Grizzly T28964 User guide

MODEL T28964
22" HEAVY-DUTY
BENCHTOP ENGLISH WHEEL
(For models manufactured since 12/18)
COPYRIGHT © FEBRUARY, 2019 BY GRIZZLY INDUSTRIAL, INC.
WARNING : NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#ES20233 PRINTED IN CHINA
V1. 0 2.19
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................................................................................................... 2
Contact Info Manual Accuracy Identification Machine Data Sheet
................................................................................................................................ 2
........................................................................................................................ 2
............................................................................................................................... 3
................................................................................................................... 4
SECTION 1: SAFETY
Safety Instructions for Machinery Additional Safety for English Wheels
SECTION 2: SETUP
Needed for Setup Unpacking Inventory Site Considerations Bench Mounting Assembly
SECTION 3: OPERATIONS
Operation Overview.................................................................................................................. 13
Tracking Tips Replacing Anvils
Rotating Wheel & Anvils........................................................................................................... 15
Tracking Patterns
SECTION 4: ACCESSORIES
SECTION 5: MAINTENANCE......................................................................................................... 20
Schedule Cleaning & Protecting Lubrication
.................................................................................................................................. 8
..................................................................................................................................... 9
.................................................................................................................................. 11
.................................................................................................................................. 20
................................................................................................................................ 20
....................................................................................................................... 5
............................................................................................... 5
......................................................................................... 7
......................................................................................................................... 8
....................................................................................................................... 8
.................................................................................................................. 10
....................................................................................................................... 10
........................................................................................................... 13
............................................................................................................................ 14
....................................................................................................................... 15
..................................................................................................................... 17
......................................................................................................... 19
.............................................................................................................. 20
SECTION 6: SERVICE
Troubleshooting
SECTION 7: PARTS
WARRANTY & RETURNS
................................................................................................................... 21
........................................................................................................................ 21
....................................................................................................................... 22
............................................................................................................. 25
We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.

INTRODUCTION

Contact Info

and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
-2-
Model T28964 (Mfd. Since 12/18)

Identification

To reduce your risk of serious injury, read this entire manual BEFORE
Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
Wheel
Bracket
Wheel
Anvil Storage
Rack
Anvil (1 of 5)
Anvil Bracket
Anvil Bracket
Shaft
Elevation Stop Jam
Nut & Set Screw
Mounting Brackets
(2 of 4)
Frame
Anvil Adjustment
Handwheel
Model T28964 (Mfd. Since 12/18)
using machine.
-3-
3, 4, 5, 6, 8 in. Radius

Machine Data Sheet

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL T28964
22" HEAVY-DUTY BENCHTOP ENGLISH WHEEL
Product Dimensions:
Weight ...........................................................................................................................................................................100 lbs.
Width (side-to-side)/Depth (front-to-back)/Height ...............................................................................................6 x 29 x 33 in.
Shipping Dimensions:
Type ................................................................................................................................................................... Cardboard Box
Content .......................................................................................................................................................................Equipment
Weight ............................................................................................................................................................................110 lbs.
Width/Depth/Height ..............................................................................................................................................30 x 27 x 6 in.
Overall Dimensions:
Number of Wheels ....................................................................................................................................................................1
Wheel Diameter ................................................................................................................................................................... 8 in.
Number of Anvils .......................................................................................................................................................................5
Anvil Diameters ....................................................................................................................................................................3 in.
Anvil Contours .........................................................................................................................................
Throat ................................................................................................................................................................................. 22 in.
data sheet
Main Specifications:
Capacity ..................................................................................................................... 16 Gauge Mild Steel, Aluminum, Copper
Construction
Frame ........................................................................................................................................................... Steel Tubing
Wheels ......................................................................................................................................................Hardened Steel
Paint .........................................................................................................................................................Powder Coated
Other Specifications:
Country Of Origin .............................................................................................................................................................. China
Warranty ........................................................................................................................................................................... 1 Year
Assembly Time .........................................................................................................................................................10 Minutes
Features:
Quick-Release Lever Bench Mount Brackets 1 Wheel, 5 Anvils Wheel Storage Rack Solid Welded Frame
-4-
Model T28964 (Mfd. Since 12/18)

SECTION 1: SAFETY

For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
Alerts the user to useful information about proper operation of the
NOTICE
machine to avoid machine damage.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE mak­ing adjustments, changing tooling, or servicing machine. This prevents an injury risk from unin­tended startup or contact with live electrical com­ponents.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
Model T28964 (Mfd. Since 12/18)
-5-
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
-6-
Model T28964 (Mfd. Since 12/18)

Additional Safety for English Wheels

Fingers can be broken or severely pinched if caught between wheels during operation. Severe cuts can occur from sliding along or pushing against sharp workpiece edges. To minimize risk of injury, anyone operating this machine MUST completely heed the hazards and warnings below.
PINCHING/CRUSHING HAZARD. The roll-
ing momentum of wheels can pull your fingers between them, resulting in pinching or crushing injuries. Always keep your hands away from wheel path when moving workpiece through wheels.
METAL EDGES. The sharp edges of sheet metal can quickly cut your fingers or hands. Always wear heavy leather gloves when handling sheet metal. Always chamfer and deburr sharp metal edges before inserting them into English Wheel.
TOOL USAGE. This English Wheel was designed only to form curves in sheet metal material such as steel, aluminum, and copper. Do not attempt to process any other material (e.g., glass, ceramic, plastic, etc.) that could result in material or tool breakage. Do not modify this tool in any way and do not exceed the capacity listed in the Machine
Data Sheet.
CRUSHING HAZARD. If wheels or frame should
unexpectedly fall, crushing injuries could result. Always make sure frame is correctly mounted to workbench. Make sure anvils are properly installed on support brackets or storage racks. Wear steel-toed boots.
BODY POSITION. Losing your balance while tracking could result in impact injuries or cuts from sheet metal. Make sure your body and footing are balanced and in a good position to support your movement and momentum while tracking.
TOOL INSPECTION. Using English Wheel with excessively worn or damaged parts could cause tool to fail and present injury hazards, as well as yield poor results. Always inspect each part of English Wheel before beginning operations.
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety pre­cautions are overlooked or ignored, seri­ous personal injury may occur.
Model T28964 (Mfd. Since 12/18)
No list of safety guidelines can be com­plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equip­ment, or poor work results.
-7-

SECTION 2: SETUP

The following items are needed, but not included, for the setup/assembly of this machine.
This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
Keep children and pets away from plastic bags or packing materials shipped with this

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses during the entire setup process!
Lifting heavy machinery or parts without proper assis­tance or equipment may result in strains, back inju­ries, crushing injuries, or property damage.
Description Qty
Additional Person ....................................... 1
Safety Glasses (per person) ....................... 1
Flat Head Screwdriver ................................ 1
Adjustable Wrench ..................................... 1
Open-End or Socket Wrench 17mm........... 1
Snap Ring Pliers......................................... 1
"C" Clamp 4" (or Larger) ............................. 1
Mounting Hardware (Page 10) ... As Needed
call us immediately at (570) 546-9663.

Unpacking

If items are damaged
-8-
Save all packaging materials until
SUFFOCATION HAZARD!
machine.
Model T28964 (Mfd. Since 12/18)

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
A
B
C
D
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
Inventory (Figures 1–2) Qty
A. Frame ......................................................... 1
Wheel ......................................................... 1
B.
Anvil Rack .................................................. 1
C.
Anvils w/Axle Shafts
D.
—3" Radius ................................................ 1
—4" Radius —5" Radius —6" Radius —8" Radius
Mounting Brackets ...................................... 4
E.
Lock Nuts M10-1.5 ...................................... 4
F.
Flat Washers 10mm ................................... 8
G.
Hex Bolts M10-1.5 X 80 ............................. 4
H.
Wheel Axle Shaft 17 x 90mm ..................... 1
I.
External Retaining Rings 17mm ................. 2
J.
Adjustment Handwheel Handles ................ 3
K.
Button Head Cap Screws M6-1 x 10 .......... 2
L.
Hex Wrench 5mm ....................................... 1
M.
................................................ 1
................................................ 1
................................................ 1
................................................ 1
Figure 1. Frame, wheel, anvils, and rack.
E
I
J
Figure 2. Loose inventory.
F G
K
H
L
M
Model T28964 (Mfd. Since 12/18)
-9-

Site Considerations

vised around this machine.
or disable start switch or
Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some workbenches may require additional rein­forcement to support the weight of the machine and workpiece materials.
Consider anticipated workpiece sizes and addi­tional space needed for auxiliary stands, work tables, or other machinery when establishing a location for this machine in the shop. Below is the minimum amount of space needed for the
Workbench Load
Placement Location
27"
9"
71/2"

Bench Mounting

mounting hardware
Number of Mounting Holes ............................ 8
Diameter of Mounting Hardware Needed
Lifting heavy machinery or parts without proper assis­tance or equipment may result in strains, back inju­ries, crushing injuries, or property damage.
The forces exerted on the English wheel dur­ing operation are substantial. It must be firmly secured to a workbench or table that will sup­port the weight and dynamic pressures of the operation.
Make sure that you have a workbench set up for the English wheel before performing the Assembly instructions. Refer to options from Grizzly.
Page 19 for
..3⁄8"
29"
Figure 3. Minimum working clearances.
Children and visitors may be seriously injured if unsuper-
Lock entrances to the shop
power connection to prevent unsupervised use.
Make sure the workbench or table that the English wheel will be mounted on is stable and can support the weight of the machine, the workpiece, and the forces exerted dur­ing operation.
-10 -
Model T28964 (Mfd. Since 12/18)
Another option is a "direct mount" (see example below) where the machine is secured directly to the workbench with lag screws and washers.
The strongest mounting option is a "Through Mount" (see example below) where holes are drilled all the way through the workbench—and hex bolts, washers, and hex nuts are used to secure the machine in place.
Hex Bolt

Assembly

The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to Needed for Setup and gather all listed items.
Flat Washer
Machine Base
Workbench
Flat Washer
Lock Washer
Hex Nut
Figure 4. "Through Mount" setup.
Lag Screw
Flat Washer
Lifting heavy machinery or parts without proper assis­tance or equipment may result in strains, back inju­ries, crushing injuries, or property damage.
To assemble English wheel:
1. Open cardboard box, and with help from
another person, place frame on workbench.
2. Attach (4) mounting brackets to frame with (4) M10-1.5 x 80 hex bolts, (8) 10mm flat washers, and (4) M10-1.5 lock nuts (see Figure 6).
x 4
Machine Base
Workbench
Model T28964 (Mfd. Since 12/18)
Figure 5. "Direct Mount" setup.
x 4
Figure 6. Mounting brackets attached to frame.
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3. Mount frame to workbench (refer to Bench Mounting for instructions). If you are not
ready to permanently mount machine to workbench, temporarily secure frame to workbench with a "C" clamp (see
Frame
Workbench
Figure 7).
"C"
Clamp
5. Attach (3) adjustment handwheel handles to handwheel hub, as shown in Secure handles by tightening jam nuts.
Jam Nut
Handle
Hub
Figure 9. Adjustment handles attached to
handwheel hub.
Figure 9.
Figure 7. "C" clamp used to temporarily secure
frame to workbench.
4. Attach anvil storage rack to frame with (2) M6-1 x 10 button head cap screws (see Figure 8).
Frame
Figure 8. Anvil storage rack attached to frame.
6. Attach wheel to wheel bracket with (1) axle
shaft and (2) 17mm external retaining rings, as shown in
Wheel
Bracket
Wheel
Figure 10. Attaching wheel to wheel bracket.
To avoid serious crushing injury and equip­ment damage, DO NOT operate English wheel until it is properly mounted on a workbench or table.
Figure 10.
Axle
Shaft
Retaining
Ring
-12-
Model T28964 (Mfd. Since 12/18)

SECTION 3: OPERATIONS

The purpose of this overview is to provide the nov­ice machine operator with a basic understanding of how the machine is used during operation, so the
discussed later
in this manual
Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual,
training from experienced machine operators outside of this manual by reading "how-to" books, trade magazines, or websites.
To reduce your risk of serious injury, read this entire manual BEFORE

Operation Overview

machine controls/components
are easier to understand.
seek additional
, and do additional research
To complete a typical operation, the operator does the following:
Puts on steel toe footwear, leather gloves,
1.
and safety glasses.
Deburrs sharp edges.
2.
3. Cleans workpiece, wheel, and anvils thor-
oughly and removes all abrasive particles.
Installs anvil with greatest radius (least
4.
amount of curve).
Verifies bottom of wheel and top of anvil are
5.
about an inch apart, and adjusts distance with anvil adjustment handwheel.
6. Marks approximate 1" frame around workpiece (refer to workpiece between wheel and anvil.
Page 14), then inserts
using machine.
Bodily injury could result from using this machine. Always wear safety glasses, leather gloves, and steel toe footwear when operating machine or handling sheet metal.
If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any proj­ects. Regardless of the content in this sec­tion, Grizzly Industrial will not be held liable for accidents caused by lack of training.
Model T28964 (Mfd. Since 12/18)
Rotates anvil adjustment handwheel until
7.
there is just enough pressure to prevent workpiece from skipping or slipping, and then tightens elevation stop.
Moves workpiece back and forth through
8.
wheel and anvil using a tracking pattern (refer
Page 17), rolling it up to an edge, rotating
to it slightly, then pulling it back.
When workpiece no longer stretches, rotates
9.
anvil adjustment handwheel clockwise to slightly increase pressure.
When maximum pressure is reached and
10.
workpiece no longer moves through wheel and anvil, changes anvil to next lower radius.
Repeats Steps 5–10 until curve is attained.
11.
-13-

Tracking Tips

Stretching metal into a curve should be a gradual process. Always start with just enough pressure to prevent the workpiece from skipping or slipping through the wheel and anvil. After the initial curve has formed, increase the pressure slightly and continue stretching the metal. Repeat this process until the desired curve is attained. Using too much pressure will damage the workpiece surface and produce poor results.
Overlap each pass with the previous one in a smooth, back-and-forth movement through the wheel and anvil, as shown in There are many patterns of tracking that will produce different results. Refer to for additional tracking patterns. Choosing the correct pattern for your operation is a matter of research and experience.
Try using the lightest pressure possible to shape the workpiece. Too much pressure will crease or ruin the metal. Light pressure is best for smoothing; higher pressure is best for rough shaping.
Figure 11.
Page 17
Start with the anvil that has the greatest radi­us (least amount of curve), then decrease the anvil radius a step at a time until the desired curve is reached.
Mark the workpiece with a non-permanent marker to make it easier to follow tracking patterns or contour the metal.
Practice with a scrap piece that is the same material and thickness as the final workpiece.
Leave a frame around the workpiece of approximately 1" that does not go through the wheel and anvil (see center of the workpiece stretches and the frame does not, the metal is forced to bend into a curve. Some workpieces may need a larger frame to accommodate expansion of the metal and removal of excess material, if needed.
Figure 11). As the
Take your time. Start rolling slowly and increase your speed. Many passes through the wheel and anvil with gradual increases in pressure and anvil radii will produce good results and reduce the risk of damaging the workpiece surface.
...and so on
Frame
Figure 11. Example of frame around workpiece
and basic back-and-forth tracking pattern.
-14-
Model T28964 (Mfd. Since 12/18)

Replacing Anvils

The Model T28964 comes with five (3", 4", 5", 6" and 8" radius) crowned anvils that will accommo­date most curving operations.
Item(s) Needed Qty
Small Wood Block ............................................. 1
Hammer
To replace an anvil:
Loosen elevation stop jam nut and set screw
1.
............................................................. 1
(see Figure 12), and lower the anvil bracket until it stops.
replacing lower wheels
Raise anvil bracket to operating position and
3.
set elevation stop.
Rotating Wheel &
Anvils
The wheel and anvils can be positioned parallel to the frame (Figure 14, A) for wide workpieces or perpendicular to the frame (Figure 14, B) for long workpieces.
A B
Anvil
Figure 12. Anvil bracket lowered.
Remove anvil and replace it with another
2.
one.
Note: If needed, use a small wood block and
a hammer to tap anvil free from bracket, as shown in
Figure 13.
Anvil
Anvil Bracket
in Lowest
Position
Elevation Stop Jam Nut & Set
Screw
Figure 14. Wheel and anvil positioned to
accommodate different workpiece sizes.
PINCHING/CRUSHING HAZARD! Avoid placing fingers in wheel/anvil path during operation.
Item(s) Needed Qty
Snap Ring Pliers ................................................ 1
Small Wood Dowel
To rotate wheel:
............................................ 1
Wood Block
Hammer
Figure 13. Tapping anvil free from bracket.
Model T28964 (Mfd. Since 12/18)
1. Remove (1) 17mm external retaining ring from wheel axle shaft.
-15-
2. While holding wheel, slide axle shaft (see Figure 15) out of bracket and wheel. Wheel
will drop free when axle shaft is removed.
IMPORTANT: Wheel is heavy! Be prepared
to hold it once the axle shaft is removed.
Note: If needed, use a wood dowel to start
sliding shaft out.
Axle
Shaft
Wheel
Hold Wheel
Here
To rotate anvil:
1. Remove anvil (refer to Replacing Anvils on Page 15 for instructions).
2. Loosen (4) set screws (see Figure 17) on
anvil bracket.
Anvil Bracket
x 4
Figure 17. Location of anvil bracket set screws.
Figure 15. Removing wheel.
3. While holding wheel bracket, remove hex
bolts (see
Frame
Wheel
Bracket
Figure 16. Location of wheel bracket hex bolts.
4. Re-install wheel bracket in new position. Two
sets of threaded holes in frame allow for parallel or perpendicular positioning of wheel bracket.
Figure 16) that secure it to frame.
3. Rotate anvil bracket to new position, then
tighten set screws.
4. Re-install anvil.
Raise anvil bracket to operating position and
5.
set elevation stop.
5. Re-install wheel.
-16 -
Model T28964 (Mfd. Since 12/18)

Tracking Patterns

B
B
B
Push workpiece forward to stop point.
2.
tracking
As metal passes between the wheel and anvil, a "track" or shiny line is pressed into the metal. Various tracking patterns can be used to shape workpieces depending upon their shape or size.
Note: Most of the figures in this section are shown without a frame for clarity, but we recommend leaving about a 1" border around the workpiece (see Figure 18) so the metal bends correctly.
Workpiece
Start
A
Panel
Movement
(Stop)
Figure 19. Starting zigzag pattern.
Turn workpiece counterclockwise slightly
3. (see Figure 20).
Start
A
Frame
Figure 18. Example of frame around workpiece.
Zigzag Pattern
This pattern resembles the closely-spaced tracks of a lawn mower cutting a lawn. It can be used for a variety of workpiece shapes.
To use zigzag tracking pattern:
Insert workpiece between wheel and anvil at
1.
point A, and start rolling it along left edge, as shown in Figure 19.
CAUTION: Move your hands out of pathway
so you do not pinch them!
(Stop)
Figure 20. Workpiece turned counterclockwise.
4.
Pull workpiece back until it reaches next point
near far edge, as shown in Figure 21.
A
Panel
Movement
Model T28964 (Mfd. Since 12/18)
Figure 21. Workpiece moved to next point.
-17-
5.
B
Turn workpiece clockwise (see Figure 22).
A
7. When wheels reach point B, reverse feed direction (see Figure 24) and return to point A.
Figure 22. Workpiece turned clockwise.
6.
Continue feeding workpiece to other side in
same manner, following pattern shown in Figure 23.
A
Move Panel Along
Zigzags
Feed Direction
A
Feed Direction
Finish
B
Figure 24. Zigzagging while feeding workpiece
to right.
Star Pattern
The star pattern (see Figure 25) is useful for shaping round workpieces.
Note: Avoid rolling directly over center of workpiece, as too many passes could overstretch metal.
Direction to Turn Workpiece
B
Figure 23. Zigzagging while feeding workpiece
to other side.
Note: Try keeping tracks close to each other. Use a non-permanent marker to mark lines in a consistent pattern.
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Figure 25. Star pattern.
Model T28964 (Mfd. Since 12/18)

SECTION 4: ACCESSORIES

Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777
T10456—Heavy-Duty Anti-Fatigue Mat 3' x 5'
This Heavy-Duty Anti-Fatigue Mat features bev­eled edges and no-slip tread for safety and comfort. Open-hole design allows liquid to drain through, so it's perfect for wet or oily conditions. Measures 3' wide x 5' long x
Accessories
cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
T25091 - 84" x 26" Heavy-Duty Workbench
Measuring 7' long, this massive workbench is perfect for any large assembly jobs. It features 4 drawers with ball-bearing slides and a storage shelf for keeping tools close at hand. Solid birch construction will stand up to decades of hard use.
H5503—Electric Sheet Metal Shear
Motor: 1⁄2 HP, 110V, 2500 RPM, 3.8 Amp
Swivel head adjust 360°
Variable speed: 0–2500 RPM
Cuts up to 14 gauge in mild steel and 18 gauge in stainless, at up to 150 in./min.
Weighs 5 lbs.
Figure 26. T25091 84" x 26" Heavy-Duty
Workbench.
Figure 27. H5503 Electric Sheet Metal Shear.
3
⁄8" thick.
Figure 28. T10456 Anti-Fatigue Mat.
Model T28964 (Mfd. Since 12/18)
-19 -

SECTION 5: MAINTENANCE

Schedule

For optimum performance from this machine, this maintenance schedule must be strictly followed.
Ongoing
To maintain a low risk of injury and proper machine operation, if you ever observe any of the items below, shut down the machine immediately and fix the problem before continuing operations:
Loose mounting bolts.
Any other unsafe condition.
Weekly Maintenance
Lubricate axle shafts and adjustment shaft.
Apply corrosion protectant to wheel and anvils.
Cleaning &

Lubrication

Axle Shafts & Anvil Bracket Shaft
Grease Type ......................NLGI#2 or Equivalent
Grease Amount Lubrication Frequency
Apply a thin coat of grease to the wheel and anvil axle shafts and the anvil bracket shaft (see Figure 30).
Anvil Axle Shaft
Wheel Axle Shaft
....................................Thin Coat
..... Weekly, or As Needed
Anvil
Bracket
Shaft
Protecting
Use a brush to clear away any metal debris and dust from the frame, brackets, wheel, and anvils.
Use a shop rag to apply a thin coat of quality metal protectant to wheels to prevent corrosion.
cleaning protecting
G2870—T-9 Boeshield, 4 Oz. G2871—T-9 Boeshield, 12 Oz.
This protective spray penetrates deep and holds up the longest against corrosive environments.
Figure 30. Upper and lower wheel axle shafts.
T26419—Syn-O-Gen Synthetic Grease
Formulated with 100% pure synthesized hydrocar­bon base stocks that are compounded with spe­cial thickeners and additives to make Syn-O-Gen non-melt, tacky, and water resistant. Extremely low pour point, extremely high temperature oxida­tion, and thermal stability produce a grease that is unmatched in performance.
-20-
Figure 29. T-9 Boeshield.
Figure 31. T26419 Syn-O-Gen Synthetic
Grease.
Model T28964 (Mfd. Since 12/18)
Review the troubleshooting procedures in this section if a problem develops with your machine. If you need
the
serial number and manufacture date of your machine before calling.

SECTION 6: SERVICE

replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather

Troubleshooting

Operations
Symptom Possible Cause Possible Solution
Workpiece surface is marred or scratched.
Workpiece has wrinkles.
Excessive force required to move workpiece through wheel and anvil.
Workpiece curve is too high.
Workpiece curve is not high enough.
Workpiece curve will not form.
Wheel does not shape workpiece.
1. Too much anvil pressure.
2. Wheel/anvil dirty.
3. Wheel/anvil dinged or gouged.
1. Tracking pattern at fault.
2. Too much anvil pressure.
1. Too much anvil pressure.
2. Wheel/anvil bearings at fault.
1. Anvil radius is too small. 1. Use anvil with a larger radius (less crown).
1. Anvil radius is too large. 1. Start with anvil of largest radius (least curve) and
1. Not enough anvil pressure. 1. Gradually increase anvil pressure.
1. Workpiece is too thick.
2. Crown is too low; incorrect anvil selection.
3. Not enough anvil pressure.
1. Reduce anvil pressure.
2. Clean and protect wheel/anvil surfaces (Page 20).
3. Replace.
1. Use a consistent and smooth tracking pattern that overlaps with each back-and-forth pass.
2. Start with least amount of pressure, then gradually increase anvil pressure when curve stops forming.
1. Reduce anvil pressure.
2. Replace wheel/anvil bearings.
work up to correct radius for operation.
1. Use sheet metal of appropriate thickness (Page 4).
2. Use anvil with a smaller radius (more crown).
3. Gradually increase anvil pressure.
Model T28964 (Mfd. Since 12/18)
-21-
12
We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.

SECTION 7: PARTS

35
WARNING!
PINCH HAZARD!
Keep hands/fingers clear of top and bottom rollers when rolling to reduce risk of pinch injuries.
34
1
2
3
grizzly.com
32
4
29
5
WARNING!
To reduce risk of death or serious injury, read manual BEFORE using machine.
To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
33
To reduce risk of death or serious injury, read manual BEFORE using machine.
To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
Specifications
Max Capacity Mild Steel: 16 Ga.
Date
Throat Depth: 22" Weight: 100 lbs.
S/N
Mfd. for Grizzly in China
WARNING!
6
MODEL T28964
WARNING!
22" HEAVY-DUTY BENCHTOP ENGLISH WHEEL
To reduce risk of serious personal injury when using this machine:
1. Read and understand manual before using.
2. Always wear ANSI-approved safety glasses, leather gloves, and steel-toed shoes.
3. Properly secure machine to bench before using.
4. Keep hands and fingers clear from rollers during operation.
5. DO NOT exceed rated capacity of machine.
6. DO NOT operate under influence of drugs or alcohol, or when tired.
7. Prevent unauthorized use by children or untrained users; restrict access when unattended.
Specifications
Max Capacity Mild Steel: 16 Ga. Throat Depth: 22" Weight: 100 lbs.
Mfd. for Grizzly in China
31
22" HEAVY-DUTY BENCHTOP ENGLISH WHEEL
To reduce risk of serious personal injury when using this machine:
1. Read and understand manual before using.
2. Always wear ANSI-approved safety glasses, leather gloves, and steel-toed shoes.
3. Properly secure machine to bench before using.
Date
4. Keep hands and fingers clear from rollers during operation.
5. DO NOT exceed rated capacity of machine.
S/N
6. DO NOT operate under influence of drugs or alcohol, or when tired.
7. Prevent unauthorized use by children or untrained users; restrict access when unattended.
28
WARNING!
PINCH HAZARD!
Keep hands/fingers clear of top and bottom rollers when rolling to reduce risk of pinch injuries.
MODEL T28964
WARNING!
29
26
6
26
7
26
16
27
24
25
8
9
10
11
30
13
15
26
27
14
17
18
19
20
21
15
22
23
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations.
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 PT28964001 FRAME 19 PT28964019 HANDLE HUB 2 PT28964002 WHEEL BRACKET 20 PT28964020 FLAT WASHER 8MM 3 PT28964003 WHEEL 21 PT28964021 CAP SCREW M8-1.25 X 16 4 PT28964004 HEX BOLT M10-1.5 X 25 22 PT28964022 HOLLOW HANDLE 25 X 100, ID 10 5 PT28964005 AXLE SHAFT 17 X 90 23 PT28964023 SLOTTED BOLT M10-1.5 X 120
6 PT28964006 EXT RETAINING RING 17MM 24 PT28964024 ANVIL STORAGE RACK 7 PT28964007 ANVIL 3" RADIUS 25 PT28964025 BUTTON HD CAP SCR M6-1 X 10 8 PT28964008 ANVIL 4" RADIUS 26 PT28964026 MOUNTING BRACKET 9 PT28964009 ANVIL 5" RADIUS 27 PT28964027 HEX BOLT M10-1.5 X 80 10 PT28964010 ANVIL 6" RADIUS 28 PT28964028 LOCK NUT M10-1.5 11 PT28964011 ANVIL 8" RADIUS 29 PT28964029 FLAT WASHER 10MM 12 PT28964012 ANVIL BRACKET 30 PT28964030 HEX WRENCH 5MM 13 PT28964013 SET SCREW M10-1.5 X 25 31 PT28964031 MACHINE ID LABEL 14 PT28964014 ANVIL BRACKET SHAFT 32 PT28964032 GRIZZLY.COM LABEL 15 PT28964015 HEX NUT M10-1.5 33 PT28964033 READ MANUAL LABEL 16 PT28964016 SET SCREW M10-1.5 X 30 34 PT28964034 PINCH WARNING LABEL 17 PT28964017 LEADSCREW 35 PT28964035 TOUCH-UP PAINT, GRIZZLY GREEN 18 PT28964018 KEY 6 X 6 X 25
-22-
BUY PARTS ONLINE AT GRIZZLY.COM !
Scan QR code to visit our Parts Store.
Model T28964 (Mfd. Since 12/18)
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics
3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
CUT ALONG DOTTED LINE
4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years
6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____ 10+
____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood
____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:
7. Do you think your machine represents a good value? _____Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____Yes _____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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