Grizzly T28930 User guide

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MODEL T28930
To reduce your risk of serious injury, read this entire manual BEFORE
Eye injury hazard! Always wear safety glasses when
Crushing hazard! Always keep hands clear when
24" HYDRAULIC
BENDING BRAKE
INSTRUCTIONS
For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com
Introduction
The T28930 24" Hydraulic Bending Brake offers simple one-handed operation for accurate bend­ing. A hydraulic ram and bending bar bend sheet metal from 0˚-90˚.
using machine.
Figure 1. Model T28930.
using this machine.
using this machine.
This machine and its com­ponents are very heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items.
Specifications
Product Weight ........................................125 lbs.
Max Width Capacity Max Thickness (Half Width Mild Steel)..14 Gauge Max Thickness (Full Width Mild Steel) Max Thickness (Aluminum) Max Thickness (Stainless Steel)
Brake Range..............................................0˚–90˚
Min Reverse Bend Max Beam Lift Max Operating Pressure
....................................... 24"
. . 16 Gauge
..................12 Gauge
..........18 Gauge
............................................ 1"
.................................................. 1"
........................ 20 To ns
Needed For Setup
Description Qty
Additional Person for Lifting .................................1
Safety Glasses Open-End or Socket Wrench 17mm Hydraulic Oil (ISO 32 or 46) Cloth Rags
............................................. 1 Ea.
................... 2
................As Needed
...........................................As Needed
COPYRIGHT © MAY, 2020 BY GRIZZLY INDUSTRIAL, INC.
NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
V1.05.20
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Inventory
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
2. Insert brake handle (see Figure 4) into receiver on hydraulic ram.
Description (Figure 2) Qty
A. Hydraulic Brake Assembly (Not Shown)..... 1
. Brake Handle .............................................. 1
B
. Brackets ...................................................... 4
C
. Flat Washers 10mm (Brackets) .................. 8
D
. Cap Screws M10-1.5 x 20 (Brackets) ......... 8
E
. Hex Wrench 8mm ....................................... 1
F
. Rubber Feet M10-1.5 x 55 .......................... 4
G
. Flat Washers 10mm (Mounting) ................. 4
H
. Hex Nuts M10-1.5 (Mounting) ..................... 8
I
. Hex Bolts M10-1.5 x 30 (Mounting) ............ 4
J
B
G
H
I
C
D
E
F
J
Receiver
Brake Handle
Figure 4. Brake handle installed in receiver on
hydraulic ram.
Mounting with Rubber Feet
Tools Needed Qty
Wrench or Socket 17mm ................................... 2
To mount with rubber feet:
1. Attach a rubber foot to each base corner with
(1) 10mm flat washer and (2) M10-1.5 hex nuts (see Figure 7).
Figure 2. Loose parts inventory.
Assembly
1. Attach brackets to brake assembly base at
each corner with (2) M10-1.5 x 20 cap screws and (2) 10mm flat washers (see Figure 3).
Base
x 2
Bracket
(1 of 4)
Figure 3. Bracket attached to base.
x 4
Figure 7. Base mounted with feet.
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Model T28930 (Mfd. Since 12/18)
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Crushing hazard! Always keep hands clear when
Mounting to Workbench
Tools Needed Qty
Drill ................................................................... 1
Drill Bit Wrench or Socket 17mm
To mount to workbench:
1.
7
16" ........................................................ 1
................................... 2
Place machine on workbench in desired loca-
tion, then make drilling marks through holes in the mounting brackets (see Figure 5).
Mark Drilling Hole
Figure 5. Drilling hole location.
Operating Hydraulic Brake
1.
Mark workpiece for bend.
2. Insert workpiece between upper and lower dies, with mark aligned to front edge of upper die (see Figure 9).
Workpiece
Figure 9. Workpiece aligned with upper die.
Upper Die
Lower Die
2. Set machine aside and drill holes for mounting.
3. Attach each base corner to workbench using
an M10-1.5 x 30 hex bolt, 10mm flat washer, and M10-1.5 hex nut (see Figure 6).
x 4
Figure 6. Base mounted to workbench.
using this machine.
3.
Pump brake handle up and down until desired
angle has been achieved.
4. Release hydraulic pressure by loosening release valve. Wait for lower die to fully lower before tightening release valve and removing workpiece (see Figure 10).
Release Valve
Figure 10. Location of hydraulic release valve.
Model T28930 (Mfd. Since 12/18)
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Checking & Bleeding Hydraulic Oil
Hydraulic oil may need to be added periodically to the ram after prolonged use or if it leaks. We recommend ISO 32 or 46 grade hydraulic oil.
Sometimes air can get trapped in the hydraulic chamber while adding oil, keeping it from function­ing properly. This can be corrected by bleeding the hydraulic oil.
To check and add hydraulic oil:
1.
Loosen hydraulic release valve and wait for
lower die to fully lower (see Figure 11).
Release Valve
— If oil level is visible in fill reservoir, do
not add oil. Replace plug and proceed to Step 5.
If oil level is not visible in fill reservoir, pro-
ceed to Step 4.
Add hydraulic oil to fill reservoir until level
4.
reaches the plug hole then re-install oil plug.
5.
Tighten hydraulic release valve and pump
brake handle 3–5 times to test that hydraulics function properly.
If hydraulics do not raise ram, bleed
hydraulic system before returning to nor­mal operation.
To bleed hydraulic oil:
Remove oil plug (see Figure 12).
1.
2.
Pump brake handle until lower die reaches
highest position.
Figure 11. Location of hydraulic release valve.
2. Remove oil plug (see Figure 12).
Oil Plug
Figure 12. Location of oil plug.
Check hydraulic oil level by inserting hex
3.
wrench.
Loosen hydraulic release valve and wait for
3. lower die to fully lower (see Figure 11).
4.
Repeat Steps 23 at least three times to
force hydraulic oil through system.
Check hydraulic oil level.
5.
— If oil level is visible in fill reservoir, there
is no need to add oil. Install plug and pro­ceed to Step 7.
If oil level is not visible in fill reservoir, pro-
ceed to Step 6.
Add oil to fill reservoir until level reaches bot-
6.
tom of plug hole then re-install oil plug.
Tighten hydraulic release valve and pump
7.
brake handle 3–5 times to test that hydraulics function properly.
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Model T28930 (Mfd. Since 12/18)
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Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.
T28930 Parts Breakdown
25
24
19
11
5
6
14
4
2
15
8
9
13
26
18
17
12
10
16
9
6
3
16
9
7
12
10
23
10
21
17
20
23
1
10
12
22
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 PT28930001 BASE 14 PT28930014 HEX BOLT M6-1 X 30 2 PT28930002 COLUMN 15 PT28930015 CAP SCREW M8-1.25 X 20 3 PT28930003 UPPER DIE 16 PT28930016 HEX NUT M6-1 4 PT28930004 LOWER DIE 17 PT28930017 EYE BOLT 1/2", M8-1.25 X 16 5 PT28930005 TOP PLATE 18 PT28930018 HYDRAULIC RAM ASSEMBLY 6 PT28930006 UPPER DIE BRACKET 19 PT28930019 HANDLE 7 PT28930007 LOWER DIE MOUNTING BLOCK 20 PT28930020 BRACKET 8 PT28930008 EXTENSION SPRING 1/8 X 1 X 7-1/2 21 PT28930021 HEX BOLT M10-1.5 X 30 9 PT28930009 FLAT WASHER 6MM 22 PT28930022 RUBBER FOOT M10-1.5 X 55 10 PT28930010 FLAT WASHER 10MM 23 PT28930023 HEX NUT M10-1.5 11 PT28930011 CAP SCREW M6-1 X 16 24 PT28930024 HANDLE GRIP 12 PT28930012 CAP SCREW M10-1.5 X 20 25 PT28930025 HEX WRENCH 8MM 13 PT28930013 CAP SCREW M6-1 X 40 26 PT28930026 FILL PLUG (RUBBER)
Model T28930 (Mfd. Since 12/18)
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107
T28930
WARNING!
To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
106
PINCH HAZARD!
Keep hands away from clamp area when clamping or bending.
105
Labels & Cosmetics
101
102
103
MODEL T28930
24" HYDRAULIC
BENDING BRAKE
Specifications
Maximum Width: 24" Max. Thickness Half-Width (Mild Steel): 14 Ga. Max. Thickness Full-Width (Mild Steel): 16 Ga. Aluminum: 12 Ga. Stainless Steel: 18 Ga. Brake Range: 0 – 90 Deg. Weight: 125 lbs.
Date
Mfd. for Grizzly in China
S/N
To reduce risk of serious personal injury when using this machine:
1. Read and understand manual before using this machine.
2. Always wear approved eye protection and leather gloves.
3. Secure brake to workbench before using.
4. Chamfer and deburr sharp metal edges before bending.
5. DO NOT exceed rated capacity.
6. DO NOT use breaker bar to gain leverage.
104
7. DO NOT bend wire or nails.
8. Always keep hands and fingers away from clamping/bending blocks before raising bending leaf.
9. DO NOT operate under influence of drugs or alcohol, or when tired.
10. Prevent unauthorized use by children or untrained users.
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 PT28930101 MODEL NUMBER LABEL 105 PT28930105 EYE INJURY WARNING LABEL 102 PT28930102 TOUCH-UP PAINT, GRIZZLY GREEN 106 PT28930106 PINCH HAZARD LABEL 103 PT28930103 MACHINE ID LABEL 107 PT28930107 READ MANUAL LABEL 104 PT28930104 MACHINE WARNING LABEL
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
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BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
Model T28930 (Mfd. Since 12/18)
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WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
To
warranty-card
registration page
take advantage of this warranty, you must register it at https://www.grizzly.com/secureforms/
, or you can scan the QR code below to be automatically directed to our warranty
. Enter all applicable information for the product.
WARRANTY
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