Grizzly T31566 User guide

MODEL T31566
ALL -SWIVEL
HD MOBILE BASE
INSTRUCTIONS
For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com
Introduction
Your new Heavy-Duty Mobile Base is designed to give you a stable and mobile platform upon which to mount machinery and equipment.
Inventory
Description Qty
A. Right Corner Brackets ................................ 2
Left Corner Brackets .................................. 2
B.
21" Side Rails ............................................. 4
C.
3" Swivel Casters ....................................... 4
D.
E. Foot Pedals ................................................ 4
Compression Springs ................................. 4
F.
G. Foot Pedal Plungers ................................... 4
H. Adjustable Rubber Feet .............................. 4
I. Shoulder Bolts M8-1.25 x 50 ...................... 4
Hardware (Not Shown)
J.
—Hex Bolts M8-1.25 x 16......................... 32
—Lock Nuts M8-1.25 ................................ 20
—Hex Nuts M10-1.5 ................................... 4
Specifications
Minimum Inside Dimensions .......... 19" x 21"
Maximum Inside Dimensions . . 291⁄2 " x 291⁄2 "
Maximum Weight Capacity ............1200 lbs.
A
A
C
D
F
E
B
B
G
H
I
Tools Needed for Assembly
Open-End Wrench or Socket 13mm .......... 1
Open-End Wrench or Socket 14mm .......... 1
Open-End Wrench 17mm ........................... 1
Measuring Tape .......................................... 1
COPYRIGHT © AUGUST, 2019 BY GRIZZLY INDUSTRIAL, INC.
NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
Figure 1. Inventory.
Operating machinery on an unsecured mobile base may allow the machine to shift unexpectedly, which could result in accidental contact with a cutting device or other moving parts.
V1.0 8.19
Preparation for Assembly
Lifting heavy machinery or parts without proper assistance or equipment
injuries, crushing injuries,
There is more than one way to assemble the mobile base. Each method has advantages and disadvantages, depending on the size and weight of the machine that you plan to put on the mobile base. The purpose of this section is to help you decide which method will work best for your situation.
If the machine can be lifted, the easiest method is to assemble the mobile base according to the dimensions of your machine, and then lift and place the machine on the corner bracket plates of the mobile base (see Figure 2). Proceed to
Assembling Base & Mounting Machine on Page 3 if your machine fits this situation.
Corner
Bracket
Note: Anything extending or opening outward with a 3" high band around the base of the machine (see Figure 3) may interfere with the installation of the machine on the base, so be sure to account for that prior to assembly.
3"
Figure 3. Example of 3" high band around
machine base.
Plate
Figure 2. One of four corner brackets.
If the machine is top heavy or has a narrow base (such as a drill press), there is an increased risk of tipping when moving it around on a mobile base. To reduce the risk, a mounting base plate should be used between the mobile base and machine. Proceed to Making a Base Plate on Page 9 if your machine fits this situation.
If the machine is too heavy to lift into position on the mobile base, then the base can be built around the machine. Proceed to Assembling Base Around Machine on Page 4 for instructions on how to build the base around the machine.
may result in strains, back
or property damage.
To avoid serious personal injury, keep hands and fingers clear of machine base and mobile base pinch points when placing machine.
Before moving machine and mobile base, check to make sure pathway is clear of any hoses, wires, tools or shop debris. An abrupt impact with an object along path of travel can lock a wheel and cause machine to fall over, resulting in serious personal injury. Disconnect machine from power supply or dust collection before moving.
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T31566 Mobile Base (Mfd. Since 08/19)
Assembling Mobile Base
1. Attach swivel caster to each corner bracket
with (4) M8-1.25 x 16 hex bolts and (4) M8-1.25 lock nuts (see Figure 4).
Swivel Caster
Corner
Bracket
3. Attach foot pedal to each front corner bracket using (1) M8-1.25 x 50 shoulder bolt and (1) M8-1.25 lock nut (see Figure 6).
Foot
Pedal
Figure 6. Attaching foot pedals.
Figure 4. Swivel caster attached to bracket.
2. Install foot pedal plunger and spring into each
corner bracket (see Figure 5), and attach a rubber foot (with M10-1.5 hex nut) to the bot­tom of each foot pedal plunger.
Spring
Foot Pedal
Plunger
Rubber
Foot
Figure 5. Installing foot pedal plunger and
spring.
4. Measure machine base footprint size.
5. Arrange corner brackets in desired orienta-
tion. Choose orientation to ensure safe clear­ance around base of machine, as well as desired placement within shop.
Slide corner brackets over ends of side rails
6.
(see Figure 7). Position corner brackets so inside opening is width and length of machine base footprint.
Inside
Opening
1
4"– 1⁄2" larger than both
Right Corner
Bracket
Front
T31566 Mobile Base (Mfd. Since 08/19)
Left Corner
Bracket
Figure 7. Example of assembled mobile base
with inside opening slightly larger than machine
base to ensure easy fit.
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7. Secure each end of corner brackets with (2) M8-1.25 x 16 hex bolts (see Figure 8).
9. Verify machine is properly seated on mobile­base corner pads, it is free of wobbles, and there is no deflection in mobile base.
Hex
Bolts
Side
Rail
Figure 8. Securing corner bracket with both hex
bolts.
BOTH hex bolts must be secured against side rail in each end of corner brackets. DO NOT load machine onto mobile base until all bolts have been firmly tightened. Improper tightening or only using one bolt can result in collapse or tipping when moving machine around later, which could result in crushing injury or property damage.
8. With the help of an assistant, or proper lifting
equipment, lift and position machine inside mobile base (see Figure 9).
Deflection: If any deflection exists, verify
all fasteners are securely tightened and mobile base is properly assembled. If this does not solve the problem, verify machine does not exceed the rated weight limit listed in Specifications on Page 1.
Wobbles: Wobbles can easily be elimi-
nated by placing an appropriately sized shim between machine and mobile base where needed.
Assembling Base Around Machine
If your machine is oddly shaped or too heavy to lift into the mobile base, you can assemble the mobile base around your machine as an alternate option for assembly. Always have an assistant stabilize the machine during assembly.
Items Needed Qty
Additional Person .............................................. 1
Open-End Wrench 13mm Socket Wrench 13mm 12" 4x4 Block 12" 2x4 Block
To assemble mobile base around machine:
1.
Install foot pedal plunger and spring into each
corner bracket (see Figure 10), and attach a rubber foot (with M10-1.5 hex nut) to the bot­tom of each foot pedal plunger.
..................................................... 1
..................................................... 1
.................................. 1
....................................... 1
Figure 9. Example of machine properly placed
inside mobile base.
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Spring
Foot Pedal
Plunger
Figure 10. Installing foot pedal plunger and
spring.
T31566 Mobile Base (Mfd. Since 08/19)
Rubber
Foot
2. Attach each foot pedal to corner bracket with (1) M8-1.25 x 50 shoulder bolt and (1) M8-1.25 lock nut (see Figure 11).
Foot
Pedal
Figure 11. Attaching foot pedals.
3. Insert one side rail into the two front brackets,
as shown in Figure 12, then slide the bracket assembly against the side of machine that will typically be pushed against when moving the machine.
4. Secure each end of rail to front brackets with (2) M8-1.25 x 16 hex bolts, as shown in Figure 13.
Slide other side rails into front brackets from
5. Step 4. Secure rails to front brackets with (4) M8-1.25 x 16 hex bolts, as shown in Figure
14.
x 4
Figure 14. Rails fastened to brackets (machine
removed for clarity).
Corner Brackets
with Rubber Feet
Side Rail
Figure 12. Rail inserted between corner
brackets.
x 2
x 2
6.
While an assistant lifts one side of the
machine, slide rail-bracket assembly from Step 5 under machine, as shown in Figure 15.
Note: It may be necessary to adjust position
of rails once machine is on base assembly.
Side rails may be cut down to accommodate
machines with smaller footprints. However, reducing length of mobile base decreases stability and increases likelihood of tipping. Base plates should be constructed for tall or top-heavy machines (see Page 9).
Figure 13. Rail secured to corner brackets.
T31566 Mobile Base (Mfd. Since 08/19)
Rail-Bracket
Assembly
Figure 15. Rail-bracket assembly placed under
front of machine.
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Attach swivel casters to each rear bracket
7.
with (4) M8-1.25 x 16 hex bolts and (4) M8-1.25 lock nuts (see Figure 16).
Note: There is limited space when install-
ing fasteners inside the bottom of the caster wheels.
Hex Bolt
(1 of 4)
Lock Nut
(1 of 4)
Swivel Caster
Figure 16. Swivel caster attached to corner
bracket.
10. Secure rail to rear brackets with (4) M8-1.25 x 16 hex bolts, as shown in Figure 18.
x 4
Figure 18. Remaining rail-bracket assembly
secured.
11. With the help of an assistant, shift machine to remove 2x4 block.
With the help of an assistant, tilt machine,
12.
and insert a 2x4 block beneath machine and mobile base frame (see Figure 19).
8. With the help of an assistant, lift rear side of machine, then place a 2x4 block under machine (see Figure 17).
Slide each of the rear brackets onto remain-
9.
ing side rail, and slide assembly into rail­bracket assembly from Step 6. Adjust fit until rail-bracket assembly rests against machine body (see Figure 17).
12" 2x4
Figure 17. Rear brackets and rail placed around back of machine, which is raised up with a wood
block.
Note: Use caution when tilting machine sup-
ported on casters.
12" 2x4
Figure 19. 2x4 Placed beneath machine and
mobile base frame.
13. Attach swivel casters to each front bracket with (4) M8-1.25 x 16 hex bolts and (4) M8-1.25 lock nuts (see Figure 16).
Note: There is limited space when install-
ing fasteners inside the bottom of the caster wheels.
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T31566 Mobile Base (Mfd. Since 08/19)
14. With the help of an assistant, tilt machine and remove 2x4 block from beneath machine and mobile base frame, and set machine on the floor.
Note: When moving the mobile base, the rub-
ber feet should not touch the floor. Likewise, when operating the machine, ensure that the rubber feet are fixed firmly against the floor to provide stability.
Adjusting Rubber Feet
The height of the rubber feet can be adjusted to stabilize the machine. To ensure the machine does not move during operations, always make sure the adjustable rubber feet (see Figure 20) are firmly touching the ground before operating the machine.
Tool Needed Qty
Open-End Wrench 17mm .................................. 1
To adjust rubber foot height:
4. Raise foot pedals up to lift rubber feet and
move machine (see Figure 21).
Foot Pedal
Figure 21. Foot pedal raised.
IMPORTANT: When moving the mobile base, the
rubber feet should not touch the floor. Likewise, when operating the machine, ensure that the rub­ber feet are fixed firmly against the floor to provide stability, without lifting casters.
1. Loosen hex nut on each foot to allow foot (see Figure 20) to move up or down as needed.
Hex
Nut
Rubber Foot
Figure 20. Rubber foot and hex nut adjustment.
2.
With all casters on the ground, lower each
foot to firmly touch the ground without lifting caster.
Tighten hex nut on each foot.
3.
T31566 Mobile Base (Mfd. Since 08/19)
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Using Mobile Base
1. DISCONNECT MACHINE FROM POWER!
2. With machine mounted on mobile base, lift
foot pedals to raise rubber feet. If needed, adjust feet further to ensure feet do not drag during move. Refer to Adjusting Rubber Feet on Page 7 for details.
— If floor is uneven, retract feet completely to
eliminate the chance of the pads dragging.
Check to make sure machine pathway is
3.
clear of all obstructions.
Push machine from lowest possible point to
4.
avoid tipping it over, and move it to its new location. The best control is usually achieved by pushing from swivel caster side of base.
— If the machine is large, get an assistant to
help stabilize the machine while it is being moved.
Adjust each foot until it touches floor, then
5.
rotate each foot so it firmly presses against ground without raising casters.
Check machine to make sure it is stable in
6.
its new location, and make sure machine is clear of any obstructions before reconnecting power and turning machine ON.
Before moving machine and mobile base, check to make sure pathway is clear of any hoses, wires, tools or shop debris. An abrupt impact with an object along path of travel can lock a wheel and cause machine to fall over, resulting in serious personal injury. Disconnect machine from power supply or dust collection before moving.
To reduce risk of serious injury when using this mobile base:
1. LOCKING FEET. Do not operate machine on mobile base unless all mobile base feet firmly contact floor. Using the machine on base when it is not secured could result in a loss of workpiece control.
2. MACHINE STABILITY. Test for stability after placing the machine in its new location. Adjust feet so they all touch the ground, then push on machine at several locations, making sure it is not off balance. The hex nuts can be adjusted up to top of foot assembly to lock foot height setting.
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T31566 Mobile Base (Mfd. Since 08/19)
Making a Base Plate
If the footprint of the machine is too small for the mobile base or the machine doors or fixtures do not clear the side rails, you can mount it to a base plate, as shown in Figure 22.
A good quality base plate can increase the stan­dard footprint of machines, such as drill presses, to make them more stable. The base plate should be approximately (do not use OSB, MDF, or particle board) to hold the weight of the machine.
3
4" thick and made of plywood
4. Lower rubber feet to keep mobile base from moving (see Page 7).
With help from an assistant, place machine
5.
on base plate.
Position machine stand close to front or cen-
6.
ter of mobile base, so mobile base will not be a tripping hazard.
Drill holes through base plate and secure
7.
machine with through bolts, flat washers, lock washers, and hex nuts (see Figure 23).
Needed Materials for Base Plate Qty
Plywood 3⁄4" x Base Width x Base Length . . 1
Hex Bolts 5⁄16" x 1-1⁄4" .................................. 4
5⁄16" Hex Nuts .............................................. 4
5⁄16" Lock Washers ...................................... 4
5⁄16" Flat Washers ........................................ 8
To make and use base plate:
Place plywood base plate on assembled
1.
mobile base (see Page 3 for assembly instructions).
Drill 3⁄8" holes through base plate and
2.
bracket plates at each corner of mobile base.
Secure base plate to mobile base with 5⁄16"
3.
hex bolts, hex nuts, flat washers, and lock washers, as shown in Figure 22.
Base Plate
Mounting Holes
Note: There is limited space underneath
base plate, which can make it difficult to tighten fasteners. If needed, insert bolts from below and fasten washers and nuts from above.
Figure 23. Example of drill press mounted to a
base plate.
Metal Plate
Mobile Base
Figure 22. Example of mounting plywood base
plate to mobile base.
T31566 Mobile Base (Mfd. Since 08/19)
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5
10
12
Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.
T31566 Parts Breakdown & List
12
12
11
1
1
4
3
3
1
7
2
2
1
6
8
11
9
REF PART # DES CRIP TION REF PART # DES CRIP TION
1 PT31566001 RAIL 21" 7 PT31566007 FOOT PEDAL PLUNGER 17MM 2 PT31566002 RI GHT CORNER BRACKE T 8 PT31566008 COMPRESSI ON SPRING 22 X 1.5 X 61 3 PT31566003 L EFT CORNER BRACKE T 9 PT31566009 HE X NUT M10-1. 5 4 PT31566004 CASTER, 3" SWIVEL 10 PT31566010 ADJUSTABLE FOOT M10-1.5 X 30 5 PT31566005 FOOT PEDAL 11 PT31566011 LOCK NUT M8-1.25 6 PT31566006 SHOULDER BOLT M8-1. 25 X 8, 8 X 50 12 PT31566012 HEX BOLT M8-1. 25 X 16
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BUY PARTS ONLINE AT GRIZZLY.CO M!
Scan QR code to visit our Parts Store.
T31566 Mobile Base (Mfd. Since 08/19)
WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
To you can applicable information for
take advantage of this warranty, you must register it at https://www.grizzly.com/forms/warranty, or
scan the QR code below to be automatically directed to our warranty registration page. Enter all
the product.
WARRANTY
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