Grizzly T32058 User guide

MODEL T32058
8" HELICAL CUTTERHEAD
ASSEMBLY FOR G0857
INSTRUCTIONS
For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com
Introduction
The Model T32058 8" Helical Cutterhead is designed to replace the straight-knife cutterhead on the Model G0857 8" x 76" Jointer.
DO NOT modify or alter this cutterhead to make it fit other makes or models of joint­ers for which it is not designed. Doing so could result in property damage or serious personal injury.
Due to the nature of installation, an additional person MUST be available to assist with lifting the G0857 jointer table base. The total time for setup/ installation is approximately one hour. Read these instructions thoroughly before beginning.
Note: Not all pictures in these instructions will exactly reflect your machine. Some photos are provided for representation purposes only to help you better understand the instructions given.
Specifications
Maximum Width of Cut ...................................... 8"
Cutterhead Diameter Number of Indexable Carbide Inserts Indexable Carbide Insert Size
.....................................31⁄16"
.............. 36
.... 15 x 15 x 2.5mm
Inventory (Figure 1)
Description Qty
A. Helical Cutterhead Assembly ...................... 1
T-Handle Torx Drivers T25 .......................... 2
B.
Flat Hd Torx Screws T25 10-32 x 1⁄2" ........ 10
C.
Indexable Inserts 15 x 15 x 2.5mm ............. 5
D.
A
B
C
D
Figure 1. Model T32058 inventory.
Tools Needed
Additional Person for Lifting ........................ 1
Safety Glasses (per person) ........................ 1
Pair of Heavy Leather Gloves ..................... 2
Wood Blocks 24" 4x4 ................................. 2
Phillips Head Screwdriver #2 ...................... 1
Flat Head Screwdriver ................................. 1
Hex Wrenches 5, 6, 9mm ......................1 Ea.
Adjustable Wrench ...................................... 1
Precision Straightedge 36" .......................... 1
Feeler Gauge Set ........................................ 1
Shop Rag .................................... As Needed
Degreaser .................................... As Needed
COPYRIGHT © MAY, 2020 BY GRIZZLY INDUSTRIAL, INC.
WARNING : NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
(FOR MODELS MFD. SINCE 04/20) #KS21093 PRINTED IN TAIWAN
V1.0 5.20
Removing Existing Cutterhead
1. DISCONNECT MACHINE FROM POWER!
Remove jointer fence and cutterhead guard.
2.
3. Remove rabbeting table, cutterhead front
cover, rear access panel, and belt cover, then remove V-belt from pulleys.
Loosen infeed and outfeed table locks, then
4.
loosen jam nuts and positive stop bolts.
5. Lower both tables to make enough room for cutterhead to come out (see Figure 2).
Note: When lowering, make sure fence sup-
port does not come in contact with cutterhead pulley.
The G0857 and its com­ponents are very heavy. Get lifting help to move heavy items.
With help from an assistant, lift one side of
7.
the table base and place (1) 24" 4x4 wood block underneath, as shown in Figure 3. Repeat for the opposite side.
Figure 2. Jointer disassembly Steps 1–5.
Remove (3) hex bolts, lock washers, and flat
6.
washers from jointer table base and set aside for later installation.
Note: One hex bolt is located on the left side
of the table base below the outfeed table, and two hex bolts are located on the right side of the table base below the infeed table.
Figure 3. Table base supported by wood blocks.
Jointer knives are extremely sharp. You must remove the jointer knives, or mount the knives blade side down to avoid the risk of serious personal injury during the follow­ing steps.
Remove knives or reverse their mounting
8.
direction so blades face toward cutterhead.
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T32058 8" Helical Cutterhead Assembly
Remove cap screws and lock washers that
9. secure both bearing blocks (see Figure 4).
Figure 4. Removing cap screw and lock washer
on bearing block.
10.
Carefully remove bearing blocks and
cutterhead from casting (see Figure 5).
Note: Your cutterhead may have paper or
metal shims stuck to the bearing block or the part of the casting where the bearing block rests. These were included at the factory when they calibrated your cutterhead even with the outfeed table. If you see these, care­fully pull them off and set them aside for later use, or keep them with your cutterhead in the event that you reinstall it later. Also, mark the side of the cutterhead where they were used, so the future install will go smoothly. Your new cutterhead may or may not need these.
Installing Helical Cutterhead
Jointer carbide inserts are extremely sharp. Wear leather gloves to avoid the risk of serious personal injury during the following steps.
1. With a rag and degreaser, clean area of cast-
ing where bearing blocks will rest.
Install cutterhead with cap screws and lock
2.
washers previously removed (see Figure 6).
Figure 6. Example of helical cutterhead installed.
Tighten helical cutterhead in place, and
3.
ensure pulley set screw is tight.
. Using straightedge and feeler gauge set,
4
inspect cutterhead parallelism with outfeed table, as shown in Figure 7. With straight­edge in position, raise or lower outfeed table until cutterhead body (not the carbide insert) just touches straightedge.
Figure 5. Cutterhead removed.
T32058 8" Helical Cutterhead Assembly
Straightedge
Outfeed Table
Figure 7. Checking cutterhead parallelism.
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Move straightedge to the other side to deter-
5.
mine if one end of cutterhead body is higher/ lower than the other. (Place feeler gauge between cutterhead body and straightedge to determine the height difference.)
If cutterhead is even or within 0.003" with
outfeed table from one side to other, skip to Step 8.
If cutterhead is over 0.003" from one side
to other, go to Step 6.
When correctly set, carbide insert will just
touch straightedge when insert is at its high­est point of rotation (see Figure 8).
— If your outfeed table is correctly set, no
adjustments are necessary.
— If insert lifts straightedge off table or if
table is below straightedge, adjust outfeed table height with outfeed table adjustment lever until straightedge just touches an insert at its highest point of rotation.
Loosen cap screws securing both bearing
6.
blocks, lift helical cutterhead slightly, then place a shim beneath bearing block that needs to be adjusted.
Note: Use shims from your old cutterhead
if available. If not available, newspaper is approximately 0.003" thick and will work for shimming (we don't recommend shimming more than 0.003" on either side, as this may affect how the bearing block seats in the casting).
Repeat Steps 4–6 and adjust as necessary,
7.
then tighten cap screws on bearing blocks.
Place a straightedge on outfeed table
8.
so it extends over cutterhead, and rotate cutterhead pulley until one of the carbide inserts is at top-dead-center (TDC), as shown in Figure 8.
Straightedge
Tighten helical cutterhead in place, and
9.
ensure pulley set screw is tight.
The G0857 and its com­ponents are very heavy. Get lifting help to move heavy items.
10.
With help from an assistant, lift one side of
the table base and carefully remove one wood block from underneath. Repeat for the opposite side.
Secure jointer table base to cabinet stand
11.
with (3) hex bolts, lock washers, and flat washers removed earlier.
Lock outfeed table, then re-install fence.
12.
13. Re-install V-belt on pulleys. (Refer to instruc-
tions in your G0857 manual for details.)
Outfeed Infeed
Figure 8. Cutterhead insert at top-dead-center.
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Re-install rabbeting table, cutterhead front
14.
cover, rear access panel, and belt cover.
Reset positive stop bolts on infeed and
15.
outfeed tables.
Install cutterhead guard back over cutterhead,
16.
making sure that spring tension in guard is properly set so guard springs back over cutterhead when it is pulled back and released.
T32058 8" Helical Cutterhead Assembly
Rotating Inserts
The cutterhead is equipped with 36 indexable car­bide inserts. Each insert can be rotated to reveal any one of its four cutting edges. Therefore, if one cutting edge becomes dull or damaged, simply rotate it clockwise 90˚ to reveal a fresh cutting edge (see Figure 9).
Reference Dot
Figure 9. Rotating indexable carbide inserts.
In addition, each insert has a reference dot on one corner. As the insert is rotated, the reference dot location can be used as an indicator of which edges are used and which are new. The insert must be replaced when all four edges are dull.
Recommended Tools
Pair of Heavy Leather Gloves ..................... 1
Safety Glasses (per person) ........................ 1
T-Handle Torx Driver T25 ........................... 1
Torque Wrench 0–50 in.-lb. ......................... 1
Shop Rag .................................... As Needed
Degreaser .................................... As Needed
Light Machine Oil ........................ As Needed
Installing or adjusting a carbide insert:
1. DISCONNECT MACHINE FROM POWER!
Remove any sawdust from head of carbide
2.
insert Torx screw.
3. Remove Torx screw and carbide insert.
Clean all dust and dirt off insert and cutterhead
4.
pocket from which insert was removed, and replace insert so a fresh, sharp edge is facing outward.
Note: Proper cleaning is critical to achiev-
ing a smooth finish. Dirt or dust trapped between insert and cutterhead will slightly raise insert, and make noticeable marks on your workpieces the next time you cut.
Lubricate Torx screw threads with a light
5.
machine oil, wipe excess oil off threads, and torque Torx screw to 48-50 INCH pounds.
Note: Excess oil may squeeze between insert
and cutterhead or in screw hole, thereby lifting insert or screw slightly and affecting work­piece finishes.
T32058 8" Helical Cutterhead Assembly
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Accessories
H9893—10 Pack of Indexable Carbide Inserts
Replacement 15 x 15 x 2.5mm carbide inserts for Model T32057 8" Helical Cutterhead.
Figure 10. H9893 Indexable Carbide Inserts.
Basic Eye Protection
T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20451—“Kirova” Clear Safety Glasses T20452—“Kirova” Anti-Reflective S. Glasses T20456—DAKURA Safety Glasses, Black/Clear
G0860—1½ HP Portable Cyclone Dust Collector
This compact unit features an impressive 868 CFM and up to 9.7" of static pressure —perfect for handling up to two large machines at once. The 20 gallon collection drum with quick release handle catches large particulate for quick and clean bag changes, and the pleated 1-micron filter captures remaining dust as part of this super effi­cient two stage separation system. All this, and it features a wireless remote!
Figure 12. G0860 Portable Dust Collector.
T20502
T20503
T20456
Figure 11. Assortment of basic eye protection.
T20452
T20451
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T32058 8" Helical Cutterhead Assembly
5
REF PART # DESCRIPTION REF PART # DESCRIPTION
T32058 Parts Breakdown & List
We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.
4
1
2
3
3-1
6
2
1
3-3
1 PT32058001 BEARING BLOCK 3-3 PT32058003-3 INSERTS 15 X 15 X 2.5MM-10 PK 2 PT32058002 BALL BEARING 6204-2NSE 4 PT32058004 KEY 5 X 5 X 22 RE 3 PT32058003 HELICAL CUTTERHEAD ASSEMBLY 5 PT32058005 CUTTERHEAD PULLEY 3-1 PT32058003-1 CUTTERHEAD 8" HELICAL 6 PT32058006 SET SCREW M6-1 X 8 3-2 PT32058003-2 FLAT HD TORX SCR T-25 10-32 X 1/2 7 PT32058007 T-HANDLE TORX DRIVER T-25
3-2
7
T32058 8" Helical Cutterhead Assembly
T32058 8" Helical Cutterhead Assembly
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