Grizzly T32021, T32020 User guide

MODEL T32020/T32021

15" & 20" V-HELICAL

CUTTERHEAD

INSTRUCTIONS

For questions or help with this product contact Tech Support at [phone] or [e-mail]

Introduction

The Model T32020 15" and T32021 20" V-Helical
Cutterheads are designed to replace the straight­knife and spiral cutterheads in the following
Grizzly and Shop Fox planers:

T32020

• Grizzly G0453 Series

• Grizzly G0550/G0551

• Grizzly G1021 Series (Mfd. Since 1995)

• Shop Fox W1692, W1723, W1724, W1742,
W1742S

T32021

• Grizzly G0454 Series

• Grizzly G1033 Series

• Shop Fox W1683, W1718, W1747, W1754,
W1754 S

The Model T32020 & T32021 will also replace
cutterheads in the following non-Grizzly machines,
but are outside the scope of these instructions:

T32020

• Bridgewood BW15P

• Delta DC-380, 22-675, 22-780, 22-785,
22-790X, 22-790X5

• General 30-115, 30-125CE

• Jet JWP-15CS

• Powermat ic 17912 09-15, 1791210-15S

• Sunhill CT-38B, CT-382

• Woodtek 855266

T32021

• Bridgewood BW20P

• General 30-300

• Jet JWP-208, JWP-208-1

• Powermatic 209

• Sunhill CT-508

• Woodtek 924083

The total installation/setup procedure takes
approximately three hours. Read these instruc­tions thoroughly before beginning.

Note: Not all pictures in these instructions will
exactly reflect your machine. Some photos are
provided for representation purposes only to help
you better understand the instructions given.

Inventory (Figure 1)

Description Qty

A. V-Helical Cutterhead Assembly .................. 1

B. Flat Head Torx Screws T20 M6-1 x 15 ..... 10

C. Torx Bits T-20 .............................................. 5

D. Indexable Inserts 15 x 15 x 2.5mm ............. 5

E. T-Handle Bit Driver

(T32020)

Figure 1. Model T32020/T32021 inventory.

To reduce your risk of
serious injury, read these
entire instructions BEFORE
operating machine.

1

⁄4" ................................ 1

A

(T32021)

B

C

E

D

COPYRIGHT © SEPTEMBER, 2021 BY GRIZZLY INDUSTRIAL, INC.

WARNING : NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

(FOR MODELS MFD. SINCE 11/20) #KS21716 PRINTED IN TAIWAN

V1.0 9.21

Wear safety glasses during
the entire process!

Removing Existing Cutterhead

These instructions make reference to many pro­cedures detailed in your planer manual. Always
consult your manual for these procedures.

Note: Call Technical Support at [phone] if
you need help during the removal process.

Planer knives are extremely sharp. You
must remove the planer knives, or mount
the knives blade side down to avoid the risk
of serious personal injury.

Specifications

T32020

Maximum Width of Cut .................................... 15"

Cutterhead Diameter .........................................3"

Number of Indexable Inserts ............................ 60

Indexable Insert Size ..................15 x 15 x 2.5mm

T32021

Maximum Width of Cut .................................... 20"

Cutterhead Diameter ......................................3

Number of Indexable Inserts ............................ 80

Indexable Insert Size ..................15 x 15 x 2.5mm

1

⁄8"

Recommended Tools

Description Qty

• Additional Person(s) ................................ 1–2

• Safety Glasses (per person) ................. 1 Pair

• Heavy Leather Gloves ..........................1 Pair

• Replacement Cutterhead Bearing ............... 1

• Phillips Head Screwdriver #2 ...................... 1

• Flat Head Screwdriver 1⁄4" ............................ 1

• Hex Wrenches 4, 5, 6mm ............................ 1

• Adjustable Wrenches .................................. 2

• Wooden or Rubber Mallet ........................... 1

• Steel Hammer ............................................. 1

• Screw or Bolt M6-1 x 25 .............................. 1

• Wood Blocks 2" x 4" (4" Length) ................. 6

• Copper Pipe 1" ID (4" Length) ..................... 6

• Sprocket/Pulley Puller ................................. 1

• Oil Funnel .................................................... 1

• Drain Pan .................................................... 1

• Clean Shop Rags ........................ As Needed

• ISO 320 Gear Oil ......................... As Needed

• Heavy Cardboard ........................ As Needed

• Heav y Tap e ................................. As Needed

• Correction Fluid ........................... As Needed

To remove existing cutterhead:

1. DISCONNECT MACHINE FROM POWER!

2. Remove top cover and dust port to expose

cutterhead.

3. Straight-Knife Cutterheads Only: Put on
heavy leather gloves and remove knives from
existing cutterhead.

4. Remove belt cover, then remove V-belt(s)
from pulleys.

Note: This may require loosening belt tension.

This procedure is outlined in the SERVICE
section of your planer manual.

5. Remove hex bolt and flat washer holding
cutterhead pulley in place.

6. Rotate cutterhead until cutterhead pulley key
is at an upright position.

7. Remove pulley and key.

Note: If pulley is difficult to remove, use a

pulley puller (see Figure 2).

Figure 2. Example of using a pulley puller.

-2-

8. Remove table elevation handwheel and key.

T32020/T32021 V-Helical Cutterheads

9. Remove both rear guards from the gearbox
cover (see Figure 3).

14. Remove sprockets, keys, and chains togeth­er, taking care to keep chains unbroken.

15. Thoroughly drain planer gearbox into drain
pan by removing drain plug (see Figure 5).

Figure 3. Gearbox cover rear guards.

10. Remove gearbox cover cap screw and gear-

box cover.

11. Remove (3) hex bolts and washers from (3)
sprockets (see Figure 4) to access sprocket
keys.

12. Unhook idler spring (see Figure 4) and move
idler up out of the way.

Idler

Fill

Plug

Figure 5. Location of drain and fill plug.

16. Insert (6) 2" x 4" wood blocks (4" length)
directly beneath cutterhead (see Figure 6).

2" x 4" Wood Blocks

Drain

Plug

4"

Idler

Spring

Figure 4. Location of sprocket and chain compo-

nents (hex bolts and washers removed).

13. Rotate cutterhead so that sprocket keys are
in a generally upright position.

Note: Mark outside of sprockets with correc-

tion fluid as a way of remembering which side
of each sprocket faces outwards.

T32020/T32021 V-Helical Cutterheads

Figure 6. Location of support blocks.

17. Re-install handwheel and key, then carefully

raise table so cutterhead just touches top of
support blocks.

-3-

18. Remove (4) cap screws on top of planer
gearbox (see Figure 7).

Figure 7. Location of gearbox cap screws.

19. Have an additional person hold the gearbox

steady while you use a rubber or wooden
mallet to unseat cutterhead from headstock
(see Figure 8).

23. Remove cap screw from inside of helical
gear, and remove helical gear (see Figure 9).

Cap

Screw

Helical Gear

Figure 9. Gearbox helical gear and cap screw.

24. Insert spare M6-1 screw or bolt into exposed

hole in gearbox end of cutterhead, as shown
in Figure 10.

Figure 8. Unseating cutterhead from headstock.

20. Rest gearbox-cutterhead assembly on a flat,

stable surface for the following step.

21. Remove (5) cap screws and (1) ball knob
from front of gearbox cover.

22. Separate gearbox cover by gently tapping
near the gasket using a mallet and flat head
screwdriver.

Screw Hole

Gearbox

Figure 10. Location of cutterhead screw hole.

25. While supporting gearbox, remove cutterhead

by tapping on screw or bolt with a hammer,
(see Figure 11).

Note: It may be necessary to tap on the back

of gearbox with a rubber or wooden mallet.

Figure 11. Removing cutterhead with hammer.

-4-

26. Visually inspect all bearing bores in head­stock and gearbox, and remove any burrs or
rough spots.

T32020/T32021 V-Helical Cutterheads

To reduce risk of shock or
accidental startup, always
disconnect machine from
power before adjustments,

To install V-helical cutterhead:

1. Put on heavy leather gloves and wrap new

cutterhead in cardboard, then securely fasten
it with heavy tape.

maintenance, or service.

Cutterhead inserts are extremely sharp.
Wear heavy leather gloves to avoid the risk
of serious personal injury.

Installing V-Helical Cutterhead

These instructions make reference to many pro­cedures detailed in your planer manual. Always
consult your manual for these procedures.

Note: Call Technical Support at [phone] if
you need help during the installation process.

DO NOT modify or alter this cutterhead to
make it fit other makes or models of plan­ers for which it is not designed. Doing so
could result in property damage or serious
personal injury.

Tip: Place the wrapped cutterhead in a freez-

er overnight before installing a new bearing.
This will cause the cutterhead metal to con­tract, making the bearing easier to install.

2. Install a new bearing on the cutterhead by
gently tapping it using a mallet and 4" length
of 1" inside diameter copper pipe, as shown
in Figure 12.

IMPORTANT: Copper pipe should ONLY

contact the inside race of the bearing! Failure
to comply will result in damage to bearing.

Cutterhead

Shaft

Contact Inside

Bearing Race

ONLY

1" ID Pipe

(cut-away

for clarity)

We recommend that all gearbox seals and gas­kets are replaced before cutterhead installation,
even if the seals or gaskets appear to be in good
condition.

Before removing any seals, note their ori­entation and how far they are driven into
the bore (typically the lip of a seal will face
inward towards the oil reservoir or body
of liquid). This will aid in the replacement
process. Failure to comply may lead to fluid
leakage and gearbox failure.

T32020/T32021 V-Helical Cutterheads

Cutterhead

Figure 12. Cutterhead bearing installation.

3. Install cutterhead in gearbox by fitting it into

place, and seat it by tapping on the pulley
end with a wooden or rubber mallet. Verify
cutterhead end is flush with inside face of
gearbox bearing (see Figure 10 on Page 4).

4. Re-install helical gear and cap screw, ensur­ing helical gear and cutterhead are engaged.

5. Verify gasket surfaces are clean and free of
oil, grit, or contaminants.

6. Re-assemble gearbox, taking care to align
rubber gasket with gearbox covers.

7. Re-fill gearbox with new ISO 320 gear oil via
fill plug shown in Figure 5 on Page 3.

-5-

8. Install cutterhead and gearbox assemblies
into planer. Seat cutterhead shaft bearing by
tapping on gearbox with a rubber or wooden
mallet (see Figure 13). Verify face of new
cutterhead bearing is flush with headstock
casting.

12. Re-install gearbox cover, including both rear
guards.

13. With cutterhead shaft keyway in an upright
position, install cutterhead pulley key into
keyway.

14. Slide cutterhead pulley onto shaft and secure
with hex bolt and flat washers removed in
Step 5 of Removing Existing Cutterhead
on Page 2.

15. Remove protective cardboard and tape from
cutterhead.

16. Re-install all belts and belt cover.

IMPORTANT: Adjust belt tension if it was

loosened in Step 4 of Removing Existing

Cutterhead on Page 2.

Figure 13. Seating cutterhead and gearbox

assemblies.

9. Secure gearbox in place using (5) cap screws
and (1) ball knob removed in Step 21 of

Removing Existing Cutterhead on Page 4.

10. Rotate all sprocket shafts so keyways are in

a generally upwards position.

11. Re-install sprockets, keys, chains, and idler
(see Figure 14). Fasten sprockets using
washers and bolts removed in Step 11 of
Removing Existing Cutterhead on Page 3.

Idler

17. Re-install all remaining covers and guards.

18. Follow procedures outlined in your planer

manual for adjustment and calibration of your
planer before operating.

Accessories

T32014 —Indexable Carbide Inserts (10 Pack)

Replacement 15 x 15 x 2.5mm indexable carbide
inserts for the Model T32020 15" and T32021 20"
V-Helical Cutterheads.

Idler

Spring

Figure 14. Location of sprocket and chain com-

ponents (hex bolts and washers removed).

-6-

Figure 15. T32014 Indexable Carbide Inserts.

T32020/T32021 V-Helical Cutterheads

Replacing/Rotating Indexable Inserts

The Model T32020 15" and T32021 20" V-Helical
Cutterheads are equipped with 4-sided indexable
inserts. Each insert can be removed, rotated, and
re-installed to use any of its four cutting edges.
If one cutting edge becomes dull or damaged,
simply rotate it 90º (see Figure 16) to use a sharp
cutting edge.

Cutterhead inserts are extremely sharp.
Wear heavy leather gloves to avoid the risk
of serious personal injury.

To replace or rotate indexable inserts:

1. DISCONNECT MACHINE FROM POWER!

Reference Number

Figure 16. Rotating indexable inserts.

The inserts have a reference number on each
corner. The position of the reference number on
installed inserts can be used to track which edges
are sharp/unused and which edges are dull or
damaged. Replace inserts once reference num­ber has been rotated back to its original position.

Items Needed Qty

• Safety Glasses (per person) ................... 1 Pair

• Heavy Leather Gloves ............................ 1 Pair

• Flat Hd Torx Screws M6-1 x 15 ....As Needed

• Indexable Inserts (T3 2014) ............ As Needed

• Phillips Head Screwdriver #2 ...................... 1

• Flat Head Screwdriver 1⁄4" ............................ 1

• Hex Wrenches 4, 5, 6mm ............................ 1

• Torx Bit T-20 .................................................. 1

• T-Handle Bit Driver 1⁄4" ................................... 1

• Torque Wrench 0–50 in.-lb. ........................... 1

• Clean Shop Rags .......................... As Needed

• Degreaser ...................................... As Needed

• Light Machine Oil ........................... As Needed

2. Put on heavy leather gloves to protect fingers
and hands.

3. Remove top cover and dust port to expose
cutterhead.

4. Remove belt cover to access V-helical
cutterhead pulley.

5. Rotate pulley as needed to make inserts
accessible for removal or rotation.

6. Remove any sawdust from head of indexable
insert Torx screw.

7. Remove Torx screw and indexable insert.

8. Clean all dust and dirt off insert and cutterhead

pocket from which insert was removed, and
replace insert so a fresh, sharp edge is facing
outward.

Note: Proper cleaning is critical to achiev-

ing a smooth finish. Dirt or dust trapped
between insert and cutterhead will slightly
raise insert, and make noticeable marks on
your workpieces the next time you cut.

9. Lubricate Torx screw threads with a light
machine oil, wipe excess oil off threads, and
torque Torx screw to 48-50 inch pounds.

Note: Excess oil may squeeze between insert

and cutterhead or in screw hole, thereby lifting
insert or screw slightly and affecting work­piece finishes.

T32020/T32021 V-Helical Cutterheads

10. Re-install belt cover, dust port, and top cover.

-7-

REF PART # DES CRIP TIO N REF PART # DES CRIP TIO N

Parts Breakdown & List

We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown
are available for purchase. Call [phone] or visit www.grizzly.com/parts to check for availability.

1

1-1

1-2

1-3

4

5

1 PT32020001 V-HELICAL CUTTERHEAD ASSEMBLY 15" (T32020) 1-2 PT32020001-2 CARBIDE INSERTS 15 X 15 X 2.5MM 10-PK
1 PT32021001 V-HELICAL CUTTERHEAD ASSEMBLY 20" (T32021) 1-3 PT32020001-3 FLAT HD TORX SCR T20 M6-1 X 15
1-1 PT32020001-1 V-HELICAL CUTTERHEAD 15" (T32020) 4 PT32020004 T-HANDL E B IT DRIVER 1 /4"
1-1 PT32021001-1 V-HELICAL CUTTERHEAD 20" (T32021) 5 PT32020005 TORX BIT T-20

-8-

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T32020/T32021 V-Helical Cutterheads

T32020/T32021 V-Helical Cutterheads