 09/17)

Blade Tilt Calibration

45° Stop

1. DISCONNECT SAW FROM POWER!

The blade tilt is calibrated at the factory, but can be recalibrated if it changes during the life of the machine. The 0° stop positions the blade square with the table.

0° Stop

1. DISCONNECT SAW FROM POWER!

2. Move blade tilt to 0° according to gauge, and

raise main blade as far as it will go.

3. Use a machinist's square to check if blade is square to table.

— If the blade is not square to the table,

loosen the two set screws that secure the 0˚ tilt stop nut shown in Figure 140.

2. Adjust blade angle until you hit the 45° positive stop and check blade angle with a 45° square.

— If the blade is not 45° to the table, loosen

the two set screws that secure the 45˚ tilt stop nut shown in Figure 141. (This nut can also be accessed from the front of the saw by moving the sliding table all the way forward.)

45° Tilt

Stop Nut

0° Tilt

Stop Nut

Figure 140. Blade tilt stop nut (0°).

4. Adjust stop nut and recheck blade tilt as

many times as necessary until blade is square to table.

5. Tighten two set screws in stop nut.

6. Check blade tilt pointer mechanism to ensure

that it points to 0°.

— If the blade tilt pointer shows an incorrect

tilt, adjust it by loosening the cap screws, rotating the pointer until it points to 0°, then tightening the cap screws.

Figure 141. Blade tilt stop nut (45°).

3. Adjust stop nut and recheck blade tilt as

many times as necessary until blade is 45° to table.

4. Tighten two set screws in stop nut.

Model G0623X/G0623X3 (Mfd. Since 09/17)

-71-

Sliding Table Parallel

Adjustment

5. Rotate blade 180°, move sliding table all the

way forward, and measure distance between "B" in Figure ??.

6. Note difference between the two positions.

The table is calibrated at the factory, but can be adjusted slightly if it is not parallel to the blade.

Tools Needed: Qty

Felt Tip Pen ........................................................1

90° Square .........................................................1

Precise Measuring Tool ......................................1

Wrench 17mm ....................................................1

Hex Wrench 5mm ...............................................1

To adjust the sliding table parallel with the main blade:

1. DISCONNECT SAW FROM POWER!

2. Move blade tilt to 0˚ (blade 90˚ to table), and

raise main blade up to maximum height.

3. Mark one blade tooth with a felt-tip pen. This will be your reference point when taking measuring points, so you take them in the same location each time.

— If the gap is the same on both sides or the

difference is 0.004" or less, no adjustments to the table parallelism need to be made.

— If the difference is greater than 0.004",

then the sliding table parallelism must be adjusted. Proceed to Step 7.

7. Loosen sliding table mounting nuts (see Figure 143) at both mounting locations.

4. Move sliding table all the way back, and mea-

sure distance "A" in Figure 142, between marked tooth and edge of miter slot.

Marked Tooth

Blade

Miter Slot

Marked Tooth

Figure 142. Measuring distance between table

and blade.

Table

Mounting Nuts

Figure 143. Table parallelism adjustment

controls.

8. At side of the table that needs to move, loosen hex nut on parallel adjustment bolt.

9. Slowly rotate parallel adjustment bolt (see Figure 143) as necessary to move table. If

you move adjustment bolt away from table, push table against bolt before proceeding.

10. Tighten hex nut on parallel adjustment bolt to secure it in place, then tighten table mounting nuts. Repeat Steps 4–6 as necessary until sliding table is parallel with blade.

Parallel

Adjustment Bolt

-72-

Model G0623X/G0623X3 (Mfd. Since 09/17)

Sliding Table

Adjustment

If the adjustment bolts do require adjustments, turning them counterclockwise increases pressure against the steel rails. This reduces table movement slop, which increases accuracy, but makes it harder to slide the table.

The sliding table features an adjustment bar with bolts that control how easily the sliding table moves across the base (see Figure 144). These adjustment bolts are factory set. They can only be accessed by removing the end covers from both ends of the sliding table base and sliding the plastic plate out of the way.

Adjustment

Bolt

Figure 144. Adjustment bolt access location.

Turning the adjustment bolts clockwise decreases the pressure against the steel rails. This increases table movement slop, which reduces accuracy, but makes it easier to slide the table.

Adjusting this part of the sliding table correctly is a matter of trial-and-error by making adjustments, moving the sliding table, then making additional adjustments. Ultimately, the table must move easily without any slop.

Model G0623X/G0623X3 (Mfd. Since 09/17)

-73 -

Squaring Crosscut

Fence to Blade

Squaring the crosscut fence to the blade ensures that cuts made with the crosscut fence will be square. This procedure can be done by using a piece of scrap plywood as a test piece and making five test cuts, then adjusting the fence as necessary.

To square the crosscut fence with the blade:

1. Make sure blade is parallel with sliding table

and that crosscut fence is resting against 90° stop bolt (see Figure 146 for locations).

2. Prepare scrap test piece by cutting it to 32" x 32", then number all four sides of test piece.

3. Use crosscut fence to cut of test piece, then cut side 1 again (make five cuts total).

4. Measure test piece diagonally from corner-tocorner as shown in Figure 145.

⁄2" off of each side

5. Loosen knob on crosscut fence to allow it to pivot (make sure 90° stop bolt remains against fence during adjustments).

6. Loosen hex nut on 90° stop bolt shown in Figure 146, and rotate 90° stop bolt to square crosscut fence.

90° Stop

Bolt

Figure 146. Crosscut fence adjustment cam.

7. Tighten hex nut on 90° stop bolt, then tighten

crosscut fence knob, making sure block is touching 90° stop bolt.

8. Repeat Steps 3-4.

— If both measurements are not within

then the crosscut fence needs to be adjusted. Proceed to Steps 5–8.

— If both measurements are within

no adjustments need to be made. You are finished with this procedure.

⁄16" then

⁄16",

Figure 145. Fence adjustment test piece.

-74 -

Model G0623X/G0623X3 (Mfd. Since 09/17)

Splitter/Riving Knife

Mounting Block

Tools Needed Qty

Straightedge ...................................................... 1

Wrench 17mm ................................................... 1

Hex Wrench 4mm .............................................. 1

The splitter/riving knife must be aligned with the blade when installed. If the splitter/riving knife is not aligned with the blade, then the workpiece will be forced sideways during the cut, which will increase the risk of kickback.

The splitter/riving knife mounts to a block that can be repositioned to correctly align the splitter/riving knife to the blade. The mounting block adjusts by turning the set screws in each corner of the block. Figure 147 shows the set screws associated with controlling the mounting block position. Have patience when adjusting the mounting block, because it requires trial-and-error to perform with accuracy.

Mounting Block

Face View

Top Control

To adjust the splitter/riving knife mount block:

1. DISCONNECT SAW FROM POWER!

2. Raise blade all the way up, move sliding table

to side, and open lower blade cover to gain access to splitter/riving knife mounting block.

3. Loosen lock nut that secures splitter/riving knife to mounting block, and remove splitter/ riving knife.

4. Adjust each pair of set screws that controls direction required to move mounting block so splitter/riving knife can be aligned with blade. Make sure to move both set screws in even increments.

5. Reinstall splitter/riving knife and check alignment with blade. Repeat Step 4 as necessary until splitter/riving knife is properly aligned to blade.

Side

Control

Bottom Control

Figure 147. Splitter/riving knife mounting block

adjustment controls.

All adjustment and alignment positions for the splitter/riving knife are covered on Page 39 in the subsection Splitter/Riving Knife Installation & Removal; the mounting block should not be adjusted unless you have been unable to mount the splitter/riving knife as instructed by these procedures.

Side

Control

Note: If you discover that the splitter/riving

knife is bent and cannot be properly aligned with the blade, it is possible to bend it into alignment, but make sure that the final result is precisely aligned so the risk of kickback is not increased. If the splitter/riving knife is bent, and you cannot easily bend it back into alignment, we recommend replacing it with a new one.

6. Properly re-install splitter/riving knife as described on Page 39, close blade cover, and move sliding table back to center position.

Model G0623X/G0623X3 (Mfd. Since 09/17)

-75-

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

SECTION 9: WIRING

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-

nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

-76-

Model G0623X/G0623X3 (Mfd. Since 09/17)

G0623X Wiring Diagram

MAGNETIC SWITCH

ASSEMBLY

1L1 5L3

3L2

NHD C-18D

230V

BLADE GUARD

LIMIT SWITCH

13NO

2T1 6T3

4T2

2T1 4T2 6T3

98 97

14NO

O R

NHD

NTH-21

Ground

EMERGENCY

STOP SWITCH

Start

Capacitor

400MFD 250VAC

Run

Capacitor

30MFD

500VAC

Ground

MOTOR 5HP 230V SINGLE-PHASE

Hot

L6-30 PLUG

Ground

Hot

230 VAC

Model G0623X/G0623X3 (Mfd. Since 09/17)

POWER

CONNECTION

BOX

READ ELECTRICAL SAFETY

ON PAGE 76 !

-77-

G0623X3 7.5 HP 220V Wiring Diagram

Blade Guard Limit Switch

L1/1 L2/3 L3/5 NO13

SDE MA-18

NC15

Magnetic Switch

Assembly

NC16

NO14

T3/6

T2/4T1/2

GROUND

Emergency Stop

Button

2 1

1/2 3/4 5/6

AMP

L15-30 PLUG

(as recommended)

Hot

GND

Hot

220 VAC

RESET

Set @ 18A

Power Box

3 9

321

GROUND

10 114

MOTOR

220V

321 4

-78 -

READ ELECTRICAL SAFETY

ON PAGE 76 !

Model G0623X/G0623X3 (Mfd. Since 09/17)

G0623X3 7.5 HP 440V Wiring Diagram

Blade Guard Limit Switch

L1/1 L2/3 L3/5 NO13

SDE MA-18

NC15

Magnetic Switch

Assembly

NC16

NO14

T3/6

T2/4T1/2

GROUND

Emergency Stop

Button

2 1

1/2 3/4 5/6

AMP

3-PHASE

440 VAC

)

Ground

Hot

RESET

Set @ 9A

DISCONNECT SWITCH

(as recommended

Power Box

321

440V

GROUND

MOTOR

1 2 3 4

Model G0623X/G0623X3 (Mfd. Since 09/17)

READ ELECTRICAL SAFETY

ON PAGE 76 !

-79 -

REF PART # DESCRIPTION REF PART # DESCRIPTION

SECTION 10: PARTS

Cabinet

17V2

51 59

11V2

61V2 59

25 7

25 6

1V3

10V3

32V2

33V2

23V3

20V2

29V2

18V2

14V2

37V2

1V3 P0623X0001V3 CABINET V3.10.16 25 P0623X0025 FLAT WASHER 10MM 2 P0623X0002 COVER PLATE 27 P0623X0027 DECORATIVE PLATE 3 P0623X0003 EMERGENCY STOP BUTTON 29V2 P0623X0029V2 SET SCREW M8-1.25 X 30 4 P0623X0004 TAP SCREW M5 X 16 32V2 P0623X0032V2 BUTTON HD CAP SCR M8-1.25 X 16 5 P0623X0005 BLADE TILT SCALE 33V2 P0623X0033V2 LOCK WASHER 8MM 6 P0623X0006 LOCK WASHER 10MM 34 P0623X0034 WIRE CONNECTOR 7 P0623X0007 HEX NUT M10-1.5 36 P0623X0036 PLUG 10MM 8 P0623X0008 SWITCH BOX 37V2 P0623X0037V2 SET SCREW M12-1.75 X 30 9 P0623X0009 STRAIN RELIEF TYPE-3 PG-9 38 P0623X0038 HEX NUT M12-1.75 10V3 P0623X0010V3 FLANGE SCREW M6-1 X 10 41 P0623X0041 HEX BOLT M12-1.75 X 40 11V2 P0623X0011V2 FLANGE NUT M6-1 42 P0623X0042 HEX NUT M12-1.75 12 P0623X0012 STRAIN RELIEF TYPE-3 PG-13.5 51 P0623X0051 HEX NUT M10-1.5 THIN 14V2 P0623X0014V2 HEX BOLT M10-1.5 X 35 52 P0623X0052 S. TABLE MOUNTING PLATE 15 P0623X0015 DUST PORT 4" 55 P0623X0055 PHLP HD SCR M5-.8 X 25 17V2 P0623X0017V2 FLANGE SCREW M6-1 X 10 56 P0623X0056 EXT TOOTH WASHER 5MM 18V2 P0623X0018V2 SET SCREW M8-1.25 X 30 57 P0623X0057 HEX NUT M5-.8 19 P0623X0019 HEX NUT M8-1.25 59 P0623X0059 LOCK NUT M10-1.5 20V2 P0623X0020V2 JUNCTION BOX V2.08.14 60 P0623X0060 POWER CORD 12AWG 3W 72" L6-30P 23V3 P0623X0023V3 PHLP HD SCR M5-.8 X 20 61V2 P0623X0061V2 SET SCREW M10-1.5 X 90

-80-

Model G0623X/G0623X3 (Mfd. Since 09/17)

103V3

Main Trunnion

REF PART # DESCRIPTION REF PART # DESCRIPTION

114

125

111

108A

113

124

120V2

106

107 112V3

105V2

117

102

101V2

116

115V3

122

115V3

101V2 P0623X0101V2 CHANNEL BASE BLADE SHROUD V2.12.12 113 P0623X0113 BLADE GUARD PLATE 102 P0623X0102 TRUNNION BRACKET 114 P0623X0114 HINGE 103V3 P0623X0103V3 FLANGE BOLT M5-.8 X 8 115V3 P0623X0115V3 FLANGE BOLT M5-.8 X 8 104V2 P0623X010V2 FLAT WASHER 6MM 116 P0623X0116 SAW BLADE 10" 40T 105V2 P0623X0105V2 SET SCREW M8-1.25 X 12 117 P0623X0117 MAGNET ASSEMBLY 106 P0623X0106 BUTTON HD CAP SCR M8-1.25 X 35 118 P0623X0118 BLADE SHROUD DUST PORT 107 P0623X0107 LOCK WASHER 8MM 120V2 P0623X0120V2 FLANGE NUT M5-.8 108A P0623X0108A LIMIT SWITCH ASSEMBLY 122 P0623X0122 KEEPER PLATE 111 P0623X0111 CAP SCREW M5-.8 X 10 124 P0623X0124 LOCK WASHER 5MM 112V3 P0623X0112V3 FLAT WASHER 8MM 125 P0623X0125 PAD

125

118

104V2

Model G0623X/G0623X3 (Mfd. Since 09/17)

-81-

263

204V2A

223V2

G0623X3 7.5-HP 220V/440V MOTOR

G0623X 5-HP 230V MOTOR

Main Motor

244

249

248V2

242

205

201V2A

275V2

228AV3

276

277

206V2

208

239

238 239 216V2

242

211V2

212

261V2

272

209

217

211V2

268

214V2

222

235

262

236

234V2

216V2

217

213V2

216V2

215V2

217

283

269

235

228AV3-2

228AV3

253A

260

217

229

270

256V2

218

222

217

216V2

278V2

228AV3-1

228AV3-3

228AV3-4

282

253A

219V2

251

228-1

228AV3-5

228

223V2

224V2

217

221V2 220V2

226V2

225

256V2

282

250V2

228-4

228-6

227

224V2

281V2

228-2

226V2

225

264V2

228-3

228

279

228-5

228-7

217

278V2

252A

-82-

243

Model G0623X/G0623X3 (Mfd. Since 09/17)

Main Motor Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

201V2A P0623X0201V2A BLADE GUARD ASSY V2.02.12 253A P0623X0253A IDLER ASSEMBLY 204V2A P0623X0204V2A MOUNTING BLOCK ASSY V2.04.12 256V2 P0623X0256V2 FLAT WASHER 12 X 26 X 2MM 205 P0623X0205 KEY 5 X 5 X 20 260 P0623X0260 BELT 15 X 1140MM 206V2 P0623X0206V2 LOCATING BLOCK V2.08.10 261V2 P0623X0261V2 PLATE V2.08.14 208 P0623X0208 LINK PLATE 262 P0623X0262 BUSHING 209 P0623X0209 BALL BEARING 6004LLB 263 P0623X0263 ARBOR HEX NUT 5/8-12 LH 211V2 P0623X0211V2 HEX NUT M10-1.5 264V2 P0623X0264V2 BUSHING 6.1MM V2.10.16 212 P0623X0212 GIB PLATE 268 P0623X0268 LOCK WASHER 10MM 213V2 P0623X0213V2 SET SCREW M10-1.5 X 45 269 P0623X0269 MOUNTING PLATE 214V2 P0623X0214V2 SET SCREW M5-.8 X 10 270 P0623X0270 HEX SHAFT M12-1.75 SHORT 215V2 P0623X0215V2 ARBOR PULLEY (FLAT) V2.01.08 272 P0623X0272 BUTTON HD CAP SCR M5-.8 X 12 216V2 P0623X0216V2 DOCK WASHER 8 X 30 X 3MM 275V2 P0623X0275V2 ROLL PIN 4 X 10 217 P0623X0217 LOCK WASHER 8MM 276 P0623X0276 SECONDARY BLOCK 218 P0623X0218 V-BELT M20 3L200 277 P0623X0277 BUTTON HD CAP SCR M5-.8 X 8 219V2 P0623X0219V2 CAP SCREW M8-1.25 X 20 278V2 P0623X0278V2 CAP SCREW M8-1.25 X 20 220V2 P0623X0220V2 SET SCREW M8-1.25 X 8 279 P0623X0279 FLAT WASHER 8MM 221V2 P0623X0221V2 MOTOR PULLEY (TYPE-M20) V2.01.08 281V2 P0623X0281V2 HEX NUT M8-1.25 222 P0623X0222 HEX SHAFT M12-1.75 LONG 282 P0623X0282 LOCK NUT M12-1.75 223V2 P0623X0223V2 MOTOR MOUNT PLATE V2.06.12 283 P0623X0283 CAP SCREW M12-1.75 X 25 224V2 P0623X0224V2 DOCK WASHER 12 X 24 X 3MM 225 P0623X0225 LOCK WASHER 12MM G0623X 5HP, 230V, SINGLE-PHASE MOTOR 226V2 P0623X0226V2 HEX BOLT M12-1.75 X 30 228 P0623X0228 MOTOR 5HP 230V 1-PH 227 P0623X0227 KEY 7 X 7 X 30 228-1 P0623X0228-1 MOTOR FAN COVER 229 P0623X0229 CAP SCREW M8-1.25 X 20 228-2 P0623X0228-2 MOTOR FAN 234V2 P0623X0234V2 ROTATE PLATE V2.12.12 228-3 P0623X0228-3 JUNCTION BOX 235 P0623X0235 CAP SCREW M12-1.75 X 45 228-4 P0623X0228-4 CAPACITOR COVER 236 P0623X0236 SHAFT 228-5 P0623X0228-5 S CAPACITOR 400M 250V 1-3/4 X 3-1/2 238 P0623X0238 BUTTON HD CAP SCR M8-1.25 X 20 228-6 P0623X0228-6 CAPACITOR COVER 239 P0623X0239 BUSHING 5MM 228-7 P0623X0228-7 R CAPACITOR 30M 500V 1-1/2 X 3-3/8 242 P0623X0242 BUTTON HD CAP SCR M8-1.25 X 16 243 P0623X0243 MAIN ARBOR CSA G0623X3 7.5HP, 220/440V 3-PHASE MOTOR 244 P0623X0244 ARBOR FLANGE CSA 228AV3 P0623X30228AV3 MOTOR 7.5 HP 220V 3-PH V3.10.16 248V2 P0623X0248V2 RIVING KNIFE V2.05.12 228AV3-1 P0623X30228AV3-1 MOTOR FAN COVER 249 P0623X0249 ARBOR WASHER CSA 228AV3-2 P0623X30228AV3-2 MOTOR FAN 250V2 P0623X0250V2 HOSE 3" X 37" V2.10.16 228AV3-3 P0623X30228AV3-3 JUNCTION BOX 251 P0623X0251 HOSE CLAMP 3-1/4" 228AV3-4 P0623X30228AV3-4 BALL BEARING 6203ZZ 252A P0623X0252A ROTATING ARM IDLER ASSY 228AV3-5 P0623X30228AV3-5 BALL BEARING 6206ZZ

Model G0623X/G0623X3 (Mfd. Since 09/17)

-83-

355

Sliding Table

322A

G0623X 5 HP

230V SWITCH

329V2-1

329V2-4

309V2

322

323

324

325

326

327

329V2-2

329V2-3

319V2

312V2

301V2

330

329V2

302 303 304

305

331V2

332

328

334V2

302 303 304

305

333

338 339

340

351

354

352

323

301V2A

353

322

324

325

326

341

343

342

341

312V2

309V2

355

320V2

315V2 313 316 308

314V2 307V2

308

311V2

310V2

307A

G0623X3 7.5HP

220V SWITCH

329A-2

-84-

329A

329A-3

329A-1

G0623X3 7.5HP

440V SWITCH

346

346-2

346-3

346-1

327

322A

344

317

347

348

349

Model G0623X/G0623X3 (Mfd. Since 09/17)

350

Sliding Table Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

301V2 P0623X0301V2 SLIDING TABLE W/BASE 688 X 316 V2.03.14 340 P0623X0340 HEX NUT M5-.8 301V2A P0623X0301V2A SLIDING TABLE ASSEMBLY V2.03.14 341 P0623X0341 FLAT WASHER 6MM 302 P0623X0302 T-SCREW M12-1.75 X 35 342 P0623X0342 LOCK WASHER 6MM 303 P0623X0303 FLAT WASHER 12MM 343 P0623X0343 HEX NUT M6-1 304 P0623X0304 LOCK WASHER 12MM 344 P0623X0344 FLEXIBLE CONDUIT 305 P0623X0305 HEX NUT M12-1.75 347 P0623X0347 MOTOR CORD 12G 4W 307V2 P0623X0307V2 HEX NUT M8-1.25 THIN 348 P0623X0348 POWER BOX CORD 12G 3W (G0623X) 307A P0623X0307A S. TABLE HANDLE PLATE ASSY 348 P0623X30348 POWER BOX CORD 12G 4W (G0623X3) 308 P0623X0308 HEX NUT M16-2 349 P0623X0349 LIMIT SWITCH CORD 18G 2W 309V2 P0623X0309V2 TAP SCREW M4 X 8 350 P0623X0350 E-STOP CORD 18G 2W 310V2 P0623X0310V2 BUTTON HD CAP SCR M6-1 X 12 351 P0623X0351 FIXED HANDLE 30 X 132, M12-1.75 X 14 311V2 P0623X0311V2 LOCK RECEIVER PLATE V2.03.14 352 P0623X0352 PLASTIC WASHER 12MM 312V2 P0623X0312V2 S. TABLE END PLATE (UPPER) V2.03.14 353 P0623X0353 T-NUT M12-1.75 313 P0623X0313 HANDLE 354 P0623X0354 FENDER WASHER 12MM 314V2 P0623X0314V2 S. TABLE HANDLE PLATE V2.03.14 355 P0623X0355 BUTTON HD CAP SCR M5-.8 X 10 315V2 P0623X0315V2 CAP SCREW M8-1.25 X 16 316 P0623X0316 PIN LOCK G0623X 5HP, 230V, 1-PH SWITCH 317 P0623X0317 BUTTON HD CAP SCR M6-1 X 16 329V2 P0623X0329V2 MAG SWITCH NHD MS 1-18D V2.09.10 319V2 P0623X0319V2 SLIDING TABLE END PLATE (FR) V2.03.14 329V2-1 P0623X0329V2-1 SWITCH BOX NHD 320V2 P0623X0320V2 SLIDING TABLE END PLATE (RR) V2.03.14 329V2-2 P0623X0329V2-2 CONTACTOR NHD C-18D 230V 322 P0623X0322 SUPPORT LEG T-SLOT PLATE 329V2-3 P0623X0329V2-3 OL RELAY NHD NTH-21 17-21A 322A P0623X0322A SUPPORT LEG ASSEMBLY 329V2-4 P0623X0329V2-4 WHITE SWITCH COVER SCREW 323 P0623X0323 LOCK WASHER 8MM 324 P0623X0324 CAP SCREW M8-1.25 X 20 G0623X3 7.5HP, 220V, 3-PH SWITCH 325 P0623X0325 SUPPORT LEG 329A P0623X30329A SWITCH MP-18 7.5HP 220V 3PH 326 P0623X0326 HEX NUT M12-1.75 329A-1 P0623X30329A-1 SWITCH BOX 327 P0623X0327 ADJUST FOOT 329A-2 P0623X30329A-2 CONTACTOR SDE MA-18 220V

328 P0623X0328 SWITCH MOUNTING BRACKET 329A-3 P0623X30329A-3 RELAY SDE RA-30 18-26A 330 P0623X0330 PHLP HD SCR M4-.7 X 16 331V2 P0623X0331V2 BUTTON HD CAP SCR M5-.8 X 25 G0623X3 7.5HP, 440V, 3-PH SWITCH 332 P0623X0332 SWITCH T-SLOT PLATE 346 P0623X30346 MAG SWITCH MP-18 7.5HP 440V 3PH 333 P0623X0333 HEX NUT M5-.8 346-1 P0623X30346-1 SWITCH BOX 334V2 P0623X0334V2 FLANGE NUT M5-.8 346-2 P0623X30346-2 CONTACTOR SDE MA-18 440V 338 P0623X0338 CAP SCREW M5-.8 X 12 346-3 P0623X30346-3 RELAY SDE RA-20 8-12A 339 P0623X0339 FLAT WASHER 5MM

Model G0623X/G0623X3 (Mfd. Since 09/17)

-85-

430

416

Tables

REF PART # DESCRIPTION REF PART # DESCRIPTION

422

435V2

434

402

403V2

404V2

418

417

432

416

417

415

416

418

414

412

417

418

435V2 434

409

412 415 415 415

401

436

412

411

410

407

415

414

437

405-1

412

436

405

406

408

427V2

428

419

426

420

421

406A

401 P0623X0401 LARGE EXTENSION TABLE 416 P0623X0416 LOCK WASHER 10MM

402 P0623X0402 CAST IRON TABLE 417 P0623X0417 FLAT WASHER 10MM

403V2 P0623X0403V2 TABLE INSERT (ALUM.) V2.11.16 418 P0623X0418 CAP SCREW M10-1.5 X 25

404V2 P0623X0404V2 BUTTON HD CAP SCR M5-.8 X 12 419 P0623X0419 LOCK NUT M5-.8

405 P0623X0405 RAIL SCALE 420 P0623X0420 TAP SCREW M4 X 10

405-1 P0623X0405-1 SCALE 0-39.25" 421 P0623X0421 RAIL END PLATE

406 P0623X0406 STUD-FT M12-1.75 X 90 422 P0623X0422 SMALL EXTENSION TABLE

406A P0623X0406A RIP FENCE RAIL ASSEMBLY 426 P0623X0426 LOCK WASHER 5MM

407 P0623X0407 T-NUT M12-1.75 427V2 P0623X0427V2 CAP SCREW M5-.8 X 12

408 P0623X0408 RIP FENCE RAIL 428 P0623X0428 STOP TAB

409 P0623X0409 HEX BOLT M6-1 X 25 430 P0623X0430 DUST HOSE SUPPORT

410 P0623X0410 LOCK WASHER 6MM 432 P0623X0432 LOCK NUT M10-1.5

411 P0623X0411 HEX NUT M6-1 434 P0623X0434 HEX NUT M8-1.25

412 P0623X0412 FLAT WASHER 12MM 435V2 P0623X0435V2 SET SCREW M8-1.25 X 25

414 P0623X0414 LOCK WASHER 12MM 436 P0623X0436 HEX BOLT M6-1 X 16

415 P0623X0415 HEX NUT M12-1.75 437 P0623X0437 FLAT WASHER 6MM

-86-

Model G0623X/G0623X3 (Mfd. Since 09/17)

Rip Fence

522

517

511

515V2A

513

512

507

506V2

505

501

514

503

510

509 508

504

502

523

524

502A

524

522

REF PART # DESCRIPTION REF PART # DESCRIPTION

501 P0623X0501 RIP FENCE 510 P0623X0510 SPRING PRESSURE PLATE

502 P0623X0502 CLAMP PLATE 511 P0623X0511 COVER PLATE

502A P0623X0502A REAR FENCE ASSEMBLY 512 P0623X0512 TAP SCREW M4 X 8

503 P0623X0503 ROLL PIN 8 X 30 513 P0623X0513 ADJ. HANDLE 67L, M8-1.25

504 P0623X0504 ROD 514 P0623X0514 FLAT WASHER 8MM

505 P0623X0505 HDPE STRIP 515V2A P0623X0515V2A RIP FENCE HOUSING ASSY

506V2 P0623X0506V2 PHLP HD SCR M5-.8 X 10 517 P0623X0517 PLASTIC SCREW

507 P0623X0507 HEX NUT M8-1.25 522 P0623X0522 HDPE STRIP 50 X 5MM

508 P0623X0508 FIXED HANDLE 23 X 138, M8-1.25 X 22 523 P0623X0523 EXT TOOTH WASHER 5MM

509 P0623X0509 SLEEVE 524 P0623X0524 HDPE STRIP

Model G0623X/G0623X3 (Mfd. Since 09/17)

-87-

Handwheels

REF PART # DESCRIPTION REF PART # DESCRIPTION

644

627

602

601

603

643

623V2632V2

644

625

640V2

628

603A

641V3

607

642

647

622

626

646

645

620621

640V2

608V2

607

606

605

611

624

612

607

637

611A

604

633

609

604

619-1 619

608V2

630

610

631

605A

618

607

633

617

616

615V2

645

603A

648

614V3

613

603

649

647

601

643

602

601 P0623X0601 LOCK KNOB M10-1.5, D50 621 P0623X0621 LOCK WASHER 8MM

602 P0623X0602 FOLDING HANDLE M6-1, 28 X 110 622 P0623X0622 BEARING SELF-LUBRICATING

603 P0623X0603 HANDWHEEL TYPE-12 160D X 12B-K X M6-1 623V2 P0623X0623V2 FENDER WASHER 6MM

603A P0623X0603A HANDWHEEL ASSEMBLY 624 P0623X0624 EXT RETAINING RING 12MM

604 P0623X0604 MACHINE KEY 5 X 5 X 20 625 P0623X0625 LOCATE BLOCK

605 P0623X0605 ANGLE SEAT 626 P0623X0626 JACK SCREW CAM

605A P0623X0605A TILT MECHANISM ASSEMBLY 627 P0623X0627 CAP SCREW M6-1 X 10

606 P0623X0606 INT RETAINING RING 28MM 628 P0623X0628 FLAT WASHER 6MM

607 P0623X0607 SET SCREW M6-1 X 6 630 P0623X0630 LOCK NUT M16-2

608V2 P0623X0608V2 CAP SCREW M10-1.5 X 25 631 P0623X0631 FLAT WASHER 17 X 24MM, COPPER

609 P0623X0609 LEADSCREW M16 X 2P X 2T 632V2 P0623X0632V2 SET SCREW M6-1 X 30

610 P0623X0610 LEADSCREW CAM 633 P0623X0633 STOP NUT M16-2 (1 SET SCREW)

611 P0623X0611 LOCATE RING 637 P0623X0637 BALL BEARING 6001ZZ

611A P0623X0611A HEIGHT MECHANISM ASSY 640V2 P0623X0640V2 STOP NUT M16-2 (3 SET SCREWS)

612 P0623X0612 JACK SCREW M16 X 2P X 2T 641V3 P0623X0641V3 DOCK WASHER 10 X 40 X 3

613 P0623X0613 FINGER GUIDE 642 P0623X0642 BUSHING

614V3 P0623X0614V3 CAP SCREW M6-1 X 16 643 P0623X0643 HANDLE EXTENSION 7 X 20 X 22MM

615V2 P0623X0615V2 HEX NUT M6-1 644 P0623X0644 HEX NUT M6-1

616 P0623X0616 CAP SCREW M8-1.25 X 20 645 P0623X0645 FLAT HD SCR M6-1 X 35

617 P0623X0617 LOCK WASHER 8MM 646 P0623X0646 DOCK WASHER 13 X 30 X 2.5MM

618 P0623X0618 FLAT WASHER 8MM 647 P0623X0647 FLAT WASHER 10MM

619 P0623X0619 STRUT BOARD 648 P0623X0648 HEX NUT M8-1.25

619-1 P0623X0619-1 SLEEVE 649 P0623X0649 CAP SCREW M8-1.25 X 25

620 P0623X0620 CAP SCREW M8-1.25 X 50

-88-

Model G0623X/G0623X3 (Mfd. Since 09/17)

Scoring Trunnion

REF PART # DESCRIPTION REF PART # DESCRIPTION

719

701

702

713 718V2 717V2

712

714 715

704

706

705

720V2

716

718V2

707

706

710

708

703V2

726

723

725

724

709

711

722

721V2

701 P0623X0701 ARBOR FLANGE 714 P0623X0714 LOCK WASHER 8MM 702 P0623X0702 SCORING SAW BLADE CSA 22MM 715 P0623X0715 CAP SCREW M8-1.25 X 25 703V2 P0623X0703V2 CAP SCREW M8-1.25 X 25 716 P0623X0716 LOCK COMPRESSION SPRING 704 P0623X0704 SHAFT CSA 22MM 717V2 P0623X0717V2 HEX NUT M8-1.25 705 P0623X0705 SHAFT 718V2 P0623X0718V2 DOCK WASHER 8 X 23 X 2MM 706 P0623X0706 BALL BEARING 6202LLB 719 P0623X0719 HEX NUT M12-1.75 LH 707 P0623X0707 REGULATOR 720V2 P0623X0720V2 DOCK WASHER 8 X 18 X 2MM 708 P0623X0708 SCORING PULLEY 60HZ 721V2 P0623X0721V2 CAP SCREW M6-1 X 25 709 P0623X0709 SET SCREW M6-1 X 6 722 P0623X0722 HEX NUT M6-1 710 P0623X0710 SET SCREW M6-1 X 6 723 P0623X0723 DOCK WASHER 6 X 30 X 3MM 711 P0623X0711 ADJUST SHAFT 724 P0623X0724 LOCK WASHER 6MM 712 P0623X0712 CAP SCREW M8-1.25 X 100 725 P0623X0725 HEX BOLT M6-1 X 16 LH 713 P0623X0713 PLATE 726 P0623X0726 SET SCREW M6-1 X 8

Model G0623X/G0623X3 (Mfd. Since 09/17)

-89-

815

REF PART # DESCRIPTION REF PART # DESCRIPTION

801

823

803

815

802

807V2

816

810

826

815 819 818

809

823

Crosscut Table

822

821V2

820V2

814

808

813

825

806

805V2

804

805V2

815

812

811

825

824V2

806

821V2

822

801 P0623X0801 SUPPORT FRAME 814 P0623X0814 FLAT WASHER 6MM 802 P0623X0802 PLUG 38 X 38MM 815 P0623X0815 PLUG 80 X 40MM 803 P0623X0803 PLUG 40 X 20MM 816 P0623X0816 PLASTIC PLUG 804 P0623X0804 T-NUT M12-1.75 818 P0623X0818 KNOB BOLT M8-1.25 X 50, 12-LOBE D50 805V2 P0623X0805V2 T-SLOT BAR V2.12.12 819 P0623X0819 DOCK WASHER 8 X 30 X 3MM 806 P0623X0806 PAD 820V2 P0623X0820V2 SQUARE BRACE 70MM WIDE V2.11.13 807V2 P0623X0807V2 CAP SCREW M6-1 X 16 821V2 P0623X0821V2 COVER 70MM WIDE V2.11.13 808 P0623X0808 LOCK WASHER 6MM 822 P0623X0822 TAP SCREW #8 X 3/8 809 P0623X0809 FENDER WASHER 12MM 823 P0623X0823 T-NUT M8-1.25 810 P0623X0810 ADJ. HANDLE 95L, M12-1.75 X 55 824V2 P0623X0824V2 CAP SCREW M8-1.25 X 35 811 P0623X0811 FENCE ADJUSTMENT CAM 825 P0623X0825 FENDER WASHER 8MM 812 P0623X0812 HEX NUT M8-1.25 826 P0623X0826 LOCK NUT M8-1.25 813 P0623X0813 HEX BOLT M8-1.25 X 40

-90-

Model G0623X/G0623X3 (Mfd. Since 09/17)

Swing Arm

REF PART # DESCRIPTION REF PART # DESCRIPTION

932

910V2

906

935-7

935-5

905

935-4

901

904

907

935-6

935-2

924 902 903

930

935-3

935-1

907A

908V2

935

909

911

910V2

906

912

913

933V3

936

914A

934V2

921

937

923

924

925

926V3

920

922V2

921 937

927

931V2

919A

916

918

919

913

912

934V2

936

933V3

916

917

915914

901 P0623X0901 CROSSCUT TABLE SUPPORT LEG 921 P0623X0921 BALL BEARING 6202ZZ 902 P0623X0902 LOCK WASHER 6MM 922V2 P0623X0922V2 SWING ARM V2.10.16 903 P0623X0903 CAP SCREW M6-1 X 16 923 P0623X0923 BRUSH 904 P0623X0904 ROTARY SHAFT 924 P0623X0924 FLAT WASHER 6MM 905 P0623X0905 HEX NUT M20-2.5 925 P0623X0925 CAP SCREW M6-1 X 20 906 P0623X0906 PLUG 40 X 80MM 926V3 P0623X0926V2 SET SCREW M10-1.5 X 16 907 P0623X0907 SLIDING TUBE 927 P0623X0927 SET SCREW M10-1.5 X 25 907A P0623X0907A SLIDING TUBE ASSEMBLY 930 P0623X0930 ROTARY SHAFT COLLAR 908V2 P0623X0908V2 CAP SCREW M8-1.25 X 12 931V2 P0623X0931V2 HEX NUT M10-1.5 THIN 909 P0623X0909 HEX NUT M8-1.25 932 P0623X0932 COVER 910V2 P0623X0910V2 BUTTON HD CAP SCR M4-.7 X 6 933V3 P0623X0933V3 SET SCREW M8-1.25 X 30 911 P0623X0911 COVER 934V2 P0623X0934V2 LOCK WASHER 8MM 912 P0623X0912 EXT RETAINING RING 15MM 935 P0623X0935 MAGNET BASE ASSEMBLY 913 P0623X0913 BALL BEARING 6202ZZ 935-1 P0623X0935-1 FOAM GASKET 28MM 914 P0623X0914 ROLLER 935-2 P0623X0935-2 RETAINING RING 28MM 914A P0623X0914A ROLLER ASSEMBLY 935-3 P0623X0935-3 MAGNET 915 P0623X0915 ADJUST SHAFT 935-4 P0623X0935-4 MAGNET BASE 916 P0623X0916 EXT RETAINING RING 15MM 935-5 P0623X0935-5 HEX NUT M8-1.25 917 P0623X0917 BALL BEARING 6202ZZ 935-6 P0623X0935-6 SET SCREW M8-1.25 X 35 918 P0623X0918 RING 935-7 P0623X0935-7 FENDER WASHER 8MM 919 P0623X0919 ADJUST SHAFT 936 P0623X0936 HEX NUT M8-1.25 919A P0623X0919A ADJUST SHAFT ASSEMBLY 937 P0623X0937 DOCK WASHER 17 X 30 X 3MM 920 P0623X0920 SWING ARM SHAFT

Model G0623X/G0623X3 (Mfd. Since 09/17)

-91-

Miter Gauge

REF PART # DESCRIPTION REF PART # DESCRIPTION

1001 P0623X1001 MITER GAUGE FENCE 1017 P0623X1017 LOCK NUT M10-1.5 1002 P0623X1002 MITER GAUGE BODY 1018 P0623X1018 CAP SCREW M5-.8 X 25 1003 P0623X1003 LARGE WASHER 1019 P0623X1019 PHLP HD SCR M4-.7 X 12 1004 P0623X1004 SLIDING MITER CLAMP SHAFT 1020 P0623X1020 POINTER 1005 P0623X1005 CLAMP SHAFT 1021 P0623X1021 FIXED BLOCK 1006 P0623X1006 KNOB (PINNED) 7-LOBE D60 1022 P0623X1022 STOP BAR 1007 P0623X1007 KNOB (KNURLED) 36D X 20L 1023 P0623X1023 PHLP HD SCR M4-.7 X 16 1008A P0623X1008A MITER HANDLE SHAFT ASSY 1024V3 P0623X1024V3 MITER GAUGE BAR V3.10.16 1009V2 P0623X1009V2 DOCK WASHER 10 X 27 X 3MM 1026 P0623X1026 ADJUSTABLE HANDLE 42L, M6-1 1010 P0623X1010 HEX BOLT M6-1 X 30 1027 P0623X1027 SHAFT 1011 P0623X1011 HEX NUT M5-.8 1029 P0623X1029 ROLL PIN 3 X 20 1012 P0623X1012 ADJ. HANDLE 65L, M6-1 X 30 1030 P0623X1030 FIXED HANDLE 30 X 132, M12-1.75 X 14 1013 P0623X1013 LOCK SHAFT 1031 P0623X1031 FLAT WASHER 12MM 1014 P0623X1014 MITER FLIP STOP 1032 P0623X1032 FLAT WASHER 12MM PLASTIC 1015 P0623X1015 SQUARE NUT M6-1 1033 P0623X1033 T-NUT M12-1.75 1016 P0623X1016 FLAT WASHER 10MM 1034 P0623X1034 SPACING PLATE

1026

1022

1034

1011 1018

1019

1020

1021

1029

1009V2

1027

1023

1006

1008A

1010

1026

1024V3

1007

1002

1029

1001

1006

1005

1004

1003

1030

1031

1032

1033

1012

1013

1014

1016

1017

1015

-92-

Model G0623X/G0623X3 (Mfd. Since 09/17)

Crosscut Fence

REF PART # DESCRIPTION REF PART # DESCRIPTION

1111

1127

1123

1110

1130

1108

1109V2

1102

1101

1122

1103

1107

1115

1129V2

1105

1122

1104V2

1106

1126

1128V2

1131

1117

1119V2

1121

1127

1120

1116V2

1101

1118

1101

1113

1114

1125

1124

1112

1101 P0623X1101 T-NUT M8-1.25 1117 P0623X1117 ROTATE SHAFT 1102 P0623X1102 STOP BRACKET 1118 P0623X1118 FLAT WASHER 8MM 1103 P0623X1103 KNOB BOLT M8-1.25 X 40, 12-LOBE D50 1119V2 P0623X1119V2 END PIECE ABS V2.06.13 1104V2 P0623X1104V2 T-BOLT M10-1.5 X 70 V2.09.17 1120 P0623X1120 PHLP HD SCR M4-.7 X 10 1105 P0623X1105 FLIP STOP 1121 P0623X1121 PHLP HD SCR M4-.7 X 35 1106 P0623X1106 SET SCREW M6-1 X 10 1122 P0623X1122 FLAT WASHER 10MM BRASS 1107 P0623X1107 LOCK NUT M10-1.5 1123 P0623X1123 SET SCREW M6-1 X 6 1108 P0623X1108 SQUARE TUBE 1124 P0623X1124 KNOB M8-1.25, 12-LOBE, 60D X 75L 1109V2 P0623X1109V2 EXT FENCE V2.06.13 1125 P0623X1125 FENDER WASHER 8MM 1110 P0623X1110 COVER 1126 P0623X1126 T-BOLT M8-1.25 X 60 1111 P0623X1111 TAP SCREW M4 X 10 1127 P0623X1127 T-NUT M5-.8 1112 P0623X1112 BUTTON HD CAP SCR M8-1.25 X 16 1128V2 P0623X1128V2 SCALE 2000-0MM (78.75-0") ST V2.06.13 1113 P0623X1113 LOCK WASHER 8MM 1129V2 P0623X1129V2 SCALE 0-2000MM (0-78.75") ST V2.06.13 1114 P0623X1114 LOCATE PLATE 1130 P0623X1130 CAP SCREW M5-.8 X 6 1115 P0623X1115 KNOB BOLT M8-1.25 X 27 PLASTIC TIP 1131 P0623X1131 SET SCREW M5-.8 X 5 1116V2 P0623X1116V2 SQUARE FENCE V2.06.13

Model G0623X/G0623X3 (Mfd. Since 09/17)

-93-

G0623X3

1205

1215 1216

Labels & Miscellaneous

CUTTING

HAZARD!

Disconnect power and wait for blades to stop before opening this guard.

1201 1203

READ and UNDERSTAND instruction manual to avoid serious injury. If a manual is not available, DO NOT use machine. Go to www.grizzly.com or call (800) 523-4777.

1208

EYE/LUNG INJURY

HAZARD!

Always wear safety glasses and a respirator when using this machine.

Kickback

DO NOT stand directly in front of or behind blade path.

1211V3 1211V2

MODEL G0623X

10" SLIDING TABLE SAW

Motor: 5 HP, 230V, 1-Ph, 60 Hz, 19A Main Blade Arbor Size: 5/8" Main Blade Arbor Speed: 4000 RPM Main Blade Size: 10" Scoring Blade Arbor Size: 22mm Scoring Blade Arbor Speed: 8000 RPM Scoring Blade Size: 3-1/8" (80mm) Max Length Of Cut: 63"

To reduce risk of serious injury when using this machine:

1. Read and understand owner’s manual before operating.

2. Never touch moving blade and keep hands out of cutting path.

3. Always wear approved eye protection and respirator.

4. Always use blade guard/spreader for all through cuts; and use riving knife for all non-through cuts.

5. Only use blades meeting size/speed requirements for this saw.

6. Ensure spreader/riving knife and fence are properly adjusted.

7. Never reach behind or over blade while it is moving.

8. Use a push stick when required and whenever possible.

9. Know what causes “kickback” and how to prevent it.

10. Never remove jammed/cutoff workpiece when blade is moving!

11. Make sure blade is stopped before adjusting height/tilt.

12. Do not perform any operation freehand.

13. Ensure machine is stable and fence is parallel with blade.

14. Disconnect power before changing blades or servicing saw.

15. Plan cuts so that workpieces always remain supported.

16. Do not wear loose clothing, gloves, jewelry, or other items that can get entangled. Tie back long hair and roll up sleeves.

17. Do not expose to rain or operate in a wet environment.

18. Prevent unauthorized use by children or untrained users;

restrict access or disable machine when unattended.

Specifications

Max Width Of Cut: 78-1/2" Max Width Of Cut W/Rip Fence: 33" Max Depth Of Cut at 90°: 3-1/8" Weight: 533 lbs.

Manufactured for Grizzly in Taiwan

WARNING!

Date

Serial #

181721

1217

AMPUTATION

Always keep fingers and hands away from

Hazard!

moving blade.

1210V2

G0623X

HAZARD!

Removing blade guard increases risk of injury—it MUST be installed when possible.

If blade guard is removed for a special cut, some other safeguard MUST be used.

A blade splitter or riving knife MUST be used with this guard to reduce risk of kickback!

1206

NOTICE

Only qualified personnel may

operate this machine. See

supervisor for training.

1214

1204

Disconnect power before adjustments, maintenance, or service.

1209

1212

1207

REF PART # DESCRIPTION REF PART # DESCRIPTION

1201 P0623X1201 READ MANUAL LABEL 1210V2 P0623X31210V2 MODEL NO. LABEL V2.12.16 (G0623X3) 1203 P0623X1203 KICKBACK HAZARD LABEL 1211V3 P0623X1211V3 MACHINE ID CSA V3.12.13 (G0623X) 1204 P0623X1204 DISCONNECT POWER LABEL 1211V2 P0623X31211V2 MACHINE ID V2.12.13 (G0623X3) 1205 P0623X1205 BLADE GUARD DANGER LABEL 1212 P0623X1212 BLADE TILT LABEL 1206 P0623X1206 QUALIFIED PERSONNEL LABEL 1214 P0623X1214 BLADE ELEVATION LABEL 1207 P0623X1207 ELECTRICITY LABEL 1215 P0623X1215 TOUCH-UP PAINT, GRIZZLY GREEN 1208 P0623X1208 GLASSES/RESPIRATOR LABEL 1216 P0623X1216 TOUCH-UP PAINT, GRIZZLY PUTTY 1209 P0623X1209 GRIZZLY NAMEPLATE-SMALL 1217 P0623X1217 BLADE WARNING LABEL 1210V2 P0623X1210V2 MODEL NO. LABEL V2.12.16 (G0623X)

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

-94-

Model G0623X/G0623X3 (Mfd. Since 09/17)

WARRANTY CARD

Name _____________________________________________________________________________

Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email _________________________________________________

Model # ____________________ Order # _______________________ Serial # __________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics

3. What is your annual household income? ____ $20,000-$29,000 ____$30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____$60,000-$69,000 ____ $70,000+

CUT ALONG DOTTED LINE

4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+

5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years

6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____10+

____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood

____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:

7. Do you think your machine represents a good value? _____Yes _____No

8. Would you recommend Grizzly Industrial to a friend? _____ Yes _____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No

10. Comments: _____________________________________________________________________

_________________________________________________________________________________

FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

Grizzly Industrial G0623X, G0623X3 User guide

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

Manual Accuracy

Contact Info

Identification

SECTION 1: SAFETY

Safety Instructions for Machinery

Additional Safety for Sliding Table Saws

Preventing Kickback

Glossary of Terms

SECTION 2: POWER SUPPLY

SECTION 3: SETUP

Unpacking

Needed for Setup

Inventory

Hardware Recognition Chart

Cleanup

Site Considerations

Assembly & Setup

Power Connection

Test Run

SECTION 4: OPERATIONS

Operation Overview

Safety Tips

Blade Requirements

Blade Selection

Rip Cutting

Crosscutting

Miter Cutting

Dado Cutting

Rabbet Cutting

Resawing

Featherboards

Push Sticks

Push Blocks

Outfeed Table

SECTION 7: MAINTENANCE

Schedule

Cleaning

Unpainted Cast Iron

Lubrication

SECTION 8: SERVICE

Troubleshooting

Belt Replacement

Blade Tilt Calibration

Figure 147. Splitter/riving knife mounting block

SECTION 9: WIRING

Wiring Safety Instructions

G0623X Wiring Diagram

G0623X3 7.5 HP 220V Wiring Diagram

G0623X3 7.5 HP 440V Wiring Diagram

SECTION 10: PARTS

Cabinet

Main Trunnion

Main Motor

Sliding Table

Tables

Rip Fence

Handwheels

Scoring Trunnion

Crosscut Table

Swing Arm

Miter Gauge

Crosscut Fence

Labels & Miscellaneous

WARRANTY & RETURNS