Grizzly Industrial H2933, H2934, G0447, G0581 User guide

READ THIS FIRST
Models H2933, H2934,
G0447, & G0581
***IMPORTANT UPDATE***
For Machines Mfd. Since January, 2014
and Owner's Manual Revised October, 2005
For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com
The following changes were made to this machine since the owner's manual was printed:
Obtained CSA certification meeting CSA C22.2 #105-1953 and UL 987-7th standards.
Changed transformer, contactors, overload relays, terminal blocks, and wiring.
Changed circuit requirements.
Note: At the top of each page is a note that indicates which page it replaces in the original manual. On the parts list, the new parts are designated with a “V2”.
Aside from this information, all other content in the owner's manual applies and MUST be read and under­stood for your own safety. IMPORTANT: Keep this update with the owner's manual for future refer- ence. For questions or help, contact our Tech Support at (570) 546-9663 or techsupport@grizzly.com.
COPYRIGHT © JUNE, 2010 BY GRIZZLY INDUSTRIAL, INC., REVISED DECEMBER, 2016 (MN)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TS12965 PRINTED IN TAIWAN
Replaces Page 72
Main Electrical Panel and Controls Diagram
H2933 H2934 G0447 G0581
107
128
130
H2933 440V Conversion Kit
134V2
135
139V2
111V2
112V3
126A
108
H2933
133
129
131
109
115
139
115
110V2
104
113V2
103
H2933 H2934 G0447 G0581
102
101
122
124
122
123
119
120
121
H2934 G0447
112
111
127
114
115-1
118V2
114
118V2
109
117
115
105
139
115
106
110V2
113V2
132
116V2
132
116V2
G0581
111
104
H2934 & G0447 440V Conversion Kit
134
135
112
114
111
118V2
139
115-1
127V2
115
139
139
115
132
110V2
109
104 116V2
113V2
G0581 440V Conversion Kit
134
135
-2-
H2933, H2934, G0447, & G0581 Update
(Mfd. Since 1/14)
Replaces Page 73
REF PART # DESCRIPTION REF PART # DESCRIPTION
ELECTRICAL CONTROL BOX (G0447/H2934) 115-1 PH29348115-1 CONTACTOR SCHN LC1D25 220V
ELECTRICAL CONTROL BOX (G0581) 116V2 PH29348116V2 GROUND TERMINAL V2.03.10 (G0447/H2934)
DOOR (G0447/H2934) 116V2 PH29338116V2 GROUND TERMINAL V2.03.10 (H2933)
DOOR (G0581) 117 PS51M PHLP HD SCR M4-.7 X 30
BASE PLATE (H2933) 119 PW06 FLAT WASHER 1/4
BASE PLATE (G0447/H2934) 120 PLW02 LOCK WASHER 1/4
HEX NUT 1/4-20 122 PH29338122 PU CONNECTOR 1/2"
LOCK WASHER 1/4 123 PH29338123 PU CONNECTOR 3/4"
PHLP HD SCR M4-.7 X 8 126A PH29338126A DIGITAL AMP METER N/S
CONTACTOR SCHN LC1D38 220V (G0447/G0581/H2934)
START SWITCH
CONTACTOR SCHN LC1D40A 220V V2.04.13
STOP SWITCH
OL RELAY SCHN LR3D32 23-32A
POWER INDICATION LIGHT
OL RELAY SCHN LRD340 30-40A V3.04.13 (H2933)
WIRE COLUMN (G0447/H2933/H2934)
FUSE 4A V2.03.10 132 P05818132 WIRE COLUMN (G0581)
OL RELAY SCHN LR3D12 5.5-8A (G0581) 139 PH29338139 CONTACTOR SCHN LC1D09 220V W/LOCK
H2933 440V Conversion Kit
H2934 440V Conversion Kit
G0447 440V Conversion Kit
G0581 440V Conversion Kit
Electrical Parts List
101 PH29338101 ELECTRICAL CONTROL BOX (H2933) 115 PH29338115 CONTACTOR SCHN LC1D09 220V 101 PH29348101 101 P05818101 102 PH29338102 HINGE 116V2 P05818116V2 GROUND TERMINAL V2.03.10 (G0581) 103 PH29348103 103 P05818103 103 PH29338103 DOOR (H2933) 118V2 PH29338118V2 TERMINAL PLATE V2.03.10 104 PH29338104 104 PH29348104 104 P05818104 BASE PLATE (G0581) 121 PB19 HEX BOLT 1/4-20 X 1/2 105 PN05 106 PLW02 107 PH29338107 CONTROL PANEL 124 PH29338124 CABLE CONNECTOR 1" 108 PS07M 109 PH29338109 CURRENT SENSOR 127 PH29348127 START DELAY LADS2 (G0447/H2934) 110V2 PH29338110V2 TRANSFORMER V2.03.10 127V2 P05818127V2 START DELAY LSD V2.03.10 (G0581) 111 PH29348111
128 PH29338128
111V2 PH29338111V2
(H2933)
112 PH29348112
(G0447/H2934)
112 P05818112 OL RELAY SCHN LR3D35 30-38A (G0581) 131 PH29338131 EMERCENGY STOP SWITCH 112V3 P0539012V3
113V2 PH29338113V2 114 PH29338114 OL RELAY SCHN LR3D08 2.5-4A
(G0447/H2933/H2934)
114 P05818114
139V2 PH29339139V2 440V CONVERSION KIT 134V2 PH29338134V2 OL RELAY SCHN LR3D325 17-25A V2.04.13 135 PH29338135 OL RELAY SCHN LR3D07 1.6-2.5A
139 PH29349139 440V CONVERSION KIT 134 PH29348134 OL RELAY SCHN LR3D21 12-18A 135 PH29338135 OL RELAY SCHN LR3D07 1.6-2.5A
129 PH29338129
130 PH29338130
132 PH29338132
133 PH29338133 COMPUTER
139 PH29349139 440V CONVERSION KIT 134 PH29348134 OL RELAY SCHN LR3D21 12-18A 135 PH29338135 OL RELAY SCHN LR3D07 1.6-2.5A
139 P05819139 440V CONVERSION KIT 134 PH29348134 OL RELAY SCHN LR3D21 12-18A 135 PH29338114 OL RELAY SCHN LR3D08 2.5-4A
H2933, H2934, G0447, & G0581 Update (Mfd. Since 1/14)
-3-
Replaces Page 10
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
-4-
H2933, H2934, G0447, & G0581 Update
(Mfd. Since 1/14)
Replaces Page 11
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
H2933, H2934, G0447, & G0581 Update (Mfd. Since 1/14)
-5-
Replaces Page 12
table, getting entangled in rotating parts inside machine, or lacerated by sanding drum.
Additional Safety for Wide Belt Sanders
Serious injury or death can occur from hands getting trapped between workpiece and conveyor
Workpieces thrown by sander can strike nearby operators. Long-term respiratory damage can occur from using sander without proper use of a respirator and an adequate dust collection system. To minimize risk of getting hurt or killed, anyone operating machine MUST completely heed hazards and warnings below.
FEEDING WORKPIECE. DO NOT place fingers
under bottom of workpiece while feeding it into sander. Fingers can become pinched between workpiece and conveyor.
ENTANGLEMENT HAZARDS. DO NOT wear loose clothing, gloves, or jewelry, and tie back long hair. Never reach inside operating machine or try clearing jammed workpiece. Keep all guards in place and secure, and all doors closed.
SANDING DRUM CONTACT. Rotating sandpa­per can remove a large amount of flesh in a few seconds. Keep hands away from rotating sanding drum(s) during operation. Never touch moving sandpaper on purpose.
WORKPIECE KICKBACK. A workpiece can be ejected out the front of sander at high rate of speed, and hit operator or bystanders. Never stand in-line with workpiece, never feed more than one workpiece at a time, and always adjust pressure rollers below sanding roller.
MINIMUM STOCK DIMENSION. To avoid kick­back, never sand workpieces below minimum specifications listed in Data Sheet.
ADJUSTMENTS/MAINTENANCE. Make sure machine is turned OFF, disconnected from power and air, and all moving parts are completely stopped before doing adjustments or maintenance.
SANDING DUST. Sanding creates large amounts of dust and flying chips that can lead to eye injury or respiratory illness. Reduce risk of these hazards by wearing approved eye and respiratory protec­tion when using sander.
DUST COLLECTION. Never operate without ade- quate dust collection system in place and running. Proper dust collection reduces dust in work area, which decreases risk of long-term respiratory dam­age, but it is not a substitute for using a respirator.
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety pre­cautions are overlooked or ignored, serious personal injury may occur.
-6-
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment, or poor work results.
H2933, H2934, G0447, & G0581 Update
(Mfd. Since 1/14)
Replaces Page 13
Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrican or qualified service personnel in accordance with all applicable codes and standards.
Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.
SECTION 2: CIRCUIT
REQUIREMENTS
Availability
supply.
Full-Load Current Rating
H2933
Full-Load Current Rating at 220V ...........40.6A
Full-Load Current Rating at 440V ...........20.3A
H2934 & G0447
Full-Load Current Rating at 220V ...........54.6A
Full-Load Current Rating at 440V ........... 27.3 A
G0581
Full-Load Current Rating at 220V ...........70.5A
Full-Load Current Rating at 440V ...........35.3A
H2933, H2934, G0447, & G0581 Update (Mfd. Since 1/14)
-7-
In Addition to Page 13
This machine is prewired to operate on a 220V power supply circuit that has a verified ground and meets the following requirements:
This machine can be converted to operate on a 440V power supply
Voltage Conversion instructions) that has a verified ground and meets the following requirements:
This machine is prewired to operate on a 220V power supply circuit that has a verified ground and meets the following requirements:
This machine can be converted to operate on a 440V power supply
Voltage Conversion instructions) that has a verified ground and meets the following requirements:
This machine can be converted to operate on a 440V power supply
Voltage Conversion instructions) that has a verified ground and meets the following requirements:
This machine is prewired to operate on a 220V power supply circuit that has a verified ground and meets the following requirements:
For your own safety and protection of property, consult an electrician if you are
Note: The circuit requirements listed in this man­ual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where mul­tiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
Circuit Information
unsure about wiring practices or electrical codes in your area.
H2934 & G0447 Circuit Requirements
For 220V
Nominal Voltage ................... 220V, 230V, 240V
Cycle .......................................................... 60 Hz
Phase .................................................... 3-Phase
Power Supply Circuit ......................... 70 Amps
For 440V
(refer to
Nominal Voltage ............................. 440V, 480V
Cycle .......................................................... 60 Hz
Phase .................................................... 3-Phase
Power Supply Circuit ......................... 40 Amps
G0581 Circuit Requirements
For 220V
H2933 Circuit Requirements
For 220V
Nominal Voltage ................... 220V, 230V, 240V
Cycle .......................................................... 60 Hz
Phase .................................................... 3-Phase
Power Supply Circuit ......................... 50 Amps
For 440V
(refer to
Nominal Voltage ............................. 440V, 480V
Cycle .......................................................... 60 Hz
Phase .................................................... 3-Phase
Power Supply Circuit ......................... 30 Amps
Nominal Voltage ................... 220V, 230V, 240V
Cycle .......................................................... 60 Hz
Phase .................................................... 3-Phase
Power Supply Circuit ......................... 90 Amps
For 440V
(refer to
Nominal Voltage ............................. 440V, 480V
Cycle .......................................................... 60 Hz
Phase .................................................... 3-Phase
Power Supply Circuit ......................... 50 Amps
-8-
H2933, H2934, G0447, & G0581 Update
(Mfd. Since 1/14)
In Addition to Page 13
A permanently connected (hardwired) power sup­ply is typically installed with wires running through mounted and secured conduit. A disconnecting means, such as a locking switch (see following
Figure
to be disconnected (isolated) from the power supply when required. This installation must be performed by an electrician in accordance with all applicable electrical codes and ordinances.
Since this machine must be permanently con­nected to the power supply, an extension cord cannot be used.
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electric shock. A permanently connected machine must be connected to a grounded metal permanent wir­ing system; or to a system having an equipment­grounding conductor. All grounds must be verified and rated for the electrical requirements of the machine. Improper grounding can increase the risk of electric shock!
Connection Type
), must be provided to allow the machine
Locking
Disconnect Switch
Power
Source
Ground
Grounding Instructions
Machine
ConduitConduit
Ground
Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.
Extension Cords
Figure 6. Typical setup of a permanently
connected machine.
H2933, H2934, G0447, & G0581 Update (Mfd. Since 1/14)
-9-
Replaces Page 14
0v 380v 415v
440v
E
0v 200v
220v
2
1
3
0
440V Connection
This machine is prewired for 220V 3-phase power but has the capability of operating on 440V power with a minor conversion. The conversion consists of replacing two overload relays and rewiring each of the three motors.
Contact the Grizzly Order Desk at (800) 523-4777 to purchase the correct 440V conversion kit for your model that includes the necessary two over­load relays:
Model Part Number
H2933 .........................................PH29339139V2
H2934 ............................................. PH29349139
G0447 ............................................. PH29349139
G0581 ................................................P05819139
H2933 H2934 G0447 G0581
Figure 7. 440V transformer connections.
4. Swap out the applicable overload relay at
the locations shown in Figure 8, and set the amperage dial to values listed in Figure 8.
All wiring changes must be inspected by service personnel or a qualified electrician before the machine is connected to the power source. If, at any time during this procedure you need help, call Grizzly Tech Support at (570) 546-9663.
Note: When using a phase converter, the power from the manufactured power leg (sometimes called the wild wire) can fluctuate. Connect the manufactured power leg to the S terminal to pre­vent damage to the transformer. The wire from the S terminal can handle some fluctuation because it goes directly to the motor. The power going to the R and T terminals goes to the transformer and must be consistent to prevent damage.
To wire the sander to 440V:
1. DISCONNECT MACHINE FROM POWER!
2. Open the electrical box located on the back of
the machine.
3. On the transformer, remove the wire con­nected to the 220V terminal and connect it to the 440V terminal, as shown in Figures 7.
H2933
H2934 G0447
LR3D07
Set to:
(1.7A)
LR3D325
Set to:
(18A)
LR3D21
Set to:
(12.5A)
LR3D07
Set to:
(1.7A)
G0581
LR3D21
Set to:
(16A)
LR3D08
Set to:
(3A)
Figure 8. Overload relays for 440V.
5. Wire the sanding belt, conveyor belt, and
table elevation motors as shown in the dia­grams on Page 55 of the owner's manual.
-10 -
H2933, H2934, G0447, & G0581 Update
(Mfd. Since 1/14)
Replaces Page 43
Control Panel Electrical Diagram
(H2933/H2934/G0447)
U 1
V 1 W 1 U 2
OUT TO
SANDING
MOTOR
TABLE UP/DOWN SAFETY LIMIT SWITCH
TABLE UP/DOWN SAFETY LIMIT SWITCH
TABLE HEIGHT SENSOR
W 2 18
V 2
16
2
1
4
3
4
3
1
2
B L U E
B L A C K
17
16
19
13
1 2
11
12
18
1 3 1 4 1 5 1 6 1 7 1 8 1 9 2 0 2 1 2 2
7
8 6 5
10
9
DIGITAL AMP METER
DIGITAL PANEL
5
3 3
2
14
1 5
2
3
1 4
1 5
1 2
EMERGENCY STOP AND BELT TENSION LIMIT SWITCHES
1 2
BELT TRACKING LIMIT SWITCH
BELT TRACKING LIMIT SWITCH
1 2
1
2
B L A C K
B L U E
B
1 4
1 3
1 4
1 3
1 3
1 0 9
A
2 2
2 1
2 2
2 1
2 2
2 1
O V
8
7
6 5
4
7
6
2
3
X 2
X 1
X 2
X 1
3
2
X 2
X 1
1 4
1 3
1
1 3
1 4
1 1
1 0
SANDING
BELT START
SWITCH
CONVEYOR
BELT START
SWITCH
POWER
9
8
LAMP
1 2
V
1 1
5
4 3
3
5
4 3
3
5
4 3
3
5
4 3
3
SANDING
BELT STOP
SWITCH
CONVEYOR
BELT STOP
SWITCH
EMERGENCY
STOP
BUTTON
1 4
5
H2933, H2934, G0447, & G0581 Update (Mfd. Since 1/14)
-11-
Replaces Page 44
Control Panel Electrical Diagram
(G0581)
U 1
V 1 W 1 U 2
OUT TO SANDING MOTOR
TABLE UP/DOWN SAFETY LIMIT SWITCH
TABLE UP/DOWN SAFETY LIMIT SWITCH
TABLE HEIGHT SENSOR
W 2 2
V 2
2
1
4
3
4
3
1
2
B L U E
B L A C K
3
3
4
1 2
8
8
5
1 3 1 4 1 5 1 6 1 7 1 8 1 9 2 0 2 1 2 2
7
2 2 2 3 6
4
5
DIGITAL AMP METER
DIGITAL PANEL
9
1 0 1 1
1 2
1 3
3
2
1 4
1 4
1 5
1 5
2 0 2 1
EMERGENCY STOP PUSH-PANEL LIMIT SWITCH
BELT TENSION LIMIT SWITCH
BELT TRACKING LIMIT SWITCH
BELT TRACKING LIMIT SWITCH
1 2
1 2
B L A C K
B L U E
B
1 4
1 3
1 4
1 3
1 3
1 0 9
A
2 2
2 1
2 2
2 1
2 2
2 1
O V
8
7
6 5
4
7
3
6
1 3
2
3
X 2
X 1
9
X 2
X 1
3
2
X 2
X 1
1 3
1
1 4
1 3
1 4
1 0
SANDING
BELT START
SWITCH
CONVEYOR
BELT START
SWITCH
POWER
LAMP
1 2
9
1 1
1 2
V
1 1
8
1
4
2
3
3
8
4 3
3
8
1
4
2
3
3
8
4 3
3
SANDING
BELT STOP
SWITCH
CONVEYOR
BELT STOP
SWITCH
EMERGENCY
STOP
BUTTON
1 4
8
-12-
H2933, H2934, G0447, & G0581 Update
(Mfd. Since 1/14)
Replaces Page 46
Electrical Box Wiring Diagram (H2933)
Grnd
H2933, H2934, G0447, & G0581 Update (Mfd. Since 1/14)
-13-
Replaces Page 48
Electrical Box Wiring Diagram (G0447/H2934)
Grnd
-14-
H2933, H2934, G0447, & G0581 Update
(Mfd. Since 1/14)
Replaces Page 50
Electrical Box Wiring Diagram (G0581)
Grnd
H2933, H2934, G0447, & G0581 Update (Mfd. Since 1/14)
-15-
Replaces Page 52
General Wiring Diagram (H2933)
-16-
H2933, H2934, G0447, & G0581 Update
(Mfd. Since 1/14)
Replaces Page 53
General Wiring Diagram (G0477/H2934)
H2933, H2934, G0447, & G0581 Update (Mfd. Since 1/14)
-17-
Replaces Page 54
General Wiring Diagram (G0581)
-18-
H2933, H2934, G0447, & G0581 Update
(Mfd. Since 1/14)
104-1
301
108
105
104
208
202
206
Replaces Page 68
Upper Roller System Diagram
205
207
320
106
302
305
204
203
111
304 310
115-1
107
201
304
115
131
303
115-1
113
112
111
116
202
128
116-2
117
131
119
115
130
130
131
132
118
109
203
129
205
208
204
306
120
322 (H2933, H2934, G0447)
103
121
127
124
135
323 (H2933, H2934, G0447)
324
131
321
122
133
126
123
134
136
125
323 (G0581)
322 (G0581)
323
101-1
Previous Version Air Cylinder
H2933, H2934, & G0447 New Version Air Cylinder (P/N 323)
101
108
103-1
110
G0581 New Version Air Cylinder (P/N 323)
104
104-1
112
101-1
113
103-1
202
111
101
G0581
201
103
137
142
141
140
139
138
H2933, H2934, G0447, & G0581 Update (Mfd. Since 1/14)
-19-
Replaces Page 69
Upper Roller System Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 PH29336101 SQUARE FRAME REAR (H2933) 101 PH29346101 SQUARE FRAME REAR (H2934) 101 P04476101 SQUARE FRAME REAR (G0447) 101 P05816101 SQUARE FRAME REAR (G0581) 101-1 PH29336101-1 SQUARE FRAME FRONT (H2933) 101-1 PH29346101-1 SQUARE FRAME FRONT (H2934) 101-1 P04476101-1 SQUARE FRAME FRONT (G0447) 101-1 P05816101-1 SQUARE FRAME FRONT (G0581) 103 PH29336103 FRAME SEAL RIGHT (H2933) 103 PH29346103 FRAME SEAL RIGHT (H2934) 103 P04476103 FRAME SEAL RIGHT (G0447) 103 P05816103 FRAME SEAL RIGHT (G0581) 103-1 PH29336103-1 FRAME SEAL FRONT (H2933) 103-1 PH29346103-1 FRAME SEAL FRNT RT (H2934) 103-1 P04476103-1 FRAME SEAL FRNT RT (G0447) 103-1 P05816103-1 FRAME SEAL FRNT RT (G0581) 104 PH29336104 FRAME SEAL LEFT (H2933) 104 PH29346104 FRAME SEAL LEFT (H2934) 104 P04476104 FRAME SEAL LEFT (G0447) 104 P05816104 FRAME SEAL LEFT (G0581) 104-1 PH29336104-1 FRAME SEAL FRNT LFT (H2933) 104-1 PH29346104-1 FRAME SEAL FRNT LFT (H2934) 104-1 P04476104-1 FRAME SEAL FRNT LFT (G0447) 104-1 P05816104-1 FRAME SEAL FRNT LFT (G0581) 105 PFH03 FLAT HD SCR 1/4-20 X 1/2 106 PLW04 LOCK WASHER 3/8 107 PB18 HEX BOLT 3/8-16 X 1 108 PLW07 LOCK WASHER 1/2 109 PB53 HEX BOLT 1/2-12 X 1 110 PS04 PHLP HD SCR 1/4-20 X 1/2 111 PSB07 CAP SCREW 5/16-18 X 3/4 112 PB03 HEX BOLT 5/16-18 X 1 113 PH29336113 AIR CYLINDER 115 PH29336115 LIMIT SWITCH W/CERAMIC TIP 115-1 PH29336115-1 CERAMIC TIP 116 PH29336116 LIMIT SWITCH W/PLASTIC TIP 116-2 PH29336116-2 117 PH29336117 LIMIT SWITCH HOLDER 118 PH29336118 AIR SENSOR NOZZLE FEMALE 119 PH29336119 AIR FORK 120 PH29336120 AIR SENSOR NOZZLE MALE 121 PH29336121 THROTTLE VALVE 122 PH29336122 THROTTLE VALVE BASE
123 PH29336123 PLATE 124 PH29336124 HOUSING ASSEMBLY
125 PH29336125 OIL CAP
LIMIT SWITCH HOLDER, L-TYPE
126 PH29336126 ALUMINUM PLATE 127 PS02M PHLP HD SCR M4-.7 X 12 128 PH29336128 SHUTDOWN BRACKET 129 PN11 HEX NUT 3/8-24 130 PW07 FLAT WASHER 5/16 131 PLW01 LOCK WASHER 5/16 132 PB09 HEX BOLT 5/16-18 X 1/2 133 PS08 PHLP HD SCR 10-24 X 3/4 134 PN07 HEX NUT 10-24 135 PH29336135 CONNECTOR OF OIL CAP 136 PH29336136 SHAFT OF OIL CAP 137 P0581137 BRACKET (G0581) 138 P0581138 BRACKET (G0581) 139 PSB08 CAP SCREW 5/16-18 X 1-1/2 140 PSB76 CAP SCREW 1/2-12 X 1-1/2 141 PLW07 LOCK WASHER 1/2 142 PB53 HEX BOLT 1/2-12 X 1 201 PH29336201 BRACKET (H2933, H2934, G0447) 201 P05816201 BRACKET (G0581) 202 P05816202 UPPER ROLLER (H2933) 202 PH29336202 UPPER ROLLER (H2934/G0447) 202 PH29346202 UPPER ROLLER (G0581) 203 PH29336203 UPPER ROLLER BRACKET 204 P99625204 BEARING UCC205 205 PSS02M SET SCREW M6-1 X 6 206 PSB33 CAP SCREW 10-24 x 3/4 207 PLW04 LOCK WASHER 3/8 208 PH29336208 GREASE FITTING W/DUST CAP
301 P05816301 KNOB 302 PH29336302 ECCENTRIC ROD 303 PSB79 CAP SCREW 1/2-12 X 3-1/2 304 PW01 FLAT WASHER 1/2 305 PH29336305 ECCENTRIC PIECE 306 PH29336306 CLEVIS ASSEMBLY 310 PN06 HEX NUT 1/2-12 320 PH29336320 ECCENTRIC SHAFT FRAME 321 PN02 HEX NUT 5/16-18 322 PH29339124 CONNECTOR 1/4N X 1/8T X 90DEG
(H2933, H2934, G0447)
322 P05819124 CONNECTOR 1/4N X 1/4T X 90DEG
(G0581)
323 P0539499V2 OSCILLATING AIR CYLINDER
30 X 4 (H2933, H2934, G0447)
323 P05816323 OSCILLATING AIR CYLINDER
50 X 4 (G0581)
324 PB11 HEX BOLT 5/16-18 X 1-1/2
-20-
H2933, H2934, G0447, & G0581 Update
(Mfd. Since 1/14)
Replaces Page 74 & 75
Belt Oscillation System
(For G0581 Only)
122
124
124
124
123
131
132
136
119
122
120
124
123
125
123
135
116
124
124
132
138
135
113
131
112
120
111
113
(For G0581 Only)
138
133
133
113
116
134
115
117
114
137
140
136
119
115
111
114
113
123
134
129
125
123
116
135
102
117
128
103
101
109
127
116
137
104
107
106
105
IN
108
110
123
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 PH29339101 FILTER CUP 122 PH29339122 AIR SWITCH 102 PH29339102 REGULATOR W/GAUGE 123 PH29339123 CONNECTOR 1/4N X 1/8T 103 PH29339103 CONNECTOR, BRONZE 104 PH29339104 FLEXIBLE HOSE 6MM 105 PH29339105 AIR SWITCH 106 PH29339106 ELBOW 107 PH29339107 PHLP HD SCR 10-24 x 5/8 125 PH29339125 BUFFER 108 PH29339108 ELBOW 5/16N X 1/8T 90º 127 PH29339127 CONNECTOR 5/16N X 1/8T 90º 109 PH29339109 SOLENOID VALVE 128 PH29339128 8MM FLEXIBLE HOSE 110 PH29339110 T-FITTING 5/16N X 5/16N X 1/8T 129 PH29339129 8MM FLEXIBLE HOSE 111 PH29339111 CONNECTOR 5/16 X 1/4T BRONZE 131 PH29339131 6MM FLEXIBLE HOSE 112 PH29339112 MANIFOLD 1/4N 2-PORT 132 PH29339132 6MM FLEXIBLE HOSE 113 PH29339113 CONNECTOR 1/4N X 1/4T 133 PH29339133 6MM FLEXIBLE HOSE 114 PH29339114 ELBOW 1/4T X 1/8T 90º 134 PH29339134 6MM FLEXIBLE HOSE 115 PH29339115 CONNECTOR 1/4N X 1/8T 90º 135 PH29339135 6MM FLEXIBLE HOSE 116 PH29339116 CONNECTOR 1/4N X 1/8T 90º 136 PH29339136 6MM FLEXIBLE HOSE 117 PH29339117 THROTTLE VALVE 137 PH29339137 6MM FLEXIBLE HOSE 119 PH29339119 CONNECTOR 1/4N 138 PH29339138 6MM FLEXIBLE HOSE 120 PH29339120 CONNECTOR 1/4N X 3/8T 140 PH29339140 MANIFOLD 1/4N 3-PORT
124 PH29339124
124 P05819124 CONNECTOR 1/4N X 1/8T 90º
CONNECTOR 1/4N X 1/8T 90º (H2933,H2934, G0447)
(H2933,H2934, G0447)
H2933, H2934, G0447, & G0581 Update (Mfd. Since 1/14)
-21-
MODEL
H2933/H2934/G0447/G0581
DOUBLE-HEAD WIDE-BELT SANDER
INSTRUCTION MANUAL
COPYRIGHT © SEPTEMBER 2005 BY GRIZZLY INDUSTRIAL, INC. REVISED JUNE 2006.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#CR
7108 PRINTED IN TAIWAN
Table of Contents
INTRODUCTION ............................................................................................................................... 3
Foreword .................................................................................................................................... 3
Contact Info ................................................................................................................................ 3
Control Panel Features .............................................................................................................. 4
External Features ....................................................................................................................... 4
Internal Features ........................................................................................................................ 5
Machine Data Sheet (H2933)..................................................................................................... 6
Machine Data Sheet (H2934)..................................................................................................... 7
Machine Data Sheet (G0447) .................................................................................................... 8
Machine Data Sheet (G0581) .................................................................................................... 9
SECTION 1: SAFETY ..................................................................................................................... 10
Safety Instructions for Machinery ............................................................................................. 10
Additional Safety for Wide Belt Sanders .................................................................................. 12
SECTION 2: CIRCUIT REQUIREMENTS ...................................................................................... 13
220V/440V Connection ............................................................................................................ 13
Extension Cords ....................................................................................................................... 13
Grounding ................................................................................................................................. 13
Amperage Loads ...................................................................................................................... 13
440V Connection ...................................................................................................................... 14
SECTION 3: SET UP ...................................................................................................................... 15
Unpacking ................................................................................................................................ 15
Inventory ................................................................................................................................... 15
Hardware Chart ........................................................................................................................ 16
Clean Up .................................................................................................................................. 17
Site Considerations .................................................................................................................. 17
Beginning Assembly ................................................................................................................. 18
Air Line Installation ................................................................................................................... 18
Dust Collection ......................................................................................................................... 18
Sanding Belt ............................................................................................................................. 19
Pressure Rollers ....................................................................................................................... 20
Start Up .................................................................................................................................... 20
Recommended Adjustments .................................................................................................... 21
SECTION 4: OPERATIONS ........................................................................................................... 22
Operation Safety ...................................................................................................................... 22
Choosing Sandpaper................................................................................................................ 22
Table Movement....................................................................................................................... 23
Adjusting Feed Rate ................................................................................................................. 23
Amp Draw Meter ...................................................................................................................... 24
Sanding Workpiece .................................................................................................................. 25
Platen Adjustment .................................................................................................................... 25
SECTION 5: ACCESSORIES ......................................................................................................... 26
SECTION 6: MAINTENANCE......................................................................................................... 27
General ..................................................................................................................................... 27
Schedule .................................................................................................................................. 27
Sanding Belts ........................................................................................................................... 28
Air System ................................................................................................................................ 28
Dust and Water Traps .............................................................................................................. 28
SECTION 7: SERVICE .................................................................................................................. 29
Table Calibration ...................................................................................................................... 29
Platen Service .......................................................................................................................... 29
Brake Service ........................................................................................................................... 30
Oscillation Timing .................................................................................................................... 31
Oscillation Speed ..................................................................................................................... 33
Table Parallelism ...................................................................................................................... 33
Pressure Rollers ....................................................................................................................... 34
V-Belt Adjustment..................................................................................................................... 35
Conveyor Belt Replacement .................................................................................................... 36
Feed Belt Tension .................................................................................................................... 38
Feed Belt Tracking ................................................................................................................... 38
Air System Diagram ................................................................................................................. 39
Troubleshooting ........................................................................................................................ 40
Tool Box and Accessories Diagram ......................................................................................... 56
Tool Box and Accessories Parts List ....................................................................................... 57
Sanding Motor System Diagram .............................................................................................. 58
Sanding Motor System Parts List ............................................................................................. 59
Table Lift System Diagram ....................................................................................................... 60
Table Lift System Parts List ..................................................................................................... 61
Conveyor System Diagram ...................................................................................................... 62
Conveyor System Parts List ..................................................................................................... 63
Feed, Drum, and Pressure Roller Diagram .............................................................................. 64
Feed, Drum, and Pressure Roller Parts List ............................................................................ 65
Sanding Drum, and Platen Diagram ........................................................................................ 66
Sanding Drum, and Platen Parts List ....................................................................................... 67
Upper Roller System Diagram ................................................................................................. 68
Upper Roller System Parts List ................................................................................................ 69
Cabinet Assembly Diagram ...................................................................................................... 70
Main Electrical Panel and Controls Diagram ........................................................................... 72
Main Electrical Panel and Controls Parts List .......................................................................... 73
Belt Oscillation System Diagram .............................................................................................. 74
Belt Oscillation System Parts List ............................................................................................ 75
Machine Label Diagram ........................................................................................................... 76
Machine Label List ................................................................................................................... 77
WARRANTY & RETURNS ............................................................................................................. 78
-2- H2933/H2934/G0447/G0581 Wide Belt Sander
INTRODUCTION
Foreword
We are proud to offer the H2933/H2934/G0447/
G0581 Wide Belt Sander. This machine is part
of a growing Grizzly family of fine woodworking machinery. When used according to the guide­lines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satis­faction.
We are pleased to provide this manual with the
H2933/H2934/G0447/G0581 Wide Belt Sander.
It was written to guide you through assembly, review safety considerations, and cover general operating procedures.
The specifications, drawings, and photographs illustrated in this manual represent the H2933/
H2934/G0447/G0581 Wide Belt Sander as sup-
plied when the manual was prepared. For your convenience, we always keep current Grizzly manuals available on our website at www.griz- zly.com. Any updates to your machine will be reflected in these manuals as soon as they are complete.
Contact Info
If you have any comments regarding this manual, please write to us at the address below:
C
/O Technical Documentation Manager
We stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below.
Grizzly Industrial, Inc.
P.O. Box 2069
Bellingham, WA 98227-2069
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
H2933/H2934/G0447/G0581 Wide Belt Sander -3-
Control Panel
Features
External Features
A
B
C
D
E
F L
G
H
K
M
E
F
A
C
I
J
B
Figure 2. Front View.
G
H
D
Figure 1. Control Panel.
A. Digital Amp Draw Meter B. Table-Height Digital Readout C. Table Up Key D. Table Down Key E. Sanding Belt Start Button F. Conveyor Belt Start Button G. Power Light H. Table Set (Enter) Key I. Table Start Key J. Table Stop Key K. Sanding Belt Stop Button L. Feed Belt Stop Button M. Emergency Stop Button
I
Figure 3. Rear View.
A. Control Panel B. Table Height Handwheel C. Emergency Stop Push-Panel D. 4" Dust Collection Ports E. Amperage Load Chart F. Digital Table Height Key Pad G. Conveyor Speed Control H. Air Pressure Regulator I. Main Wiring Box
-4- H2933/H2934/G0447/G0581 Wide Belt Sander
Internal Features
E
A
A
B
J
I
F
C
B
D
C
Figure 4. Inside the left access door.
A. Belt Tension Knob B. Platen Adjustment Lever C. Platen Adjustment Lock Lever D. Lock Post Release Lever E. Tracking Adjustment Knob
G
D
Figure 5. Inside the right access door.
F. Upper Rollers G. Airflow Adjustment Knob H. Speed Control Adjustment Knob I. Air Fork and Air Jet J. Diaphragm Valve Assembly
H
H2933/H2934/G0447/G0581 Wide Belt Sander -5-
Machine Data Sheet (H2933)
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL H2933 24" DOUBLE-HEAD
WIDE-BELT SANDER
Design Type ........................................................................................................................Floor Model
Overall Dimensions:
Overall Height ...................................................................................................................... 711⁄2"
Overall Width .............................................................................................................................42"
Overall Depth .........................................................................................................................591⁄2"
Conveyor Height at Lowest Setting ...........................................................................................32''
Net Weight ....................................................................................................................... 2314 lbs.
Shipping Weight .............................................................................................................. 2645 lbs.
Footprint .......................................................................................................................... 40" x 31"
Capacities:
Maximum Board Width ..............................................................................................................24"
Maximum Board Thickness .........................................................................................................6"
Minimum Board Length .............................................................................................................14"
Minimum Board Thickness .........................................................................................................
Drum Speed (Front) ...................................................................................................... 3543 FPM
Drum Speed (Rear) ....................................................................................................... 2565 FPM
Conveyor Speed ........................................................................................................... 14-60 FPM
Dust Ports .......................................................................................................................... Four, 4''
Drum Diameter ......................................................................................... (Front 7.87"), (Rear 4")
Sanding Drum Motor:
Type ......................................................................................................................TEFC Induction
Horsepower .......................................................................................................................... 15 HP
Voltage / Phase / Cycle ........................................................... 220V / 440V Three-Phase ⁄ 60 HZ
Amps ................................................................................................................................ 36 / 18A
RPM ..............................................................................................................................1725 RPM
Power Transfer to Drums ........................................................................... Triple and Twin V-Belt
Conveyor Feed Motor:
Type ......................................................................................................................TEFC Induction
Horsepower ............................................................................................................................ 1 HP
Voltage / Phase / Cycle ........................................................... 220V / 440V Three-Phase ⁄ 60 HZ
Amps .............................................................................................................................. 3.4 / 1.7A
RPM ..............................................................................................................................1725 RPM
Power Transfer ..................................................................................................................... V-Belt
Table Lift Motor:
Type ......................................................................................................................TEFC Induction
Horsepower ...........................................................................................................................
Voltage / Phase / Cycle ........................................................... 220V / 440V Three-Phase ⁄ 60 HZ
Amps .............................................................................................................................. 1.2 / 0.6A
RPM ..............................................................................................................................1725 RPM
Power Transfer ..................................................................................................................... V-Belt
General Construction:
Cabinet ...................................................................................................................................Steel
Operating Air Pressure ........................................................................................................ 75 PSI
Sanding Belt Oscillation ................................................................................................ Adjustable
Emergency Sanding Belt Brake .............................................................................. Air Disc Brake
Control Panel ................................................. Push Button Motor Controls, and Amp Load Meter
Sanding Belt .................................................................................................................... 24" x 60"
Graphite Size .................................................................................................................. 24" x 3.5"
Sanding Type .............................................................................................Drum and Platen Style
1
4 HP
1
4"
Specifications, while deemed accurate, are not guaranteed.
-6- H2933/H2934/G0447/G0581 Wide Belt Sander
MACHINE DATA
Machine Data Sheet (H2934)
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL H2934 37" DOUBLE-HEAD
WIDE-BELT SANDER
Design Type ........................................................................................................................Floor Model
Overall Dimensions:
Overall Height ...................................................................................................................... 711⁄2"
Overall Width .............................................................................................................................54"
Overall Depth .........................................................................................................................591⁄2"
Conveyor Height at Lowest Setting ...........................................................................................32''
Net Weight ....................................................................................................................... 3086 lbs.
Shipping Weight .............................................................................................................. 3527 lbs.
Footprint .......................................................................................................................... 52" x 31"
Capacities:
Maximum Board Width ........................................................................................................... 361⁄2"
Maximum Board Thickness .........................................................................................................6"
Minimum Board Length .............................................................................................................14"
Minimum Board Thickness .........................................................................................................1⁄4"
Drum Speed (Front) ...................................................................................................... 3543 FPM
Drum Speed (Rear) ....................................................................................................... 2565 FPM
Conveyor Speed ........................................................................................................... 14-60 FPM
Dust Ports ...........................................................................................................................Six, 4"
Drum Diameter ......................................................................................... (Front 7.87"), (Rear 4")
Sanding Drum Motor:
Type ......................................................................................................................TEFC Induction
Horsepower .......................................................................................................................... 20 HP
Voltage / Phase / Cycle ........................................................... 220V / 440V Three-Phase ⁄ 60 HZ
Amps ................................................................................................................................ 50 / 25A
RPM ..............................................................................................................................1725 RPM
Power Transfer to Drums ........................................................................... Twin and Triple V-Belt
Conveyor Feed Motor:
Type ......................................................................................................................TEFC Induction
Horsepower ............................................................................................................................ 1 HP
Voltage / Phase / Cycle ........................................................... 220V / 440V Three-Phase ⁄ 60 HZ
Amps .............................................................................................................................. 3.4 / 1.7A
RPM ..............................................................................................................................1725 RPM
Power Transfer ..................................................................................................................... V-Belt
Table Lift Motor:
Type ......................................................................................................................TEFC Induction
Horsepower ......................................................................................................................... 1⁄4 HP
Voltage / Phase / Cycle ........................................................... 220V / 440V Three-Phase ⁄ 60 HZ
Amps .............................................................................................................................. 1.2 / 0.6A
RPM ..............................................................................................................................1725 RPM
Power Transfer ..................................................................................................................... V-Belt
General Construction:
Cabinet ...................................................................................................................................Steel
Operating Air Pressure ........................................................................................................ 75 PSI
Sanding Belt Oscillation ................................................................................................ Adjustable
Emergency Sanding Belt Brake .............................................................................. Air Disc Brake
Control Panel ................................................. Push Button Motor Controls, and Amp Load Meter
Sanding Belt .................................................................................................................... 37" x 60"
Graphite Size .................................................................................................................. 37" x 3.5"
Sanding Type .............................................................................................Drum and Platen Style
Specifications, while deemed accurate, are not guaranteed.
H2933/H2934/G0447/G0581 Wide Belt Sander -7-
Machine Data Sheet (G0447)
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G0447 37" DOUBLE-HEAD
TALL WIDE-BELT SANDER
Design Type ........................................................................................................................Floor Model
Overall Dimensions:
Overall Height W/Dust Ports .................................................................................................... 79"
Overall Height W/O Dust Ports .................................................................................................73"
Overall Width ..........................................................................................................................531⁄2"
Overall Depth .........................................................................................................................591⁄2"
Conveyor Height at Lowest Setting ...........................................................................................32''
Net Weight ....................................................................................................................... 3197 lbs.
Shipping Weight .............................................................................................................. 3637 lbs.
Footprint .......................................................................................................................... 52" x 31"
Capacities:
Maximum Board Width ........................................................................................................... 361⁄2"
Maximum Board Thickness .........................................................................................................6"
Minimum Board Length .............................................................................................................11"
Minimum Board Thickness .........................................................................................................1⁄4"
Drum Speed (Front) ...................................................................................................... 3543 FPM
Drum Speed (Rear) ....................................................................................................... 2554 FPM
Conveyor Speed ........................................................................................................... 17-63 FPM
Dust Ports ............................................................................................................................ Six, 4''
Drum Diamiter .......................................................................................... (Front 7.87"), (Rear 4")
Sanding Drum Motor:
Type ......................................................................................................................TEFC Induction
Horsepower .......................................................................................................................... 20 HP
Voltage / Phase / Cycle ........................................................... 220V / 440V Three-Phase ⁄ 60 HZ
Amps ................................................................................................................................ 50 / 25A
RPM ..............................................................................................................................1725 RPM
Power Transfer to Drums ........................................................................................... Triple V-Belt
Conveyor Feed Motor:
Type ......................................................................................................................TEFC Induction
Horsepower ............................................................................................................................ 1 HP
Voltage / Phase / Cycle ........................................................... 220V / 440V Three-Phase ⁄ 60 HZ
Amps .............................................................................................................................. 3.4 / 1.7A
RPM ..............................................................................................................................1725 RPM
Power Transfer ........................................................................................... Twin and Triple V-Belt
Table Lift Motor:
Type ......................................................................................................................TEFC Induction
Horsepower ......................................................................................................................... 1⁄4 HP
Voltage / Phase / Cycle ........................................................... 220V / 440V Three-Phase ⁄ 60 HZ
Amps .............................................................................................................................. 1.2 / 0.6A
RPM ..............................................................................................................................1725 RPM
Power Transfer ..................................................................................................................... V-Belt
General Construction:
Cabinet ...................................................................................................................................Steel
Operating Air Pressure ........................................................................................................ 75 PSI
Sanding Belt Oscillation ................................................................................................ Adjustable
Emergency Sanding Belt Brake .............................................................................. Air Disc Brake
Control Panel ................................................. Push Button Motor Controls, and Amp Load Meter
Sanding Belt .................................................................................................................... 37" x 75"
Graphite Size ............................................................................................................... 37.8" x 3.5"
Sanding Type ..............................................................................................................Platen Style
Specifications, while deemed accurate, are not guaranteed.
-8- H2933/H2934/G0447/G0581 Wide Belt Sander
Machine Data Sheet (G0581)
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G0581 43" DOUBLE-HEAD
WIDE-BELT SANDER
Design Type ........................................................................................................................Floor Model
Overall Dimensions:
Overall Height W/Dust Ports ................................................................................................. 721⁄2"
Overall Height W/O Dust Ports ..............................................................................................661⁄2"
Overall Width ..........................................................................................................................631⁄2"
Overall Depth .........................................................................................................................601⁄2"
Conveyor Height at Lowest Setting ...........................................................................................32''
Net Weight ....................................................................................................................... 3086 lbs.
Shipping Weight .............................................................................................................. 3968 lbs.
Footprint ....................................................................................................................... 61" x 311⁄2"
Capacities:
Maximum Board Width ..............................................................................................................43"
Maximum Board Thickness .........................................................................................................6"
Minimum Board Length .............................................................................................................14"
Minimum Board Thickness .........................................................................................................1⁄4"
Front Drum Speed ......................................................................................................... 3543 FPM
Rear Drum Speed ......................................................................................................... 2565 FPM
Conveyor Speed ........................................................................................................... 14-63 FPM
Dust Ports ........................................................................................................................... Ten, 4''
Drum Diameter (Front) ...........................................................................................................7.87"
Drum Diameter (Rear) .................................................................................................................4"
Sanding Drum Motor:
Type ......................................................................................................................TEFC Induction
Horsepower .......................................................................................................................... 25 HP
Voltage / Phase / Cycle ........................................................... 220V / 440V Three-Phase ⁄ 60 HZ
Amps ................................................................................................................................ 64 / 32A
RPM ..............................................................................................................................1725 RPM
Power Transfer to Drums ........................................................................... Twin and Triple V-Belt
Conveyor Feed Motor:
Type ......................................................................................................................TEFC Induction
Horsepower ............................................................................................................................ 2 HP
Voltage / Phase / Cycle ........................................................... 220V / 440V Three-Phase ⁄ 60 HZ
Amps .................................................................................................................................... 6 / 3A
RPM ..............................................................................................................................1725 RPM
Power Transfer ..................................................................................................................... V-Belt
Table Lift Motor:
Type ......................................................................................................................TEFC Induction
Horsepower ...........................................................................................................................1⁄4 HP
Voltage / Phase / Cycle ........................................................... 220V / 440V Three-Phase ⁄ 60 HZ
Amps .............................................................................................................................. 1.2 / 0.6A
RPM ..............................................................................................................................1725 RPM
Power Transfer ..................................................................................................................... V-Belt
General Construction:
Cabinet ...................................................................................................................................Steel
Operating Air Pressure ........................................................................................................ 75 PSI
Sanding Belt Oscillation ................................................................................................ Adjustable
Emergency Sanding Belt Brake .............................................................................. Air Disc Brake
Control Panel ................................................. Push Button Motor Controls, and Amp Load Meter
Sanding Belt ................................................................................................................. 43.3" x 60"
Graphite Size .................................................................................................................. 43" x 3.5"
Sanding Type .............................................................................................Drum and Platen Style
Specifications, while deemed accurate, are not guaranteed.
H2933/H2934/G0447/G0581 Wide Belt Sander -9-
SECTION 1: SAFETY
For Your Own Safety, Read Instruction Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTICE
This symbol is used to alert the user to useful information about proper operation of the machine.
Safety Instructions for Machinery
1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY.
Machinery presents serious injury hazards to untrained users.
2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eyeglasses only
have impact resistant lenses, they are NOT safety glasses.
4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
Machinery noise can cause permanent hearing damage.
5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con­tain long hair and wear non-slip footwear.
3. ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST.
Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.
-10- H2933/H2934/G0447/G0581 Wide Belt Sander
6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Be mentally alert
at all times when running machinery.
Safety Instructions for Machinery
7. ONLY ALLOW TRAINED AND PROP­ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure
operation instructions are safe and clearly understood.
8. KEEP CHILDREN AND VISITORS AWAY.
Keep all children and visitors a safe dis­tance from the work area.
9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.
10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power OFF and allow all
moving parts to come to a complete stop before leaving machine unattended.
11. DO NOT USE IN DANGEROUS
ENVIRONMENTS. DO NOT use machin-
ery in damp, wet locations, or where any flammable or noxious fumes may exist.
12. KEEP WORK AREA CLEAN AND WELL
LIT. Clutter and dark shadows may cause
accidents.
17. REMOVE ADJUSTING KEYS AND
WRENCHES. Make a habit of checking for
keys and adjusting wrenches before turn­ing machinery ON.
18. CHECK FOR DAMAGED PARTS
BEFORE USING MACHINERY. Check
for binding and alignment of parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine operation. Repair or replace damaged parts.
19. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or acces­sory was designed.
21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practi­cal. A secured workpiece protects your hands and frees both hands to operate the machine.
13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE.
Undersized cords overheat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords for 220V machinery.
14.
ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is in
position before reconnecting.
15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.
H2933/H2934/G0447/G0581 Wide Belt Sander -11-
OFF
22. DO NOT OVERREACH. Keep proper foot­ing and balance at all times.
23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR.
Know and avoid conditions that cause the workpiece to "kickback."
24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY.
25. BE AWARE THAT CERTAIN WOODS
MAY CAUSE AN ALLERGIC REACTION
in people and animals, especially when exposed to fine dust. Make sure you know what type of wood dust you will be exposed to and always wear an approved respirator.
Additional Safety for Wide Belt Sanders
1. INFEED/OUTFEED AREA. When feeding
the workpiece into the machine, keep clear of kickback path.
2. WORKPIECE FEEDING. Never force the workpiece into the sander, and feed only one workpiece at a time.
3. CLOTHING. Roll up or button sleeves, tie all loose clothing or hair so it will keep clear of entanglement hazards.
4. NARROW WORKPIECES. Never sand workpieces narrower than
5. THIN WORKPIECES. Never sand work­pieces thinner than
6. SHORT WORKPIECES. Never sand work­pieces shorter than 14''.
7. HANDS. Never place hands near, or in con­tact with, sanding drums or conveyor belt during operation.
8. MAINTENANCE. Perform machine inspec-
tions and maintenance service at the appro­priate time intervals.
9. POWER AND AIR DISCONNECT. Unless
specifically stated in the manual, always disconnect the power source and air from the machine when performing maintenance, adjustments, or assembly. Always read and follow specific safety instructions for each section.
1
8''.
1
8''.
10. UNATTENDED MACHINE. Never leave the machine running unattended.
11. SANDPAPER. Replace sanding belt when
it becomes worn or damaged.
12. FOREIGN MATERIAL. Always inspect
workpiece for nails, staples, knots, and other imperfections that could be dis­lodged and thrown from the machine dur­ing sanding operations.
13. DUST COLLECTION. Never operate the
sander without an adequate dust collec­tion system in place and running.
14. ALLERGIES. Certain woods may cause an allergic reaction in people and animals, especially when exposed to fine dust. Make sure you know what type of wood dust you will be exposed to and always wear an approved respirator.
15. ACCESS DOORS. Never perform sanding operations when the side access doors are open.
16. UNDERSTAND INSTRUCTIONS. Never allow unsupervised or untrained personnel to operate the machine. Make sure any instructions you give in regards to machine operation are approved, correct, safe, and clearly understood.
Unfamiliarity with this manual could result in serious personal injury. Spend a suf­ficient amount of time becoming familiar with the contents of this manual, including all the safety warnings.
-12- H2933/H2934/G0447/G0581 Wide Belt Sander
No list of safety guidelines can be com­plete. Operating this machinery may require additional safety precautions spe­cific to your shop environment. Failure to use reasonable caution while operating this machine could result in serious per­sonal injury.
SECTION 2: CIRCUIT
REQUIREMENTS
220V/440V
Connection
Hard wire this machine to your power panel that
can safely supply power to your machine, and has the proper overload protection, and has a locking
shut-off lever (Figure 6). If you are unsure about
electrical wiring, consult a qualified electrician before attempting any wiring.
Amperage Loads
The following list outlines the electrical phase and voltage required to operate the various sander models, as well as the amperage draw of their motors. Note: If you do not have three-phase
power available, you will have to install a phase converter such as the Grizzly Phase Converter.
Amperage Draw Specifications:
H2933—220V, Three-Phase ~40 Amp
15 HP Sanding Motor ............................ 36 Amps
1 HP Feed Motor .................................. 3.4 Amps
1
4 HP Table Motor ................................ 1.2 Amps
H2933—440V, Three-Phase ~20 Amp
15 HP Sanding Motor ............................ 18 Amps
1 HP Feed Motor .................................. 1.7 Amps
1
4 HP Table Motor ..................................0.6 Amp
Figure 6. Locking Shut-Off Lever.
Extension Cords
Do not use an extension cord with 220V/440V machinery. An extension cord increases the risk of electrocution and fire. Instead, position your equipment near the power supply to eliminate the extension cord requirement.
Grounding
Electrocution or fire may result if machinery is incor­rectly grounded or the power supply violates local and state codes. Contact a qualified electrician for safe wiring practices!
H2934/G0447—220V, Three-Phase ~50 Amp
20 HP Sanding Motor ............................ 50 Amps
1 HP Feed Motor .................................. 3.4 Amps
1
4 HP Table Motor ................................ 1.2 Amps
H2934/G0447—440V, Three-Phase ~25 Amp
20 HP Sanding Motor ............................ 25 Amps
1 HP Feed Motor .................................. 1.7 Amps
1
4 HP Table Motor ..................................0.6 Amp
G0581—220V, Three-Phase ~60 Amp
25 HP Sanding Motor ............................ 64 Amps
2 HP Feed Motor ..................................... 6 Amps
1
4 HP Table Motor ................................ 1.2 Amps
G0581—440V, Three-Phase ~25 Amp
25 HP Sanding Motor ............................ 32 Amps
2 HP Feed Motor ..................................... 3 Amps
1
4 HP Table Motor ..................................0.6 Amp
H2933/H2934/G0447/G0581 Wide Belt Sander -13-
440V Connection
0v 380v 415v
440v
E
0v 200v
220v
2
1
3
0
To connect this machine to 440V three-phase, you must purchase two overload relays. Each machine model may require unique relays, so refer to 440 Conversion Relays on Page 73 for the relay part numbers.
If you do not have three-phase power available for your wide belt sander, you must install a phase converter such as a Grizzly Phase Converter.
Note: When using a phase converter, the power from the manufactured power leg (sometimes called the wild wire) can fluctuate. Connect the manufactured power leg to the S terminal to pre­vent damage to the transformer. The wire from the S terminal can handle some fluctuation because it goes directly to the motor. The power going to the R and T terminals goes to the transformer and must be consistent to prevent damage.
4. Refer to Figure 8 and find the power panel
on your machine.
5. Swap out the applicable thermal relay at the locations shown in Figure 8, and set it to the overload values listed.
H2933
H2934 G0447
LR3D-076
Set to:
(1.6-2.5A)
LR3D-3322
Set to:
(17-25A)
LR3D-216
Set to:
(12-18A)
LR3D-076
Set to:
(1.6-2.5A)
G0581
To wire the sander to 440V:
1. DISCONNECT THE SANDER FROM THE
POWER SOURCE!
2. Open the electrical box located on the back of the machine.
3. On the transformer, remove the wire con­nected to the 220V terminal for your model of sander, and connect it to the 440V terminal as shown in Figures 7.
H2933 H2934 G0447 G0581
LR3D-216
Set to:
(12-18A)
LR3D-086
Set to:
(2.5-4A)
Figure 8. Overload relays.
6. Wire the sanding belt, conveyor belt, and
table elevation motors as shown on the diagrams on the inside of each motor wire cover, or refer to Motor Wiring on Page 55.
Figure 7. 440V connection.
-14- H2933/H2934/G0447/G0581 Wide Belt Sander
SECTION 3: SET UP
This sander is a heavy machine weighing in at over 2000 lbs. Personal injury can occur if the machine is moved with­out appropriate machin­ery. Use a crane or fork­lift when moving or lift­ing the machine.
Your wide belt sander was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery,
please immediately call Customer Service at (570) 546-9663 for advice.
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
InventoryUnpacking
Crate contents, (Figure 9). Qty
A. Sanding Unit (Not Pictured) ....................... 1
B. Dust Port 4" (H2933, H2934, G0447) ........ 6
Dust Port 4" (G0581) ................................ 10
C. Sanding Belt 100 Grit ................................. 1
D. Sanding Belt 180 Grit ................................. 1
E. Platen Graphite Flap .................................. 2
F. Platen Felt .................................................. 1
G. To ol Box...................................................... 1
Phillips Head Screwdriver #2 ................. 1
Standard Screwdriver #2 ....................... 1
Open-End Wrench 8/10mm ................... 1
Open-End Wrench 12/14mm ................. 1
Open-End Wrench 17/19mm ................ 1
Metric Hex Wrench Set 10 Pcs. ............. 1
Door Key................................................ 2
Ceramic Limit Switch Rub Rod .............. 2
Flexible Grease Gun Extension ............. 1
Platen Removal Tool ............................. 1
When you are completely satisfied with the con­dition of your shipment, you should inventory the contents.
NOTICE
A parts diagram and parts list are located near the end of the manual. Use the diagram and list to identify missing parts or to sup­plement the assembly instructions provided in this manual.
H2933/H2934/G0447/G0581 Wide Belt Sander -15-
E
G
Figure 9. Parts layout.
C
D
B
F
5mm
Hardware Chart
-16- H2933/H2934/G0447/G0581 Wide Belt Sander
Clean Up
Site Considerations
Any unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship­ment. Remove this protective coating with a sol­vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For opti-
mum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated. Avoid chlo-
rine-based solvents as they may damage painted surfaces should they come in contact.
Gasoline and petroleum products have low flash points and could explode if used to clean machin­ery. DO NOT use gasoline or petroleum products to clean the machinery.
Floor Load
Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some shop floors may require additional reinforcement to support both the machine and operator.
Working Clearance
Working clearances can be thought of as the distances between machines and obstacles that allow safe operation of every machine without limitation. Refer to the Machine Data Sheet for dimensions of your machine. Consider existing and anticipated machine needs, size of material to be processed through each machine, and space for auxiliary stands and/or work tables. Also, con­sider the relative position of each machine to one another for efficient material handling. Be sure to allow yourself sufficient room to safely run your machines in any foreseeable operation and keep dust collection hoses off the floor and out of the way.
Lack of ventilation while using solvents could cause serious person­al health risks, fire, or environmental hazards. Always work in a well ventilated area to pre­vent the accumulation of dangerous fumes. Supply the work area with a constant source of fresh air.
Lighting
Lighting should be bright enough to eliminate shadows and prevent eye strain. Electrical cir­cuits should be dedicated or large enough to handle combined motor amp loads. Be sure to observe local electrical codes for proper installa­tion of new lighting or circuits.
Unsupervised children and visitors entering a shop could suffer serious per­sonal injury. Ensure child and visitor safety by keep­ing all entrances to the shop locked at all times. DO NOT allow unsuper­vised children or visitors in the shop at any time.
H2933/H2934/G0447/G0581 Wide Belt Sander -17-
Beginning Assembly
Complete the assembly in the order provided in this manual. Then read the rest of the manual before attempting any type of sanding operation.
Your safety is important! Please follow the warnings below during this entire section:
Disconnect power to the machine for the assem­bly process. Failure to do this may result in serious personal injury.
Air Line Installation
To install the air line:
Connect the hose from your air compressor
1.
to the air inlet (Figure 10) on the regulator.
Regulator
Knob
Air ON/OFF
Lever
(Open Position)
Figure 11. Regulator knob.
Dust Collection
An efficient and clean dust collection system is essential to the proper function of the sander. Ensuring a healthy work environment is also dependent upon cleaning and maintaining your dust collection system. For the H2933/H2934/ G0447 we recommend a minium of: 2400 CFM, and for the G0581: 4000 CFM is recommended.
To hook up a dust collection system:
1. Install the dust ports (Figure 12) to the
mounting locations on the top of the sanding unit with the supplied M6-1 x 10 Phillips head screws.
Air Inlet
Figure 10. Air inlet located on regulator.
2. Make sure the red handle on the regulator
is in the open position (parallel with the air inlet).
Lift the regulator knob (Figures 10 and 11)
3.
and turn it until the air pressure gauge reads 75 PSI. Note: Turn the knob clockwise to
increase the air pressure and counterclock­wise to lower the air pressure.
Push the regulator knob down until it snaps.
4.
-18- H2933/H2934/G0447/G0581 Wide Belt Sander
Figure 12. Example of ports installed.
2.
Using 4" hose clamps, secure the hoses
from your dust collection system to the dust ports.
Sanding Belt
To install the sanding belt:
5. Making sure the rotation arrows on the sand-
ing belt point the same direction as those shown in Figure 13, install the sanding belt by starting first on the upper roller, and then the lower roller.
1. DISCONNECT THE SANDER FROM THE POWER SOURCE!
2. De-activate the belt tension piston by turning the belt tension knob (Figure 13).
3. Remove the lock post release lever (Figure
13) by turning it counterclockwise
pulling it up and out of the mounting hole.
4. Remove the spacer block (Figure 13).
1
2 turn and
Note: The sanding belt must be centered
between the limit switches and the edge of the sanding belt must be between tongs of the oscillation controller as shown in Figure
14. Damage to the sanding belt could occur if the sander is turned ON before the sanding belt is correctly positioned.
(Back)
Sanding Belt
Limit Switches
Oscillation Controller
(Front)
Belt Tension
knob
ROTATION
Lock Post
Release Lever
Figure 13. Components used when changing a
sanding belt.
ROTATION
Spacer
Block
Figure 14. Sander Outline (Top View). Proper
position of belt between the limit switches.
NOTICE
The directional arrow on the back of the sanding belt must be pointing in a coun­terclockwise direction during installation. Failure to install the sanding belt correctly could result in damage to the sanding belt or the sander itself.
6. Replace the spacer block and tighten down
the lock handle bolt.
7. With your hands clear of all moving parts, tension the belt by turning the belt tension knob.
H2933/H2934/G0447/G0581 Wide Belt Sander -19-
Pressure Rollers
The pressure rollers have been set at the factory, but for safety, you should verify that they are set below the level of the sanding roller.
It is absolutely essential to keep the pres­sure rollers set below the level of the sand­ing roller. If the pressure rollers are even, or higher than the sanding roller, the wood WILL be propelled from the sander at a high rate of speed. This situation could cause serious kick-back injury.
To check the pressure roller height:
1. DISCONNECT THE SANDER FROM THE
POWER SOURCE!
2. Place a piece of scrap wood of uniform thickness across the table so it spans both the front and the rear pressure rollers at the same time.
Start Up
Serious personal injury could result if the machine is connected to the power source during assembly or adjustment. Wait until the machine is turned off, unplugged, and all working parts have come to a complete stop before you attempt to assemble or adjust the machine!
Loose hair and cloth­ing could get caught in machinery causing serious personal inju­ry. Keep loose clothing rolled up and long hair tied up and away from machinery.
3. With the air pressure connected and the
sanding belt installed and tensioned, manu­ally raise the table and verify that the board touches both pressure rollers before it touch­es the sanding belt.
Note: If the board does not touch both pres-
sure rollers before it touches the sanding belt, then the pressure rollers must be adjust­ed before operation. See "Pressure Rollers" on Page 34 for step-by-step instructions.
Projectiles thrown from the machine could cause serious eye injury. Wear safety glasses during start up.
Before starting the machine:
1. Read this manual and make sure you take
all safety precautions before operating this machine.
2. Make sure the machine is connected to an air compressor and the pressure gauge reads 75 PSI.
3. Make sure all tools or foreign objects have been removed from the conveyor surface, the top of the machine, and the inside of the machine.
4. Make sure all the wiring is correct.
-20- H2933/H2934/G0447/G0581 Wide Belt Sander
To start the machine:
Recommended
1. Wear safety glasses and respirator at all
times when running the machine!
2. Connect the machine to the power source.
3. Press the TABLE UP and TABLE DOWN
keys. The table should go up and down smoothly.
Note: Make sure the table moves in the
same direction as the button description. If not, then the power needs to be discon­nected and any two power wires need to be switched at the circuit breaker in the electri­cal box. If using a phase converter, switch the R and T wires.
4. Press the FEED BELT START and FEED BELT STOP buttons. The feed belt should start, run, and stop smoothly.
5. Press the SANDING BELT START and SANDING BELT STOP buttons. The sanding belt should start, run, and stop smoothly.
Adjustments
For your convenience, the adjustments listed below have been performed at the factory and require no further adjustment. However, we rec­ommend that you verify that the adjustments are correct and to your satisfaction.
Recommended adjustment checklist:
Table Calibration, Page 29.
Feed Belt Tension, Page 38.
Feed Belt Tracking, Page 38.
Air Regulator to 75 PSI, Page 28.
Oscillation Timing, Page 31.
Oscillation Speed, Page 33.
Pressure Rollers, Page 20.
The machine should run smoothly, with little or no vibration or rubbing noises. Strange or unnatu­ral noises should be investigated and corrected before operating the machine further.
If the machine seems to be running correctly, let it run for a short time to ensure that the mov­ing parts are working properly with no excessive vibration. DO NOT operate the machine if prob­lems cannot be corrected.
If you cannot locate the source of unusual noises, refer to Troubleshooting, and feel free to con­tact our Technical Support Department at (570) 546-9663.
Table Parallelism, Page 33.
V-Belt Adjustment, Page 35.
H2933/H2934/G0447/G0581 Wide Belt Sander -21-
SECTION 4: OPERATIONS
Choosing SandpaperOperation Safety
Your safety is important! Please follow the warnings below during this entire section:
To avoid serious personal injury, read and become familiar with the entire instruction manual before using this wide belt sander.
Damage to your eyes, lungs, and ears could result from failure to wear safety glasses, a dust mask, and hearing protec­tion while sanding with this machine.
The grit you choose will depend on the type of work, the species of wood and the stage of finish­ing. Below is a chart that groups abrasives into different categories and shows which grits fall into each-one. We recommend using aluminum oxide sanding belts for the best results.
Grit Type
60
80-100
120-150
The general rule of thumb is to sand a workpiece with progressively higher grit numbers, with no one grit increase of more than 50; however, the type of wood and desired finish will determine the best grit to use.
Coarse
Medium
Fine
Loose hair and cloth­ing could get caught in machinery and cause serious personal inju­ry. Keep loose clothing rolled up and long hair tied up and away from machinery.
-22- H2933/H2934/G0447/G0581 Wide Belt Sander
Table Movement
Adjusting Feed Rate
Table height can be adjusted manually or with the digital key pad and motor (see Figure 15).
Manual Table Movement: Turn the handwheel located under the front of the infeed table for manual table positioning.
Motorized Table Movement: Press the TABLE UP or TABLE DOWN key once for motorized table positioning in 0.005" (0.1mm) increments.
Numerical Key Pad: Enters the position of
sanding depth.
Metric or Standard Key: Press and hold the
SET button for 3 seconds to calibrate display at the current board thickness; or press and hold key for 10 seconds to toggle the display between metric and standard measurement.
Table Start Key: Moves table to a preset sand-
ing depth.
Table Stop Key: Stops table movement imme-
diately.
The dial attached to the side of the feed belt gear box (Figure 16) adjusts the feed rate of the sander.
Note: Never adjust the feed rate dial unless the conveyor belt is running, otherwise you can dam­age the control.
Changing Feed Rate: Turn the dial clockwise to
decrease the feed rate and counterclockwise to increase it.
Determining Ideal Feed Rates: Softwoods
typically require a faster feed rate than hard­woods; however, there is no definitive rule to follow when determining the best feed rate. As a general rule, always start with the slowest feed rate and work your way up. We always recom­mend testing the feed rate using scrap wood similar to your workpiece. Be sure to monitor the amperage meter when adjusting the feed rate. Decrease the feed rate if the load begins to slow the motor RPM.
Digital Display: Shows final table sanding
depth.
Digital Display
Numerical
Key Pad
Table
UP
Table Down
Figure 15. Keys for adjusting the table height.
Metric or
Standard Key
Table
Start
Table
Stop
NOTICE
The thickness gauge is pre-calibrated from the factory; however, correct calibration should be verified.
Feed
Rate Dial
Figure 16. Feed rate dial.
H2933/H2934/G0447/G0581 Wide Belt Sander -23-
Amp Draw Meter
The amperage draw meter (Figure 17) is located above the control panel. Use the meter to monitor the amperage draw on the machine while per-
forming sanding operations.
As a general rule, always start with a small load and work your way up. DO NOT work your machine to its maximum load, where you can hear the motor lose RPM; instead, make multiple passes or install a coarser grit paper.
Amp load will be directly affected by many factors such as feed rate, depth of cut, wood type, sand­paper grit, and workpiece width. If the amp load is in the red load range, the machine is overloaded and motor damage will occur. Keep the amp load in the green range during operation.
Figure 17. Typical amp draw meter
and load chart.
NOTICE
DO NOT VOID WARRANTY! Keep the amp draw within the GREEN load range shown on the AMP LOAD CHART. If you operate the sander in the RED load range, capacitor or motor failure will occur and will not be covered under warranty.
-24- H2933/H2934/G0447/G0581 Wide Belt Sander
Sanding Workpiece
Platen Adjustment
Typically, no more than 0.5mm (approx. 1⁄64") of material is removed during each pass. Attempts to remove too much material can cause jamming, wood burning, rapid paper wear or tearing, poor finish, short motor life, and belt slippage.
The following is the correct sanding operating procedure:
1. Put on safety glasses, a dust mask, and hearing your protection!
2. Turn ON the dust collector.
3. On the initial pass, set the table to approxi-
mately 0.25" greater than the thickness of the workpiece.
Note: This initial pass setting reduces the
chance of overloading the sander on unde-
tected high points on the workpiece.
4. Continue to raise the table 0.0625" between each successive pass until the sander begins to sand the workpiece.
NOTICE
It may be necessary to send wide stock through the sander two or three times between table height adjustments. This reduces the likelihood of burning the wood if there is a high spot.
Your sander is equipped with an adjustable felt platen and graphite slip for those extra sensitive sanding operations. The platen position allows
for 3 basic types of sanding. These different posi­tions can be adjusted by rotating the height lever shown in Figure 18.
Scale and
Pointer
Height
Lever
Lock
Lever
Figure 18. Platen height controls.
The three basic platen positions:
Platen Up: The platen is raised above the level
of the sanding rollers. This position allows the front roller to remove large amounts of material quickly, but leaves a rough finish. The best belt grit for this position is #100 or coarser.
Platen Even: The platen is set even with the sanding rollers. The rollers work together with the platen to produce intermediate/final finishing. The best belt grit for this position is #100-#180.
Platen Down: The platen is lowered below the sanding rollers. The majority of the work is accomplished by the platen pressure on the work­piece. The result is a smooth, flat finish. The best belt grit for this position is #180 or finer. Avoid lowering the platen more than 0.2 mm below the sanding belt rollers, or you will prematurely wear the platen.
Note: The platen scale is broken down in millime­ter increments.
H2933/H2934/G0447/G0581 Wide Belt Sander -25-
SECTION 5: ACCESSORIES
H3741 30 HP Rotary Phase Converter
Add 3-phase, multi-motor capability to your sin­gle-phase electrical supply. Operate single or multiple motors, transformers, and resistance loads at 100% power and 95% efficiency while saving big dollars at cheaply metered, single­phase electrical rates. Complete step by step instructions are furnished along with complete wire and fusing requirements for various motor loads. Each model operates up to twice its name­plate rating in a mixed-motor load. On heavily loaded or hard-start applications, such as high­speed geared-head lathes and air conditioning compressors, the nameplate rating of the con­verter you choose should be 2 to 3 times the HP of the most heavily loaded motor. See the individ­ual 3-phase machine pages for phase converter recommendations. For application assistance, please call our technical support at (570) 546-
9663.
H2845 Cleaning Pads
Cleaning pads are the perfect accessory for wide belt sanders. Simply set the conveyor table to height and feed the pad through to “unload” a dirty sanding belt. Regular cleaning greatly increases the lifespan of sanding belts. Check with the current Grizzly catalog or www.grizzly.
com for more details.
Figure 19. Rotary phase converter.
Figure 20. Sanding belt cleaning pad.
-26- H2933/H2934/G0447/G0581 Wide Belt Sander
SECTION 6: MAINTENANCE
General
Your safety is important! Please follow the warnings below during this entire section:
Disconnect power to the machine when perform­ing maintenance, assem­bly or adjustments. Failure to do this may result in serious person­al injury.
Loose hair and cloth­ing could get caught in machinery and cause seri­ous personal injury. Keep loose clothing and long hair away from moving machinery.
Schedule
Weekly
Grease the grease fittings located on the feed belt roller axles and the sanding belt roller axles. They are identified with yellow labels.
Monthly
Apply a generous amount of grease to the table elevation screws. Be sure to recover the adjust­ment screws with the dust covers when finished.
Remove the lower side panel to access the table lifting mechanism. Apply grease to the chain and gears associated with the table lifting mechanism. Be careful to not get grease on the V-belts. This could cause them to slip off of the pulleys.
After the First 100 Hours
The oil inside the conveyor gear reducer should be replaced after the first 100 working hours of operation. We recommend 90 Wt. gear oil.
Every 2500 Hours
After the first conveyor gear reducer oil change, replace the oil after every 2500 working hours of operation. We recommend 90 Wt. gear oil.
The following items should be checked each time the sander is used:
Loose mounting bolts.
Damaged sanding belt.
Worn or damaged wires.
Water collection cups filled with water.
Dust trap.
Safety features.
Any other condition that could hamper the
safe operation of this machine.
H2933/H2934/G0447/G0581 Wide Belt Sander -27-
Sanding Belts
You can greatly increase the lifespan of your sanding belts if you clean them often. As men­tioned on Page 26, cleaning pads are the fastest way to remove saw dust build-up.
Air System
The air system is durable and reliable; however, components do wear with age. If you suspect that an item in your air system may be having prob­lems, see the Air System Diagram on Page 39.
Adjust regulator to 75 PSI.
Carefully inspect all air lines for cracks, tears
or hardening. Replace faulty hoses.
Check the air connections for leaks. A small
amount of soapy water in a questionable area will bubble if there is a leak.
Dust and Water
Traps
There are three traps on this wide belt sander. One water trap is attached to the bottom of the air regulator, and two dust traps are attached on the air diaphragm assemblies. Cleaning is easy, with the system under air pressure, you can push the lower drain valve and empty regulator water trap (Figure 21). Replace the internal white mois­ture filters yearly. To empty the dust trap bowls, relieve the air pressure and then unscrew and empty the bowls (Figure 22). DO NOT allow the water trap and dust bowls to become full.
Make sure lines are not clogged. Remove
a questionable line and blow through it as a test.
If a component in the air system is malfunc­tioning, bleed all air from the system, and fix the problem before you resume sanding.
Regulator Water
Trap
Drain Valve
Figure 21. Water trap on the regulator.
Dust Trap
Bowl
Figure 22. Unscrew the clear canister to empty
the air line dust trap.
-28- H2933/H2934/G0447/G0581 Wide Belt Sander
SECTION 7: SERVICE
Table Calibration
—If it does, the sander is properly calibrated
and accurate to the nearest 0.005".
— If it does not, you must recalibrate the digital
thickness scale.
NOTICE
The digital thickness gauge has been cali­brated at the factory and should require no further adjustment. However, we recom­mend verifying its accuracy.
Use the first board fed through the sander to test the accuracy of the digital thickness gauge.
To calibrate the digital thickness scale:
1. Using a properly set-up planer, plane a board
to uniform thickness.
2. Lower the sander table far enough to place the planed board under the sander roller.
3. Manually raise the table until the board just touches the sanding roller.
4. Remove the board without changing the table height. This ensures the table will be properly adjusted for the first sanding pass.
5. Run the board through the sander several times at the initial height setting. Manually raise the table 0.020" and pass the board through the sander several more times. Monitor the amperage meter and the result­ing load on the sander.
To recalibrate the digital thickness scale:
1. Without moving the table height, enter the
numerical measurement of the average thick­ness of the sanded wood into the digital key pad on the control panel.
Note: The average thickness of the sanded
wood should now be flashing on the digital read-out.
2. Press and hold the key until the display stops flashing. The sander is now correctly calibrated.
Platen Service
To replace the platen felt and graphite pad:
1. DISCONNECT THE SANDER FROM THE
POWER SOURCE!
2. Open the left access door, and use the platen tool, as shown in Figure 23, to remove the platen.
3. Replace platen felt pad and graphite pad.
4. Reinsert the platen until it stops.
6. Measure the thickness at various points
around the board using a precise microm­eter or set of calipers. Continue sanding the board at that height until the average thick­ness measurement is within
Note: These final passes should be done
without adjusting the table height. This ensures the most consistent average thick­ness.
7. Observe the digital display read-out, it should indicate the average thickness of the sanded wood.
H2933/H2934/G0447/G0581 Wide Belt Sander -29-
+
- 0.003".
5. Close the access door.
Figure 23. Removing platen.
Brake Service
Tools Needed: Qty
14mm Open End Wrench .................................. 1
Small Snap Ring Pliers ..................................... 1
6mm Hex Wrench .............................................. 1
#2 Phillips Screwdriver ..................................... 1
Eventually the brake pads will wear out. Checking and replacing these is a simple project that can be done in the shop, with the exception of having the rotor resurfaced on a lathe.
To check the brake pads:
1. Disconnect the sander from the power source and remove air pressure com­pletely!
2. Remove the four screws that secure the
access panel on the right-hand side of the machine.
3. The brake caliper is located underneath the rotor in Figure 24, which is attached to the motor arbor.
To replace the brake pads:
1. Disconnect the sander from the power
source and remove air pressure com­pletely!
2. Remove the nuts from the two mounting
bolts and the two snap rings on the mounting pins behind the bracket.
3. Pull the mounting pins out of the caliper bracket and remove the air line from the caliper. The caliper should now be able to be removed.
4. Disassemble the brake caliper and remove the cap screws securing the brake pads.
5. Remove the brake rotor and have it profes­sionally resurfaced at an automotive machine shop if it has gouges in it. If visible cracks are present in the brake rotor, replace it with a new one. Remove oil and dirt from the rotor with automotive brake cleaner. Once clean, only handle the rotor with a dry rag and install exactly the reverse of removal.
6. Install new brake pads, mount the caliper and reconnect the air line.
Caliper
Figure 24. Disc brake.
4. The brake pads consist of a metal plate with
a composite pad. With a fine ruler, measure the thickness of the composite pad only. If one of the pads is below replace both.
1
8" (approx. 3mm),
7. Test the safety shutdown operation by run­ning the sander and pressing the emergency stop controls.
-30- H2933/H2934/G0447/G0581 Wide Belt Sander
Oscillation Timing
NOTICE
The oscillation adjustments have been per­formed at the factory and should require no further attention. However, we recommend verifying the settings.
When the oscillation is correctly adjusted, the sanding belt oscillates to the left and to the right at the same speed. If the sanding belt makes contact with a limit switch, as shown in Figure 25, the emergency braking system will activate and stop the sander immediately.
Limit
Switches
3. An adequate stream of air through the air fork gap (Figure 26) is essential for proper oscillation. If the jet of air is weak through the gap, the belt will track away from the controller and into the limit switch on the opposite end of the roller. The pivot action of the upper roller, and the resulting oscillation of the belt, are dependent upon adequate airflow through the air fork gap.
Oscillation Controller Gap
Air Fork and Air Jet
Sanding Belt
Sander Outline
(Top View)
Figure 25. Improper oscillation.
To check the sanding belt oscillation:
1. Be sure the sanding belt is properly installed
and the belt tension knob and air supply are ON.
2. Turn ON the sanding belt.
—If the belt oscillates without contacting the
limit switches, but the oscillation time to the left and right are NOT equal, proceed to Step
5, on Page 33.
Figure 26. Oscillation components.
To set the correct amount of airflow through
the air fork gap:
1. Remove the sanding belt and turn the belt
tension knob to the tensioned position.
2. Loosen the lock nut on the airflow adjustment knob (Figure 27).
3. Turn the airflow adjustment knob (Figure 27) clockwise until the airflow is completely OFF. The upper roller should pivot to the right.
4. Slowly turn the airflow adjustment knob counterclockwise, and continue turning up the air pressure until the roller pivots to the left.
Lock Nut
—If the belt tracks away from the air fork and
air jet, colliding into the limit switch, continue with Step 3.
Figure 27. Airflow adjustment knob.
H2933/H2934/G0447/G0581 Wide Belt Sander -31-
5. Tighten the lock nut (Figure 27) to secure the airflow adjustment knob.
6. Restrict the airflow across the air fork gap with a scrap piece of wood. You should notice the roller pivot to the right. When the stick is removed, the roller should pivot back to the left.
7. Test the oscillation by running the sander. Make note of the time it takes for the belt to oscillate from left-to-right and from right-to-
left.
When correctly timed, the oscillation should
take a similar amount of time to oscillate.
If the oscillation time to the right is 2 sec-
onds, but the oscillation time to the left is longer, loosen the oscillation adjustment knob (Figure 28) and move it to the left until proper tracking is achieved. Tighten down the oscillation adjustment knob when satis­fied.
Figure 28. Oscillation adjustment knobs.
If the oscillation time to the left is 2 seconds,
but the oscillation time to the right is longer, loosen the oscillation adjustment knob and move it to the right until proper tracking is achieved. Tighten the oscillation adjustment knob when satisfied.
8. Continue to the next page to adjust the oscil­lation speed.
-32- H2933/H2934/G0447/G0581 Wide Belt Sander
Oscillation Speed Table Parallelism
The oscillation speed of the sanding belt is adjustable. Different oscillating speeds yield dif­ferent sanding results. We recommend trying various speeds on a scrap piece of wood similar to the final workpiece.
To adjust the oscillation speed:
The table has been adjusted at the fac­tory and should require no further attention. However, we recommend verifying that it is parallel with the sanding roller.
NOTICE
1. Loosen the lock nut on the speed control adjustment knob (Figure 29).
Lock Nut
Figure 29. Speed control adjustment knob.
2. Turn the knob clockwise to decrease the
oscillation speed and counterclockwise to increase it.
3. Tighten the lock nut loosened in Step 1 to secure the knob.
The corners of the table can be independently adjusted up or down. By disconnecting the chain and turning the pertinent table elevation screw sprocket, (Figure 30) table parallelism can be achieved.
Adjusting the table parallelism can be a very tedious task that takes a great amount of patience. DO NOT adjust the table unless you are having trouble sanding your workpiece to a uniform thickness.
If a table adjustment is needed, take precise notes on the positioning of the table elevation screws. This will allow the original setting to be re-established.
Elevation Screw
Sprockets
Figure 30. View of elevation screw sprockets.
H2933/H2934/G0447/G0581 Wide Belt Sander -33-
To adjust the table parallelism:
1. Pass a 37" wide board through the sander
until the entire surface of the board is mak­ing contact with the sanding belt.
Pressure Rollers
To adjust the pressure rollers:
2. Measure the thickness of the board at vari-
ous points around the edge.
3. If there is a variation of thickness, the table can be adjusted accordingly.
4. DISCONNECT THE SANDER FROM THE POWER SOURCE!
For minor adjustment, loosen the table
mounting bolts shown in Figure 31 and rotate
the elevation screw flange.
—For major adjustment, mark the chain loca-
tion on all sprockets, remove the chain from the sprocket to be adjusted, and turn the sprocket counterclockwise to raise the table. One quarter of a turn raises or lowers an elevation screw approximately 0.020"
1. DISCONNECT THE SANDER FROM THE POWER SOURCE!
2. Plane a 6' long 2x4 to a uniform thickness and cut it in half. Place one board along the length of the feed belt on the right-hand side and place the other board on the left-hand side.
3. With the sanding belt tensioned (Figure 32),
move the sanding rollers by hand and manu-
ally raise the table until you hear the sandpa­per just contact the surface of the wood. DO NOT continue to raise the table beyond that point.
Elevation
Screw Flange
Table Mounting
Bolt
Figure 31. Table mounting bolts.
NOTICE
When adjusting the left front elevation screw, make the same adjustment to the left rear elevation screw. This ensures the height from the front to the back of the table remains unchanged. Do the same when adjusting the right elevation screws.
5. Reinstall the chain, tighten the bolts, and test
the machine.
Figure 32. Belt tension knob.
4. Connect the sander to the power source and
make note of the reading on the digital dis­play. Then manually lower the table 0.020" to 0.030". This is how much lower the infeed pressure roller should be set when compared to the sanding surface of the sanding roller.
5. DISCONNECT THE SANDER FROM THE POWER SOURCE!
-34- H2933/H2934/G0447/G0581 Wide Belt Sander
6. Loosen the roller lock nuts (Figure 33) on the infeed pressure roller. Turn the adjust­ment studs (Figure 33) to lower the pressure roller until it just touches the board.
Note: DO NOT continue to lower the roller
beyond that point.
V-Belt Adjustment
To adjust either V-belt:
1. DISCONNECT THE SANDER FROM THE
POWER SOURCE!
Adjustment
Stud
Roller Lock
Nuts
Figure 33. Pressure roller adjustment location.
7. Tighten the roller lock nuts and recheck your
settings.
8. Connect the sander to the power source and make note of the reading on the digital display. Then manually lower the table an additional 0.020" to 0.030". This is how much lower the outfeed pressure roller should be set when compared to the height of the infeed roller.
9. Loosen the roller lock nuts on the outfeed pressure roller. Turn the adjustment bolts to lower the pressure roller until it just touches the board.
2. Loosen the lock nut (Figures 34 & 35).
V-Belt
Lock Nut
Adjustment
Nut
Figure 34. Table elevation V-belt.
V-Belts
Lock Nut
Note: DO NOT continue to lower the roller
beyond that point.
10. Tighten the roller lock nuts and recheck your settings.
Note: Variables such as feed rate, depth of the cut, and the type of sanding belt can play a big part in determining the proper amount of downward pressure exerted by the rollers. Some experimentation may be necessary to achieve the desired results. However, under no circum­stances should the pressure rollers be set even, or higher than, the sanding roller.
H2933/H2934/G0447/G0581 Wide Belt Sander -35-
3. Turn the adjustment nut up or down until the
4. Retighten the lock nut.
Figure 35. Sanding drum V-belts.
V-belts deflect 1" off of center when pushed with your finger.
Adjustment Nut
Conveyor Belt
Replacement
Tools Needed: Qty
Make sure that you have a lifting device or anoth­er person to help in table removal.
9 mm Hex Wrench ............................................. 1
19 mm Combination Wrench ............................. 1
12 mm Combination Wrench ............................. 1
14 mm Combination Wrench ............................. 1
#2 Phillips Screwdriver ..................................... 1
8' 2x4s ............................................................. 2
Permanent Marker ............................................ 1
To remove the conveyor belt use Figure 37 and follow the steps below:
1. Raise the table up so the conveyor belt
is approximately two-inches away from the sanding roller or platen, and then DISCONNECT THE SANDER FROM THE POWER SOURCE!
2. Remove the gearbox mounting bracket, and with an assistant's help, slide the motor and gearbox from the roller shaft and lower it to the floor.
Note: Do not loosen the two vibration damp-
ener washers shown in Figure 37.
3. Remove two table height limit switches.
7. Insert two 2x4 x 8' wooden studs under the
table to support the table, and then both people must lift the table slightly and move it out of the rear of the machine.
8. Disconnect the limit switch, remove all mount­ing screws, and remove the emergency stop push-panel assembly.
9. Turn both tracking adjustment bolts coun­ter-clockwise five turns, remove one roller support, and slide the drum out of the table assembly.
10. Remove the old conveyor belt, inspect roll­ers, bearings, table for wear and replace as required.
11. Install the new conveyor belt. Note: The belt is non-directional.
12. Install the front roller, the roller support, and turn both tracking adjustment bolts clock­wise equally so the conveyor belt becomes taught and does not hang loose. DO NOT OVERTIGHTEN the belt.
13. With a helper, install the table from the rear in a similar fashion as it was removed.
14. Install the table guides and the left and right lower access panels.
15. Align the lead screw flanges with the marks made in Step 6, and install the hex bolts.
4. Remove both lower access panels.
5. Remove the left and right table guides.
6. Using a permanent marker, mark all four
lead screw flange positions (Figure 36), and remove all hex bolts from the flanges.
Timing Mark
Figure 36. Marking lead screw for reassembly.
-36- H2933/H2934/G0447/G0581 Wide Belt Sander
16. Install the table height limit switches so the upper switch clicks when the conveyor sur­face is 1/4" away from the sandpaper, and the lower switch clicks when the conveyor table is 1/4" higher than its lowest position. Make sure that you test your settings with the hand wheel manually so you don't crash the table if incorrectly set the first time around.
17. With a helper, install the gearbox, vibration dampener washers, and mounting bracket.
18. Install the emergency stop pushpanel assem­bly and the limit switch.
19. Start the conveyor motor and turn the con­veyor tracking bolts as required until the conveyor belt tracks straight without loading up on one side of the table.
5
Table Guide
6
3
1
WARNING DISCONNECT POWER!
Vibration Dampening Washer
2
7
4
8
Tracking
10
Figure 37. Conveyor belt removal sequence.
Adjustment Bolts
9
H2933/H2934/G0447/G0581 Wide Belt Sander -37-
Feed Belt Tension Feed Belt Tracking
Tools Needed: Qty
20mm Wrench or Socket ....................................1
#2 Phillips Screwdriver .......................................1
To adjust the feed belt tension:
1. DISCONNECT THE SANDER FROM THE
POWER SOURCE!
2. Find the adjustment ports in the safety guard
(Figure 38) at the front end of the feed
table.
3. Turn both left and right adjustment bolts
(Figure 38) clockwise equally to increase
tension.
Safety Guard
Adjustment Port
Adjustment
Bolt
Tools Needed: Qty
6mm Hex Wrench ...............................................1
NOTICE
Adjust the feed belt tension before adjusting the feed belt tracking.
To adjust the feed belt tracking:
1. Turn the feed belt ON.
2. If the feed belt is tracking to the right side
of the table, turn the right adjustment bolt (Figure 38) clockwise.
3. If the feed belt is tracking to the left side of the table, turn the left adjustment bolt clock­wise.
Note: The edge of the feed belt should just
touch the guide wheels as shown in Figure
39.
Adjustment Bolt
Figure 38. Feed belt tension adjustment bolts.
Note: Safety guard removed for clarity.
4. When tensioned properly you should not be
able to lift the feed belt off of the table sur­face or slide it back and forth.
DO NOT sand boards with the guard removed. Failure to follow this warning could result in serious personal injury.
-38- H2933/H2934/G0447/G0581 Wide Belt Sander
Feed Belt
Guide Wheel
Figure 39. Guide wheels.
4. Run the feed belt for 3-5 minutes and recheck
the tracking.
5. If the belt is still tracking correctly, replace the safety guard removed in the previous subsection.
Air System Diagram
Electrical Wire
Air Line
A. Shop Compressor
B. Air Pressure Regulator C. Emergency Brake Solenoid D. Emergency Brake E. Air Distribution Manifold F. Airflow Adjustment Knob
(Oscillation Timing) G. Speed Control Adjustment Knob (Oscillation Speed)
H. Oscillation Controller Air Fork
J
K
L
Upper Left Door Access
O
I. Oscillation Timing Piston and Diaphragm Assy. J. Oscillation Speed Control Piston K. Belt Tension Control Piston L. Belt Tension Control Switch M. Emergency Stop Button Switch N. Emergency Stop Push Brake Switch O. Left Belt Limit Switch P. Right Belt Limit Switch Q. Belt Tension Limit Switch R. Emergency Brake Contactor
Upper Right Door Access
I
Q
H
P
R
Power Box
N
M
Front
G
F
E
Access Panel
Lower Right
C
D
B
A
H2933/H2934/G0447/G0581 Wide Belt Sander -39-
Troubleshooting
SYMPTOM
Motor will not start.
Motor will not start; fuses or circuit breakers blow.
Motor overheats.
Motor stalls (resulting in blown fuses or tripped cir­cuit).
Machine slows when oper­ating.
Loud, repetitious noise com­ing from machine.
POSSIBLE CAUSE
1. Limit switch or emergency stop is at fault.
2. Low voltage.
3. Open circuit in motor or loose con­nections.
1. Short circuit in line cord or plug.
2. Short circuit in motor or loose con­nections.
3. Incorrect fuses or circuit breakers in power line.
1. Motor overloaded.
2. Air circulation through the motor restricted.
1. Short circuit in motor or loose con­nections.
2. Low voltage.
3. Incorrect fuses or circuit breakers in power line.
4. Motor overloaded.
1. Feed rate too high.
2. Depth of cut too great.
1. Pulley set screws or keys are miss­ing or loose.
2. Motor fan is hitting the cover.
3. V-belt is defective.
CORRECTIVE ACTION
1. Correct situation that caused limit switch to engage, reset the emer­gency stop button.
2. Check power line for proper voltage.
3. Inspect all lead connections on motor for loose or open connec­tions.
1. Inspect cord or plug for damaged insulation and shorted wires.
2. Inspect all connections on motor for loose or shorted terminals or worn insulation.
3. Install correct fuses or circuit breakers.
1. Reduce load on motor.
2. Clean out motor to provide normal air circulation.
1. Inspect connections on motor for loose or shorted terminals or worn insulation.
2 Correct the low voltage conditions.
3. Install correct fuses or circuit breakers.
4. Reduce load on motor.
1. Feed workpiece slower.
2. Reduce depth of cut.
1. Inspect keys and set screws. Replace or tighten if necessary.
2. Tighten fan or shim cover.
3. Replace V-belt. Refer to the Maintenance section.
Machine is loud, overheats or bogs down in the cut.
Rounded workpiece edges.
Uneven thickness from left to right of board.
Workpiece slips on feed belt.
Straight strip of notches on workpiece.
Snake shaped marks on workpiece.
1. Excessive depth of cut.
2. Dull or dirty sanding belt.
1. Excessive depth of cut.
1. Feed table not parallel to sanding roller.
2. Conveyor belt is worn.
1. Pressure rollers set too high.
2. Dirty conveyor belt.
3. Conveyor belt is worn.
1. Pressure rollers are dirty or dam­aged.
1. Sanding belt damaged or dirty.
For your safety, turn the power switch off and dis­connect the sander from the power source and the air supply before starting the applicable troubleshooting.
1. Decrease depth of cut.
2. Replace or clean sanding belt.
1. Reduce depth of cut.
1. Adjust the table.
2. Replace conveyor belt.
1. Lower pressure rollers.
2. Clean conveyor belt.
3. Replace conveyor belt.
1. Clean or repair pressure rollers.
1. Clean or replace sanding belt.
-40- H2933/H2934/G0447/G0581 Wide Belt Sander
Troubleshooting
SYMPTOM
Lines across width of work­piece.
Glossy spots or streaks on workpiece.
Sanding belt clogs quickly.
Sanding belt does not ten­sion correctly; rollers slip under belt.
Sanding belt runs off to one side, stopping the sander.
Sanding belt will not start.
Poor, non-aggressive sand­ing results.
Conveyor belt not tracking in center.
POSSIBLE CAUSE
1. Sanding belt seam is open or dam­aged.
1. Worn sanding belt.
2. Rear pressure roller too low.
1. Sanding belt grit too small for par­ticular job.
2. Excessive depth of cut.
3. Wood is too moist.
1. Low air pressure.
2. Air leaks in system.
1. Air eye fork clogged.
2. Oscillation return valve closed.
3. Oscillation timing incorrect.
1. Sanding belt is not tensioned.
2. Limit switches engaged.
3. Emergency stop plate engaged.
1. Worn sanding belt.
2. Sanding belt loaded with sawdust.
1. Conveyor rollers moved out of adjustment.
CORRECTIVE ACTION
1. Repair or replace sanding belt.
1. Replace sanding belt.
2. Raise rear pressure roller. (See warning in Pressure Roller sec-
tion!)
1. Replace with a coarser grit sanding belt.
2. Reduce depth of cut.
3. Allow wood to dry out.
1. Adjust air pressure to 75 PSI at primary regulator.
2. Inspect all hoses and connections for leaking air; use water on sus­pected area to detect bubbles.
1. Clean the intake hole on the air eye fork.
2. Open valve.
3. Adjust oscillation timing.
1. Tension sanding belt.
2. Center sanding belt so it is not touching the limit switches.
3. Make sure emergency stop switch is released.
1. Replace sanding belt with a new one.
2. Clean sanding belt to unload sawdust.
1. Re-adjust conveyor rollers.
Conveyor belt slipping.
Emergency brake stops slow.
Grinding noise when brak­ing.
1. Conveyor rollers have incorrect tension.
2. Conveyor rollers contaminated with dirt or dust.
1. Air pressure incorrect.
2. Air leak in system.
3. Brake rotor contaminated with oil.
4. Brake pads worn out.
1. Brakes severely worn out.
1. Adjust conveyor rollers to place more tension on the workpiece.
2. Clean conveyor rollers.
1. Adjust air pressure to 75 PSI.
2. Find and fix air leaks.
3. Clean brake rotor with automotive brake parts cleaner.
4. Replace brake pads.
1. Replace brake pads, have rotor turned (possibly replaced).
For your safety, turn the power switch off and dis­connect the sander from the power source and the air supply before starting the applicable troubleshooting.
H2933/H2934/G0447/G0581 Wide Belt Sander -41-
Control Panel Component Locations
(H2933/H2934/G0447/G0581)
Digital Amp Draw
Meter
Digital Panel
Sanding Belt
START Button
Conveyor Belt
START Button
Power Lamp
Sanding Belt STOP
Button
Conveyor Belt
STOP Button
Emergency Stop
Button
-42- H2933/H2934/G0447/G0581 Wide Belt Sander
Control Panel Electrical Diagram
(H2933/H2934/G0447)
U1
V1 W1 U2
OUT TO
SANDING
MOTOR
W2 18
V2
16
17
19
13
12
11
10
9
8 6 5
5
3 3
2
14
15
TABLE UP/DOWN SAFETY LIMIT SWITCH
TABLE UP/DOWN SAFETY LIMIT SWITCH
TABLE HEIGHT SENSOR
EMERGENCY STOP AND BELT TENSION LIMIT SWITCHS
19
18
17
16
1
4
2
3
1
4
2
3
2
1
4
3
4
3
1
2
BL UE
BLA C K
BLA C K
BL UE
16
SANDING
BELT STOP
SWITCH
DIGITAL AMP METER
18
13 14 15 16 17 18 19 20 21 22
12
7
B
12
V
11
10 9
14
13
DIGITAL PANEL
OV
8
7
A
22
21
7
6 5
2
3
14
15
1
3
2
4
X2
X1
14
13
SANDING
BELT START
SWITCH
14
22
14
21
13
22
21
13
6
5
X2
14
X1
13
X2
X1
3
2
11
10
CONVEYOR
BELT START
SWITCH
POWER
LAMP
9
8
BELT TRACKING LIMIT SWITCH
BELT TRACKING LIMIT SWITCH
1
2
1
2
CONVEYOR
BELT STOP
5
4 3
3
5
4 3
3
SWITCH
EMERGENCY
STOP
BUTTON
H2933/H2934/G0447/G0581 Wide Belt Sander -43-
Control Panel Electrical Diagram
(G0581)
U1
V1 W1 U2
OUT TO SANDING MOTOR
TABLE UP/DOWN SAFETY LIMIT SWITCH
TABLE UP/DOWN SAFETY LIMIT SWITCH
TABLE HEIGHT SENSOR
W2 2
V2
2
1
4
3
4
3
1
2
BL UE
BLA C K
3
3
4
12
8
8
5
13 14 15 16 17 18 19 20 21 22
7
22 23 6
4
5
DIGITAL AMP METER
DIGITAL PANEL
9
10 11
12
13
3
2
14
14
15
15
20 21
BLA C K
BL UE
B
14
13
14
13
13
10 9
A
22
21
22
21
22
21
OV
8
7
6 5
4
7
3
6
13
2
3
X2
X1
9
X2
X1
3
2
X2
X1
13
1
14
13
14
10
SANDING
BELT START
SWITCH
CONVEYOR
BELT START
SWITCH
POWER
LAMP
12
9
11
EMERGENCY STOP PUSH-PANEL LIMIT SWITCH
BELT TENSION LIMIT SWITCH
BELT TRACKING LIMIT SWITCH
BELT TRACKING LIMIT SWITCH
1
2
12
V
11
8
1
4
2
3
3
8
4 3
3
8
1
4
2
3
3
8
1
4
3
2
3
SANDING
BELT STOP
SWITCH
CONVEYOR
BELT STOP
SWITCH
EMERGENCY
STOP
BUTTON
14
8
-44- H2933/H2934/G0447/G0581 Wide Belt Sander
Notes
H2933/H2934/G0447/G0581 Wide Belt Sander -45-
Wiring Box Electrical Diagram (H2933)
220V 3-PH
CURRENT SENSOR
14 15
TRANSFORMER
220V
R
3
1
L1
L2
SAND ING MOTOR
CONT ACTO R
2
4
T1
T2
OVERLOAD RELAY
NO
97
98
2
4
T1
S T
5
95
T2
T
S
R
R
S
T
3
1
L
L2
13
NO NC
17
T ABL E
UP /DOWN
CONT AC TOR
14
NO
2
4
T2
T1
11
V2
U2
10
2
T3
21 NC 13 NO
14 NO 22 NC
9
5
3
1
L
CONVEYOR
8
2
T1
979895
2
U1V1W
CONT AC TOR
OVERLOAD RELAY
NO
2
9
13
14
T1
4
21
NO NC
10
11
22 A2
NO
4
T2
L3
L2
A1
NC
6
T3
T2
NC
96
6
T3
1
L3
6
T3
NC
96
6
S
5
L3
21
20
NC
22 A2
6
T3
W2
U2
2
2
5
L3
21
T ABL E
UP /DOWN
NC
22 A2
6
T3
R
2
A1
R
T
2
3
1
L
L2
13
A1
W2
NO NC
19
21
14
NO
4
2
T2
T1
V2
S
3
1
L
L2
13
NO NC
3
EMGNCY BRAKE
CONTACTOR
14
NO
4
2
T2
T1
12
13
440V
2
5
L3
21
NC
22 A2
6
T3
6
5
3
A1
3
FUSE FUSE
1
2
14
15
U
V
S OL E NOI D V AL V E
W
U1 V1 U2 V2 W2 191213 11910
W1
16 17
13
12
8 6 5 3 3 2
18
5
14
15
ESR
T
L 3
L 2
L 1
-46- H2933/H2934/G0447/G0581 Wide Belt Sander
Wiring Box Components (H2933)
Sanding Motor
Contactor
Conveyor Motor
Contactor
Amp Meter
Current Sensor
Transformer
Emergency Brake
Contactor
UP/DOWN Table Motor
Conveyor Motor
Overload Relay
Sanding Motor Overload
Relay
H2933/H2934/G0447/G0581 Wide Belt Sander -47-
Contactors
220V/440V
Three-Phase
Power Supply
Junction Block
Two 4 Amp Fuses
L 1
L 2
18
6
15
14
14
22 A2
T1
T2
T3
2
4
6
NC
NO
19
F US E
F US E
97
98
95
96
NO
NC
13
21
A1
L
L2
L3
1
3
5
NO NC
3
T1
T2
T3
2
4
6
2
3
W
2
U
2
V2
14
22 A2
T1
T2
T3
2
4
6
NC
NO
14
22 A2
T1
T2
T3
2
4
6
NC
NO
13
21
A1
L
L2
L3
1
3
5
NO NC
13
21
A1
L
L2
L3
1
3
5
NO NC
13
21
A1
L
L2
L3
1
3
5
NO NC
14
22 A2
T1
T2
T3
2
4
6
NC
NO
3
2
ESR
12
13
S O L E N O I D V A L V E
U1 V1 U2 V2 W2 191213 1 1910
8 6 5 3 3 2
14
L 3
T
44 0 V
22 0 V
W1
5
15
U
V W
97
98
95
96
NO
NC
R
S T
13
21
A1
L
L2
L3
1
3
5
NO NC
14
22 A2
T1
T3
2
6
NC
NO
13
21
A1
L
L2
L3
1
3
5
NO NC
14
22 A2
T1
T2
T3
2
4
6
NC
NO
13
21
A1
L
L2
L3
1
3
5
NO NC
14
22
A2
T1
T2
T3
2
4
6
NC
NO
T1
T2
T3
2
4
6
12
13
17
5
2
2
T
S
R
U1 V 1 W1
2
31
Z1
Y1
X1
33
R
S T
14
15
S
R
T
W2
V2
U2
2
11
2
16 17
67
NO
55
NC
68
NO
56
NC
9
9
30
32
10
10
21
20
2
R
S
T
R
S
1
T
S
R
11
Y1
X1
Z1
CURRENT SENSOR
TRANSFORMER
OVERLOAD
RELAY
T2
4
8
8
9
9
SANDING MOTOR
CONTACTOR
SANDING
CONTACTOR
MOTOR
CONTACTOR
SANDING
MOTOR
MOTOR
CONTACTOR
CONVEYOR
TABLE UP/DN
CONTACTOR
MOTOR
TABLE UP/DN CONTACTOR
MOTOR
CONTACTOR
EMERGENCY BRAKE
THERMAL RELAY
MOTOR
START DELAY
Wiring Box Electrical Diagram (H2934/G0447)
220V 3-PH
-48- H2933/H2934/G0447/G0581 Wide Belt Sander
Wiring Box Components (H2934/G0447)
Sanding Motor
Start Delay
Sanding Motor
Contactor
Conveyor Motor
Contactor
Amp Meter
Current Sensor
Transformer
Emergency Brake
Contactor
Two 4 Amp Fuses
Conveyor Motor
Overload Relay
Sanding Motor
Overload Relay
H2933/H2934/G0447/G0581 Wide Belt Sander -49-
UP/DOWN Table Motor
Contactors
220V/440V
Three-Phase
Power Supply
Junction Block
Wiring Box Electrical Diagram (G0581)
220V 3-PH
440V
0VE
3
1
0V
200V
220V
R
S
3
4
675
5
L3
A1
MOTOR
START DELAY
Y
2
8
2
1
12
3
8
12
15
241214
R
3
1
L
L2
13
NO NC
SANDING MOTOR CONTACTOR
14
NO
2
T1
THERMAL RELAY
NO
98
97
2
4
T2
T1
U
R
S T
5
L3
21
NC
22 A2
4
T2
NC
96
95
6
T3
V W
6
S T
3
1
L
L2
A1
13
21
NO NC
24 24
SANDING MOTOR CONTACTOR
14
22 A2
NO
2
T3
4
T2
T1
2
14 15
TRANSFORMER
CURRENT SENSOR
16
18
24
R
S
T
L
13
SANDING
MOTOR
17
CONTACTOR
14
NO
T1
X
3
L2
21
NO NC
22 A2
4
T2
5
1
L3
A1
CONVEYOR
NC
2
6
T3
T1
10
19
5
1
L3
A1
19
12
NC
13
2
6
T3
Z
Y
97
12
13
U1 V 1 W1
L
13
21
NO NC
MOTOR
CONTACTOR
10
14
22 A2
NO
THERMAL RELAY
NO
98
95
2
T1
4
T2
5
3
L3
L2
A1
9
NC
6
4
T3
T2
9
NC 96
6
T3
2
1
2
W2
L
13
TABLE UP/DOWN CONTACTOR
T1
3
L2
NO NC
14
4
T2
V2
NO
5
L3
21
NC
22 A2
6
T3
22
2
A1
25
U2
U2
W2
2
3
0
2
3
1
5
3
1
L
L2
13
NO NC
26
TABLE UP/DOWN CONTACTOR
14
NO
2
4
T2
T1
V2
2
L3
21
NC
22 A2
6
T3
23
2
A1
L
L2
13
21
NO NC
3
EMERGENCY BRAKE CONTACTOR
14
22 A2
NO
2
4
T2
T1
6
20
21
NC
6
T3
11
S
R
24
1
11
FUSE FUSE
0
14
15
24
2
SOLENOID VALVE
U1 V 1 U2 V 2 W2 3
W1
2
20
21
T
S
R
3 854
8
6 15
22 23 9 10 1112
13 14
20 21
3
24
ESR
T
L3
L2
L1
-50- H2933/H2934/G0447/G0581 Wide Belt Sander
Wiring Box Components (G0581)
Sanding Motor
Contactor
Conveyor Motor
Contactor
Emergency Brake
Contactor
Two 4 Amp Fuses
Sanding Motor
Start Delay
Transformer
Conveyor Motor
Overload Relay
UP/DOWN Table Motor
Sanding Motor Overload
Relay
H2933/H2934/G0447/G0581 Wide Belt Sander -51-
Contactors
220V/440V
Three-Phase
Power Supply
Junction Block
Amp Meter Current
Sensor
General Electrical Diagram (H2933)
440V
E
FUSE
4A
380V
R
R S
S
1
FUSE
2
0
T
4A
14
15
220V 3-PH
AM
A
M1
U
R
SV
TW
F
U
R
SV
TW
U
R
SV
TW
M3
R
U
S
V
T
W
OL1
OL3
U1
V1
W1
U2
V2
W2
U
V
W
MOTOR
MOTOR
MOTOR
SANDING
BELT
TABLELIFTING
&LOWERING
CONVEYOR
BELT
415V
220V
200V
3
A
6
7
2
A
ab
R
F
M1
GL
2
13
20
21
ab
3
A
Emer genc yBrake
RU VS
PC
LS1
LS2
LS3
LS4
LS5
LS6
LS7
PCR1
PCR2
STOP
8
START
M1
WL
SOL
12
5
EmergencyStop
16
18
LS
LS
17
19
9
A
F
R
OL1
2
POWER SOURCE
BRAKE
EMERGE NCY
BRAKE
TABLELIFTI NG
&LOWERING
SANDINGBELT
STOP
10
START
M3
11
M3
GL
ab
OL3
CONVEYOR BELT
-52- H2933/H2934/G0447/G0581 Wide Belt Sander
General Electrical Diagram (H2934/G0447)
440V
E
415V
380V
220V
R
R
200V
T
S
14
15
AM
A
220V 3-PH
M1 R S V
OL1
U
U 1 V 1
W1
MOTOR
CONVE Y OR
BE LT
T W
F
R
U
S V T W
R
R
U
S V T W
OL3
M 3
R
U
S
S
FUSE
4A
0
0
1
V
T
W
D
U
R S
V
T
W
U 2 V 2
W2
STAR DELTA
X1
MOTOR
Y1
Z1
MOTOR
M3
R S T
T ABL E L I F T I NG
& L OWERI NG
U
SA NDI NG
V W
BE LT
EM G
STOP
3
3
A
EMERGENCY BRAKE
R U V S
PC
12
W L
SOL
E MG
STOP
3
LS1
A
6
LS2 LS3 LS4
FRONT CONVEYOR STOP LIMIT SWITCH
LS5 LS6 LS7
PCR1
PCR2
7
STOP
10
16
18
LS
LS
START
17
19
R
F
11
M1
M3
START
9
TR
S
30 31
D
32 33
STOP
8
2
13
20
21
M1
GL
GL
M3
5
D3
S3
A
A
a b
F
R
OL1
O L3
2
PO WE R S OURCE
BRAK E
EMERGENCY
BRAK E
T ABL E L I F T I NG
& LOWERI NG
CONVE Y OR BEL T
SA NDI NG BEL T
H2933/H2934/G0447/G0581 Wide Belt Sander -53-
E
L T
G
D
NG
G
General Electrical Diagram (G0581)
440V
E
415V
FUSE
380V
220V
R
4A
R
S
200V
1
T
220V 3-PH
M1
R
S V
OL1
U
U1 V1
W1
MOTOR
CONVE Y OR
BE LT
T W
F
R
U
S V T W
R
R
U
S V T W
OL3
M3
R
S
14
15
A
A M
S T
D
Z
R S
X
T
Y
W
U
V
MOTOR
U2 V2
W2
STAR DELTA TYPE
X
Y
Z
MOTOR
S
T ABL E L I F T I
& L OWERI N
SA NDI NG
BE LT
0
EMG STOP
WL
3
A
Emer genc y Brak e
20
SOL
21
A
PO WER SOURC
BRAK E
PC
EMG STOP
3
A
LS1
LS2
6
LS3
FRONT CONVEYOR STOP LIMI T SWITCH
8
A
Emergency St op
EMERGENCY
BRAK E
LS4
UP
DN
PCR1
STOP
9
4
5
M1
LS
LS
START
22
23
10
R
F
25
26
M1
F
R
O L1
GL
T ABL E L I F T I N
& LOWERI NG
CONVE Y OR BE
7
TR
START
12
18
TR
13
S
D
OL3
SA NDI NG BELT
STOP
11
GL
16 17
TR
S
D
19
24
S
M3
-54- H2933/H2934/G0447/G0581 Wide Belt Sander
Motor Wiring (H2933)
220V-440V 3-PH
W6
W2
U5
U1
U6
U2
V5
V1
V6
V2
W5
W1
220V
SANDING BELT MOTOR
Motor Wiring (H2934/G0447/G0581)
W5
W2
W6
U1
U5
U2
U6
V1
V5
V2
V6
W1
U2
U5
U1
440V
220V-440V 3-PH
V2
V5
V1
220V
W2
W5
W1
U2
U5
U1 V1
V2
V5
440V
CONVEYOR BELT MOTOR AND
TABLE UP/DOWN MOTOR
W2
W5
W1
W6
W2
Z X Y
U5
U1
U V W
U6
U2
V5
V1
V6
V2
W5
W1
220V
SANDING BELT MOTOR
W5
W2
W6
Z X Y
U1
U V W
U5 V5
U2
U6
V1
440V
V2
V6
W1
( S T A R D E L T A )
U2
U5
U1
U1
V2
V5
V1
V1
W2
W5
W1
W1
U2
U5
U1 V1
U1
220V
CONVEYOR BELT MOTOR
U2
V2
220V
W2
U2
V2
V5
V1
440V
V2
440V
W2
W5
W1
W1
W2
TABLE UP/DOWN MOTOR
H2933/H2934/G0447/G0581 Wide Belt Sander -55-
Tool Box and Accessories Diagram
0000 Series Parts
7-1
2
1
4
7-2
6
5
3
8
9
12
11
10
13
-56- H2933/H2934/G0447/G0581 Wide Belt Sander
Tool Box and Accessories Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 PH29330001 PLATEN REMOVAL TOOL 7-1 P04470007-1 SANDPAPER #100 (37" X 75") (G0447) 2 PH29330002 CERAMIC LIMIT SWITCH TIP 7-1 P05810007-1 SANDPAPER #100 (43" X 60") (G0581) 3 PH29330003 TOOL BOX 7-2 PH29330007-2 SANDPAPER #180 (25" X 60") (H2933) 4 PH29330004 25" FELT PLATEN PAD (H2933) 7-2 PH29340007-2 SANDPAPER #180 (37" X 60") (H2934) 4 PH2934004 37-3/4" PLATEN FELT (H2934/G0447) 7-2 P04470007-2 SANDPAPER #180 (37" X 75") (G0447) 4 P058100004 44" PLATEN FELT (G0581) 7-2 P05810007-2 SANDPAPER #180 (43" X 60") (G0581) 5 PH29330005 GRAPHITE 25" X 3.54" (H2933) 8 PH29330008 #2 PHILLIPS SCREWDRIVER
9 PH29330009 SCREWDRIVER FLAT #2
10 PH29330010 WRENCH 8 X 10 5 P05810005 GRAPHITE 44" X 3.54" (G0581) 11 PH29330011 WRENCH 12 X 14 6 PH29330006 DOOR KEY 12 PH29330012 WRENCH 17 X 19 7-1 PH29330007-1 SANDPAPER #100 (25" X 60") (H2933) 13 PH29330013 HEX WRENCH SET 7-1 PH29340007-1 SANDPAPER #100 (37" X 60") (H2934)
GRAPHITE 37-3/4" X 3.54"
(H2934/G0447)
PH29340005
5
H2933/H2934/G0447/G0581 Wide Belt Sander -57-
Sanding Motor System Diagram
1000 Series Parts
133
128
129
125
126
109
107
106
102
124
104
106
101
108
105
212
106
132
209
103
114
210
115
116
127
104
211
205
206
119
301
208
312
306
113
213
202
303
304
308
123
122
203
302
313
201
305
112
311
111
310
121
307
301-1
109-2
118
110
109-1
117
-58- H2933/H2934/G0447/G0581 Wide Belt Sander
Sanding Motor System Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 PH29331101
MACHINE FRAME (H2933)
118 PH29341118
PULLEY BUSHING (H2934/G0447)
101 PH29341101
MACHINE FRAME (H2934/G0447)
118 P05811118
PULLEY BUSHING (G0581)
101 P05811101
MACHINE FRAME (G0581)
119 PH29331119
V-BELT A-50 4L500
102 PH29331102
MOTOR BASE (H2933)
121 PH29331121
BRAKE BRACKET
102 PH29341102
MOTOR BASE (H2934/G0447)
122 PH29331122
FLAT WASHER 3/8
102 P05811102
MOTOR BASE (G0581)
123 PH29331123
HEX BOLT 3/8-16 X 3/4
103 PH29331103
MOTOR BASE HINGE (H2933)
124 PH29331124
FLAT HEAD NUT
125 PH29331125
CAP SCREW 1/4-20 X 3/4
126 PH29331126
LIMIT SWITCH
103 P05811103
MOTOR BASE HINGE (G0581)
127 PH29331127
LIMIT SWITCH PLATE
104 PH29331104
HEX NUT 1/2-12
128 PH29331128
HEX BOLT 1/4-20 X 1/2
105 PH29331105
MOTOR BASE ADJUSTMENT ROD
129 PH29331129
FLAT WASHER 1/4
106 PH29331106
LOCK WASHER 1/2
132 PH29331132
FLAT HD SCR M6-1 X 25
107 PH29331107
HEX BOLT 1/2-12 X 1-1/2
133 PH29331133
LOCK WASHER 1/4
108 PH29331108
FLAT WASHER 1/2
201 PH29331201
IDLE WHEEL ADJ BRACKET
202 PH29331202
LOCK WASHER 3/4
203 PH29331203
HEX NUT 1/2-12
205 PH29331205
HEX BOLT 3/8-16 X 3-1/2
206 PH29331206
HEX NUT 3/8-16
208 PH29331208
IDLE WHEEL SHAFT
209 PH29331209
BALL BEARING 6305ZZ
109-1 PH29331109-1
MOTOR FAN (H2933)
210 PH29331210
PULLEY
109-1 PH29341109-1
MOTOR FAN (H2934/G0447)
211 PH29331211
BALL BEARING 6206ZZ
109-1 P05811109-1
MOTOR FAN (G0581)
212 PH29331212
EXT RETAINING RING 25MM
109-2 PH29331109-2
MOTOR FAN COVER (H2933)
213 PH29331213
V-BELT A-40 4L400
301 PH29331301
BRAKE BRACKET
301-1 PH29331301-1
BREAK BRACKET FRONT GUARD
109-2 P05811109-2
MOTOR FAN COVER (G0581)
302 PH29331302
BRAKE LINING SET
110 PH29331110
PULLEY (H2933)
303 PH29331303
BRAKE ARBOR
110 PH29341110
PULLEY (H2934/G0447)
304 PH29331304
BRAKE COMPRESSION SPRING
110 P05811110
PULLEY (G0581)
305 PH29331305
BRAKE INSIDE PIECE
111 PH29331111
CAP SCREW 5/16-18 X 1-1/4
306 PH29331306
FLAT HD SCR 1/4-20 X 5/8
112 PH29331112
LOCK WASHER 5/16
307 PH29331307
BRAKE PIN
113 PH29331113
KEY 12 X 8 X105
308 PH29331308
CAP SCREW 10-24 X 5/8
114 PH29331114
HEX BOLT 5/16-18 X 1
310 PH29331310
LOCK WASHER 3/8
115 PH29331115
LOCK WASHER 5/16
311 PH29331311
HEX NUT 3/8-16
116 PH29331116
ROTOR
312 PH29331312
CAP SCREW 1/4-20 X 1/2
117 PH29331117
V-BELT B-76 5L760
313 PH29331313
BRAKE GASKET
118 PH29331118
PULLEY BUSHING (H2933)
MOTOR 15HP 220V/440V 3PH
(H2933)
PH29331109
109
109
109
PH29341109
P05811109
MOTOR FAN COVER (H2934/G0447)
PH29341109-2
109-2
MOTOR BASE HINGE (H2934/G0447)
PH29341103
103
MOTOR 20HP 220V/440V 3PH
(H2934/G0447)
MOTOR 25HP 220V/440V 3PH
(G0581)
H2933/H2934/G0447/G0581 Wide Belt Sander -59-
Table Lift System Diagram
2000 Series Parts
101
202
203
103 104
102
331-1
326
325
331
323
327
328
326
324
111
331-2
322
332
333
109 110
201
408
315
204
409
402
316
410
404
403
337
341
317
206
407
406
406
336
401
405
334
308
338
324
314
307
301
105
335
309
107
106
312
108
340
306
307
318
313
319
310
320
311
321
303
339
302
304
303
305
-60- H2933/H2934/G0447/G0581 Wide Belt Sander
Table Lift System Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 PH29332101
ELEVATION SCREW
318 PH29332318
LOCK WASHER 5/16
102 PH29332102
HEX BOLT 5/16-18 X 1
319 PH29332319
HEX BOLT 5/16-18 X 3/4
103 PH29332103
FLAT WASHER 5/16
320 PH29332320
SET SCREW 1/4-20 X 1/2
104 PH29332104
LOCK WASHER 5/16
321 PH29332321
HAND WHEEL
105 PH29332105
LOCK WASHER 3/8
322 PH29332322
MOTOR BASE
106 PH29332106
HEX BOLT 3/8-16 X 1
323 PH29332323
HEX BOLT 1/4-20 X 1
107 PH29332107
ELEVATION SLIDE
324 PH29332324
LOCK WASHER 1/4
108 PH29332108
DUST BOOT
325 PH29332325
ADJUSTMENT ROD
109 PH29332109
HEX BOLT 5/16-18 X 3/4
326 PH29332326
FLAT WASHER 1/2
110 PH29332110
LOCK WASHER 5/16
327 PH29332327
HEX NUT 1/2-12
111 PH29332111
CHAIN (H2933)
328 PH29332328
LOCK WASHER 1/2
111 PH29342111
CHAIN (H2934/G0447)
111 P05812111
CHAIN (G0581)
201 PH29332201
NUT HOUSING
331-1 PH29332331-1
FAN COVER (ALL MODELS)
202 PH29332202
NUT
331-2 PH29332331-2
FAN (ALL MODELS)
203 PH29332203
THRUST BEARING 51107
332 PH29332332
HEX NUT 1/4-20
204 PH29332204
EXT RETAINING RING 35MM
333 PH29332333
HEX BOLT 1/2-12 X 4-1/2
206 PH29332206
SPROCKET WHEEL
334 PH29332334
PROXIMITY SWITCH PLATE
301 PH29332301
ELEVATION GEAR BOX
335 PH29332335
HEX BOLT 1/4-20 X 1/2
302 PH29332302
WORM GEAR
336 PH29332336
PROXIMITY SWITCH
303 PH29332303
BALL BEARING 6005ZZ
337 PH29332337
SPECIAL SCREW M3-.5 X 40
304 PH29332304
BEARING CAP
338 PH29332338
HEX NUT M3-.5
305 PH29332305
CAP SCREW 1/4-20 X 3/4
339 PH29332339
KEY 5/16 X 5/16 X 3/4
306 PH29332306
WORM SHAFT
340 PH29332340
KEY 4 X 4 X 20
307 PH29332307
BALL BEARING 6002ZZ
341 PH29332341
KEY 4 X 4 X 16
308 PH29332308
BEARING CAP
401 PH29332401
SPROCKET WHEEL ADJUSTOR
309 PH29332309
CAP SCREW 10-24 x 3/4
402 PH29332402
SPROCKET WHEEL SHAFT
310 PH29332310
BEARING CAP
403 PH29332403
BALL BEARING 6003ZZ
311 PH29332311
CAP SCREW 1/4-20 X 5/8
404 PH29332404
ADJUSTMENT SPROCKET
312 PH29332312
SPROCKET WHEEL
405 PH29332405
ADJUSTMENT ROD
313 PH29332313
SET SCREW 1/4-20 X 1/2
406 PH29332406
FLAT WASHER 3/8
314 PH29332314
PULLEY
407 PH29332407
HEX NUT 3/8-16
315 PH29332315
V-BELT A-36 4L360
408 PH29332408
HEX NUT 5/16-18
316 PH29332316
PULLEY
409 PH29332409
LOCK WASHER 5/16
317 PH29332317
SET SCREW 1/4-20 X 1/2
410 PH29332410
HEX BOLT 5/16-18 X 3/4
MOTOR 1/4HP 220V/440V 3PH (ALL MODELS)
PH293323331
331
H2933/H2934/G0447/G0581 Wide Belt Sander -61-
Conveyor System Diagram
3000 Series Parts
129
113
115
130
114
121
117
112
116
113
107
118
108
126
119
128
106
113 105
124
127
123
103
110
123-2
123-1
140
102
133
142 143
202
141
206
205
201
144
203
204
137
135
136
138
131
101
132
113
117
104
109
111
121
120
-62- H2933/H2934/G0447/G0581 Wide Belt Sander
Conveyor System Parts List
CAP SCREW 1/4-20 X 1-1/2
CONVEYOR TABLE
MOTOR FAN (H2933, H2934,
OUTFEED ROLLER
MOTOR 1HP 220V/440V 3PH
MOTOR 2HP 220V/440V 3PH
MOTOR FAN COVER (H2933,
EMGNCY BRAKE PUSH-PLATE
EMGNCY BRAKE PUSH-PLATE
EMGNCY BRAKE PUSH-PLATE
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 PH29333101
PH29343101101 123-2
101 P05813101 102 PH29333102 102 PH29343102 102 P05813102 103 PH29333103 104 PH29333104 105 PH29333105 106 PH29333106 107 PH29333107
PH29343107107
107 P05813107 108 PH29333108 109 PH29333109 110 PH29333110 111 PH29333111 112 PH29333112 113 PH29333113 114 PH29333114 115 PH29333115 116 PH29333116 117 PH29333117 118 PH29333118 119 PH29333119 120 PH29333120 121 PH29333121 123 PH29333123
123 P05813123
123-1 PH29333123-1
CONVEYOR TABLE (H2933)
(H2934/G0447)
CONVEYOR TABLE (G0581) CONVEYOR BELT (H2933) CONVEYOR BELT (H2934/G0447) CONVEYOR BELT (G0581) REDUCER FIX PLATE CUSHION LOCK WASHER 3/8 HEX BOLT 3/8-16 X 1 OUTFEED ROLLER (H2933)
(H2934/G0447)
OUTFEED ROLLER (G0581) BEARING UCF206 GEARBOX BREATHER PLUG BALL BEARING UCF205 LOCK WASHER 3/8 HEX BOLT 3/8-16 X 1-1/4 BEARING CAP DRIVEN PULLEY HEX BOLT 3/8-16 X 1-1/2 DRIVING PULLEY KEY 7 X 7 X 55 HEX BOLT M8-1.25 X 25 LOCK WASHER 8MM
(H2933, H2934, G0447)
(G0581)
H2934, G0447)
123-1 P05813123-1
PH29333123-2
123-2 P05813123-2 124 PH29333124 126 PH29333126 127 PH29333127 128 PH29333128 129 PH29333129 130 PH29333130 131 PH29333131 132 PH29333132 133 PH29333133 135 PH29333135 136 PH29333136 137 PH29333137 138 PH29333138
PH29333140140
140 PH29343140
P05813140140
141 PH29333141 142 PH29333142 143 PH29333143 144 PH29333144 201 PH29333201 202 PH29333202 202 PH29343202 202 P05813202 203 PH29333203 204 PH29333204 205 PH29333205 206 PH29333206
MOTOR FAN COVER (G0581)
G0447)
MOTOR FAN (G0581) LOCK WASHER 5/8 TIMING BELT 1422V-290 CAP SCREW M10-1.5 X 25 BASE PLATE VARIABLE SPEED UNIT COVER HEX BOLT M8-1.25 X 20 INFEED ROLLER BRACKET CAP SCREW 10-24 x 3/4 INFEED ROLLER BRACKET CONVEYOR POSITION WHEEL CAP SCREW 5/16-18 X 2 LOCK WASHER 5/16 HEX NUT 5/16-18
(H2933)
(H2934/G0447)
(G0581)
PHLP HD SCR 1/4-20 X 1/2 LIMIT SWITCH PHLP HD SCR 10-24 x 1 1/2 HEX BOLT 1/2-12 X 3 INFEED ROLLER SHAFT INFEED ROLLER (H2933) INFEED ROLLER (H2934/G0447) INFEED ROLLER (G0581) BALL BEARING 6206ZZ EXT RETAINING RING 30MM ELEVATION LIMITER
H2933/H2934/G0447/G0581 Wide Belt Sander -63-
Feed, Drum, and Pressure Roller Diagram
4000 Series Parts
105
104
101
103
106
107
204
205
102
203
109
108
201
H2933 H2934 G0581
102
204
203
202
301
205
103
107
302
303
102
204
201
203
308
G0447
204
201
203
302
202
311
107
203
204
102
312
205
202
203
313
304
205
204
103
301
107
302
103
107
301
302
303
307
309
310
306
205
201
202
-64- H2933/H2934/G0447/G0581 Wide Belt Sander
Feed, Drum, and Pressure Roller Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 PH29334101
PISTON SLIDERAIL
204 PH29334204
SHAFT BEARING COLLAR
205 PH29334205
SET SCREW 1/4-20 X 1/2
103 PH29334103
COMPRESSION SPRING
104 PH29334104
ROD 10 X 35
301 P04474301
GUIDE STUD (G0447)
105 PH29334105
SET SCREW 1/4-20 X 1/2
302 PH29334302
PISTON BRACKET MIDDLE
106 PH29334106
HEX BOLT 5/16-18 X 1-1/2
303 PH29334303
ROLL PIN 3 X 27
107 PH29334107
HEX NUT 5/16-18
304 P04474304 RR PISTON BRACKET (G0447)
108 PH29334108
HEX BOLT 5/16-18 X 1-1/4
306 P04474306 LF PISTON BRACKET (G0447)
109 PH29334109
LOCK WASHER 5/16
201 PH29334201
PISTON ROLLER SHAFT (H2933)
308 P04474308 LR PISTON BRACKET (G0447) 309 PH29334309
LOCK WASHER 5/16
201 P05814201
PISTON ROLLER SHAFT (G0581)
310 PH29334310
HEX BOLT 5/16-18 X 1-1/4
202 PH29334202
PISTON ROLLER (H2933)
311 P04474311 REAR DEFLECTOR (G0447)
202 PH29344202
PISTON ROLLER (H2934/G0447)
312 P04474312 MIDDLE DEFLECTOR (G0447)
202 P05814202
PISTON ROLLER (G0581)
313 P04474313 FRONT DEFLECTOR (G0447)
203 PH29334203
BALL BEARING 6003ZZ
PISTON BRACKET OUTER (H2933/H2934/G0581)
PH29334102
102
PISTON ROLLER SHAFT (H2934/G0447)
PH29344201
201
301
PH29334301
GUIDE STUD (H2933/H2934/G0581)
L MIDDLE PISTON BRACKET (G0447)
P04474307
307
H2933/H2934/G0447/G0581 Wide Belt Sander -65-
Sanding Drum and Platen Diagram
5000 Series Parts
112
411
114
410
114
112
205
409
113
408
320
323
119
319
109
206
318
317
407
402
205
201
102
211
114
206
304
303
302
110
111
112
301
113
119
308
305
109
202
401
306
116
110
111
104
311
115
310
309
315
312
313
314
307
403
203
405
316
321 322
104
322
101
115
406
321
107
103
203
105
108
204
114
203
107
108
106
117
120
417
118
-66- H2933/H2934/G0447/G0581 Wide Belt Sander
Sanding Drum and Platen Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 PH29335101 102 PH29335102 102 PH29345102 102 P05815102 103 PH29335103 104 PH29335104 105 PH29335105 106 PH29335106 107 PH29335107 108 PH29335108 109 PH29335109 110 PH29335110 111 PH29335111 112 PH29335112 113 PH29335113 114 PH29335114 115 PH29335115 116 PH29335116 117 PH29335117
118 PH29335118 119 PH29335119 120 PH29335120 PHLP HD SCR 1/4-20 X 3/8 312 PH29335312 201 PH29335201 202 PH29335202 202 PH29345202 202 P05815202 203 PH29335203 204 PH29335204 205 PH29335205 206 PH29335206 211 PH29335211 301 PH29335301 25" GRAPHITE BRACKET MALE
PH29345301301
301 P05815301 44" GRAPHITE BRACKET MALE
PH29335302302
302 PH29345302 37-1/2" GRAPHITE BRACKET
P05815302302
303 PH29335303
PH29345303303
303 P05815303
BEARING HOUSING RUBBER ROLLER (H2933) RUBBER ROLLER (H2934/G0447) RUBBER ROLLER (G0581) FASTENING TUBE BEARING UCC206 PULLEY CAP SCREW 5/16-18 X 1-1/4 KEY 5/16 X 5/16 X 1 3/16 LOCK WASHER 5/16 BALL BEARING 6205ZZ LOCK WASHER 1/2 CAP SCREW 1/2-12 X 1-1/2 CAP SCREW 1/4-20 X 1/2 BEARING CAP GREASE FITTING W/CAP GREASE FITTING W/CAP PLUG PULLEY COVER PHLP HD SCR 1/4-20 X 1/2 SPANNER NUT
BEARING HOUSING STEEL ROLLER (H2933) STEEL ROLLER (H2934/G0447) STEEL ROLLER (G0581) SPECIAL SET SCREW M6-.75 X 6 BEARING UCC205 HANDLE SPECIAL SCREW BEARING BRACKET PAD (H2933)
(H2933)
37-1/2" GRAPHITE BRACKET MALE (H2934/G0447)
(G0581)
25" GRAPHITE BRACKET FEMALE (H2933)
FEMALE (H2934/G0447)
44" GRAPHITE BRACKET FEMALE (G0581)
25" FELT PLATEN PAD (H2933) 37-1/2" FELT PLATEN PAD (H2934/G0447)
44" FELT PLATEN PAD (G0581)
304 PH29335304
PH29345304304
304 P05815304 305 PH29335305 306 PH29335306
PH29345306306
306 P05815306
307 PH29335307
PH29335308
308
PH29345308
308
P05815308308
309 PH29335309 310 PH29335310 311 PH29335311
313 PH29335313 314 PH29335314 315 PH29335315 316 PH29335316 317 PH29335317 318 PH29335318 319 PH29335319 320 PH29335320 321 PH29335321 322 PH29335322 323 PH29335323 401 PH29335401 402 PH29335402 402 PH29345402 402 P05815402 403 PH29335403 405 PH29335405 406 PH29335406 407 PH29335407 408 PH29335408 409 PH29335409 410 PH29335410 411 PH29335411 417 PH29335417
GRAPHITE 25" x 3.54" (H2933) GRAPHITE 37-3/4" x 3.54" (H2934/G0447)
GRAPHITE 44" x 3.54" (G0581) PHLP HD SCR 10-24 X 1/2 25" GRAPHITE PRESSURE PLATE (H2933)
37-1/2" GRAPHITE PRESSURE PLATE (H2934/G0447)
44" GRAPHITE PRESSURE PLATE (G0581)
GRAPHITE BRACKET BASE GRAPHITE BRACKET SHAFT (H2933)
GRAPHITE BRACKET SHAFT (H2934/G0447)
GRAPHITE BRACKET SHAFT (G0581)
LOCK COLLAR SET SCREW 1/4-20 X 3/8 KEY 1/4-20 X 25 COMPRESSION SPRING HOUSING GRAPHITE BRACKET SHAFT CAP SCREW 3/8-16 X 3/4 FLAT WASHER 3/8 FLAT WASHER 3/8 HANDLE SET SCREW 5/16-18 X 1/2 ADJUSTMENT RING HEX BOLT 5/16-18 X 1 FLAT WASHER 5/16 HANDLE BEARING HOUSING RUBBER ROLLER (H2933) RUBBER ROLLER (H2934/G0447) RUBBER ROLLER (G0581) FASTENING TUBE PULLEY CAP SCREW 5/16-18 X 1-1/4 BEARING HOUSING BEARING BRACKET PAD BALL BEARING 6206ZZ SPANNER CAP BEARING CAP PULLEY COVER
H2933/H2934/G0447/G0581 Wide Belt Sander -67-
Upper Roller System Diagram
104-1
301
108
105
104
202
208
206
207
320
106
205
302
305
204
203
111
304 310
116-1
107
201
304
115
131
303
6000 Series Parts
202
113
128
111
116-2
112
116
115-1
117
116-1
131
119
115
130
130
131
132
118
109
203
129
306
307
204
120
205
208
311
308
103
317
309
315
124
312
121
127
135
313
316
314
122
133
126
123
134
136
125
318
139 131
319
101-1
102
102
101
108
103-1
104
104-1
101-1
112
110
113
102
202
111
101
201
137
142
141
140
139
103
138
G0581
103-1
-68- H2933/H2934/G0447/G0581 Wide Belt Sander
Upper Roller System Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 PH29336101
SQUARE FRAME REAR (H2933)
127 PH29336127
PHLP HD SCR M4-.7 X 12
101 PH29346101
SQUARE FRAME REAR (H2934)
128 PH29336128
SHUTDOWN BRACKET
101 P04476101
SQUARE FRAME REAR (G0447)
129 PH29336129
HEX NUT 3/8-24
101 P05816101
SQUARE FRAME REAR (G0581)
130 PH29336130
FLAT WASHER 5/16
101-1 PH29336101-1
SQUARE FRAME FRONT (H2933)
131 PH29336131
LOCK WASHER 5/16
101-1 PH29346101-1
SQUARE FRAME FRONT (H2934)
132 PH29336132
HEX BOLT 5/16-18 X 1/2
101-1 P04476101-1
SQUARE FRAME FRONT (G0447)
133 PH29336133
PHLP HD SCR 10-24 X 3/4
101-1 P05816101-1
SQUARE FRAME FRONT (G0581)
134 PH29336134
HEX NUT 10-24
103 PH29336103
FRAME SEAL RIGHT (H2933)
135 PH29336135
CONNECTOR OF OIL CAP
103 PH29346103
FRAME SEAL RIGHT (H2934)
136 PH29336136
SHAFT OF OIL CAP
103 P04476103
FRAME SEAL RIGHT (G0447)
137 P05816137 BRACKET (G0581)
103 P05816103
FRAME SEAL RIGHT (G0581)
138 P05816138 BRACKET (G0581)
103-1 PH29336103-1
FRAME SEAL FRONT (H2933)
139 PH29336139
CAP SCREW 5/16-18 X 1-1/2
103-1 PH29346103-1
FRAME SEAL FRONT (H2934)
140 PH29336140
CAP SCREW 1/2-12 X 1-1/2
103-1 P04476103-1
FRAME SEAL FRONT (G0447)
141 PH29336141
LOCK WASHER 1/2
103-1 P05816103-1
FRAME SEAL FRONT (G0581)
142 PH29336142
HEX BOLT 1/2-12 X 1
104 PH29336104
FRAME SEAL LEFT (H2933)
201 PH29336201
BRACKET (H2933, H2934, G0447)
104 PH29346104
FRAME SEAL LEFT (H2934)
201 P05816201
BRACKET (G0581)
104 P04476104
FRAME SEAL LEFT (G0447)
202 PH29336202
UPPER ROLLER (H2933)
104 P05816104
FRAME SEAL LEFT (G0581)
202 PH29346202
UPPER ROLLER (H2934/G0447)
104-1 PH29336104-1
FRAME SEAL FRNT LFT (H2933)
202 P05816202
UPPER ROLLER (G0581)
104-1 PH29346104-1
FRAME SEAL FRNT LFT (H2934)
203 PH29336203
UPPER ROLLER BRACKET
104-1 P04476104-1
FRAME SEAL FRNT LFT (G0447)
204 PH29336204
BEARING UCC205
104-1 P05816104-1
FRAME SEAL FRNT LFT (G0581)
205 PH29336205
SET SCREW M6-1 X 6
105 PH29336105
FLAT HD SCR 1/4-20 X 1/2
206 PH29336206
CAP SCREW 10-24 x 3/4
106 PH29336106
LOCK WASHER 3/8
207 PH29336207
LOCK WASHER 3/8
107 PH29336107
HEX BOLT 3/8-16 X 1
208 PH29336208
GREASE FITTING W/DUST CAP
108 PH29336108
LOCK WASHER 1/2
301 PH29336301
KNOB (H9233, H2934, G0447)
109 PH29336109
HEX BOLT 1/2-12 X 1
301 P05816301
KNOB (G0581)
110 PH29336110
PHLP HD SCR 1/4-20 X 1/2
302 PH29336302
ECCENTRIC ROD
111 PH29336111
CAP SCREW 5/16-18 X 3/4
303 PH29336303
CAP SCREW 1/2-12 X 3-1/2
112 PH29336112
HEX BOLT 5/16-18 X 1
304 PH29336304
FLAT WASHER 1/2
113 PH29336113
AIR CYLINDER
305 PH29336305
ECCENTRIC
115 PH29336115
LIMIT SWITCH W/CERAMIC TIP
306 PH29336306
CLEVIS ASSEMBLY
115-1 PH29336115-1
CERAMIC TIP
307 PH29336307
EXT RETAINING RING 15MM
116 PH29336116
LIMIT SWITCH W/PLASTIC TIP
308 PH29336308
HEX NUT M10-1.5 (LH)
116-1 PH29336116-1
PLASTIC TIP
309 PH29336309
SHAFT OF AIR CYLINDER
116-2 PH293361116-2
LIMIT SWITCH POST
310 PH29336310
HEX NUT 1/2-12
117 PH29336117
LIMIT SWITCH HOLDER
311 PH29336311
BOTTOM COVER
118 PH29336118
AIR SENSOR NOZZLE FEMALE
312 PH29336312
COMPRESSION SPRING
119 PH29336119
AIR FORK
313 PH29336313
ALUMINUM PLATE
120 PH29336120
AIR SENSOR NOZZLE MALE
314 PH29336314
FLAT HD SCR M6-1 X 12
121 PH29336121
THROTTLE VALVE
315 PH29336315
PLATE
122 PH29336122
THROTTLE VALVE BASE
316 PH29336316
TOP COVER
123 PH29336123
PLATE
317 PH29336317
HEX NUT 10-24
124 PH29336124
HOUSING ASSEMBLY
318 PH29336318
PHLP HD SCR 10-24 X 3/4
125 PH29336125
OIL CAP
319 PH29336319
AIR CYLINDER BASE
126 PH29336126
ALUMINUM PLATE
320 PH29336320
ECCENTRIC SHAFT FRAME
H2933/H2934/G0447/G0581 Wide Belt Sander -69-
Cabinet Assembly Diagram
7000 Series Parts
102
104
103
113
112
114
110
108
115
101
107
106
105
109-1
109
111
-70- H2933/H2934/G0447/G0581 Wide Belt Sander
Cabinet Assembly Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 PH29337101
UPPER FRAME COVER (H2933)
101 PH29347101
UPPER FRAME COVER (H2934)
101 P04477101
UPPER FRAME COVER (G0447)
101 P05817101
UPPER FRAME COVER (G0581)
102 PH29337102
DUST PORT 4"
103 PH29337103
PHLP HD SCR M6-1 X 12
104 PH29337104
LEFT ACCESS PANEL (H2933)
104 PH29347104
LEFT ACCESS PANEL (H2934)
104 P04477104
LEFT ACCESS PANEL (G0447)
104 P05817104
LEFT ACCESS PANEL (G0581)
105 PH29337105
RIGHT ACCESS PANEL (H2933)
110 PH29337110
FLAT HD SCR 1/4-20 X 1/2
105 PH29347105
RIGHT ACCESS PANEL (H2934)
105 P04477105
RIGHT ACCESS PANEL (G0447)
105 P05817105
RIGHT ACCESS PANEL (G0581)
106 PH29337106
DOOR LOCK
107 PH29337107
HEX BOLT 5/16-18 X 3/4
108 PH29337108
FLAT WASHER 5/16
112 PH29337112
FLAT WASHER 1/4
113 PH29337113
PHLP HD SCR M6-1 X 12
114 PH29337114
HEX BOLT 1/4-20 X 3/4
115 PH29337115
STANDOFF BRACKET
109
P04477109
RIGHT DOOR, LOWER FRAME (G0447)
109
PH29347109
RIGHT DOOR, LOWER FRAME (H2934)
RIGHT DOOR, LOWER FRAME (H2933)
PH29337109
109
109
P05817109
RIGHT DOOR, LOWER FRAME (G0581)
LEFT DOOR, LOWER FRAME (H2933)
LEFT DOOR, LOWER FRAME (H2934)
LEFT DOOR, LOWER FRAME (G0447)
LEFT DOOR, LOWER FRAME (G0581)
P05817109-1
P04477109-1
PH29347109-1
PH29337109-1
109-1
109-1
109-1
109-1
111
PH29337111
FRONT PROTECTION PLATE (H2933)
FRONT PROTECTION PLATE (H2934)
PH29347111
111
111
111
P04477111
P05817111
FRONT PROTECTION PLATE (G0447)
FRONT PROTECTION PLATE (G0581)
H2933/H2934/G0447/G0581 Wide Belt Sander -71-
Main Electrical Panel and Controls Diagram
8000 Series Parts
107
128
130
H2933 H2934 G0447 G0581
111
108
H2933
126A
133
129
131
109
115
110
103
H2933 H2934 G0447 G0581
102
101
122
124
122
123
119
120
121
112 134 (440V)
H2934 G0447
112 134 (440V)
114 135 (440V)
111
127
114 135 (440V)
115-1
118
118
109
117
115
105
110
113
132
116
106
113
116
104
132
104
G0581
111
112 134 (440V)
114 135 (440V)
111
118
115-1
115
132
110
109
104 116
127
113
-72- H2933/H2934/G0447/G0581 Wide Belt Sander
Main Electrical Panel and Controls Parts List
H2933 440V Conversion Kit
PH29339139V2
PH29338134V2
H2934 440V Conversion Kit
G0581 440V Conversion Kit
G0447 440V Conversion Kit
REF PART # DESCRIPTION REF PART # DESCRIPTION
101
PH29348101
101
101 P05818101 ELECTRICAL CONTROL BOX
102 PH29338102
103 PH29338103
103 PH29348103
103 P05818103
104 PH29338104
104 PH29348104
104 P05818104
105 PH29338105
106 PH29338106
107 PH29338107
108 PH29338108
109 PH29338109
110 PH29338110
111 PH29338111
111 PH29348111 CONTACTOR LC1-D368
PH29338112112
112 PH29348112 RELAY LR3-D326 220V (23-32A)
P05818112112
113 PH29338113
114 PH29338114 RELAY LR3-086 220V (2.5-4A)
ELECTRICAL CONTROL BOX (H2933)PH29338101
ELECTRICAL CONTROL BOX (H2934/G0447)
(G0581)
HINGE DOOR (H2933) DOOR (H2934/G0447) DOOR (G0581) BASE PLATE (H2933) BASE PLATE (H2934/G0447) BASE PLATE (G0581) HEX NUT 1/4-20 LOCK WASHER 1/4 CONTROL PANEL PHLP HD SCR M4-.7 X 8 CURRENT SENSOR TRANSFORMER CONTACTOR LC1-D40 (H2933)
(H2934/G0447/G0581)
RELAY LR3-D3355 220V (30­40A)(H2933)
(H2934/G0447)
RELAY LR3D-D356 220V (30-38A) (G0581)
FUSE TE10.3 X 38 & 500V/4Ax2
(H2933/H2934/G0447)
P05818114114
115 PH29338115
PH29348115-1115-1
115-1 P05818115-1 116 PH29338116 116 PH29348116 POWER WIRE TERMINAL
116 P05818116 118 PH29338118 119 PH29338119 120 PH29338120 121 PH29338121 122 PH29338122 123 PH29338123 124 PH29338124 126A PH29338126A 127
PH29348127
127
P05818127
128 PH29338128 129 PH29338129 130 PH29338130 131 PH29338131 132 PH29338132
P05818132132
133 PH29338133
RELAY LR3D-126 220V (2.5-4A) (G0581)
CONTACTOR LC1-D096 (H2933) CONTACTOR LC1-D256 (H2934/G0447)
CONTACTOR LC1-D098 (G0581) POWER WIRE TERMINAL (H2933)
(H2934/G0447)
POWER WIRE TERMINAL (G0581) TERMINAL PLATE FLAT WASHER 1/4 LOCK WASHER 1/4 HEX BOLT 1/4-20 X 1/2 PU CONNECTOR 1/2" PU CONNECTOR 3/4" CABLE CONNECTOR 1" DIGITAL AMP METER N/S START DELAY LADS2 (H2934/G0447)
START DELAY TRD-N (STON BRAND) (G0581)
START SWITCH STOP SWITCH POWER INDICATION LIGHT EMERCENGY STOP SWITCH WIRE COLUMN (G0581) WIRE COLUMN (H2933/H2934/G0447)
COMPUTER
139 PH29349139 440V CONVERSION KIT
134 PH29348134 OL RELAY SCHN LR3D21 12-18A
135 PH29338135 OL RELAY SCHN LR3D07 1.6-2.5A
139 P05819139 440V CONVERSION KIT
134 PH29348134 OL RELAY SCHN LR3D21 12-18A
135 PH29338114 OL RELAY SCHN LR3D08 2.5-4A
H2933/H2934/G0447/G0581 Wide Belt Sander -73-
139V2 134V2
440V CONVERSION KIT OL RELAY SCHN LR3D325 17-25A V2.04.13
135 PH29338135 OL RELAY SCHN LR3D07 1.6-2.5A
139 PH29349139 440V CONVERSION KIT 134 PH29348134 OL RELAY SCHN LR3D21 12-18A 135 PH29338135 OL RELAY SCHN LR3D07 1.6-2.5A
124
Belt Oscillation System Diagram
9000 Series Parts
125
122
124
123
123
132
138
136
119
123
116
123
135
137
104
122
123
123
131
132
136
119
120
123
123
125
135
116
130
138
113
131
112
120
111
134
115
133
114
116
133
113
117
137
112
115
111
114
134
129
116
102
117
128
103
101
109
127
107
106
105
IN
108
110
-74- H2933/H2934/G0447/G0581 Wide Belt Sander
Belt Oscillation System Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 PH29339101 FILTER CUP 120 PH29339120 CONNECTOR 3/8N X 1/8T 102 PH29339102 REGULATOR W/GAUGE 121 PH29339121 CONNECTOR 1/4N X 1/8T 103 PH29339103 BRONZE CONNECTOR 122 PH29339122 AIR SWITCH 104 PH29339104 FLEXIBLE HOSE 123 PH29339123 CONNECTOR 1/4N X 1/8T 105 PH29339105 AIR SWITCH 124 PH29339124 CONNECTOR 1/4N X 1/8T 90º 106 PH29339106 ELBOW 125 PH29339125 BUFFER 107 PH29339107 PHLP HD SCR 10-24 x 5/8 127 PH29339127 CONNECTOR 5/16N X 1/8T 90º 108 PH29339108 ELBOW 5/16N X 1/8T 90º 128 PH29339128 8MM FLEXIBLE HOSE 109 PH29339109 SOLENOID VALVE 129 PH29339129 6MM FLEXIBLE HOSE 110 PH29339110 T-FITTING 5/16N X 5/16N X 1/8T 131 PH29339131 6MM FLEXIBLE HOSE 111 PH29339111 CONNECTOR 132 PH29339132 6MM FLEXIBLE HOSE 112 PH29339112 MANIFOLD 1/4N 2-PORT 133 PH29339133 6MM FLEXIBLE HOSE 113 PH29339113 CONNECTOR 5/16N X 1/8T 134 PH29339134 6MM FLEXIBLE HOSE 114 PH29339114 ELBOW 1/4N X 1/4N 90º 135 PH29339135 6MM FLEXIBLE HOSE 115 PH29339115 CONNECTOR 1/4N X 1/8T 90º 136 PH29339136 6MM FLEXIBLE HOSE 116 PH29339116 CONNECTOR 1/4N X 1/8T 90º 137 PH29339137 6MM FLEXIBLE HOSE 117 PH29339117 THROTTLE VALVE 138 PH29339138 6MM FLEXIBLE HOSE 119 PH29339119 CONNECTOR 1/4N X 1/8T
8MM
H2933/H2934/G0447/G0581 Wide Belt Sander -75-
Machine Label Diagram
9000 Series Parts
202
210
209
208
207
201
Note: Same Location Front and Rear of Machine. 213
212
211
214
200
201
201 & 202 Note: Same Location Left and Right of Machine.
202
203 Note: Same Location Front and Rear of Machine.
204
206
205
215 216
217
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
-76- H2933/H2934/G0447/G0581 Wide Belt Sander
Loading...