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Introduction
The Model T32058 8" Helical Cutterhead is
designed to replace the straight-knife cutterhead
on the Model G0857 8" x 76" Jointer.
DO NOT modify or alter this cutterhead to
make it fit other makes or models of jointers for which it is not designed. Doing so
could result in property damage or serious
personal injury.
Due to the nature of installation, an additional
person MUST be available to assist with lifting the
G0857 jointer table base. The total time for setup/
installation is approximately one hour. Read these
instructions thoroughly before beginning.
Note: Not all pictures in these instructions will
exactly reflect your machine. Some photos are
provided for representation purposes only to help
you better understand the instructions given.
Specifications
Maximum Width of Cut ...................................... 8"
Cutterhead Diameter
Number of Indexable Carbide Inserts
Indexable Carbide Insert Size
.....................................31⁄16"
.............. 36
.... 15 x 15 x 2.5mm
Inventory (Figure 1)
Description Qty
A. Helical Cutterhead Assembly ...................... 1
WARNING : NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
(FOR MODELS MFD. SINCE 04/20) #KS21093 PRINTED IN TAIWAN
V1.0 5.20
Removing Existing Cutterhead
1. DISCONNECT MACHINE FROM POWER!
Remove jointer fence and cutterhead guard.
2.
3. Remove rabbeting table, cutterhead front
cover, rear access panel, and belt cover, then
remove V-belt from pulleys.
Loosen infeed and outfeed table locks, then
4.
loosen jam nuts and positive stop bolts.
5. Lower both tables to make enough room for
cutterhead to come out (see Figure 2).
Note:When lowering, make sure fence sup-
port does not come in contact with cutterhead
pulley.
The G0857 and its components are very heavy.
Get lifting help to move
heavy items.
With help from an assistant, lift one side of
7.
the table base and place (1) 24" 4x4 wood
block underneath, as shown in Figure 3.
Repeat for the opposite side.
Figure 2. Jointer disassembly Steps 1–5.
Remove (3) hex bolts, lock washers, and flat
6.
washers from jointer table base and set aside
for later installation.
Note:One hex bolt is located on the left side
of the table base below the outfeed table, and
two hex bolts are located on the right side of
the table base below the infeed table.
Figure 3.Table base supported by wood blocks.
Jointer knives are extremely sharp. You
must remove the jointer knives, or mount
the knives blade side down to avoid the risk
of serious personal injury during the following steps.
Remove knives or reverse their mounting
8.
direction so blades face toward cutterhead.
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T32058 8" Helical Cutterhead Assembly
Remove cap screws and lock washers that
9.
secure both bearing blocks (see Figure 4).
Figure 4. Removing cap screw and lock washer
on bearing block.
10.
Carefully remove bearing blocks and
cutterhead from casting (see Figure 5).
Note: Your cutterhead may have paper or
metal shims stuck to the bearing block or the
part of the casting where the bearing block
rests. These were included at the factory
when they calibrated your cutterhead even
with the outfeed table. If you see these, carefully pull them off and set them aside for later
use, or keep them with your cutterhead in the
event that you reinstall it later. Also, mark the
side of the cutterhead where they were used,
so the future install will go smoothly. Your
new cutterhead may or may not need these.
Installing Helical Cutterhead
Jointer carbide inserts are extremely sharp.
Wear leather gloves to avoid the risk of
serious personal injury during the following
steps.
1. With a rag and degreaser, clean area of cast-
ing where bearing blocks will rest.
Install cutterhead with cap screws and lock
2.
washers previously removed (see Figure 6).
Figure 6. Example of helical cutterhead installed.
Tighten helical cutterhead in place, and
3.
ensure pulley set screw is tight.
. Using straightedge and feeler gauge set,
4
inspect cutterhead parallelism with outfeed
table, as shown in Figure 7. With straightedge in position, raise or lower outfeed table
until cutterhead body (not the carbide insert)
just touches straightedge.
Figure 5.Cutterhead removed.
T32058 8" Helical Cutterhead Assembly
Straightedge
Outfeed Table
Figure 7.Checking cutterhead parallelism.
-3-
Move straightedge to the other side to deter-
5.
mine if one end of cutterhead body is higher/
lower than the other. (Place feeler gauge
between cutterhead body and straightedge to
determine the height difference.)
If cutterhead is even or within 0.003" with
—
outfeed table from one side to other, skip
to Step 8.
If cutterhead is over 0.003" from one side
—
to other, go to Step 6.
When correctly set, carbide insert will just
touch straightedge when insert is at its highest point of rotation (see Figure 8).
— If your outfeed table is correctly set, no
adjustments are necessary.
— If insert lifts straightedge off table or if
table is below straightedge, adjust outfeed
table height with outfeed table adjustment
lever until straightedge just touches an
insert at its highest point of rotation.
Loosen cap screws securing both bearing
6.
blocks, lift helical cutterhead slightly, then
place a shim beneath bearing block that
needs to be adjusted.
Note:Use shims from your old cutterhead
if available. If not available, newspaper is
approximately 0.003" thick and will work for
shimming (we don't recommend shimming
more than 0.003" on either side, as this may
affect how the bearing block seats in the
casting).
Repeat Steps 4–6 and adjust as necessary,
7.
then tighten cap screws on bearing blocks.
Place a straightedge on outfeed table
8.
so it extends over cutterhead, and rotate
cutterhead pulley until one of the carbide
inserts is at top-dead-center (TDC), as shown
in Figure 8.
Straightedge
Tighten helical cutterhead in place, and
9.
ensure pulley set screw is tight.
The G0857 and its components are very heavy.
Get lifting help to move
heavy items.
10.
With help from an assistant, lift one side of
the table base and carefully remove one
wood block from underneath. Repeat for the
opposite side.
Secure jointer table base to cabinet stand
11.
with (3) hex bolts, lock washers, and flat
washers removed earlier.
Lock outfeed table, then re-install fence.
12.
13. Re-install V-belt on pulleys. (Refer to instruc-
tions in your G0857 manual for details.)
Outfeed Infeed
Figure 8. Cutterhead insert at top-dead-center.
-4-
Re-install rabbeting table, cutterhead front
14.
cover, rear access panel, and belt cover.
Reset positive stop bolts on infeed and
15.
outfeed tables.
Install cutterhead guard back over cutterhead,
16.
making sure that spring tension in guard
is properly set so guard springs back over
cutterhead when it is pulled back and
released.
T32058 8" Helical Cutterhead Assembly
Rotating Inserts
The cutterhead is equipped with 36 indexable carbide inserts. Each insert can be rotated to reveal
any one of its four cutting edges. Therefore, if one
cutting edge becomes dull or damaged, simply
rotate it clockwise 90˚ to reveal a fresh cutting
edge (see Figure 9).
Reference Dot
Figure 9.Rotating indexable carbide inserts.
In addition, each insert has a reference dot on
one corner. As the insert is rotated, the reference
dot location can be used as an indicator of which
edges are used and which are new. The insert
must be replaced when all four edges are dull.
Recommended Tools
• Pair of Heavy Leather Gloves ..................... 1
Shop Rag .................................... As Needed
•
Degreaser .................................... As Needed
•
Light Machine Oil ........................ As Needed
•
Installing or adjusting a carbide insert:
1. DISCONNECT MACHINE FROM POWER!
Remove any sawdust from head of carbide
2.
insert Torx screw.
3. Remove Torx screw and carbide insert.
Clean all dust and dirt off insert and cutterhead
4.
pocket from which insert was removed, and
replace insert so a fresh, sharp edge is facing
outward.
Note:Proper cleaning is critical to achiev-
ing a smooth finish. Dirt or dust trapped
between insert and cutterhead will slightly
raise insert, and make noticeable marks on
your workpieces the next time you cut.
Lubricate Torx screw threads with a light
5.
machine oil, wipe excess oil off threads, and
torque Torx screw to 48-50 INCH pounds.
Note:Excess oil may squeeze between insert
and cutterhead or in screw hole, thereby lifting
insert or screw slightly and affecting workpiece finishes.
T32058 8" Helical Cutterhead Assembly
-5-
Accessories
H9893—10 Pack of Indexable Carbide Inserts
Replacement 15 x 15 x 2.5mm carbide inserts for
Model T32057 8" Helical Cutterhead.
This compact unit features an impressive 868
CFM and up to 9.7" of static pressure —perfect
for handling up to two large machines at once.
The 20 gallon collection drum with quick release
handle catches large particulate for quick and
clean bag changes, and the pleated 1-micron filter
captures remaining dust as part of this super efficient two stage separation system. All this, and it
features a wireless remote!
Figure12. G0860 Portable Dust Collector.
T20502
T20503
T20456
Figure 11. Assortment of basic eye protection.
T20452
T20451
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T32058 8" Helical Cutterhead Assembly
5
REF PART #DESCRIPTIONREF PART #DESCRIPTION
T32058 Parts Breakdown & List
We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown
are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.
4
1
2
3
3-1
6
2
1
3-3
1PT32058001BEARING BLOCK3-3 PT32058003-3 INSERTS 15 X 15 X 2.5MM-10 PK
2PT32058002BALL BEARING 6204-2NSE4PT32058004KEY 5 X 5 X 22 RE
3PT32058003HELICAL CUTTERHEAD ASSEMBLY5PT32058005CUTTERHEAD PULLEY
3-1 PT32058003-1 CUTTERHEAD 8" HELICAL 6PT32058006SET SCREW M6-1 X 8
3-2 PT32058003-2 FLAT HD TORX SCR T-25 10-32 X 1/27PT32058007T-HANDLE TORX DRIVER T-25
3-2
7
T32058 8" Helical Cutterhead Assembly
T32058 8" Helical Cutterhead Assembly
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