Grizzly T32961 User guide

Page 1
MODEL T32961
To reduce your risk of serious injury, read this entire manual BEFORE
60MM PIPE BENDER
INSTRUCTIONS
For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com
Introduction
The Model T32961 60mm Pipe Bender bends 1½" round pipe up to a maximum bending angle of 180º.
Optional roller dies (sold separately) provide addi­tional functionality to bend flat stock, C-channel, round tube, square tube, and rectangular tube (see Accessories on Page 7).
Specifications
Mild Steel Capacities
Round Pipe Max Capacity (Mild Steel) Round Pipe Max Wall Thickness Round Pipe Min Outer Bending Radius Max Bending Angle Weight
Optional Roller Die Capacity
Flat Stock Max Capacity (Mild Steel) C-Channel Max Capacity (Mild Steel) Round Tube Max Capacity (Mild Steel) Square Tube Max Capacity (Mild Steel) Rect. Tube Max Capacity (Mild Steel)
........................................................67 lbs.
....................................... 180º
.............1½"
.................0.12 5"
.......... 20"
..............1¼"
........1" x 2"
............. 2"
............ 2"
........ 1" x 2"
Inventory (Figures 1–2)
Description Qty
A. Model T32961 60mm Pipe Bender ............. 1
Handle Crank .............................................. 1
B.
Open-Ends Wrench 22/24mm ..................... 1
C.
Hex Wrench 6mm ........................................ 1
D.
Flat Washer 8mm ........................................ 1
E.
Cap Screw M8-1.25 x 20 ............................. 1
F.
A
Figure 1. Model T32961 inventory.
F
B
C
E
D
COPYRIGHT © OCTOBER, 2021 BY GRIZZLY INDUSTRIAL, INC.
NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
(FOR MODELS MFD. SINCE 09/21) #KS22034 PRINTED IN CHINA
Figure 2. Loose items inventory.
V1.10.21
Page 2
This machine and its components are very heavy. Get lifting help or
ment such as a forklift to
Eye injury hazard! Always wear safety glasses when
using this machine.
use power lifting equip-
move heavy items.
Bending material greater than capacity of machine may damage the roller dies. Always measure workpiece diameters before begin­ning any bending operation.
Assembly
The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to Needed for Setup and gather all listed items. To ensure the assembly process goes smoothly, first clean any parts that are cov­ered or coated in oil or rust preventative.
To assemble handle crank:
Install handle crank on square end of bending
1. roller shaft (see Figure 3).
Needed for Setup
Recommended Items Qty
Additional Person for Lifting ............................... 1
Safety Glasses (for each person) Power Drill Drill Bit Mounting Hardware Wrench or Socket Clean Shop Rags
.......................................................... 1
5
16" ......................................................... 1
............................ As Needed
1
2 " ...................................2 Ea.
............................... As Needed
.................. 1 Pr.
Figure 3. Location of bending roller shaft square
end.
2.
Install (1) M8-1.25 x 20 cap screw and (1)
8mm flat washer on handle crank and tighten to secure (see Figure 4).
x 1
-2-
Figure 4. Cap screw and flat washer installed on
handle crank.
Model T32961 (Mfd. Since 9/21)
Page 3
The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing accidental injury or damage.
The strongest mounting option is a "Through Mount" (see example below) where holes are drilled all the way through the workbench—and hex bolts, washers, and hex nuts are used to secure the machine in place.
Another option is a "direct mount" (see example below) where the machine is secured directly to the workbench with lag screws and washers.
Mounting
Number of Mounting Holes ............................. 4
Diameter of Mounting Hardware
IMPORTANT: This machine MUST be mounted
on the edge of a workbench or wall in order for the handle crank to clear the mounting surface during operations (see Figure 5). When mounting to a workbench surface, verify that the workbench is sturdy enough to support the full weight of the Model T32961 with the heaviest possible work­piece without tipping over. Consider mounting the workbench to the floor to prevent tipping, if needed.
.................5⁄16"
Hex Bolt
Mounting Surface
Mounting
Surface Edge
Figure 5. Handle crank clearing mounted
surface.
Handle Crank
Flat Washer
Machine Base
Workbench
Flat Washer
Lock Washer
Hex Nut
Figure 6. "Through Mount" setup.
Lag Screw
Flat Washer
Machine Base
Model T32961 (Mfd. Since 9/21)
Workbench
Figure 7. "Direct Mount" setup.
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Bending Operations
The Model T32961 60mm Pipe Bender is capable of bending 1½" round pipe up to a maximum bending angle of 180º. Adjustable drive rollers provide consistent bending angles and are easily configured to support workpiece requirements.
IMPORTANT: This machine MUST be mounted to a workbench or wall before operating. Mounting prevents tipping or shifting that may occur during operation (see Mounting on Page 3).
3. Place workpiece on drive rollers and rotate handle until bending roller contacts work­piece (see Figure 9).
Note: Extra length may be required on each
end of workpiece due to irregular angles cre­ated while forming bends. This length can be trimmed afterwards.
To bend a round pipe:
Space drive rollers evenly apart in slots on
1.
lower frame according to desired bend radius (see Figure 8).
Note: The distance between drive rollers
determines bending radius. Spacing drive rollers farther apart will form a larger cir­cumference in workpiece than spacing them close together.
Rotate handle counterclockwise to raise
2.
bending roller until there is enough space to insert workpiece (see Figure 8).
Handle
Bending
Roller
Bending Roller
Workpiece
Drive Rollers
Figure 9. Workpiece on drive rollers, and
bending roller contacting workpiece (handle
crank removed for clarity).
Rotate handle crank to move workpiece back
4.
and forth over drive rollers and slowly rotate handle to lower bending roller on workpiece (see Figure 10). Repeat this motion until desired bending angle is achieved.
Note: If multiple passes are required for a
specific depth, tighten jam nut on leadscrew to lock bending roller height (see Figure 10).
Drive RollersLower Frame Slot
Figure 8. Bending roller raised and drive rollers
installed and spaced evenly apart (handle crank
removed for clarity).
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Jam Nut
Figure 10. Bending roller pressing bend into
workpiece.
Rotate handle to raise bending roller before
5.
removing workpiece from machine. Trim any excess length from workpiece, if applicable.
Model T32961 (Mfd. Since 9/21)
Page 5
Changing Roller Dies
The Model T32961 60mm Pipe Bender comes with a pre-installed 1½" round pipe roller die set, consisting of (1) bending roller die and (2) drive roller dies. Optional roller dies (see Accessories on Page 7) are available to increase the capabili­ties of this machine.
Items Needed Qty
Wrenches or Sockets 17, 24mm ................... 2 Ea.
Hex Wrenches 5, 6mm Steel Hammer Pin Punch Pry Bar 12"
.................................................... 1
3
16" .................................................... 1
......................................................... 1
Needle-Nose Pliers Wood Blocks 2" x 4" (6" Length)
To Change Bending Roller Die
Loosen (4) M16-2 hex nuts on drive rollers,
1.
and remove drive rollers from frame slots
Figure 11).
(see
................................. 1 Ea.
............................................ 1
........................ 2
5.
Remove cotter pin and flat washer from
bending roller assembly (see Figure 12).
Remove (2) M6-1 x 16 cap screws from rear
6.
bending roller mount, and remove rear bend­ing roller mount (see
Figure 12).
Rear Bending
Roller Mount
Bending
Roller
Shaft
Cotter
Pin
Flat
Washer
Cap Screw
(1 of 2)
Figure 12. Bending roller assembly components.
Loosen (4) M10-1.5 x 130 hex bolts on
2.
machine frame (see Figure 11). DO NOT remove bolts.
Remove (1) M8-1.25 x 20 cap screw and (1)
3.
8mm flat washer from handle crank, then remove handle crank (see
Firmly grasp leadscrew and remove (4)
4.
Figure 11).
M8-1.25 x 25 cap screws supporting bend­ing roller assembly (see
Figure 11), then lift
bending roller assembly out of frame.
Leadscrew
x 4
x 1
Using a pry bar, carefully remove bend-
7.
ing roller die from bending roller shaft (see Figure 13).
Note: If key is attached to bending roller
die after removal, remove key from die and install key in bending roller shaft keyway (see Figure 13).
Install new bending roller die on bending
8.
roller shaft, making sure to align key with key­way on bending roller die (see
Figure 13).
Bending
Roller Die
Key
x 4
x 4
Figure 11. Bending roller supporting
components.
Model T32961 (Mfd. Since 9/21)
Keyway
Bending
Side View
Roller Shaft
Figure 13. Bending roller die keyway aligned
with key on bending roller shaft.
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9. Center bending roller die on bending roller
shaft, and install rear bending roller mount.
Secure rear bending roller mount with (2)
10.
M6-1 x 16 cap screws removed in Step 6 of To Change Bending Roller Die on Page 5.
Install flat washer and cotter pin removed in
11.
Step 5 of To Change Bending Roller Die
on Page 5.
Lower bending roller assembly into machine
12.
frame with cotter pin side of bending roller shaft facing rear of machine. Secure in place with (4) M8-1.25 x 25 cap screws removed in Step 4 of To Change Bending Roller Die on Page 5.
Install handle crank on bending roller shaft,
13.
and secure with (1) M8-1.25 x 20 cap screw and (1) 8mm flat washer removed in Step 3 of To Change Bending Roller Die on Page 5.
To Change Drive Roller Dies
Remove (2) M16-2 hex nuts, flat washers,
1.
and spacers from drive roller assembly (see Figure 14).
Hex Nut
(1 of 2)
Spacer (1 of 2)
Figure 14. Drive roller assembly components.
2.
Support drive roller die on wood blocks, and
use a steel hammer and 3⁄16" pin punch on the end of the roller stud with a pin punch recess to remove roller stud (see
Drive Roller Die
Roller
Stud
Flat Washer
(1 of 2)
Figure 15).
Tighten (4) M10-1.5 x 130 hex bolts loosened
14.
during Step 2 of To Change Bending Roller Die on Page 5.
Proceed to To Change Drive Roller Dies.
15.
Place new drive roller die on wood blocks,
3.
and use a steel hammer and 3⁄16" pin punch on the end of the roller stud with a pin punch recess to insert roller stud (see
Roller
Stud
Drive
Roller Die
Figure 15. Drive roller die on wood blocks.
4. Verify roller stud is centered in drive roller die and install (2) spacers removed in Step 1.
2" x 4" Wood
Block (1 of 2)
Figure 15).
Top View
Pin Punch
Recess
6"
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Place drive roller assembly in desired lower
5.
frame slot, and install (2) flat washers and M16-2 hex nuts removed in Step 1.
Perform Steps 15 on second drive roller
6.
assembly.
Model T32961 (Mfd. Since 9/21)
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Installing unapproved accessories may
Cleaning & Lubrication
Use a brush and shop vacuum to remove debris from the roller die surfaces. Never blow off the Model T32961 with compressed air, as this could force metal burrs deep into the mechanisms and airborne metal fragments may cause injury to yourself or bystanders.
Items Needed Qty
Stiff Brushes ....................................................... 2
Clean Shop Rags Mineral Spirits SB1365 or ISO 68 Equivalent T26419 or NLGI#2 Equivalent
............................... As Needed
..................................... As Needed
............. As Needed
............ As Needed
Accessories
cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
Roller Dies & Machine Surfaces
Lube Type Lube Amount Lubrication Frequency
...............SB1365 or ISO 68 Equivalent
.........................................Thin Coat
.............................. .Weekly
Remove any rust build-up from unpainted steel surfaces with mineral spirits and treat with regular applications of South Bend SB1365 Way Oil or ISO 68 equivalent.
Leadscrew
Lube Type Lube Amount Lubrication Frequency
.............. T26419 or NLGI#2 Equivalent
.........................................Thin Coat
..............................Monthly
Clean leadscrew with a brush and mineral spirits to remove grime and old lubrication. Use a clean brush to wipe leadscrew threads with Primrose T26419 Syn-O-Gen High Speed Bearing Grease or NLGI#2 equivalent, then rotate leadscrew several times over full range of travel to spread lubricant and ensure smooth movement.
T33025—Round Tube Roller Die Set 1⁄2" (3-Pc)
5
T33026—Round Tube Roller Die Set T33027—Round Tube Roller Die Set T33028—Round Tube Roller Die Set
8" (3-Pc)
3
4" (3-Pc)
7
8" (3-Pc)
T33029—Round Tube Roller Die Set 1" (3-Pc)
1
T33030—Round Tube Roller Die Set 1 T33031—Round Tube Roller Die Set 1 T33032—Round Tube Roller Die Set 1 T33033—Round Tube Roller Die Set 1 T33034—Round Tube Roller Die Set 1 T33035—Round Tube Roller Die Set 1
8" (3-Pc)
1
4" (3-Pc)
3
8" (3-Pc)
1
2" (3-Pc)
5
8" (3-Pc)
3
4" (3-Pc)
T33036—Round Tube Roller Die Set 2" (3-Pc)
1
T33037—Round Pipe Roller Die Set T33038—Round Pipe Roller Die Set T33039—Round Pipe Roller Die Set T33040—Round Pipe Roller Die Set
4" (3-Pc)
3
8" (3-Pc)
1
2" (3-Pc)
3
4" (3-Pc)
T33041—Round Pipe Roller Die Set 1" (3-Pc)
1
T33042—Round Pipe Roller Die Set 1 T33043—Round Pipe Roller Die Set 1 T33044—Square Tube Roller Die Set T33045—Square Tube Roller Die Set
4" (3-Pc)
1
2" (3-Pc)
1
2" (3-Pc)
3
4" (3-Pc)
T33046—Square Tube Roller Die Set 1" (3-Pc)
1
T33047—Square Tube Roller Die Set 1 T33048—Square Tube Roller Die Set 1
4" (3-Pc)
1
2" (3-Pc)
T33049—Rect. Tube Roller Die Set 1" x 2" (3-Pc)
1
T33050—Flat Stock Roller Die Set 1
4" (3-Pc)
T33051—C-Channel Roller Die Set 1" x 2" (3-Pc)
SB1365
ISO 68 Oil
Figure 16. South Bend SB1365 and Primrose
T26419
NLGI#2 Grease
T26419 lubricants.
Model T32961 (Mfd. Since 9/21)
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Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.
1
30
T32961 Parts Breakdown
36
8
10
2
1
2
1
4
3
2
1
35
6
5
31
18
20
34
9
8
7
18
19
34
18
12
21
22
15
17
13
14
16
8
23
38
40
24
39
25
11
44
8
9
37
27
26
29
45
46
34
33
32
18
31
28
3
4
1
5
41
1
3
30
4
5
42
43
30
-8-
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
Model T32961 (Mfd. Since 9/21)
Page 9
REF P ART # DES CRIP TION REF PART # DESCRI PTION
T32961 Parts List
1 PT32961001 FLAT WASHER 10MM 24 PT32961024 BENDING ROLLER SHAFT 2 PT32961002 HEX BOLT M10-1.5 X 130 25 PT32961025 KEY 6 X 6 X 50 RE 3 PT32961003 FLAT WASHER 16MM 26 PT32961026 HANDLE CRANK 4 PT32961004 HEX NUT M1 6-2 27 PT32961027 HEX BOLT M8-1.25 X 20 5 PT32961005 CAP SCREW M8-1.25 X 25 28 PT32961028 HOLLOW HANDLE 28 X 100, 13 6 PT32961006 FRAME 29 PT32961029 HEX NUT M1 2-1.75 THI N 7 PT32961007 FLAT WASHER 20MM 30 PT32961030 HEX NUT M1 0-1.5 8 PT32961008 CAP SCREW M6-1 X 16 31 PT32961031 SPACER 16ID X 20OD X 94L 9 PT32961009 BENDING ROLLER GUIDE 32 PT32961032 ROUND PIPE DRIVE ROLLER DIE 1-1/ 2" 10 PT32961010 BENDI NG ROLLER MOUNT, REA R 33 PT32961033 STUD-DE M16-2 X 110, 24 11 PT32961011 KNOB M12-1.75, D40, BALL 34 PT32961034 SPACER 16ID X 30OD X 14L 12 PT32961012 STUD-DE M12-1.75 X 365, 18 35 PT32961035 DRIVE ROLLER ASSEMBLY 13 PT32961013 LEADSCREW 36 PT32961036 BENDING ROLLER ASSEMBLY 14 PT32961014 LEA DSCREW MOUNTING BLO CK 37 PT32961037 FLAT WA SHER 8MM 15 PT32961015 BUSHING 8ID X 12OD X 10L 38 PT32961038 GAUGE POINTER 16 PT32961016 BALL BEARING 608ZZ 39 PT32961039 CAP SCREW M6-1 X 10 17 PT32961017 HEX BOLT M8-1.25 X 30 40 PT32961040 BENDI NG ROLLER MOUNT, FRONT 18 PT32961018 BALL BEARING 6004ZZ 41 PT32961041 RIVET 2 X 6MM 19 PT32961019 ROUND PIPE BENDING ROLLER DIE 1-1/2" 42 PT32961042 DEPTH GAUGE 20 PT32961020 BENDI NG ROLLER MOUNT, TOP 43 PT32961043 SHOULDER SCREW M12-1.75 X 20, 12 X 95 21 PT32961021 KEYED BUSHING 44 PT32961044 HEX NUT 3 0MM 22 PT32961022 SET SCREW M6-1 X 12 45 PT32961045 WRENCH 22 X 24MM OPEN-ENDS 23 PT32961023 COTTER PIN 4 X 50 STANDARD 46 PT32961046 HEX WRE NCH 6MM
Model T32961 (Mfd. Since 9/21)
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
-9-
Page 10
104
REF PART # DES CRIP TION REF P ART # DES CRIPTION
Labels & Cosmetics
100
101
103
102
100 PT32961100 COMBO WARNING LABEL 103 PT32961103 MACHINE ID LABEL 101 PT32961101 GRIZZLY.COM LABEL 104 PT32961104 TO UCH-UP PAI NT, G RI ZZLY GREEN 102 PT32961102 MODEL NUMBER LABEL
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
-10 -
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
Model T32961 (Mfd. Since 9/21)
Page 11
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
WARRANTY AND RETURNS
Warranty & Returns
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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