Grizzly w1702 User Manual

MODEL W1702

3 HP SHAPER

INSTRUCTION MANUAL

Phone: [phone] • On-Line Technical Support: [e-mail]

COPYRIGHT © SEPTEMBER, 2003 BY WOODSTOCK INTERNATIONAL, INC.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in Taiwan

WARNING

Some dust created by power sanding, sawing,
grinding, drilling, and other construction activities
contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and
other masonry products.

• Arsenic and chromium from chemically
treated lumber.

Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to filter out microscopic
particles.

CONTENTS

INTRODUCTION ............................................................................................2

About Your New Shaper ....................................................................................2

Woodstock Service and Support ..........................................................................2

Warranty and Returns........................................................................................3

Specifications ..................................................................................................3

SAFETY ......................................................................................................4

Standard Safety Instructions................................................................................4

Additional Safety Instructions for Shapers ..............................................................6

Avoiding Potential Injuries ..................................................................................7

ELECTRICAL ................................................................................................8

220V Operation................................................................................................8

Extension Cords ..............................................................................................8

Grounding ......................................................................................................8

ASSEMBLY ..................................................................................................9

Unpacking ......................................................................................................9

Inventory........................................................................................................9

Initial Cleaning ..............................................................................................10

Beginning......................................................................................................10

Dust Collection ..............................................................................................11

Shop Preparation ............................................................................................11

Fence Facing ................................................................................................12

Safety Guard..................................................................................................12

Auxiliary Guard ..............................................................................................12

Hold-Downs ..................................................................................................13

Handwheel ....................................................................................................13

Spindle ........................................................................................................14

ELECTRICAL ADJUSTMENTS

ASSEMBLYSAFETYINTRODUCTION

ADJUSTMENTS............................................................................................16

Fence Positioning............................................................................................16

Fence Alignment ............................................................................................17

Table Inserts..................................................................................................18

Pulley Alignment ............................................................................................19

Spindle RPM ..................................................................................................20

Spindle Slide and Gib ......................................................................................21

OPERATIONS ..............................................................................................22

Start Up........................................................................................................22

Cutter Direction ............................................................................................23

Cutter Installation ..........................................................................................24

Setting Spindle Height ......................................................................................26

Straight Shaping..............................................................................................27

Freehand Shaping ..........................................................................................30

Pattern Shaping ..............................................................................................31

MAINTENANCE ............................................................................................32

General ........................................................................................................32

Table and Base ..............................................................................................32

Lubrication....................................................................................................32

Troubleshooting..............................................................................................33

Wiring Diagram ..............................................................................................35

PARTS ......................................................................................................36

Parts Breakdowns and Parts Lists....................................................................36-46

OPERATIONS

MAINTENANCE

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

-1-

INTRODUCTION

INTRODUCTION

Your new SHOP FOX®Model W1702 3 HP Shaper is specially designed to provide many years of trouble­free service. Close attention to engineering detail, ruggedly built parts, and a rigid quality control
program assure safe and reliable operation.

The Model W1702 features a 3 HP, 220V single-phase motor with forward/reverse spindle control. Also
included are a heavy-duty miter gauge, fence with safety guard, cast iron handwheel, large precision
ground cast iron table, and all ball bearing construction. The shaper comes with a
and operates at either 7,000 or 10,000 RPM depending on the pulley ratio.

For further features and details, refer to the Specifications section on Page 3.

Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our
intent to include all the information necessary for safety, ease of assembly, practical use and durability
of this product.

If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.
If you still have questions after reading the latest manual, or if you have comments please contact us at:

About Your New Shaper

Woodstock International, Inc.

Attn: Technical Support Department

P.O. Box 2309

Bellingham, WA 98227

1

⁄2" and 3⁄4" spindle,

Woodstock Service and Support

We stand behind our machines! In the event that a defect is found, parts are missing or questions arise
about your machine, please contact Woodstock International Service and Support at 1-360-734-3482 or
send e-mail to: [e-mail]
order parts or arrange warranty returns.

. Our knowledgeable staff will help you troubleshoot problems,

-2-

Warranty and Returns

Woodstock International, Inc. warrants all SHOP FOX®machinery to be free of defects from workmanship
and materials for a period of 2 years from the date of original purchase by the original owner. This warranty
does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of
maintenance, or to repairs or alterations made or specifically authorized by anyone other than Woodstock
International, Inc.

INTRODUCTION

Woodstock International, Inc. will repair or replace, at its expense and at its option, the

SHOP FOX

machine or machine part which in normal use has proven to be defective, provided that the original owner
returns the product prepaid to the

SHOP FOX

®

factory service center or authorized repair facility
designated by our Bellingham, WA office, with proof of their purchase of the product within 2 years, and
provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through
inspection. If it is determined there is no defect, or that the defect resulted from causes not within the
scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and
returning the product.

This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be implied
by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the
duration of this written warranty. We do not warrant that

SHOP FOX

®

machinery complies with the
provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty
exceed the purchase price paid for the product, and any legal actions brought against Woodstock
International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be
liable for death, injuries to persons or property or for incidental, contingent, special or consequential
damages arising from the use of our products.

Every effort has been made to ensure that all

SHOP FOX

®

machinery meets high quality and durability
standards. We reserve the right to change specifications at any time because of our commitment to
continuously improve the quality of our products.

Specifications

®

Motor Size ......................................................3 HP, 220V, 60 Hz Single-Phase

Motor Speed ..............................................................................3,450 RPM

Amps ................................................................................................18

Spindle Sizes ........................................................

1

⁄2" Spindle Max Cutter Height W/Bushings, Nuts, and Rub Collar ........................2"

3

⁄4" Spindle Max Cutter Height W/Bushings, Nuts, and Rub Collar ....................21⁄2"

1" Spindle Max Cutter Height W/Bushings, Nuts, and Rub Collar ......................2

Maximum Cutter Diameter ....................................................................5

1

⁄2", 3⁄4", and 1" (Included)

1

1

⁄4"

⁄2"

Spindle Travel ......................................................................................3"

Spindle Speeds ............................................................7,000 and 10,000 RPM

Handwheel Rotation to Spindle Travel ..........................................360º = 0.045"

Table W/Extension Wing ............................................30

1

⁄2" Wide x 281⁄4" Deep

Stand ......................................................Cabinet Style, Powder Coated Paint

Footprint ....................................................................................21" x 20"

Cord ..................................................................................10' x 12 Gauge

Dust Port ............................................................................................3"

Power Transfer ........................................................................V-Belt Drive

Bearings ................................Shielded and Permanently Lubricated Ball Bearings

Switch ..............................Magnetic with Thermal Overload, Forward and Reverse

Shipping Weight ............................................................................367 lbs.

Machine Weight ............................................................................352 lbs.

-3-

SAFETY

READ MANUAL BEFORE OPERATING MACHINE.

FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL

RESULT IN PERSONAL INJURY.

SAFETY

1. Thoroughly read the instruction manual before operating your machine. Learn the applications,

2. Keep work area clean and well lit. Clutter and inadequate lighting invite potential hazards.

Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.

This symbol is used to alert the user to useful information about proper

NOTICE

operation of the equipment, and/or a situation that may cause damage
to the machinery.

Standard Safety Instructions

limitations and potential hazards of this machine. Keep manual in a safe, convenient place for future
reference.

3. Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged into a three­hole grounded electrical receptacle or grounded extension cord. If using an adapter to aid in
accommodating a two-hole receptacle, ground using a screw to a known ground.

4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles that meet
the appropriate standards of the American National Standards Institute (ANSI).

5. Avoid dangerous environments. DO NOT operate this machine in wet or open flame environments.
Airborne dust particles could cause an explosion and severe fire hazard.

6. Ensure all guards are securely in place and in working condition.

7. Make sure the machine power switch is in the OFF position before connecting power to machine.

8. Keep the work area clean, free of clutter, grease, etc.

9. Keep children and visitors away. Visitors should be kept at a safe distance while operating unit.

10. Childproof your workshop with padlocks, master switches or by removing starter keys.

11. Stop and disconnect the machine when cleaning, adjusting or servicing.

-4-

12. DO NOT force tool. The machine will do a safer and better job at the rate for which it was designed.

13. Use correct tool. DO NOT force machine or attachment to do a job for which it was not designed.

14. Wear proper apparel. DO NOT wear loose clothing, neck ties, gloves, jewelry, and secure long hair

away from moving parts.

15. Remove adjusting keys, rags, and tools. Before turning the machine on, make it a habit to check
that all adjusting keys and wrenches have been removed.

16.Avoid using an extension cord. But if you must, examine the extension cord to ensure it is in good

16.

condition. The amperage rating of the motor can be found on its nameplate. If the motor is dual
voltage, be sure to use the amp rating for the voltage you will be using. If you use an extension cord
with an undersized gauge or one that is too long, excessive heat will be generated within the circuit,
increasing the chance of a fire or damage to the circuit. Always use an extension cord that uses a
ground pin and connected ground wire. Immediately replace a damaged extension cord.

17. Keep proper footing and balance at all times and lock mobile base from freely rolling before using
your machine.

18. DO NOT leave machine unattended. Wait until it comes to a complete stop before leaving the area.

19. Perform machine maintenance and care. Follow lubrication and accessory attachment instructions

in the manual.

SAFETY

20. Keep machine away from open flame. Operating

machines near pilot lights and/or open flames
creates a high risk if dust is dispersed in the area.
Dust particles and an ignition source may cause an
explosion. DO NOT operate the machine in high-
risk areas, including but not limited to, those
mentioned above.

21. If at any time you are experiencing difficulties
performing the intended operation, stop using the
machine! Contact our service department or ask a
qualified expert how the operation should be
performed.

22. Habits are hard to break. Develop good habits in
your shop and consistent safety practices will
become second-nature to you.

Operating this equipment creates the
potential for flying debris to cause eye
injury. Always wear safety glasses or goggles
when operating equipment. Everyday glasses
or reading glasses only have impact resistant
lenses, they are not safety glasses. Be
certain the safety glasses you wear meet the
appropriate standards of the American
National Standards Institute (ANSI).

-5-

Additional Safety Instructions for Shapers

SAFETY

1. Never place your hands within 12 inches of the cutters. Never pass your hands directly over or

2. DO NOT shape stock shorter than 12 inches without special fixtures or jigs. Where practical,

3. Keep the cutters on the underside of the workpiece whenever possible. This provides a distance

4. UNPLUG THE SHAPER, and always rotate the spindle by hand to test any new setup to ensure

READ and understand this
entire instruction manual
before using this machine.
Serious personal injury
may occur if safety and
operational information is
not understood and
followed. DO NOT risk
your safety by not reading!

in front of the cutter. As one hand approaches the 12-inch radius point, move it in an arc motion
away from the cutter to the outfeed side and reposition that hand more than 12 inches beyond the
cutter.

shape longer stock and cut to size.

guard for the operator.

proper cutter clearance before starting the shaper.

USE this and other machinery with caution
and respect, and always consider safety
first, as it applies to your individual working
conditions. Remember, no list of safety
guidelines can be complete, and every shop
environment is different. Failure to follow
guidelines can result in serious personal
injury, damage to equipment and/or poor
work results.

5. When shaping contoured work and using a rub collar, NEVER start shaping at a corner. See the

rub collar section further on in the manual. The danger of kick-back is increased when the stock
has knots, holes, or foreign objects in it.

6. Always run warped stock through a jointer before you run it through the shaper.

7. Keep any unused portion of the cutter below the table surface.

8. Never attempt to remove too much material in one pass. Several light passes are safer and give

a cleaner finish.

9. In most applications it is advisable to use a push stick as a safety device; in others it can be quite
dangerous. If the push stick comes in contact with the cutter on the end grain, it can be violently
propelled from your hand—potentially causing serious injury. We recommend using some type of
fixture, jig, or hold-down device as a safer alternative. And ALWAYS use a guard or other type of
protective device at all times.

10. Always make sure cutter is positioned in the correct direction before starting shaper, and
always feed against the rotation of the cutter.

11. Use overhead guard when the fence is not in place.

12. Never operate the shaper without the second locking nut in place over the spindle nut. See

.Page 26, Figure 39.

-6-

Avoiding Potential Injuries

NOTE: Guard Removed for Clarity. Always Use Guard.

SAFETY

Figure 1. Use a SHOP FOX®Featherboard as

anti-kick back protection.

Figure 2. Use rubberized

Blocks to grip the workpiece when cutting.

SHOP FOX

®

Push

Figure 4. Use SHOP FOX®BOARD BUDDIES®for

holding down the workpiece.

NOTE: Guard Removed for Clarity. Always Use Guard.

Figure 5. Use a SHOP FOX® Right Angle Jig

when making special cuts without a safety guard.

NOTE: Guard Removed for Clarity. Always Use Guard.

Figure 3. Use the smallest insert the cutter will

allow to keep woodchips near the dust collection

suction area.

NOTE: Guard Removed for Clarity. Always Use Guard.

Figure 6. Unplug the shaper whenever making

adjustments or changing cutters.

-7-

ELECTRICAL

220V Operation

The SHOP FOX®Model W1702 Shaper 220 volt
motor draws approximately 18 amps. Purchase a
NEMA-style L6-20 plug and receptacle for the
power supply circuit connection.

Since other machines may be using the same
circuit, make sure the circuit, circuit breaker,
or fuse can carry a 20 amp load. If the total
amperage load of all machines and the shaper
exceeds the amperage rating of the circuit
breaker or fuse, use a different circuit that can
carry the load.

DO NOT modify an existing low-amperage circuit
by only replacing the circuit breaker with a
breaker rated for a higher amperage. The

ELECTRICAL

breaker and the complete circuit must be
replaced by a qualified electrician, otherwise
the wires can overheat and cause a fire.

Extension Cords

We DO NOT recommend using an extension cord
with most equipment because the cord can
generate heat that may cause a fire or circuit
damage. If you must use an extension cord, use
the guidelines below.

Any electrical outlet and
circuit that you plug your
machine into must be
grounded. Serious injury
and/or fire may occur if this
warning is ignored!

NOTICE

When using an electrical plug adapter, make
sure the adapter is grounded.

•Use a cord rated for Standard Service
(Grade S) rated to carry 20 amps or more

•Use a cord that is 100 feet or less

•Use a cord with a ground pin

•Use an undamaged cord only

Grounding

NEVER cut the ground pin off so your shaper plug
will fit into a non-grounded receptacle.
Remember, an adapter with a grounding wire
does not guarantee the shaper is grounded. A
ground source must always be verified in the
electrical circuit within the wall or conduit.

Ground this machine! The electrical cord supplied
with the
ground wire for a grounded plug. See Figure 8. If
your power receptacle does not have a ground pin
hole, have the receptacle replaced by a qualified
electrician, or have an appropriate adapter
installed and grounded properly.

SHOP FOX

®

Model W1702 Shaper has a

Figure 8. NEMA-style L6-20 plug and receptacle.

-8-

GET lifting assistance
when removing the shaper
from the box. At 352
pounds, the Model W1702
Shaper is a heavy load.

1

Figure 9. Shaper unit.

25

19

10

26

21

27

13

15

20

24

9

6

11

12

22

Figure 10. Layout of components.

ASSEMBLY

Unpacking

The Model W1702 is carefully packed. However,
if it is damaged or is missing any parts, please
contact Woodstock International Service and
Support at 1-360-734-3482 or send e-mail to:
[e-mail]

.

Inventory

Layout and inventory the shipped parts to
familiarize yourself with your Model W1702
Shaper. See Figures 9 and 10. Familiarizing
yourself will help with the installation process,
set-up, and machine operation.

Item Qty.

Shaper Unit 1

1.
Miter Gauge 1

2.
Handle 1

3.

1

⁄2" Spindle 1

4.

3

⁄4" Spindle 1

5.
1" Spindle 1

6.

1

⁄2" Spindle Nut 2

7.

3

⁄4" Spindle Nut 2

8.
1" Spindle Nut 2

9.
Spacer Bag 1

10.
Draw Bar and Nut 1

11.
Spindle Wrench Set 2

12.
Safety Guard 1

13.
Safety Guard Shaft 1

14.

23

2

14

28

7

8

4

5

3

17

16

18

Starting Pins 3

15.
Hold-Downs 4

16.
Hold-Down Bars 2

17.
Hold-Down Brackets 4

18.
Fence Faces 2

19.
Washers 6

20.
Hardware Bag 1

21.

• Set Screw

•

Hex Nut

•

Flat Hd Screw

•

Flat Washer

Guard Mounting Bar 1

22.
Guard Holding Bracket 1

23.
Guard Support 1

24.
Fence Housing Assembly 1

25.
Fence Housing Mounting Cap Screws 3

26.
Shaft Holder Mounting Hex Bolts 2

27.
Shaft Holder 1

28.

1

⁄4" - 20 x 3⁄8"4

5

⁄16"- 18 2

5

⁄16" - 18 x 1⁄4"2

5

⁄16"2

ASSEMBLY

-9-

Initial Cleaning

Beginning

The exposed and unpainted shaper surfaces are
coated with a waxy oil to prevent rust during
storage and shipment. DO NOT use chlorine
based solutions or solvents to remove the waxy
oil, or you will damage the painted surfaces.
Remove the waxy oil with a solvent based
degreaser before you use the shaper. Always
follow all use and safety instructions of the
product that you are using.

DO NOT use flammables
such as gas or other
petroleum-based solvents
to clean your machine.
These products have low
flash points and present
the risk of explosion and
severe personal injury!

While the main components of the SHOP FOX
Model W1702 are assembled at the factory,
some assembly is required including shop
preparation. The following is the recommended
sequence best suited for final installation and
assembly.

• Shop Preparation

• Fence Assembly

• Safety Guard Assembly

• Hold-Down Assembly

• Handwheel Assembly

• Spindle Installation

TOOLS REQUIRED: You will need a machinist’s
square, 12" to 18" straightedge, 10mm, 12mm,
14mm, and 15mm open-end wrenches and a
3mm Allen

®

wrench.

®

ASSEMBLY

DO NOT smoke while using
cleaning solvents. Smoking
may cause explosion or
risk of fire when exposed
to these products!

ALWAYS work in a well
ventilated area when
using solvents with
fumes, and keep away
from any potential
ignition sources (pilot
lights). Most solvents
used to clean machinery
are toxic when inhaled or
ingested. Always dispose
of waste rags in a sealed
container to make sure
they do not cause fire or
environmental hazards.

UNPLUG the power cord
before you do any
assembly, adjustments,
or maintenance tasks!
Serious personal injury to
you or others may occur
if this warning is ignored!

KEEP loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.

WEAR your safety goggles
during any assembly or
maintenance. Failure to
comply may result in
serious personal injury.

-10-

Dust Collection

Shop Preparation

USE the correct dust
collection system and
respirator in your shop.
Some wood dust may
cause respiratory
illnesses. Ignoring this
warning may cause severe
personal injury or death.

Make sure that you use an appropriate dust
collection system connected to your shaper. You
may have to create or modify other shop ducting
to achieve the correct dust collection system
clearances and airflow. Connect a 3" flexible dust
collection hose to the rear of the fence
adjustment tube. Use a 3" hose clamp to secure
the hose to the tube. See Figure 11.

Fence

Adjustment

Tube

Connect

Ducting

Here

ONLY allow trained people
in your shop! Make sure
shop entrances are locked
and machines are
correctly turned off with
lock-out devices when not
in use. Otherwise, injury
or death can occur.

• Machine Mobility: Use the Model D2057

SHOP FOX

you can make the most out of your shop
space by moving the Model W1702 3 HP
Shaper out of the way when not in use.
Contact your
and availability.

• Working Clearances: Consider your current
and future shop needs with respect to the
machinery and the lumber to be shaped.
Allow enough space for safe lumber support
as the lumber is fed into the shaper and as
it exits the machine.

®

Heavy-Duty Mobile Base so

SHOP FOX

®

Dealer for price

ASSEMBLY

Figure 11. Dust collection connection.

For additional information on the correct dust
collection system, additions, or modifications;
contact your Woodstock International dealer for a
copy of the Dust Collection Basics
available accessories.

handbook and

• Outlets: Make sure the electrical circuits
have the capacity to handle the amperage
requirements for your Model W1702 3 HP
Shaper. Refer to Pages 3 and 8 for more
information. Electrical outlets should be
located near the shaper, so power or
extension cords are clear of high-traffic
areas.

-11-

Fence Facing

Fence facing can be custom made for special
needs—for example, mounting a hold-down
roller systems like the
W1105 Green BOARD BUDDIES

SHOP FOX

®

.

To install the fence facing, do these steps:

®

Model

1. Using
screws,
install each fence facing to the fence mount
brackets as shown in Figure 12.

2. For custom fence facing, make sure the
screw heads are countersunk completely
below the surface of the fence face.

Always use a safety guard whenever possible.
The safety guard improve shaping safety.

To install the safety guard, do these steps:

1. Connect the extension bar to the safety

guard with two

1

⁄4 " hex nuts.

ASSEMBLY

2. Thread the support into the main fence
housing. See Figure 13.

3. Position the extension bar and safety guard

on the main fence housing and install the
T-lock handle. See Figure 13.

1

⁄4"-20 x 5⁄8" Countersunk Phillips®head

1

⁄4" washers, and 1⁄4"-20 T-nuts;

Safety Guard

1

⁄4 "-20 x 3⁄8 " bolts and the

T-nut

Figure 12. Installing fence facing.

Safety
Guard

Extension

Bar

Support

Main

Fence

Housing

T-lock

Handle

Auxiliary Guard

Certain freehand shaping procedures require
you to attach auxiliary wooden guards to the
safety guard assembly as shown in Figure 14.

To make and install auxiliary wooden guards,
do these steps:

1. From

front wooden guard at 6" long, and two side
guards at 2

NOTE: Guard height depends on the thickness
of the material you are shaping. If using a
template attached to the workpiece, be sure
to include template height for the overall
height.

2. Secure the auxiliary wooden guards to the lip
of the guard assembly with six #10 wood
screws.

1

⁄2" wood stock, measure and cut one

1

⁄2" long.

-12-

Figure 13. Threading lock handle onto the

guard assembly.

Guard Assembly

#10 Wood Screws

Auxiliary Wooden Guard

Figure 14. Auxiliary wooden guards.

Hold-down

Bracket

Figure 15. Assembling hold-down mechanism.

Hold-Downs

The hold-downs hold the workpiece against the
fence and the table. NOTE: Remove the hold­down assembly when not in use.

To install the hold-downs, do these steps:

1. Install two aluminum hold-down brackets

onto each of the hold-down bars as shown in

Figure 15.

2. Insert the long end of the hold-down bar

through the hole in the fence mount as
shown in Figure 15.

3. Adjust the hold-down fence mount to the
desired position along the top edge of the
fence casting.

Figure 16. Assembled hold-down mechanism.

4. Screw in, but do not tighten, the

setscrews into the aluminum hold-down
brackets as shown in Figure 15.

5. Slide each hold-down into the slot between
the aluminum hold-down bracket and hold­down bar.

6. Position each of the hold-downs into place for
your workpiece as shown in Figure 16, and
tighten the setscrews in the fence mounts and
the aluminum hold-down brackets.

1

⁄4"-20 x 3⁄8"

Handwheel

The handwheel comes installed from the
factory; however, you will need to install the
crank handle. NOTE: for each revolution of the
handwheel, the spindle moves up or down
approximately 0.045".

To install the crank handle, do these steps:

ASSEMBLY

Figure 17. Attaching the crank handle.

1. Thread the crank handle into the hole on the
face of the handwheel as shown in Figure 17.

2. Using a 14mm open-end wrench, tighten the

crank handle securely, making sure the hand
wheel rotates freely.

-13-

Spindle

The Model W1702 comes with 1⁄2", 3⁄4", and 1"
shaper spindles. Also available is a Model D3392
Optional Router Bit Spindle. It is very important
that any spindle you use, is seated securely into
the shaper so that safety is maintained.

To install the shaper spindle or router bit
spindle, do these steps every time in the
order below:

NOTICE

Make sure you remove any rust inhibiting
oil or contamination from the spindle, the
drawbar, and the spindle cartridge mating
surfaces before you install spindles.

1. UNPLUG THE SHAPER!

2. Thread one end of the drawbar into the bottom
end of the desired spindle as shown in Figure
18, approximately 10-15 turns until tight.

Figure 18. Threading drawbar into spindle.

3. Insert the spindle/drawbar assembly into the

ASSEMBLY

spindle cartridge from the top side of the table.
See Figure 19

4. Observe and make sure the spindle keyway
on the spindle lines up with the guide pin on
the spindle cartridge as shown in Figure 19.

5. Lower the spindle/drawbar assembly until
the guide pin splines with the spindle keyway
and the spindle/drawbar assembly fully seats
into the tapered bore of the spindle
cartridge. When correctly installed, you will
feel the spindle/drawbar assembly seat
snugly with the spindle cartridge.

Make certain the spindle keyway and pin are
aligned and properly seated before
tightening the drawbar nut. Improper
assembly can create an unsafe condition
and possibly injure the operator.

Figure 19. Spindle and guide pin alignment.

-14-

6. Thread the tapered drawbar nut onto the end
of the drawbar under the table, and make
sure that the taper side of the nut is facing
upward as shown in Figure 20.

Drawbar Nut

Taper Side Up

Figure 20. Threading drawbar nut onto drawbar.

Figure 21. Tightening the drawbar nut onto the

end of the drawbar.

7. Tighten your selected spindle in the shaper
as outlined below:

• For shaper spindles: Place the spindle

wrench on the top end of the spindle. Using
a 15mm open-end wrench, tighten the
drawbar nut while holding the spindle
wrench secure as shown in Figure 21. DO
NOT over-tighten the drawbar nut.

• For router bit spindles: Hold the router bit

spindle flat on the shank—NOT the collet
nut. Using a 15mm open-end wrench,
tighten the drawbar nut while holding the
router bit spindle in position with a wrench.
DO NOT over-tighten the drawbar nut.

ONLY operate your shaper in the COUNTER­CLOCKWISE direction as looking downward at
the spindle when when you use a router bit
adapter. Router bits are designed to cut in
the counter-clockwise direction only. DO
NOT operate the shaper in the clockwise
direction to make any sort of router-bit back
cut. If this caution is ignored, the workpiece
can kick back, or the collet can loosen and
throw the cutter causing severe injury or
death!

ASSEMBLY

-15-

ADJUSTMENTS

Fence Positioning

The two fence faces are independently
adjustable to allow for different shaping tasks.
The fence faces can be set at different positions
to remove material from the entire edge of the
wood stock or the same position to allow the
shaping of part of the edge.

To adjust the fence, do these steps:

1. Loosen the fence mount lock handle located

on the side of the fence mount shown in

Figure 22.

2. Adjust the position of the fence by turning

the adjustment knob located on the back of
the fence mount shown in Figure 22.

3. Once the fence is in the desired position,
tighten down the fence mount lock handle.

ADJUSTMENTS

UNPLUG the power

cord before you do any
assembly, adjustments,
or maintenance tasks!
Otherwise, serious
personal injury to you
or others may occur!

KEEP loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.

Fence Mount

Lock Handle

Adjustment

Knob

Figure 22. Fence mount lock handle.

NOTICE

You can adjust the relative position of the
fence mount lock handle head by pulling
and rotating the head either clockwise or
counter-clockwise. Adjusting the relative
position is sometimes necessary before
tightening or loosening the handle in tight
locations.

NOTICE

DO NOT over-tighten screws or bolts into
the cast iron. Cast iron threads strip more
easily than steel.

WEAR your safety goggles
during any machine
assembly, operation, or
maintenance. Failure to
comply may result in
serious personal injury.

-16-

Figure 23. Use straightedge to check fence.

Fence Alignment

Before shaping, check that the two fence faces
are parallel.

To align the fences so they are parallel with
each other, do these steps:

1. Get a quality straightedge that is long enough

to span the entire length of the fence
assembly.

2. Make sure that the screws that hold the
fence faces to the fence mounts are tight and
secure.

3. Adjust the fence faces so they are in as close
to the same parallel position as possible.

4. Hold the straightedge across both of the
fence faces as shown in Figure 23.

5. If the fence faces are not parallel, place
shims between the back of the fence pieces
and the face of the fence mounts. With some
trial and error shim adjusting, parallel fence
faces can be achieved.

ADJUSTMENTS

-17-

Table Inserts

The table inserts are necessary for the safe
operation of the shaper. Two inserts are provided
allowing for three different opening sizes to be
achieved. Use the smallest-size opening for a
cutter to reduce wood chips falling into the
machine, which could cause flying debris. Using
the smallest-size opening also covers any unused
portion of the bit below the surface of the table,
thus reducing the chance of operator injury.

To adjust the table inserts, do these steps:

1. UNPLUG THE SHAPER!

2. Using a screwdriver, remove the three

Phillips
insert in the table. See Figure 25.

3. Using a straightedge as a guide, turn the
barrel-head screws either way until the
insert is flush with the top of the table as
shown in Figures 24 and 25.

4. Once the entire insert is flush with the table
top, reinsert the three Phillips
and tighten.

®

ADJUSTMENTS

head screws holding the cast iron

®

head screws

Figure 24. Barrel-head screw.

Figure 25. Use a straightedge to make sure

insert is flush with table.

-18-

Figure 26. Use straightedge to check V-belts.

Pulley Alignment

Pulley alignment is important to the
performance of your shaper. If the pulleys are
just slightly out of alignment, the shaper may
suffer from power loss as well as decreased V­belt life. The pulleys need to be parallel with
one another for optimum shaper performance.

To align the pulleys, do these steps:

1. UNPLUG THE SHAPER!

2. Remove the motor cover from the side of the

shaper.

3. Hold a straightedge up to the pulleys to
determine if they are aligned correctly as
shown in Figure 26.

4. If the motor pulley is not aligned with the
spindle pulley, loosen the four motor mount
bolts as shown in Figure 27.

Figure 27. Loosening motor mount bolts.

5. Wiggle the motor until the pulley is aligned

with the spindle pulley.

6. If the spindle pulley is not aligned with the
motor pulley, loosen the bolt on the spindle
slide that holds the spindle in place as shown
in Figure 28.

7. Place a pad on the floor underneath the
spindle to prevent damage if it falls to the
floor.

8. Slowly wiggle the spindle up or down into
alignment with the motor pulley. Wiggle the
spindle slowly so the spindle does not slide
too fast or drop to the floor.

9. After you adjust the pulleys, check the
alignment with the straightedge again. Once
you are satisfied with the results, tighten
down all the fasteners, and recheck one
more time after all the fasteners are secure.

ADJUSTMENTS

Figure 28. Loosening spindle cartridge bolt.

-19-

Spindle RPM

This shaper spindle can be run at 7,000 or
10,000 RPM. The speed is changed by the
placement of the V-belt as shown in Figure 29.

Choose Spindle RPM:

Always follow cutter manufacturer
recommendations; however, if not available
use these general specifications to help select
spindle and RPM. NOTE: Always use the
largest spindle possible, and only use a one
bushing at a time when reducing the cutter
inside diameter.

• For shaper cutters smaller than 3
diameter run the spindle at 10,000 RPM.

• For shaper cutters 3
diameter, run the spindle at 7,000 RPM.

To change the spindle RPM, do these steps:

1. UNPLUG THE SHAPER!

2. Loosen the two spindle slide bolts that hold

the motor mount plate to the spindle slide as
shown in Figure 30. DO NOT remove the
bolts completely.

3. Position the V-belt on the pulleys according
to the desired spindle speed.

4. Slide the motor and motor mount plate
assembly until the V-belt is snug and tighten
the bolts. The amount of V-belt deflection
should be

ADJUSTMENTS

5. Tighten all fasteners securely.

1

⁄2" in

1

⁄2" and larger in

1

⁄4" when pressed with your thumb.

Figure 29. Pulley speed chart.

Figure 30. Loosening spindle slide bolts.

6. Make sure the V-belt is correctly aligned on

both pulleys.

-20-

Spindle Slide and Gib

Elevation

Housing

Spindle

Slide

Gib Adjustment

Setscrew

Figure 31. Spindle slide, elevation housing,

spindle lock, and gib adjustment setscrews.

Spindle

Lock

NOTICE

If the handwheel is adjusted so the spindle
slide completely moves to the lowest
position, and the handwheel is forced
further past the stop, the gib can fall out of
place and bind the spindle slide on future
upward travel. To correct this issue if it
occurs, loosen the setscrews, and reposition
the gib, and adjust the spindle slide-to-gib
clearance as outlined to the right.

The spindle slide-to-gib clearance may need
adjusting so there is no play when pressure is
applied to the spindle. Gib adjustments are
made by loosening or tightening some or all of
the four setscrews on the side of the elevation
housing shown in Figure 31.

To check the spindle slide-to-gib clearance,
do these steps:

1. UNPLUG THE SHAPER!

NOTICE

The spindle lock keeps the spindle in a
fixed position during shaping operations.
Since cast-iron threads can strip, DO NOT
over-tighten the spindle lock.

2. Turn the handwheel until the spindle is in the

highest position.

3. Lock the spindle in place by tightening the
spindle lock handle on the side of the shaper.

4. Grasp and wiggle the top of the spindle to
see if there is side-to-side movement. If
there is movement, adjust the gib to remove
this play.

To adjust the spindle slide-to-gib clearance,
do these steps:

ADJUSTMENTS

1. UNPLUG THE SHAPER!

2. Loosen the setscrew jam nuts.

3. Slowly turn the four setscrews. Alternate

between the top and bottom so the pressure
will be uniform.

4. Tighten the hex nuts while holding the
setscrews in position.

5. Recheck the spindle slide up and down
movement. No play should exist and the
spindle should move up-and-down smoothly.
It may take several attempts to adjust the
spindle slide-to-gib clearance to get the
spindle to move up and down smoothly.

-21-

OPERATIONS

Start Up

Once assembly is complete and adjustments
have been made, the shaper is ready for start
up. Always pay attention to any unusual noises
and vibrations on every start up, as well as
make sure the shaper operates as intended.

1.

MAKE SURE that the fence, any accessories,

Jigs, spindle, cutter, or router bit adapter
being used is tight and no loose items are on
the table.

2. Put your safety glasses on, and start the
shaper by turning the switch to the forward
position. Be sure to have your finger poised
to stop the machine if there is a problem.

3. Once the machine is running, listen for any
unusual noises coming from the shaper. The
shaper should run smoothly with little or no
vibrations.

UNPLUG the power
cord before you do any
assembly, adjustments,
or maintenance tasks!
Otherwise, serious
personal injury to you
or others may occur!

KEEP loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.

• If there is an unusual noise or vibration,

shut the machine off immediately. DO NOT
run the shaper any further until the
problems are corrected. Refer to the
Troubleshooting section on Page 33 for
possible causes and solutions.

• If the problem continues and cannot be

easily identified, contact our customer
service department.

OPERATIONS

WEAR your safety glasses
and dust mask during
machine operation.
Failure to comply may
result in serious personal
injury.

-22-

Figure 32. Forward and reverse switch.

NOTICE

Always check the direction of the cutterhead
before performing a shaper operation.

Cutter Direction

The Model W1702 is capable of operating in two
directions by use of a forward and reverse
switch as shown in Figure 32. It is very
important that the workpiece be fed against the
direction of the cutter rotation. This will
prevent a climb cut and maintains a safe cutting
procedure for the operator. There will be times
when it is necessary to flip the shaper cutter
over and run it in the opposite direction, and
feed the board from the opposite end of the
shaper.

ONLY operate your shaper in the COUNTER­CLOCKWISE direction as looking downward at

the spindle when you use a router bit
adapter. Router bits are designed to cut in a
counter-clockwise direction only.
operate the shaper in the clockwise
direction to make any sort of router-bit back
cut. If this warning is ignored, the
workpiece can kick back, the collet can
loosen and throw the cutter, and cause
severe injury or death!

DO NOT

ALWAYS feed the workpiece against the
direction the cutters are turning. If you feed
the workpiece in the same direction as the
cutter rotation, a climb cut will result,
which may grab and pull the workpiece and
your hand through the shaping operation at
a high rate of speed causing severe injury!

• When the switch is pointing to the FWD

position, the spindle and cutter rotate
counter-clockwise.

• When pointing to the REV position, the
spindle and cutter rotate clockwise.

• When the forward and reverse switch is
pointing to the OFF position, the shaper
motor has no power, but power is still going
to the switch.
cord from the shaper to the power source
before changing cutters or doing an
adjustment or maintenance.

Always try to operate the shaper so the wood is
cut from the underside. Topside cutting is more
dangerous for the operator, because when the
wood is cut on the top side, the cutter can lift
and grab the wood and cause severe injury!
Refer to Rub Collars on page 29, for specific
recommendations.

ALWAYS UNPLUG the power

OPERATIONS

-23-

Cutter Installation

Always follow the cutter manufacturer
recommendations; however, if not available use
the list below with your particular cutting needs
in mind to help select the correct cutter,
spindle, and RPM. Then install your cutter as
outlined.

a) Choose Cutter Profile and Cutter:

To help select the correct cutter, you can go
online to select your cutter, bushings, and
rub collars.

• For shaper cutter profile selection go to
www.romancarbide.com and select
the applicable cutter.

b) Choose Cutter Height and Spindle Size

Use these general specifications to help
select cutter and spindle size.

1

• For the
maximum safe cutter height used with
washers, T-bushings, or rub collars, and
lock nuts installed is 2".

⁄2" diameter spindle, the

:

Figure 33. Common shaper hardware.

• For the 3⁄4" diameter spindle, the
maximum safe cutter height with
washers, T-bushings, or rub collars, and
lock nuts installed is 2 1⁄2".

• For the 1" diameter spindle, the
maximum safe cutter height with
washers, T-bushings, or rub collars, and
lock nuts installed is 2 1⁄4".

b) Choose Spindle and Cutter RPM:

Use these general specifications to help
select spindle and RPM. NOTE: Always use
the largest spindle possible, and only use a
single bushing if you need to reduce the
cutter inside diameter size.

• For shaper cutters smaller than 3
diameter run the spindle at 10,000 RPM.

OPERATIONS

• For shaper cutters 3

diameter, run the spindle at 7,000 RPM.

1

⁄2" in

1

⁄2" and larger in

Figure 34. Bushing placement.

-24-

Figure 35. Cutter placement.

Figure 36. Spindle washer placement.

UNPLUG the power
cord before you do any
assembly, adjustments,
or maintenance tasks!
Otherwise, serious
personal injury to you
or others may occur!

To install a cutter, do these steps:

1. UNPLUG THE SHAPER!

2. Place the bushing (if needed) onto the spindle
for cutter support as shown in Figure 34.

3. Slide the cutter onto the spindle, making

sure the rotation is correct for the specific
application as shown in Figure 35.

4. Place the spindle washer onto the spindle as
shown in Figure 36.

5. Install spacers or collars if necessary for the
specific application, followed by the nut and
locknut as shown in Figures 37 and 38.

Figure 37. Collar or spacer placement.

Figure 38. Spindle nut placement.

OPERATIONS

-25-

6. Tighten down the nut and locknut with an
open-end wrench while holding the top of
the spindle with the provided spindle wrench
as shown in Figure 39.

7. Make sure the cutter will rotate in the
correct direction.

NOTICE

Always check the direction of the cutterhead
before performing a shaper operation.

8. Go to the Spindle RPM section on Page 20

and set the spindle RPM as outlined.

9. Install applicable safety guard(s).

Setting Spindle Height

Correct spindle height is crucial to most shaping
applications. Use a piece of test wood to
confirm the correct spindle height before
cutting expensive lumber.

To set the spindle height, do these steps:

1. Loosen the spindle lock knob located on the
side of the shaper as shown in Figure 40.

2. Rotate the handwheel on the front of the

shaper shown in Figure 41 to raise or lower
the spindle.

3. Retighten the spindle lock knob on the side
of the shaper. DO NOT over-tighten the knob.
Only a small amount of tension is needed to
keep the spindle from moving during
operation.

Figure 39. Spindle locknut placement.

Figure 40. Spindle lock knob.

OPERATIONS

Figure 41. Spindle height handwheel.

-26-

Fence Mount

Lock Handle

Adjustment

Knob

Figure 42. Fence mount lock handle.

Straight Shaping

Because the shaper fence is independently
adjustable, you can set up the shaper to cut
part or all of the workpiece edge.

DO NOT use the miter gauge in conjunction
with the fence. The fence may not be
parallel to the miter slot and binding of the
workpiece could result. When there is
binding of the workpiece, the chance of
kickback increases and serious personal
injury can result.

To set the fence up for cutting material from
the whole edge of the workpiece, do these
steps:

1. Loosen the locking handles shown on the
sides of the fence mount in Figure 42.

2. Turn the adjustment knob located on the

back of the fence mount and adjust the
infeed fence until the workpiece contacts
the cutter at the desired location.

Figure 43. Fence setup for jointing-type

operations (Guard Not Shown For Clarity).

3. Tighten the lock handle located on the side
of the fence mount to lock the fence into
position.

4. Adjust the outfeed fence so that it is located
as far back from the front of the table as
possible.

5. Turn the shaper ON.

6. Using a piece of scrap wood, advance the

workpiece 8" into the cutters, and turn the
machine off. DO NOT remove the workpiece
from the infeed fence face.

7. Once the cutter has come to a complete
stop, adjust the outfeed fence so that it just
touches the newly cut edge as shown in

Figure 43.

8. Make sure all fence lock handles are tight.

OPERATIONS

-27-

ALWAYS use the aid of a jig when shaping
small or narrow workpieces. A jig will reduce
the chance of your hands coming into
contact with the cutters. Failure to follow
this warning may result in serious personal
injury.

To set up the fence for partial edge removal
or profiling an edge, do these steps:

1. Loosen the lock handles on the side of the

fence mount.

2. Turn the adjustment knob located on the
back of the fence mount and adjust the
infeed fence until the workpiece contacts
the cutter at the desired location.

3. Tighten the lock handle located on the side
of the fence mount to lock the fence into
position.

4. Adjust the outfeed fence so that it comes
into alignment with the infeed fence as
shown in Figure 44.

5. Now place a straightedge against both faces
of the fence to check alignment. Once they
are both in alignment, make sure both lock
handles are tightened.

Always feed the wood against the rotation of
the cutter as shown in Figure 45. Another way
to conceptualize this is to always feed the wood
into the cutter so that the cutter is pushing
against the direction of feed. Never feed wood
in the same direction as the cutter rotation.
This is called a “climb cut” and is extremely
dangerous.

Figure 44. Fence setup for partial-edge

removal operations

(Guard Removed For Clarity).

Figure 45. Sequence for shaping an edge

around a workpiece

(Guard Removed For Clarity).

OPERATIONS

Also, examine the grain on the side edge of the
board. Whenever possible, run the board so the
shaper cutters are cutting with the grain as
shown in Figure 44. This will minimize the
chance of tear out.

-28-

Rub Collars

When shaping workpieces that have irregular
shapes, rub collars are a necessity. There are
two types of rub collars: solid and ball bearing.
They are available in various diameters and can
be purchased individually or as sets as shown in
Figure 46. Some examples of when you would
use a rub collar are raising arched or tombstone
door panels, round table tops, or any other cut
that needs to have its depth of cut limited.
Refer to the set up examples below.

Figure 46. Rub collar set.

Above

Figure 47. Rub collar mounted above cutter.

Between

Figure 48. Rub collar mounted between two

cutters.

NOT RECOMMENDED

Below

There are three set up positions for rub collars:

1.

ABOVE THE CUTTER as shown in Figure 47.

This setup is the safest and produces the
most consistent results. The only drawback is
that the cut is on the underside of the
workpiece, out of view of the operator.
However, if the workpiece lifts off the table,
you simply run it through a second time to
finish the cut.

2.

BETWEEN TWO CUTTERS as shown in Figure 48.

This setup has the advantage of making two
profile cuts in a single pass. Although you
have a rub collar beneath a cutter, this setup
is safer than the previous setup. Any lifting of
the workpiece will still cause the cutter to
make an uneven cut. A second pass will
correct the profile on the bottom edge, but
the top profile will still have the gouge from
lifting the workpiece into the cutter.

3.

BELOW THE CUTTER as shown in Figure 49.

This setup allows the cut to be viewed by the
operator; however, it is also the most
dangerous. Any slight lifting of the workpiece
will cause the cutter to make too deep of a
cut. There is also an increased chance of
kickback.

OPERATIONS

Figure 49. Rub collar mounted below cutter.

WE DO NOT RECOMMEND SHAPING WITH A
RUB COLLAR BELOW THE CUTTER!

-29-

Freehand Shaping

Freehand shaping is shaping without the aid of
the miter slot or fence. The most dangerous
part of shaping freehand is beginning the cut,
where the cutter first contacts the workpiece.
Often the workpiece will tend to jerk or
kickback, catching the operator off guard.

To reduce this tendency, use a starting pin. The
pin allows you to anchor and slowly pivot the
workpiece into the cutter as the cut is started.
Thus shaping freehand is more stable and safer.
See Figure 50.

ALWAYS use an auxiliary jig and extreme
care when shaping with the fence removed.
Freehand shaping often requires you to
remove the fence resulting in reduced
protection from the cutters.

DO NOT start a cut on the corner of the
workpiece. This may cause kickback. Serious
personal injury could occur.

To set up the shaper for freehand shaping, do
these steps:

1. UNPLUG THE SHAPER!

2. Remove the fence assembly from the shaper.

3. Insert the starting pin in the best suited hole

on the table so you can feed the workpiece
into and against the rotation of the cutter.

4. Install the cutter so it will cut in the correct
direction, and adjust the spindle height.

5. Install the auxiliary guard. DO NOT use the
shaper without a guard. Refer to Figure 14
on Page 12 for information on making and
using an auxiliary guard.

6. Use a supplemental hold-down jig like the

SHOP FOX

in Figure 51, or you can use rubberized-
handle push blocks to support or guide the
workpiece and protect your hands.

7. Place the workpiece against the starting pin.

OPERATIONS

®

W1500 Right Angle Jig as shown

Figure 50. Starting pin operation

(Guard not shown for clarity).

Starting

Pin

Figure 51. Hold-down jig used to support

workpiece

(Complete guard not shown for clarity).

8. Slowly pivot and feed the workpiece into the
cutter. Avoid starting the cut on the corner
of the workpiece as kickback could occur.
Once the cut is started, the workpiece should
be pulled away from the starting pin.

-30-

Figure 52. A piece of wood clamped to the

table can serve as a make-shift starting pin

(Guard not shown for clarity).

Pattern Shaping

Sometimes the location of the starting pin holes
will not always be in the safest position. You
can clamp a piece of scrap wood to the shaper
table. The edge of the wood can be used as the
starting support as shown in Figure 52.

The use of patterns (templates) allows identical
parts to be cut with speed and accuracy.
Shaping with a pattern begins by attaching a
prefabricated template to the rough workpiece.
The edge of the template rides against a rub
collar on the spindle as the cutter cuts the
matching profile on the workpiece edge as
shown in Figure 53. You can incorporate extra
features into the template assembly (such as
toggle clamps) to hold the workpiece and hand
grips, or guards for safety and protection.

DESIGN jigs and fixtures so screws and clamps
DO NOT contact the cutter and the
workpiece is held securely to the jig. The jig
must be stable on the shaper table. Failure to
do so could result in serious personal injury.

Figure 53. Using a rub collar against a

template.

To make a template, do these steps:

1. UNPLUG THE SHAPER!

2. Make sure that screws or clamps will not

come into contact with the cutter.

3. Design the assembly so that cutting will occur
underneath the workpiece.

4. Make handles for safety and control.

5. Use materials that will move easily across the

table surface and rub collar.

6. Remember to consider the cutter and rub
collar diameter when making the pattern.

7. Install hold-down clamps at three sides of the
pattern assembly or screw the pattern
assembly to the back side of the workpiece.

8. Again, make sure screws will not come into
contact with cutters.

OPERATIONS

-31-

MAINTENANCE

General

Regular periodic maintenance on your Model
W1702 Shaper will ensure its optimum
performance. Make a habit of inspecting your
shaper each time you use it. Check for the
following conditions and repair or replace parts
when necessary.

1. Loose mounting bolts.

2. Worn switch.

3. Worn or damaged cords and plugs.

UNPLUG the power
cord before you do any
assembly, adjustments,
or maintenance tasks!
Otherwise, serious
personal injury to you
or others may occur!

4. Damaged drive belt.

5. Any other condition that could hamper the

safe operation of this machine.

Table and Base

The table can be kept rust-free with regular
applications of products like Boeshield
long term storage you may want to consider
products like Kleen Bore's Rust Guardit™.

®

T-9. For

Lubrication

Since all bearings are shielded and permanently
lubricated, simply leave them alone until they
need to be replaced. Do not lubricate them.

For other items on this machine, an occasional
application of light machine oil is all that is
necessary. Before applying lubricant, clean off
sawdust.

KEEP loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.

WEAR your safety glasses
and dust mask during any
machine operation or
maintenance. Failure to
comply may result in
serious personal injury.

Your goal is to achieve adequate lubrication.
Too much lubrication will attract dirt and
sawdust. Various parts of your machine could
lose their freedom of movement as a result.

MAINTENANCE

-32-

Troubleshooting

  





MAINTENANCE

-33-

Closure

The following pages contain parts diagrams/lists
and a warranty card for your
Model W1702 3HP Shaper.

If you need parts or help in assembling your
machine, or if you need operational
information, we encourage you to call our
Service Department. Our trained service
technicians will be glad to help you.

If you have comments dealing specifically with
this manual, please write to us using the address
in the General Information. The specifications,
drawings, and photographs illustrated in this
manual represent the Model W1702 3 HP Shaper
as supplied when the manual was prepared.
However, due to Woodstock International, Inc.’s
policy of continuous improvement, changes may
be made at any time with no obligation on the
part of Woodstock International, Inc. Whenever
possible, though, we send manual updates to all
owners of a particular tool or machine that have
registered their purchase with our warranty
card. Should you receive an update, add the
new information to this manual and keep it for
reference.

SHOP FOX

®

We recommend you keep this manual for
complete information regarding Woodstock
International, Inc.’s warranty and return policy.
Should a problem arise, we recommend that you
keep your proof of purchase with your manual.
If you need additional technical information
relating to this machine, or if you need general
assistance or replacement parts, please contact
the Service Department at 1-360-734-3482 or
[e-mail]

Additional information sources are necessary to
realize the full potential of this machine. Trade
journals, woodworking magazines, and your
local library are good places to start.

The Model W1702 3 HP Shaper is specifically
designed for shaping operations. DO NOT

MODIFY AND/OR USE THIS MACHINE FOR ANY
OTHER PURPOSE. MODIFICATIONS OR
IMPROPER USE OF THIS TOOL WILL VOID THE
WARRANTY. If you are confused about any

aspect of this machine, DO NOT use it until all
your questions have been answered.

.

We have included some important safety
measures that are essential to this machine’s
operation. While most safety measures are
generally universal, we remind you that each
workshop is different and safety rules should be
considered as they apply to your specific
situation.

MAINTENANCE

-34-

Model W1702 220V Wiring Diagram





MAINTENANCE

-35-

V

U

PARTS

-36-

REF PART# DESCRIPTION

REF PART # DESCRIPTION

1 X1702001 STAND
2 X1702002 TABLE WING
3 XPS07 PHLP SCREW
4 XPB21 HEX BOLT
5 XPLW06 LOCK WASHER

1

/4"-20 X 3/8"

3

/8"-16 X 3/4"

5

/8"
6 X1702006 MOTOR COVER
7 X1702007 TABLE
9 X1702009 TABLE INSERT

10 X1702010 TABLE INSERT
11 X1702011 TABLE INSERT
12 X1702012 STARTING PIN
14 XPW02 FLAT WASHER

3

/8"
16 X1702016 HOLD-DOWN BRACKET
17 X1702017 POINTER
18 X1702018 FENCE MOUNT (RIGHT)
19 X1702019 LOCK HANDLE

20 X1702020 PLASTIC FACING (LEFT)

21 X1702021 PLASTIC FACING (RIGHT)

22 X1702022 T-NUT

23 X1702029 WOOD FACING
25 XPSS04 SETSCREW
28 XPW06 FLAT WASHER

1

⁄4"-20 x 5⁄16"

1

⁄4"
29 X1702029 MAIN FENCE HOUSING
30 X1702030 KNURLED KNOB

31 X1702031 FENCE MOUNT (LEFT)
32 X1702032 BRACKET

33 X1702033 MAGNETIC SWITCH

35 X1702035 FWD⁄REV SWITCH
36 X1702036 BRACKET
37 X1702037 SWITCH BOX
39 X1702039 SWITCH BOX COVER
40 X1702040 SCALE
42 X1702042 GROMMET
46 X1702046 MACHINE ID/WARNING
48 X1702048 UNPLUG MACHINE WARNING
49 X1702049 ELECTRICITY WARNING
51 X1702047 SAFETY GLASSES WARNING

52 X1702052 READ MANUAL WARNING
53 X1702053 PINION SHAFT
55 XPSB77 CAP SCREW

3

⁄8"-24 X 1"
56 X1702056 FENCE ADJ. SCREW
57 XPSS02 SET SCREW

5

⁄16"-18 X 3⁄8"
58 X1702058 ADJUSTMENT BRACKET
59 X1702059 LOCKING HANDLE
60 XPSB04 CAP SCREW
61 XPW06 FLAT WASHER

5

1

⁄16"-18

⁄4"-20 X 1⁄2"

1

⁄4"
62 X1702062 ADJUSTMENT KNOB
63 X1702063 SCALE
64 X1702064 SCALE
65 XPS07 PHLP HD SCRW
66 XPSS03 SETSCREW

1

⁄4"-20 X 3⁄8"

1

⁄4"-20 x3⁄8"
67 X1702067 SCALE
68 XPFH07 PHLP HD SCR

5

⁄16"-18 X 11⁄4"
69 X1702036 POWER CORD, 3 WIRE
70 X1702070 ADJUSTMENT TUBE
72 X1702072 COLOR STRIPE
73 X1702073 LABEL (W1702)
78 X1702035 MOTOR POWER CORD, 5 WIRE
79 XPHTEK1 SELF TAPPING SCREW
80 XPW02 FLAT WASHER
81 XPW02 FLAT WASHER
82 XPW06 FLAT WASHER
83 XPSB17 CAP SCREW

3

⁄8"

3

⁄8"

1

⁄4"

1

⁄4"-20 x 3⁄8"

85 X1702085 BARREL SCREW

1

3

⁄2"

⁄4"

86 XPFH21 FLAT HD SCR 10-24 x
87 XPB24 HEX BOLT

3

⁄8"-16 X 11⁄4"
88 XPS01 PHLP SCREW 10-24 X
89 XPN07 HEX NUT 10-24
90 XPTLW02M EXT TOOTH WASHER 5

mm

91 XPS07 PHLP SCREW 1/4"-20 X 3/8"
92 X1702092 SPECIAL COVER SCREW
93 X1702093 STRAIN RELIEF 16
601 X1702601 CAST LOGO
603 XPS50M PHLP HD SCR M3-0.5X12

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PARTS

PARTS

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REF PART # DESCRIPTION

REF PART # DESCRIPTION

101 X1702101 HANDLE
102 X1702102 HANDWHEEL
103 XPB09 HEX BOLT
104 XPSS15 SETSCREW
105 XPSS08 SETSCREW

5

⁄16"-18 x 1⁄2"

3

⁄8"-16 x 3⁄8"

5

⁄16"-18 x 1⁄2"
106 X1702106 COLLAR
107 XPSB07 CAP SCREW

5

⁄16"-18 x 3⁄4"
108 X1702108 SHAFT MOUNT
109 X1702109 BUSHING
111 X1702111 WORM SHAFT
113 XP51103 BEARING
114 X1702114 GIB
115 X1702115 ELEVATION HOUSING
116 XPN02 HEX NUT
118 XPB72 HEX BOLT
119 XPLW07 LOCK WASHER
120 XPLN07 LOCK NUT

5

⁄16"-18

1

⁄2"-13 x 2"

1

⁄2"

5

⁄8"-11
121 X1702121 GEAR 25T
122 XPK06M KEY 5 x 5 x 10mm
127 XPW07 FLAT WASHER
128 X1702128 HAND KNOB
129 XPB25 HEX BOLT
131 XPB19 HEX BOLT
132 XPW06 FLAT WASHER

5

⁄16"

3

⁄8"-16

3

⁄8"-16 x 13⁄4"

1

⁄4"-20 x 1⁄2"

1

⁄4"

133 X1702133 “L” BRACKET

134 W1702134 POINTER
135 XPW07 FLAT WASHER

5

⁄16"
136 X1702036 ELEVATION LEAD SCREW
137 X1702137 CARTRIDGE SLIDE
138 XPB15 HEX BOLT

5

⁄16"-18 x 3⁄8"
139 X1702146 V-BELT 7m690
141 XPB22 HEX BOLT
142 XPW07 FLAT WASHER
143 XPLW01 LOCK WASHER

5

⁄16"-18 x 13⁄4"

5

⁄16"

5

⁄16"
144 XPK06M KEY 5 x 5 x 10
145 X1702145-2 CAPACITOR COVER
147 X1702147 MOTOR PULLEY
148 XPW01 FLAT WASHER
149 XPLW07 LOCK WASHER
150 XPSS02 SETSCREW

1

⁄2"

1

⁄2"

5

⁄16"-18 x 3⁄8"
151 X1702151 MOTOR MOUNT PLATE
152 X1702152 MOTOR 3 HP
153 X1702145-3 WIRE BOX COVER
154 X1702145-4 MOTOR FAN
155 X1702145-5 MOTOR FAN COVER
156 XPSS20 SETSCREW
157 XPB55 HEX BOLT

5

⁄16"-18 x 11⁄2"

1

⁄2" - 13 x 11⁄2"
158 X1702137 CABLE CLAMPS
159 X1702152-1 START CAPACITOR
161 XPW01 FLAT WASHER

1

⁄2"

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PARTS

PARTS

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REF# PART # DESCRIPTION

REF# PART # DESCRIPTION

202 XPR15M EXT RETAINING RING 30mm
204 X1702204 SPINDLE CARTRIDGE
205 XPK20M KEY 5 x 5 x 15mm
206 XP6205 BEARING 6205 ZZ
207 X170207 INT RETAINING RING 25mm
209 X170209 BEARING HOUSING
210 XPR14M EXT RETAINING RING 70mm
211 X1702211 PULLEY
212 X1702212 TOOTHED WASHER
213 X1702213 SPANNER NUT
214 X1702214
215 X1702215

1

⁄2" SPINDLE

3

⁄4" SPINDLE
216 X1702216 1" SPINDLE
217 X1702217 DRAW BAR
218 X1702218 DRAW BAR NUT
219 X1702219
220 X1702220

1

⁄2" SPINDLE NUT SET

3

⁄4" SPINDLE NUT SET
221 X1702221 1" SPINDLE NUT SET
222 X1702222 PIN
231 X1702231
232 X1702232

1

⁄2" SPINDLE WASHER

3

⁄4" SPINDLE WASHER

233 X1702233 SPINDLE WRENCH SET

234 X1702214A SPINDLE CARTRIDGE KIT
236 X1702236 1" SPINDLE WASHER
237 X1702237 HOUSING CAP
238 XPS01 PHLP HD SCR 10-24 x

- W1161

- W1162

- W1164

- W1165

- W1166

- W1167

- W1169 1" ID x 1

- W1170 1" ID x 1

- W1171 1" ID x 1

- W1172 1" ID x 1

- W1173 1" ID x 1

- W1163

- W1168

- W1159

- W1160

1

⁄2" ID x 1" OD x 1⁄2" OH SPACER

1

2" ID x 1" OD x

⁄

3

⁄4" ID x 11⁄4" OD x 1⁄4"OH SPACER

3

4" ID x 1

⁄

3

4" ID x 1

⁄

3

⁄4" ID x 11⁄4" OD x 3⁄4"OH SPACER

1

⁄2" ID x 1" OD x 1" OH SPACER

3

⁄4" ID x 11⁄4" OD x 1" OH SPACER

1

⁄2" ID x 1" OD x 1⁄4"OH SPACER

1

⁄2" ID x 1" OD x 3⁄8"OH SPACER

1

⁄

1

⁄

1

⁄2" OD x 1⁄2"OH SPACER

1

⁄2" OD x 3⁄4"OH SPACER

1

⁄2" OD x 1" OH SPACER

1

4" OD x

⁄

1

4" OD x

⁄

2" OD x
2" OD x

3

⁄

1

3

1

4" OH SPACE

3

8"OH SPACER

⁄

1

2"OH SPACER

⁄

4"OH SPACER

⁄

8"OH SPACER

⁄

ID: INSIDE DIAMETER
OD: OUTSIDE DIAMETER
OH: OVERALL HEIGHT

- NOT SHOWN ON DIAGRAM

⁄2"

-41-

PARTS

PARTS

-42-

REF PART # DESCRIPTION

REF PART # DESCRIPTION

5

301 XPSS02 SETSCREW

⁄16"-18 x 3⁄8"
302 X1702302 SHAFT MOUNT
303 XPW02 LOCK WASHER
304 XPB18 HEX BOLT

3

⁄8"

3

⁄8"-16 x 1"
305 X1702305 EXTENSION BRACKET
306 X1702306 LOCK KNOB W/SHAFT
309 X1702309 SHAFT

310 X1702310 “T” HANDLE PEG
313 XPN02 HEX NUT

5

⁄16"- 18
314 X1702314 EXTENSION BAR
315 X1702315 GUARD
316 XPFH14 FLAT HD SCRW
317 X1702417 SUPPORT

5

⁄16" - 18 x 3⁄4"

-43-

PARTS

PARTS

-44-

REF PART# DESCRIPTION

REF PART# DESCRIPTION

603
604
605
606
607
608
609

X1702

603 MITER GAUGE BODY

X1702

604 MITER BAR

X1702

605 SPECIAL WASHER
XPFH19
XPNO7
XPSS32
XPSS29

FLAT HEAD SCREW
HEX NUT 10-24
SETSCREW 10-24 X
SETSCREW 10-24 X

1

⁄4"-20 X 3⁄8"

3

⁄4"

1

⁄4"

X1702610

610
611
612
613

X1702611
X1702612
X1702613

STOP
POINTER
SCALE

GUIDE STUD
614 X1702614 SPRING PIN 3
615 X1702615 HANDLE

XPW07

616

FLAT WASHER

mm

5

⁄16"

-45-

PARTS

REF PART # DESCRIPTION

401 X1702401 HOLD-DOWN BAR
402 X1702402 HOLD-DOWN
403 X1702403 BRACKET, HOLD-DOWN
404 XPSS02 SETSCREW

5

⁄16" - 18 x 3⁄8"

PARTS

-46-

Shaper Accessories

The following shaper accessories may be available through your local Woodstock International Inc.
Dealer. If you do not have a dealer in your area, these products are also available through online dealers.
Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at:
1-800 840-8420 or at [e-mail]

.

The W1105 Woodstock Board Buddies®hold down the workpiece on

the shaper during cutting operations. These Board Buddies
from die-cast aluminum and feature non-marring green neoprene
rubber wheels. Because the wheels turn in both directions, they
function as hold-downs rather than anti-kickback devices. Mounts to
fences 3" to 3-1/2" high x 1" or wider with the optional W1107 12"
Tracks or the W1108 24" Tracks.

The W1500 SHOP FOX®Right Angle Jig allows you to make cuts on
board ends and various other cuts with complete accuracy and
improved safety. Constructed using top quality aluminum castings and
plates which are machined to exacting tolerances. It has the perfect
weight-use ratio to dampen vibration, yet is still light enough to easily
slide the workpiece through the shaping process. Its quality and
precision are evident from the first cut.

The D3096 SHOP FOX® Feather Board reduces the risk of kickback
and helps achieve consistent shaping results from your shaper.
Designed to lock into 3/8" x 3/4" miter gauge slots, these SHOP FOX
Featherboards are adjustable for various stock widths and miter slot
locations. No drilling or bulky “C” clamp arrangements needed.

®

are made

®

The D2057 SHOP FOX®Adjustable Mobile Base supports your shaper
so you can move it easily and lock it in position. Designed for long
term and frequent moving of heavy machinery. All SHOP FOX
Adjustable Mobile Bases are the first mobile bases designed strong
enough to move heavy machines on a continual basis. The stands are
adjustable to fit a variety of machines, and can be leveled without
the use of shims or tools.

The SHOP FOX®Heavy-Duty Roller Stands and Roller Tables make
your shaper safer and easier to use. All models feature convenient
hand knobs for fast height adjustment and offer rigid steel
construction. These stands are invaluable for supporting work on
shapers. Go to http://www.shopfox.biz/rollerstand.cfm
of the available roller tables and stands.

-47-

to view all

®

PARTS

Shaper Accessories

The D1700 Woodstock Moulding Head and available knives let you

cut many profiles for your projects. This system uses a wide variety
of precision-ground cutter patterns for use in a specially-designed
CNC-machined, aircraft aluminum cutterhead. The 2" moulding head
accepts all 2" knives and works on shapers with 3/4" diameter spindles
and motors 1-1/2 HP or larger. The 2" moulding head requires a 3" tall
spindle.

The Woodstock Straight Bushings and T-bushings allow you to take

advantage of your existing selection of shaper cutter bits that
do not fit a current shaper spindle. These straight bushings and
T-bushings allow for special cutting dimension adjustment on a
variety of spindle and shaper cutter sizes. Go to

http://www.shopfox.biz/index.cfm

The Woodstock Rub Collars deliver extremely smooth, bump-free

shaping cuts. All Woodstock rub collars are manufactured from solid
steel on CNC lathes. We assemble these in the USA using high-quality,
maintenance free bearings. Contact your local Woodstock
International Dealer for kits or specific single sizes.

The SHOP FOX®Router Bit Spindle takes advantage of your existing
selection of router bits, so you can use many router bits with your
shaper. The router bit spindle accepts 1/4" and 1/2" shank bits.

The Roman Carbide®Shaper Cutters and Router Bits use extra thick
Micro-Grain C2 carbide for extra sharpness and shock resistance, and
a special anti-friction coating to reduce shaper power loss and cutter
gumming. The European "controlled cut" profiles on select bits reduce
the danger of kickback, and Shear angle profiles minimize wood
tearing and reduce or eliminate sanding. View the Hottest Line In

America at http://www.romancarbide.com

PARTS

-48-

Your Notes

Your Notes

WARRANTY CARD

Name __________________________________________________________________________________________
Street __________________________________________________________________________________________
City ____________________________________________________________________State________Zip_________
Phone Number_______________________E-Mail_________________________________FAX___________________

MODEL # _____________________ SERIAL #___________________________________________________________

The following information is given on a voluntary basis and is strictly confidential.

1. Where did you purchase your SHOP FOX
_________________________________________________________

2. How did you first learn about us?

___Advertisement ___Friend
___Mail order Catalog ___Local Store
___World Wide Web Site

___Other__________________________________________________

3. Which of the following magazines do you subscribe to.

___American Woodworker ___Today’s Homeowner
___Cabinetmaker ___Wood
___Family Handyman ___Wooden Boat
___Fine Homebuilding ___Woodshop News
___Fine Woodworking ___Woodsmith
___Home Handyman ___Woodwork
___Journal of Light Construction ___Woodworker
___Old House Journal ___Woodworker’s Journal
___Popular Mechanics ___Workbench
___Popular Science ___American How-To
___Popular Woodworking
___Other__________________________________________________

4. Which of the following woodworking/remodeling shows do you watch?

CUT ALONG DOTTED LINE

___Backyard America ___The New Yankee Workshop
___Home Time ___This Old House
___The American Woodworker ___Woodwright’s Shop
___Other__________________________________________________

5. What is your annual household income?

___$20,000-$29,999 ___$60,000-$69,999
___$30,000-$39,999 ___$70,000-$79,999
___$40,000-$49,999 ___$80,000-$89,999
___$50,000-$59,999 ___$90,000 +

6. What is your age group?

®

machine?

10. What stationary woodworking tools do you own? Check all that apply.

___Air Compressor ___Panel Saw
___Band Saw ___Planer
___Drill Press ___Power Feeder
___Drum Sander ___Radial Arm Saw
___Dust Collector ___Shaper
___Horizontal Boring Machine ___Spindle Sander
___Jointer ___Table Saw
___Lathe ___Vacuum Veneer Press
___Mortiser ___Wide Belt Sander
___Other__________________________________________________

11. Which benchtop tools do you own? Check all that apply.

___1" x 42" Belt Sander ___6" - 8" Grinder
___5" - 8" Drill Press ___Mini Lathe
___8" Table Saw ___10" - 12" Thickness Planer
___8" - 10" Bandsaw ___Scroll Saw
___Disc/Belt Sander ___Spindle/Belt Sander
___Mini Jointer
___Other__________________________________________________

12. Which portable/hand held power tools do you own? Check all that apply.

___Belt Sander ___Orbital Sander
___Biscuit Joiner ___Palm Sander
___Circular Saw ___Portable Planer
___Detail Sander ___Saber Saw
___Drill/Driver ___Reciprocating Saw
___Miter Saw ___Router
___Other__________________________________________________

13. What machines/supplies would you like to see?
_________________________________________________________
_________________________________________________________
_________________________________________________________
_________________________________________________________

14. What new accessories would you like Woodstock International to carry?
_________________________________________________________
_________________________________________________________

___20-29 ___50-59
___30-39 ___60-69
___40-49 ___70 +

7. How long have you been a woodworker?

___0 - 2 Years ___8 - 20 Years
___2 - 8 Years ___20+ Years

8. How would you rank your woodworking skills?

___Simple ___Advanced
___Intermediate ___Master Craftsman

®

9. How many SHOP FOX

machines do you own? _____________

15. Do you think your purchase represents good value?

___Yes ___No

®

16. Would you recommend SHOP FOX

___Yes ___No

17. Comments:________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________

products to a friend?

FOLD ALONG DOTTED LINE

Place

Stamp

Here

WOODSTOCK INTERNATIONAL, INC.
P.O. BOX 2309
BELLINGHAM, WA 98227-2309

FOLD ALONG DOTTED LINE

TAPE ALONG EDGES--PLEASE DO NOT STAPLE