For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com
The following changes were recently made since the owner's manual was printed:
• Parts have changed.
• Manual sub-section Adjusting Router Height has changed.
Aside from this information, all other content in the owner's manual applies and MUST be read and understood for your own safety. IMPORTANT: Keep this update with the owner's manual for future reference.
For questions or help, contact our Tech Support at (570) 546-9663 or techsupport@grizzly.com.
Revised Parts
132V2
101V2
141
140
133V2
REFPART #DES CRIPTI ONREFPART #DES CRIPTI ON
101V2 PT31637101V2 MOUNTING PLATE 12" X 9" V2.04.22133V2 PT31637133V2 HEX NUT M6-1 V2.04.22
101V2 PT31638101V2 MOUNTING PLATE 11-3/4" X 9-1/4" V2.04.22140PT31637140THREADED ADJUSTMENT BRACKET
132V2 PT31637132V2 CAP SCREW M6-1 X 30 V2.04.22141PT31637141PHLP HD SCR M4-.7 X 8
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#MN22936 PRINTED IN TAIWAN
(Replaces Page 17 in Manual)
Adjusting
Router Height
The Model T31637/T31638 is equipped with a
manually operated router lift that can be adjusted
by rotating the index ring in the face of the mounting plate.
clockwise one full turn to release rocker arm
(see Figure 15) beneath mounting plate.
3. Insert crank handle (see Figure 14) into index
ring in mounting plate.
5. Secure height setting by turning lock screw
clockwise until it engages rocker arm (see
Figure 15). Ensure lock screw is snug, but do
not overtighten.
Lock
Screw
Rocker Arm
Figure 15. Location of lock screw components.
Using Table Insert
4. Turn crank handle (see Figure 14) clockwise
to raise router; turn crank handle counterclockwise to lower router.
Note:One full rotation moves lift 0.05".
Crank
Handle
Index
Ring
Figure 14. Example of lift crank handle installed
in mounting plate.
Lock
Screw
1
The Model T31637/T31638 comes with a 1
table insert (see Figure 16) that snaps into the
center of the mounting plate and provides additional safety and control near the router bit during
router operations.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#MN20970 PRINTED IN TA I WAN
V1.0 2.20
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
We stand behind our machines! If you have questions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
from the
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s
manual with your new machine!
We
instructions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the
from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documentation is available for your machine.
INTRODUCTION
Contact Info
and manufacture date
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Manual Accuracy
made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
-2-
Model T31637/T31638 (Mfd. Since 01/20)
Identification
Become familiar with the names and locations of the controls and features shown below to better understand
the instructions in this manual.
Crank
Handle
Table
Insert
Mounting
Plate
Carriage
Index
Ring
For Your Own Safety Read Instruction Manual Before Operating Router Table
a) Wear eye protection.
b) Always keep router bit guard in place and in proper operating condition.
) Feed workpiece AGAINST rotation of router bit.
c
) Keep fingers away from revolving bit–use fixtures when necessary.
d
) Do not use awkward hand positions.
e
Clamp
Plates
Model T31637/T31638 (Mfd. Since 01/20)
-3-
Controls &
To reduce your risk of
serious injury, read this
entire manual BEFORE
Components
E
using machine.
Refer to the following figures and descriptions to
become familiar with the basic controls and components of this machine. Understanding these
items and how they work will help you understand
the rest of the manual and minimize your risk of
injury when operating this machine.
A
D
B
C
Figure 1. Mounting plate components.
F
G
Figure 2. Lift components.
E. Crank Handle. Inserts into index ring to raise
and lower carriage.
F. Router Clamp Plates. Secure router to
carriage.
G. Carriage. Moves up and down the guides as
leadscrew is turned with crank handle.
A. Mounting Plate. Attaches router to table.
B. Table Insert. Provides additional workpiece
control and safety near bit during operations.
C. Carriage Lock. Secures carriage position to
prevent movement during operations.
D. Index Ring. Insert crank handle and rotate to
move carriage up and down.
-4-
Model T31637/T31638 (Mfd. Since 01/20)
T31637 Machine Data Sheet
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
Width (side-to-side) x Depth (front-to-back) x Height .....................................................................................12 x 9 x 7-1/2 in.
Shipping Dimensions:
Type ................................................................................................................................................................... Cardboard Box
Length x Width x Height ..................................................................................................................................... 15 x 13 x 11 in.
Must Ship Upright .................................................................................................................................................................Yes
Main Specifications:
Suitable Routers for Mounting .................................................................................................................3.200", 3.500", 4.200"
Plate Size ............................................................................................................................................................ 12 x 9
Router Lift Index Ring Increment .................................................................................................................0.05 in. per full turn
Country of Origin ............................................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................................... 1 Year
ISO 9001 Factory ..................................................................................................................................................................Yes
Features:
Precision-Machined Router Lift
Inch/Millimeter Settings
Index Ring for Fine Lift Adjustment of Router
Width (side-to-side) x Depth (front-to-back) x Height ........................................................................ 11-3/4 x 9-1/4 x 7-1/2 in.
Shipping Dimensions:
Type ................................................................................................................................................................... Cardboard Box
Length x Width x Height ..................................................................................................................................... 15 x 13 x 11 in.
Must Ship Upright .................................................................................................................................................................Yes
Main Specifications:
Suitable Routers for Mounting .................................................................................................................3.200", 3.500", 4.200"
Plate Size ............................................................................................................................................... 11-3/4 x 9-1/4 x 3/8 in.
Router Lift Index Ring Increment .................................................................................................................0.05 in. per full turn
Country of Origin ............................................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................................... 1 Year
ISO 9001 Factory ..................................................................................................................................................................Yes
Features:
Precision-Machined Router Lift
Inch/Millimeter Settings
Index Ring for Fine Lift Adjustment of Router
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Alerts the user to useful information about proper operation of the
NOTICE
machine to avoid machine damage.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS.
You can be shocked, burned, or killed by touching
live electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making adjustments, changing tooling, or servicing
machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
Always discon-
Model T31637/T31638 (Mfd. Since 01/20)
-7-
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
-8-
Model T31637/T31638 (Mfd. Since 01/20)
Additional Safety for Router Tables
Serious cuts, amputation, entanglement, or death can occur from contact with spinning bit.
Improperly secured bits or spindle parts/fasteners can fly off and strike nearby operators
or bystanders with great force. Flying dust or debris from cutting operation can cause eye
injuries or blindness. To minimize risk of getting hurt or killed, anyone operating router MUST
completely heed hazards and warnings below.
AVOIDING AMPUTATION. To avoid making con-
tact with spinning router bit, never place hands
directly over or in front of bit. As one hand
approaches bit, move it away and over to other
side. Always keep hands at least 6" away from
spinning bit.
SECURING LEVERS AND KNOBS. Never operate router table without first making sure all lock
levers and knobs are tight, and all fence hardware
and guide rails are secure. Otherwise, workpiece
can slip out of alignment while cutting and cause
injury from kickback.
DO NOT FORCE WORKPIECE. Never force
materials past router. Let router bit do the work.
Excessive force is likely to result in poor cutting
results and will cause kickback conditions that
could cause serious personal injury.
BLIND CUTTING. Keep router bit on underside
of workpiece when making blind cuts. This will
decrease risk of accidental contact with spinning
bit.
ROUTER BIT ROTATION. Always feed workpiece against rotation direction of bit. Otherwise,
workpiece could be aggressively pulled from your
hands, drawing them into spinning bit.
ROUTER BIT HEIGHT. Keep any unused portion
of bit below the table surface to minimize risk of
your hand contacting spinning bit.
ROUTER BIT SPEED. Do not exceed recommended speed of any router bit. Doing so can
cause bit to fracture or explode and cause injury.
CUTTING SUPPORT. NEVER cut workpiece
without using a fence, jig, or miter gauge as a
support guide. Otherwise, workpiece could be
aggressively pulled from your hands, drawing
them into spinning bit.
WORKPIECE SIZING. NEVER use workpiece
shorter than 6" without special fixtures or jigs.
Otherwise, workpiece can become trapped
between fence and router bit, which could draw
your hands into spinning bit.
USING SAFETY GUARDS. To prevent amputation or other injuries, always use a guard.
Fabricate additional guards or jigs for special
circumstances. Use an overhead guard if fence
is removed.
TRIPPING HAZARD. To prevent tripping over
power cord of router when not in use, always disconnect it and safely store it out of way.
APPROPRIATE WORKPIECES. Danger of kickback and injury is increased when workpiece
has knots, holes, or foreign objects in it. Warped
stock should be flattened with a jointer before you
shape it with router.
TESTI N G ROTATIO N. With router disconnected
from power, rotate router spindle to test any new
setup to ensure proper bit clearance before starting router.
3
INSTALLING ROUTER BIT. Insert at least
bit shank into collet, and allow
between shank and bottom of collet to ensure bit
is securely installed.
1
⁄8" of clearance
⁄4 of
Model T31637/T31638 (Mfd. Since 01/20)
-9-
SECTION 2: SETUP
This machine was carefully packaged for safe
transport. When unpacking, separate all enclosed
items from packaging materials and inspect them
for shipping damage.
,
please
at (570) 546-9663.
IMPORTANT:
you are completely satisfied with the machine and
have resolved any issues between Grizzly or the
shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely
helpful if you need to return your machine later.
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during
the entire setup process!
Unpacking
If items are damaged
call us immediately
Save all packaging materials until
Inventory
Box 1 Contents (Figure 3) Qty
A. Router Lift Assembly (T31637) ................... 1
If you cannot find an item on this list, carefully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpacking or they are pre-installed at the factory.
The Model T31637/T31638 router lift is designed
with clamping plates (see Figure4) that accept
router body diameters of 3.200", 3.500", or 4.200."
Each one of the four clamping plates has two
curved edges—one deep and one shallow.
Through a process of trial and error, determine
which curvature best holds your router in position.
Do not mix and match shallow and deep curves
or the router will not be centered over the hole in
the mounting plate, and you run the risk of hitting
the plate with a bit during operations.
For larger router bodies, remove the clamping
plates completely (see Figure5) and use the
clamp block and slide block to secure the router
in position.
Clamping Plates
To install router:
Insert crank handle in index ring on mount-
1.
ing plate (see Figure1 on Page 4) and turn
clockwise until lift just touches the bottom of
the plate.
2. Place lift assembly upside down on two
blocks of wood (see Figure6) so router collet
will be able to extend through the center hole
in the mounting plate.
3. Loosen (4) cap screws that secure clamp
block to slide block (see Figure6).
Slide
Block
x 4
Clamping Plates
Figure 4. Location of router clamping plates.
Slide Block
Clamp Block
Clamp
Block
Figure 6. Lift assembly resting on wood blocks.
IMPORTANT: When positioning the router in
the clamping plates, take into account access to
router controls, such as variable-speed dial, depth
adjustments, and other locks or levers.
Figure 5. Clamping plates removed.
Model T31637/T31638 (Mfd. Since 01/20)
-11-
4. Secure router with best configuration of
clamping plates that hold it securely, then
retighten cap screws (see Figure7).
Note: Router body should just touch the back
of the mounting plate.
To install lift assembly:
Position router lift assembly inside table
1.
opening (see Figure8) so mounting plate is
flush with table top. Then snap table insert
into position.
Set Screws
(1 of 8)
Cap
Screws
Table
Insert
Figure 7. Example of router installed in clamping
plates.
5. Install lift assembly in router table (see below).
If router unexpectedly moves or router
bit contacts table insert or fence during
operation, serious personal injury could
result from the router bit or flying debris.
ALWAYS make sure router is firmly secured
in clamping plates before beginning
operations.
Installing Router
Lift Assembly
To ensure a workpiece does not catch on the
mounting plate and cause kickback, the mounting
plate must be aligned evenly with the top of your
router table (not included).
insert, and table surfaces in pattern shown in
Figure 9.
Table Surface
Mounting
Plate
Straightedge
Figure 9. Pattern for aligning mounting plate.
3.
Adjust set screws (see Figure 8) in mount-
ing plate so ends of straightedge lay flat
on table surface at all positions of pattern
above.
Once mounting plate is even with table sur-
4.
face, secure position with (2) M4-.7 x 16 cap
screws included with machine (see Figure 8.)
Note:If position of holes in your table does
not match this size and location, it will be necessary to modify your table by drilling and/or
tapping new holes to fit.
-12-
Model T31637/T31638 (Mfd. Since 01/20)
Installing Crank
Handle Bracket
The Model T31637/T31638 comes with a bracket
for storing the crank handle when not in use.
To install crank handle bracket:
Locate position on router table where bracket
1.
is to be installed.
Hold bracket in position and scribe locations
2.
where (2) holes are to be drilled.
3. Drill and tap (2) holes to receive 5⁄16"-18 x 1⁄2 "
flange bolts that come with machine.
Note:Alternatively, you may also drill (2)
"through holes" and bolt the bracket in place
using your own fasteners.
4. Tighten bolts to secure bracket in place (see
Figure 10).
x 2
Crank
Holder
Figure 10. Example of crank holder installed on
router table leg.
Model T31637/T31638 (Mfd. Since 01/20)
-13-
SECTION 3: OPERATIONS
To reduce your risk of
serious injury, read this
entire manual BEFORE
ing loss can occur while operating this
Keep hair, clothing, and
ing parts at all times.
Entanglement can result
in death, amputation, or
Operation Overview
using machine.
To complete a typical operation, the operator
does the following:
Examines workpiece to make sure it is suit-
1.
able for cutting.
Adjusts fences close to the bit for maximum
2.
workpiece support, then secures fences in
place.
Adjusts bit height for desired cutting
3.
profile.
Eye injuries, respiratory problems, or hear-
tool. Wear personal protective equipment to
reduce your risk from these hazards.
jewelry away from mov-
severe crushing injuries!
4. Adjusts fence position to establish depth of
cut and makes sure that it is parallel with the
table T-slot.
Wears safety glasses, respirator, and hearing
5.
protection. Locates push sticks or blocks if
needed.
Starts router.
6.
IMPORTANT: For small or odd-shaped
workpieces, a zero-clearance fence or jig is
used.
Holds workpiece firmly and flatly against table
7.
and fence, then pushes workpiece into bit at
a steady and controlled rate until workpiece
moves completely beyond router bit.
WARNING: Keep workpiece firmly against
table and fence, and keep hands away from
spinning router bit during entire cut.
If you are not experienced with this type
of machine, WE STRONGLY RECOMMEND
that you seek additional training outside of
this manual. Read books/magazines or get
formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable
for accidents caused by lack of training.
-14-
Stops router once operation is complete.
8.
No list of safety guidelines can be complete. Every shop environment is different.
Always consider safety first, as it applies
to your individual working conditions. Use
this and other machinery with caution and
respect. Failure to do so could result in
serious personal injury, damage to equipment, or poor work results.
Model T31637/T31638 (Mfd. Since 01/20)
Stock Inspection
Always follow these rules when choosing and
routing stock:
•
stock that contains large or
•
against the grain direction.
•
with the grain produces a better
Cutting
down and toward you as viewed on the edge
If the grain changes direction along the
edge of the board, decrease the cutting depth
and make additional passes.
• Scrape all glue off the workpiece before
• Remove foreign objects from the work-
nails, staples, tiny rocks, or any other foreign
Wood stacked on a concrete or dirt
surface can have small pieces of concrete or
• Make sure all stock is sufficiently dried
on the router bits, produce poor cutting
corrosion.
Requirements
• Only process natural and man-made wood
products. Your router is designed to cut
only natural wood fiber products. It is NOT
designed to cut metal, glass, stone, tile,
products with lead-based paint, or products
that contain asbestos. Cutting these materials with a router may lead to injury.
DO NOT cut
loose knots. Injury to the operator or dam-
age to the workpiece can occur if a knot
becomes dislodged during the cutting operation.
DO NOT cut
Cutting against the grain increases the likelihood of kickback, as well as tearout on the
workpiece.
Routing
finish and is safer for the operator.
with the grain is described as feeding the
stock on the router table so the grain points
of the stock (see Figure below).
Note:
End View
Outfeed
Fence
Infeed
Fence
jointing. Glue deposits on the workpiece,
hard or soft, will gum up the router bit, produce poor results, and increase the risk of
kickback.
piece. Make sure that any stock you process with the router is clean and free of dirt,
objects that could damage the router bit and
be thrown from the machine with significant
speed/force.
Note:
stone pressed into the surface.
before routing. Wood with a moisture content over 20% will cause unnecessary wear
results, and increase the risk of kickback.
Excess moisture can also hasten rust and
Figure 11. Proper grain alignment with the router
Model T31637/T31638 (Mfd. Since 01/20)
Direction of Feed
bit.
Like all machinery there is potential danger
when operating this machine. Accidents
are frequently caused by lack of familiarity
or failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
-15-
Table T-Slots
Many router tables include one or more T-slots
(see Figure12) for attaching accessories like a
miter gauge, jig, or featherboard.
T-slots
Figure 12. Example of T-slots featured on a
router table.
Squaring Fence
& Table T-Slot
When using a miter gauge, it is important to make
sure the fence is parallel with the table T-slot. This
will help ensure that the workpiece does not bind
or kick back during operation. If your router table
has a T-slot, use a fine ruler to make the distance
equal between the fence and the T-slot along the
full length of the table (see Figure 13).
To avoid workpiece kickback or binding
when using a miter gauge, ALWAYS make
sure fence is parallel with table T-slot before
beginning routing operations.
Fence
Ruler
Figure 13. Example of adjusting fence parallel
with table T-slot.
-16 -
Model T31637/T31638 (Mfd. Since 01/20)
Adjusting
Router Height
Underneath mounting plate, tighten lock
5.
screw jam nut (see Figure 15) against mount-
ing plate to secure position.
The Model T31637/T31638 is equipped with a
manually operated router lift that can be adjusted
by rotating the index ring in the face of the mounting plate.
2. Insert crank handle into index ring (see
Figure 14) in mounting plate.
Crank
Handle
.................................. 1
Jam Nut
Lock
Screw
Rocker Arm
Figure 15. Location of lock screw components.
Using Table Insert
The Model T31637/T31638 comes with a 11⁄4"
table insert (see Figure16) that snaps into the
center of the mounting plate and provides additional safety and control near the router bit during
router operations.
Index
Ring
Figure 14. Example of lift crank handle installed
in table.
Turn handle clockwise to raise router; turn
3.
handle counterclockwise to lower router.
Note:One full rotation moves lift 0.05".
Secure height setting by turning lock screw
4.
(see Figure14) clockwise until it engages
rocker arm beneath mounting plate. Ensure
lock screw is snug, but do not overtighten.
Lock
Screw
Table Insert
Figure 16. Location of table insert.
Model T31637/T31638 (Mfd. Since 01/20)
-17-
Edge Jointing
Jointing the edge of a board requires a straightcutting router bit to remove wood from the face of
the board. The result is a perfectly flat and square
edge.
Always feed workpiece against router bit
rotation direction, as illustrated below.
Otherwise, workpiece could be aggressively pulled from your hands, drawing them
into spinning router bit.
Bit
Rotation
Workpiece
Place straightedge against outfeed fence,
6.
then adjust fence base so straightedge is
also against bit flute (see Figure 17).
Top View
Spacer
Outfeed
Fence
Figure 17. Example of fence set up for edge
Lock fence base in place, and tighten all
7.
knobs.
Connect router to power, then perform cut
8.
(see Figure 18).
Straight
Router Bit
(Enlarged)
Straightedge
jointing.
Bit
Flute
Infeed
Fence
Feed Direction
To joint edge of a workpiece:
DISCONNECT MACHINE FROM POWER!
1.
2. Secure straight-cutting bit in router according
to manufacturer's instructions.
Install table insert.
3.
4. Insert spacer (not included) between outfeed
fence and fence base. The width of the
spacer will determine the amount of material
removed with each pass.
IMPORTANT: To reduce the risk of kickback,
DO NOT take more than
single pass.
Raise bit just above top of workpiece, then
5.
rotate it by hand until cutting flute is perpendicular to fence.
1
⁄16" off during any
Top View
Spacer
Workpiece
Cutting Direction
Figure 18. Example of edge jointing operation.
To reduce risk of hand injury from accidental contact with spinning router bit, ALWAYS
make sure fence and router bit guard are
properly positioned and secured before
connecting router to power (does not apply
to free-hand routing).
-18-
Model T31637/T31638 (Mfd. Since 01/20)
Profile RoutingRouting Small Stock
Profile router bits are used to shape the edges
of a workpiece and give them a more decorative appearance. Some examples include beading, cove, chamfer, ogee, and moulding bits. By
changing the depth of cut and the cutting height,
many different shapes can be cut with each bit.
To cut a profile into a workpiece:
DISCONNECT MACHINE FROM POWER!
1.
2. Secure bit in router according to router manu-
facturer's instructions.
Raise router bit to desired height, then adjust
3.
fence so it sits behind the bit the same distance as desired depth-of-cut (see Figure 19).
Top View
Outfeed Fence
Infeed Fence
Feeding small stock past the router bit increases
the risk of kickback from the workpiece slipping
into the space between the fence and bit. If you
must rout small stock, use a zero-clearance fence
board. This will provide greater protection for the
operator, better workpiece support, and reduced
tearout on narrow or fragile stock.
To make a zero-clearance fence:
DISCONNECT MACHINE FROM POWER!
1.
2. Remove infeed/outfeed fences from fence
base.
Select piece of straight, smooth stock that is
3.
same height and thickness as infeed/outfeed
fences and approximately the same length of
the infeed/outfeed fences combined.
Cut outline of spindle and router bit from cen-
4.
ter of the stock selected in Step 3, as shown
in Figure 20.
Bit
Depth-of-Cut
Side View
Infeed
Depth-of-Cut
Bit
Table
Figure 19. Groove cutting setup.
4.
Make sure both infeed/outfeed fences are
parallel with table if using T-slot.
Lock fence in place, tighten all knobs, con-
5.
nect router to power, then perform cut.
Fence
Note: Make outline as close as possible to
router bit and spindle without interfering with
rotation.
Create countersunk mounting holes in zero-
5.
clearance fence board (see Figure 20) to
secure new fence and router bit guard to
base.
Countersunk
holes
Wood stock
cut out profile
of cutter & spindle
Figure 20. Example of a zero-clearance fence
board.
Mount with
flat head screws
Model T31637/T31638 (Mfd. Since 01/20)
-19 -
ALWAYS use hold-downs or featherboards
and push sticks when shaping small or
narrow stock. These devices keep your
hands away from spinning router bit and
sufficiently support stock to allow a safe
and effective cut, reducing risk of personal
injur y.
Secure zero-clearance fence board and
6.
router bit guard to fence base.
Check for proper clearance, connect router to
7.
power, then make test cut to verify results.
Free-Hand Routing
Irregular or free-hand routing takes a high degree
of skill and dexterity and is done without the protection and aid of the fence and router bit guard.
The most dangerous part of free-hand routing is
beginning the cut, when the router bit first contacts the workpiece. It tends to jerk or kick back,
presenting an injury hazard to the operator.
To reduce the likelihood of kickback when freehand routing, use the starting pin or a block (see
Figures 21–22 for examples). This will allow you
to anchor and slowly pivot the workpiece into the
bit as the cut is started, making the operation
more stable and safe.
Swing
Starting Pin
t
a
i
t
o
o
Rub
Collar
Figure 21. Illustration of free-hand routing using
ALWAYS use an auxiliary jig and extreme
care when free-hand routing. Routing
without fence and router bit guard greatly increases risk of accidental contact
with spinning router bit, causing serious
personal injury.
n
R
a starting pin.
Workpiece
Feed Direction
Free-hand or irregular routing greatly
increases the chance that the operator may
lose control of the workpiece, which could
result in serious personal injury. Therefore,
a starting pin or block and a custom guard
or workpiece holding jig MUST be used.
-20-
Model T31637/T31638 (Mfd. Since 01/20)
To free-hand rout:
DISCONNECT MACHINE FROM POWER!
1.
2. Fabricate a jig to use with workpiece that
matches desired finished shape, then attach
it to workpiece (see Figure 22).
Note: Make sure any fasteners used will not
make contact with the router bit during routing operation. Hot glue can be used as an
alternative.
Figure 22. Example of using a jig with a starting
block.
Install a router bit with bearing guide as
6.
directed by router manufacturer's instructions, then raise it to desired height
(see Figure 24).
Bearing
Guide
Template
Workpiece
Figure 24. Using a template and bearing guide
for free-hand routing.
7.
Rest workpiece against starting pin, turn rout-
er ON, then slowly pivot and feed workpiece
into router bit. After cut is started, move
workpiece against guide bearing and away
from starting pin.
3. Remove fence from table.
4. If possible, fabricate and mount a custom
guard over the bit that safely protects your
hands from spinning router bit.
Insert starting pin in hole on mounting plate
5.
(see Figure 23) or clamp a starting block to
table (see Figure 22).
Starting Pin
Figure 23. Example of router table set up with
starting pin for free-hand routing.
Model T31637/T31638 (Mfd. Since 01/20)
-21-
SECTION 4: ACCESSORIES
Installing unapproved accessories may
order online atwww.grizzly.comor call1-800-523-4777
cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.
Wood dust has been linked to nasal cancer and
severe respiratory illnesses. If you work around
dust everyday, a half-mask respirator can be a
lifesaver. Also compatible with safety glasses!
Protect yourself comfortably with a pair of cushioned earmuffs. Especially important if you or
employees operate for hours at a time.
T20452
T20451
H4978
H3631
H4979
Figure 25. Half-mask respirator with disposable
cartridge filters.
Figure 27. Hearing protection.
-22-
Model T31637/T31638 (Mfd. Since 01/20)
T20446
order online atwww.grizzly.comor call1-800-523-4777
T26897—Woodworking with the Router
Still the undisputed champion of router how-to
books more than 10 years after its original publication, Woodworking with the Router remains
the most highly regarded and best-selling router
manual available. Clear, comprehensive, and
readable, it’s packed with the techniques and
tricks you’ll need to unleash your router’s incredible potential. Hundreds of large, clear photos and
drawings show you everything you need to know
about using a router productively and safely. 384
pages, softcover.
H3426—Router Bit Set, 36 Pc.,
1
⁄4" Shank
Don't be fooled by the great price. These are
super sharp, micro-grain carbide tipped bits that
are ground up to 800-grit to glide through your
cuts. Includes protective wooden case with touch
The router is the heart of any woodworking shop,
and for new woodworkers learning to use this
indispensable tool, this DVD is your ticket to a
solid foundation of routing skills. Topics include
basic operation techniques, router safety, holding a workpiece, and a handful of projects for the
home.
Figure 30. H3426 Router Bit Set.
G1163P—1 HP Light-Duty Dust Collector
Effective dust collection not only keeps your shop
cleaner and more pleasant to work in, but it can
also protect your health by reducing your overall
exposure to dust. Its small size and low profile
make this a perfect point-of-use, dedicated dust
collector.
Figure 29. Model T21778 The Router: A
Beginner’s Guide DVD.
Figure 31. G1163P 1HP Dust Collector.
Model T31637/T31638 (Mfd. Since 01/20)
-23-
SECTION 5: MAINTENANCE
To reduce risk of shock or
accidental startup, always
disconnect machine from
power before adjustments,
maintenance, or service.
Schedule
For optimum performance from this machine, this
maintenance schedule must be strictly followed.
Ongoing
To minimize your risk of injury and maintain proper
machine operation, shut down the machine immediately if you ever observe any of the items below,
and fix the problem before continuing operations:
• Loose router clamping plates.
• Loose mounting plate fasteners.
• Loose stand and table fasteners.
Worn or damaged cords/plugs.
•
Any other unsafe condition.
•
Cleaning &
Protecting
Cleaning the Model T31637/T31638 is relatively
easy. Vacuum excess sawdust and wipe off the
remaining dust with a dry cloth. If any resin has
built up, use a resin dissolving cleaner to remove it.
Protect the unpainted steel by wiping it clean after
every use—this ensures moisture from wood dust
does not remain on bare metal surfaces. Keep
the parts rust-free with regular applications of
products like G96
Boeshield
G5562—SLIPIT® 1 Qt. Gel
G5563—SLIPIT
G2871—Boeshield
G2870—Boeshield
H3788—G96
H3789—G96
®
T-9.
®
Gun Treatment, SLIPIT®, or
®
12 Oz. Spray
®
T-9 12 Oz. Spray
®
®
Gun Treatment 12 Oz. Spray
®
Gun Treatment 4.5 Oz. Spray
T-9 4 Oz. Spray
Weekly Check
• Clean/vacuum dust buildup off of router,
mounting plate, and table.
-24-
Figure 32. Recommended products for protect-
ing unpainted cast iron/steel parts on machinery.
Model T31637/T31638 (Mfd. Since 01/20)
Review the troubleshooting procedures in this section if a problem develops with your machine. If you need
the
serial number and manufacture date of your machine before calling.
SECTION 6: SERVICE
replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather
Troubleshooting
Operations
SymptomPossible CausePossible Solution
Workpiece catches
on mounting plate.
1. Mounting plate and table not evenly aligned. 1. Align mounting plate (Page 12).
Workpiece catches
on infeed/outfeed
fences.
Workpiece catches
on gap between
infeed/outfeed
fences.
Workpiece is
burned when cut.
Fuzzy grain.
Chipping.
Divots in edge of
cut.
1. Fence and table T-slot not parallel.1. Make fence parallel with T-slot (Page16). Consult
fence and table manufacturer's instructions.
1. Workpiece too small for fence.1. Create zero-clearance fence for operation
(Page 19).
1. Router bit dull.
2. Feeding workpiece too slowly.
3. Depth of cut too deep.
1. Wood may have high moisture content or
surface wetness.
2. Router bit dull.
1. Knots or conflicting grain direction in wood.
2. Nicked or chipped router bit.
3. Feeding workpiece too fast.
4. Depth of cut too deep.
5. Cutting against wood grain.
1. Inconsistent feeding speed.
2. Inconsistent pressure against fence.
3. Fence not adjusted correctly.
1. Replace router bit.
2. Increase feed rate.
3. Take a smaller depth of cut. (Always reduce cutting
depth when working with hard woods.)
1. Inspect workpiece moisture content; allow to dry if
moisture is more than 20% (Page 15).
2. Replace router bit.
1. Inspect workpiece for knots and grain direction; only
use clean stock (Page 15).
2. Replace router bit.
3. Decrease feed rate.
4. Take a smaller depth of cut. (Always reduce cutting
depth when working with hard woods.)
5. Cut with grain of wood (Page 15).
1. Use consistent feed rate.
2. Apply constant pressure.
3. Consult fence manufacturer's instructions for
adjusting fence.
Model T31637/T31638 (Mfd. Since 01/20)
-25-
Aligning
Straightedge
Mounting
Plate
Table Surface
Mounting Plate
To ensure a workpiece does not catch on the
mounting plate and cause kickback, the mounting
plate must be aligned evenly with the top of the
table.
ing plate as necessary so that straightedge
lies flat on table surface at all positions of
pattern.
To align mounting plate:
DISCONNECT MACHINE FROM POWER!
1.
2. Remove fence assembly from router table.
3. Remove screws that secure mounting plate
to router table.
Lay straightedge across mounting plate, table
4.
insert, and table surfaces in pattern shown in
Figure 33.
Mounting Plate
Figure 34. Example of using a straightedge to
align mounting plate with table surface.
Repeat Steps 4–5 as needed until mounting
6.
plate is aligned with table surface.
Secure mounting plate to table with cap
7.
screws removed in Step 3.
Set Screws
(1 of 8)
Figure 33. Pattern for aligning mounting plate to
-26-
table.
Model T31637/T31638 (Mfd. Since 01/20)
SECTION 7: PARTS
We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown
are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.
Main
104
106
117
113
114
103
114
113
118
102
125
115
136
108
111
119
105
107
119
121
122
120
124
132
136
115
101
133
137
138
135
139
113
109
116
117
Model T31637/T31638 (Mfd. Since 01/20)
110
112
131
134
BUY PARTS ONLINE AT GRIZZLY.CO M!
Scan QR code to visit our Par ts Store.
119
129
127
130
126
128
-27-
Main Parts List
REF PART #DESCRIPTIONREF PART #DESCRIPTION
101 PT31637101MOUNTING PLATE 12" X 9" (T31637)120 PT31637120TABLE INSERT 1-1/4"
101 PT31638101MOUNTING PLATE 11-3/4" X 9-1/4" (T31638)121 PT31637121STARTING PIN
102 PT31637102CLAMP BLOCK122 PT31637122HEX SHAFT 5 X 175
103 PT31637103SLIDE BLOCK124 PT31637124FIXED HANDLE 22 X 77, M10-1.5 X 14
104 PT31637104CLAMP GUIDE125 PT31637125CRANK M10-1.5, 95L
105 PT31637105CLAMP GUIDE MOUNT126 PT31637126ROCKER ARM MOUNT 1/4-20 X 1/2
106 PT31637106LEADSCREW M14-1.5 X 135127 PT31637127ROCKER ARM
107 PT31637107LEADSCREW CONNECTOR128 PT31637128SET SCREW M4-.7 X 5
108 PT31637108INDEX RING129 PT31637129HEX NUT 1/4-20
109 PT31637109HEX NUT M14-2130PT31637130CAP SCREW M3-.5 X 16
110 PT31637110LEADSCREW MOUNT131 PT31637131LOCK NUT M3-.5
111 PT31637111COPPER PLATE132 PT31637132CAP SCREW 1/4-20 X 1-1/4
112 PT31637112BUSHING 20 X 24 X 12 (COPPER )133 PT31637133LOCK NUT 1/4-20
113 PT31637113CAP SCREW 1/4-20 X 3/4134 PT31637134BRAKE DISC
114 PT31637114ROUTER CLAMP PLATE135 PT31637135SPANNER WRENCH 70MM PIN-TYPE
115 PT31637115FLAT HD CAP SCR 1/4-20 X 1/2136PT31637136CAP SCREW M4-.7 X 16
116 PT31637116GUIDE TUBE (ALUMINUM) 137 PT31637137FLANGE BOLT 5/16-18 X 1/2
117 PT31637117BUSHING 16 X 20 X 20 (COPPER)138PT31637138ROUTER LIFT CRANK HOLDER
118 PT31637118LEADSCREW PILOT NUT M14-1.5139PT31637139HEX WRENCH 3MM
119 PT31637119SET SCREW M6-1 X 6
-28-
BUY PARTS ONLINE AT GRIZZLY.CO M!
Scan QR code to visit our Par ts Store.
Model T31637/T31638 (Mfd. Since 01/20)
WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will
then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of
the carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
To
warranty-card
registration page
take advantage of this warranty, you must register it at https://www.grizzly.com/secureforms/
, or you can scan the QR code below to be automatically directed to our warranty
. Enter all applicable information for the product.
WARRANTY
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