Grizzly T28325 User guide

MODEL T28325
59" PAN & BOX BRAKE
OWNER'S MANUAL
(For models manufactured since 1/18)
COPYRIGHT © MARCH, 2018 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TKAB19409 PRINTED IN CHINA
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................................................................................................... 2
Contact Info Manual Accuracy Identification Controls & Components Machine Data Sheet
................................................................................................................................ 2
........................................................................................................................ 2
............................................................................................................................... 3
............................................................................................................. 4
................................................................................................................... 5
SECTION 1: SAFETY
Safety Instructions for Machinery Additional Safety for Pan & Box Brakes
SECTION 2: SETUP
Unpacking Needed for Setup Inventory Cleanup
Cleaning Blocks........................................................................................................................ 10
Site Considerations Assembly Lifting & Placing Anchoring to Floor Leveling Loosening Work Stop
SECTION 3: OPERATIONS
Operation Overview.................................................................................................................. 14
Spacing Fingers Aligning Fingers & Blocks
Adjusting Setback..................................................................................................................... 16
Adjusting Clamping Pressure
Bend Allowance........................................................................................................................ 17
Adjusting Work Stop
.................................................................................................................................. 9
..................................................................................................................................... 9
.................................................................................................................................... 10
.................................................................................................................................. 12
.................................................................................................................................... 13
....................................................................................................................... 6
............................................................................................... 6
.................................................................................... 8
......................................................................................................................... 9
....................................................................................................................... 9
.................................................................................................................. 11
....................................................................................................................... 12
.................................................................................................................... 13
............................................................................................................... 13
........................................................................................................... 14
....................................................................................................................... 15
........................................................................................................ 15
................................................................................................... 16
................................................................................................................. 17
SECTION 4: ACCESSORIES
SECTION 5: MAINTENANCE......................................................................................................... 20
Schedule Cleaning & Protecting Lubrication
SECTION 6: SERVICE
Troubleshooting
SECTION 7: PARTS
Main Breakdown....................................................................................................................... 23
Main Parts List Labels & Cosmetics
WARRANTY & RETURNS
.................................................................................................................................. 20
................................................................................................................................ 20
................................................................................................................... 22
........................................................................................................................ 22
....................................................................................................................... 23
......................................................................................................................... 24
......................................................................................................... 18
.............................................................................................................. 20
................................................................................................................. 25
............................................................................................................. 29

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.
We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com

Contact Info

and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety pre­cautions are overlooked or ignored, seri­ous personal injury may occur.
Manufacture Date
Serial Number
-2-
Model T28325 (Mfd. Since 1/18)

Identification

To reduce your risk of serious injury, read this entire manual BEFORE
Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
Front View
Bending
Blocks
Bending
Leaf
Bending
Leaf
Handle
Foot
Pedal
Clamping
Leaf
Clamping
Fingers
Pressure
Adjustment
Knob
(1 of 2)
Work Stop
Collar
Setback
Adjustment
Knob
(1 of 2)
Rear View
Machine
Mounting
Locations
Clamping
Strut
Foot
Pedal Lock
Model T28325 (Mfd. Since 1/18)
using machine.
-3-
To reduce your risk of serious injury, read this entire manual BEFORE
Controls &
Components
Refer to the following figures and descriptions to become familiar with the basic controls and com­ponents of this machine. Understanding these items and how they work will help you understand the rest of the manual and minimize your risk of injury when operating this machine.
Pressure
Adjustment
Knob
(1 of 2)
Bending Leaf
Handle
Clamping
Fingers
Work Stop
Collar
Bending
Blocks
Machine
Mounting
Points
Figure 2. Right side controls.
Bending
Leaf
Setback
Adjustment
Knob
(1 of 2)
Foot Pedal
Foot Pedal Lock
Figure 1. Left side controls.
Pressure Adjustment Knobs: Adjust the clamp-
ing pressure for different workpiece thicknesses. Always set each adjustment knob equally.
Setback Adjustment Knobs: Adjust the distance of the bending blocks from the clamping fingers.
Bending Leaf Handle: Allows the operator to lift the bending leaf to produce the bend.
Foot Pedal: Controls the action of the clamping fingers.
Work Stop Collar: Allows the operator to pro­duce repetitive bends at the same angle.
Machine Mounting Points: Locations for install­ing floor mounting hardware.
Clamping Fingers: Hold workpiece in place. Can be individually removed to allow clearance for workpiece.
Bending Blocks: Pivot with bending leaf to produce bend in workpiece. Can be individually removed to allow clearance for workpiece.
Sharp edges of sheet metal can easily cut fingers, hands, or other body parts. Always wear leather gloves when handling sheet metal, and always chamfer and debur the edges.
Foot Pedal Lock: Locks the clamping leaf in the
down position.
-4-
using machine.
Model T28325 (Mfd. Since 1/18)

Machine Data Sheet

MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL T28325 59" PAN AND BOX BRAKE
Product Dimensions:
Weight.............................................................................................................................................................. 980 lbs.
Width (side-to-side) x Depth (front-to-back) x Height............................................................... 71-1/2 x 40-1/2 x 46 in.
Footprint (Length x Width)............................................................................................................................ 65 x 31 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight............................................................................................................................................................ 1080 lbs.
Length x Width x Height....................................................................................................................... 74 x 24 x 51 in.
Must Ship Upright................................................................................................................................................... Yes
Main Specifications:
Capacities
Maximum Width......................................................................................................................................... 59 in.
Maximum Thickness Mild Steel.......................................................................................................... 18 Gauge
Aluminum............................................................................................................................................ 16 Gauge
Soft Brass........................................................................................................................................... 16 Gauge
Annealed Phosphor Bronze................................................................................................................ 18 Gauge
Soft Copper......................................................................................................................................... 16 Gauge
Hard Copper....................................................................................................................................... 18 Gauge
Brake Range..................................................................................................................................... 0–135 deg.
Minimum Reverse Bend........................................................................................................................... 5/8 in.
Maximum Height of Pan/Box Brake Sides................................................................................................... 2 in.
Construction
Base........................................................................................................................................................... Steel
Bending Leaf.............................................................................................................................................. Steel
Clamping Leaf............................................................................................................................................ Steel
Fingers............................................................................................. Precision-Ground Steel, Hardened Edges
Other Specifications:
Country of Origin ................................................................................................................................................ China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ............................................................................................................. 30 Min.
Serial Number Location ................................................................................................................... Machine ID Label
Features:
135-Degree Maximum Bending Angle 2" Maximum Pan/Box Height 5/8" Minimum Reverse Bend Capability 18-Gauge Full Width Mild Steel Capacity Removable Fingers for Box Bends Removable Dies for Clearance
Model T28325 (Mfd. Since 1/18)
-5-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
-6-
Model T28325 (Mfd. Since 1/18)
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
Model T28325 (Mfd. Since 1/18)
-7-

Additional Safety for Pan & Box Brakes

Fingers can be broken or severely pinched if caught between clamping fingers and bending blocks during operation. Severe cuts can occur from sliding along or pushing against sharp workpiece edges. To minimize risk of injury, anyone operating this machine MUST completely heed the hazards and warnings below.
CRUSHING & AMPUTATION INJURIES. The
brake can quickly crush or amputate fingers, hands, or body parts. Never place fingers, hands, or body parts between or near the clamping fin­gers and bending blocks during operation.
SECURING BRAKE. Before using, secure the brake to the floor so it can support the weight and dynamic forces involved in bending sheet metal. Otherwise, the brake may unexpectedly move or tip during operation, causing serious injury or property damage.
TOOLS IN POOR CONDITION. Using this tool with loose hardware or damaged components could result in sudden, unexpected movements during use. Inspect the brake for cracked compo­nents, damaged linkage, levers, or loose fasten­ers. Correct any problems before use.
LEAVING UNATTENDED. To reduce the risk of crushing or amputation injuries with children or visitors, lower the clamping leaf and lock the foot pedal down when not in use.
METAL EDGES. Sharp edges on sheet metal can result in severe cuts. Always wear leather gloves and chamfer/de-burr sharp sheet metal edges.
COMFORTABLE BODY POSITION. The required body motion to operate the brake can result in operator injury over time if proper ergonomics are not used during operation. Always keep your body centered with the machine and your back straight when using the foot pedal.
HEATING METAL. Heating the workpiece with a torch or welding it while clamped in the brake may weaken the fingers, blocks, and frame. Do not use a torch, welder, or other similar heating tool near the brake.
CAPACITY. Exceeding the capacity of the brake may result in sudden breakage that ejects danger­ous metal debris at the operator or bystanders, or causes machine damage. Only use sheet metal that is within the rated capacity of this brake (refer to the Machine Data Sheet).
FOOTING. This brake requires you to apply mod­erate force to the foot pedal while bending. If your foot slips, you could fall down and be injured. Always stand with one foot comfortably on the floor during operation. Never use both feet on the foot pedal or jump on it. Never have one foot under the foot pedal during operation.
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so may result in serious personal injury or property damage.
-8-
Model T28325 (Mfd. Since 1/18)

SECTION 2: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
Keep children and pets away from plastic bags or packing materials shipped with this
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Unpacking

If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
SUFFOCATION HAZARD!

Inventory

Description Qty
A. Lower Braces ............................................. 2
Stock Supports ........................................... 2
B.
Hex Bolts M10-1.5 x 25 .............................. 4
C.
Lock Washers 10mm .................................. 4
D.
Flat Washers 10mm ................................... 4
E.
Cap Screws M8-1.25 x 25 .......................... 4
F.
Lock Washers 8mm.................................... 4
G.
Flat Washers 8mm ..................................... 4
H.
machine. Discard immediately.

Needed for Setup

The following are needed to complete the setup process, but are not included with your machine.
Description Qty
Additional People ....................................... 1
Safety Glasses .................1 Pair Per Person
Hex Wrench 6mm ....................................... 1
Hex Wrench 8mm ....................................... 1
Open-End Wrench or Socket 16 mm ......... 1
Mounting Hardware (Page 13) ... As Needed
Forklift ......................................................... 1
Web Slings (rated for at least 1500 lbs.) .... 2
Model T28325 (Mfd. Since 1/18)
A
B
C
D
E
Figure 3. Assembly parts inventory.
F
G H
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
-9-
Hardware Recognition Chart
USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS.
Flat Head Cap Screw
-10 -
5mm
5mm
Model T28325 (Mfd. Since 1/18)

Cleanup

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preven­tative, but the following steps work well in a wide variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
amount of cleaner/degreaser, then let it soak
3.
scrape off as much as you can first, then wipe
4.
then coat all unpainted surfaces with a quality
Avoid chlorine-based solvents, such as

Cleaning Blocks

The clamping fingers and bending blocks (see Figure 4) are coated with rust preventative that must be removed before beginning operation.
Put on safety glasses.
Coat the rust preventative with a liberal
for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper,
off the rest with the rag.
Clamping
Fingers
Bending
Blocks
Figure 4. Location of bending blocks and
clamping fingers.
Although the rust preventative was applied only to the visible surfaces of the clamping fingers and bending blocks, some may have worked in between and underneath them. We recommend that you remove all clamping fingers and bending blocks to thoroughly clean them.
If you do remove the clamping fingers and bend­ing blocks, properly align them as described in Aligning Fingers & Blocks on Page 15 after re-installing.
Repeat Steps 2–3 as necessary until clean,
metal protectant to prevent rust.
NOTICE
acetone or brake parts cleaner, that may damage painted surfaces.
Model T28325 (Mfd. Since 1/18)
-11-

Site Considerations

Weight Load
for the weight
of your machine. Make sure that the surface upon
of the machine, additional equipment that may be
Physical Environment
The physical environment where the machine is operated is important for safe operation and longevity of components. For best results, oper­ate this machine in a dry environment that is free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range is outside 41°–104°F; the relative humidity range is outside 20–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.
Shadows, glare, or strobe effects that may distract
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main­tenance and service described in this manual.
See below for required space allocation.
Refer to the Machine Data Sheet
which the machine is placed will bear the weight
installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely.
or impede the operator must be eliminated.
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
401/2"
-12-
Figure 5. Working clearances.
71-1/2"
Model T28325 (Mfd. Since 1/18)

Assembly Lifting & Placing

This machine must be fully assembled before it can be used or placed. Before beginning the assembly process, refer to Needed for Setup and gather all listed items.
To assemble pan and box brake:
Attach lower braces to mounting plates on
1.
bottom of machine with (4) M10-1.5 x 25 hex bolts, (4) 10mm lock washers, and (4) 10mm flat washers (see Figure 6).
Attach stock supports with (4) M8-1.25 x 25
2.
cap screws, (4) 8mm lock washers, and (4) 8mm flat washers (see Figure 6).
Stock
Supports
HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.
To lift and place pan and box brake:
1. Position pallet with assembled machine
attached as close as possible to installation location.
Make sure foot pedal is locked in down posi-
2.
tion.
x 4
x 4
Figure 6. Lower brace and stock support
mounting locations.
The pan and box brake should now look like
3.
the one shown in Figure 7.
Lower
Braces
Wrap web slings around pan and box
3.
brake and attach them to lifting device (see Figure 8).
Web
Slings
Figure 8. Example of web slings wrapped
around pan and box brake.
4. Unbolt brake from shipping pallet.
5. With an assistant helping to stabilize the
brake from swinging or rocking when lifted, raise brake just enough to clear shipping pal­let, then remove pallet.
Figure 7. Pan and box brake fully assembled.
Model T28325 (Mfd. Since 1/18)
Lower brake into place and anchor to floor as
6.
recommended on Page 13.
-13-

Anchoring to Floor

Anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation, resulting in a machine that runs slightly quieter and feels more solid.
If the machine will be installed in a commercial or workplace setting, or if it is permanently connect­ed (hardwired) to the power supply, local codes may require that it be anchored to the floor.
If not required by any local codes, fastening the machine to the floor is an optional step. If you choose not to do this with your machine, we rec­ommend placing it on machine mounts, as these provide an easy method for leveling and they have vibration-absorbing pads.
Lag shield anchors with lag screws (see below) are a popular way to anchor machinery to a con­crete floor, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. However, anytime local codes apply, you MUST follow the anchoring methodology specified by the code.

Leveling

Number of Mounting Holes ............................ 4
Diameter of Mounting Hardware
.................1⁄2"
Anchoring to Concrete Floors
Leveling the brake helps the leafs and other cast-iron components remain straight and flat during the lifespan of the machine. Components on an unlevel machine may slowly twist due to the dynamic loads placed on the machine during operation, which will negatively affect the ability of the brake to produce accurate bends.
If needed, use metal shims between the base and the floor when leveling the machine.
For best results, use a precision level that is at least 12" long and sensitive enough to show a distance movement when a 0.003" shim (approxi­mately the thickness of one sheet of standard newspaper) is placed under one end of the level.
Loosening Work
Stop
Machine Base
Concrete
Figure 9. Popular method for anchoring
machinery to a concrete floor.
Lag Screw
Flat Washer
Lag Shield Anchor
Drilled Hole
The clamping cap screw on the work stop col­lar (see Figure 10) was tightened at the factory before shipping to keep the bending leaf from moving. Before beginning operation, use an 8mm hex wrench to loosen the clamping cap screw so that the bending leaf can rotate through its full arc.
Clamping
Cap Screw
Work Stop
Collar
Figure 10. Work stop collar and clamping cap
screw.
-14-
Model T28325 (Mfd. Since 1/18)

SECTION 3: OPERATIONS

The purpose of this overview is to provide the nov­ice machine operator with a basic understanding of how the machine is used during operation, so the
discussed later
in this manual
Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual,
training from experienced machine operators outside of this manual by reading "how-to" books, trade magazines, or websites.
To reduce your risk of serious injury, read this entire manual BEFORE

Operation Overview

machine controls/components
are easier to understand.
seek additional
, and do additional research
To complete a typical operation, the operator does the following:
Examines workpiece to make sure it is suit-
1.
able for bending.
If required for the operation, adjusts clamping
2.
finger and bending block spacing.
Adjusts clamping pressure for workpiece
3.
thickness.
Correctly adjusts setback.
4.
5. Puts on safety glasses, leather boots, and
leather gloves.
Properly positions workpiece underneath
6.
clamping fingers and locks foot pedal in down position to secure workpiece.
using machine.
Bodily injury could result from using this machine. Always wear safety glasses, leather work boots, and heavy duty leather work gloves when operating this machine or whenever handling sheet metal.
Using proper body position and both hands,
7.
raises bending leaf to form correct bend angle.
Lowers bending leaf, then unlocks foot pedal
8.
to release and remove workpiece.
If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any proj­ects. Regardless of the content in this sec­tion, Grizzly Industrial will not be held liable for accidents caused by lack of training.
Model T28325 (Mfd. Since 1/18)
-15-
Spacing Fingers &
Aligning Fingers &
Blocks
The clamping fingers and bending blocks can be spaced apart for clearance when making pans or boxes. This requires removing one or more sets of fingers or blocks and spacing the others to match the width of your pan or box. See Figure 11 for an example.
T-Nut
Blocks
To help ensure the bend is even along its length, the clamping fingers and bending blocks must be properly aligned with one another.
Item(s) Needed Qty
Hex Wrench 8mm .............................................. 1
Aligning Clamping Fingers
1. Loosen cap screws that secure each clamp-
ing finger, but do not remove them.
2. Apply upward pressure to clamping finger until it stops, then re-tighten cap screw(s).
Examine entire row of clamping fingers to
3.
make sure upper edges are all aligned with one another (see Figure 12). If necessary, repeat Steps 1–2 until they are all aligned.
Figure 11. Example of finger spacing.
The T-nuts under the fingers and blocks that secure them can be moved along their slots to allow for any spacing configuration required.
As you space the fingers or blocks, make sure that you properly align them, as described in the next subsection.
Clamping Fingers
Bending Blocks
Figure 12. Clamping fingers and bending blocks
properly aligned.
Aligning Bending Blocks
The bending blocks are aligned in a similar man­ner as the clamping fingers except you apply downward pressure (or toward the operator, if the bending leaf is raised) to align the block edges with one another.
-16 -
Model T28325 (Mfd. Since 1/18)

Adjusting Setback

Setback is the required distance between the bending blocks and the clamping fingers to prop­erly make the bend (see Figure 13). A number of factors determine the correct setback distance, such as bend allowance, bend radius, and mate­rial thickness.
There are many sources to help you calculate the correct setback for your operation, such as metal­working handbooks, the internet, or experienced sheet metal workers.
Setback
Bending
Block
Clamping
Finger
2. Rotate one setback adjustment knob a small amount, then rotate other knob same amount and direction. This prevents bending leaf from binding on setback shafts and keeps it parallel with clamping leaf.
Repeat Step 2 until you have correct set-
3.
back, then re-tighten hex bolts.
Tip: Use calipers to precisely check the set-
back.
Adjusting Clamping
Pressure
When securing the workpiece with the foot pedal, the correct clamping pressure depends on the workpiece thickness. The ideal pressure locks the workpiece firmly in position between the clamping fingers and base without excessive compression that could damage the workpiece or brake.
Clamping
Base
Figure 13. Identification of setback.
Item(s) Needed Qty
Open-End Wrench or Socket 14mm ................. 1
Calipers (Optional)
To adjust setback:
1. Loosen hex bolts (see Figure 14) on each
side of bending leaf.
Hex Bolt
(1 of 2)
............................................. 1
Graduated
Dial
Rotate one pressure adjustment knob (see Figure 15) a small amount, then rotate the other knob the same amount and direction. This pre­vents the clamping leaf from binding on the shafts and keeps it parallel with the clamping base.
Pressure
Adjustment
Knob
Graduated
Scale
Collar
Figure 15. Pressure adjustment knob.
Setback
Adjustment
Knob
Figure 14. Setback controls.
Model T28325 (Mfd. Since 1/18)
-17-
When the clamping pressure is correctly adjusted, the foot pedal lock plate (see Figure 16) will spring forward and secure the foot pedal down when it is fully depressed.
Foot Pedal
Lock Plate
Foot
Pedal
We recommend that the foot pedal always be locked down after positioning the workpiece and before making the bend. This will help ensure the workpiece stays in the proper position during bending.

Adjusting Work Stop

The work stop mechanism allows the operator to produce repetitive bends at the same angle.
Item(s) Needed Qty
Hex Wrench 8mm .............................................. 1
Wrench 16mm
To adjust work stop:
................................................... 1
Figure 16. Using the foot pedal.
Make sure the clamping pressure is cor­rectly adjusted for the workpiece thickness to prevent workpiece or machine damage when the foot pedal is fully depressed.

Bend Allowance

When a bend is made in sheet metal, the inside surface of the bend compresses and the outside surface stretches. To bend metal objects accu­rately, you need to consider the length of each bend, especially when more than one bend is required. This is called bend allowance.
The bend allowance is added to the sum of the outside dimensions of the workpiece flat surfaces to obtain the overall length and width of the blank needed to make a particular part.
Exact allowances can only be obtained by trial due to differences in sheet metal hardness, whether the bend is with or across the grain, and difficul­ties in making an exact bend radius. Formulas for calculating the bend allowance can be found in metalworking handbooks or the internet.
Loosen clamping cap screw on work stop col-
1.
lar (see Figure 17) so stop collar is loose on shaft.
Work Stop Collar
Clamping
Cap Screw
Stop
Block
Scale
Adjustable
Bending
Leaf
Figure 17. Work stop controls.
Raise bending leaf to correct angle.
2.
Note: The scale on the work stop collar dis-
plays the relative angle of the bending leaf.
Rotate work stop collar clockwise until it rests
3.
on stop block, then re-tighten clamping cap screw to secure setting.
Note: If needed, loosen the hex nut on the
adjustable stop cap screw, then use the cap screw for additional adjustment.
Stop Cap
Screw
-18-
Model T28325 (Mfd. Since 1/18)
ACCESSORIES
Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777

SECTION 4: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
T26685—Moly-D Machine Oil-ISO 32
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
Recommended Metal Protectants
®
G5562—SLIPIT G5563—SLIPIT G2871—Boeshield G2870—Boeshield H3788—G96 H3789—G96
1 Qt. Gel
®
12 Oz. Spray
®
T-9 12 Oz. Spray
®
®
Gun Treatment 12 Oz. Spray
®
Gun Treatment 4.5 Oz. Spray
T-9 4 Oz. Spray
Figure 19. Recommended product for machine
lubrication.
T25208—23-Piece Deburring Set
Includes: 380-0060 double burr; 2-piece 380­0088 handle; 380-0097, 380-0098, and 380-0091 holders; D25 and D40 scrapers; C20 countersink; ES100 and ES200 blades (5 each); V13, and A13 blades; wrench and hex wrenches; case.
Figure 18. Recommended products for protect-
ing unpainted cast iron/steel parts on machinery.
Model T28325 (Mfd. Since 1/18)
Figure 20. Model T25208 Deburring Set.
-19 -
order online at www.grizzly.com or call 1-800-523-4777
H5503—Electric Sheet Metal Shear
Motor: 1⁄2 HP, 110V, 2500 RPM, 3.8 Amp
Swivel head adjust 360°
Variable speed: 0–2500 RPM
Cuts up to 14 gauge in mild steel and 18 gauge in stainless, at up to 150 in./min.
Weighs 5 lbs.
T21321—Hand Punch
For repetitive hole punching, nothing beats the speed of a hand punch. With a throat depth of 6 9⁄32", this versatile punch can make a hole in mild
3
steel up to
16" thick. Measures 5 1⁄2 " wide by 31 1⁄2 " tall (without handle). Approximate shipping weight: 192 lbs.
Figure 21. Model H5503 Electric Sheet Metal
Shear.
T10717—50" Deluxe Foot Shear
This 50" Deluxe Foot Shear has
7
16" blades, 0"–35" front scale length, and 0"–24" rear stop scale length with dual locks and micro-adjustable dials. Will cut a maximum of 16-gauge mild steel at half width and 18-gauge at full width. The shear head sliding rails feature fully adjustable gib plates.
Figure 23. Model T21321 Hand Punch.
T23085—Pneumatic Nibbler
Push-type Pneumatic Nibbler makes quick work of sheet steel up to 16 gauge without leaving burrs or deforming edges. Features 3800 strokes per minute, and adjustable die can be turned to suit various cutting positions.
Figure 24. Model T23085 Pneumatic Nibbler.
Figure 22. Model T10717 50" Deluxe Foot
Shear.
-20-
Model T28325 (Mfd. Since 1/18)

SECTION 5: MAINTENANCE

Schedule

For optimum performance from this machine, this maintenance schedule must be strictly followed.
Ongoing
To maintain a low risk of injury and proper machine operation, if you ever observe any of the items below, stop operating the machine immediately and fix the problem before continuing operations:
Loose mounting bolts.
Worn or damaged clamping fingers or bend-
ing blocks.
Any other unsafe condition.
Daily
Lubricate clamping leaf slide shafts.
Lubricate bending leaf pivot bushings.
Weekly Maintenance
Lubricate bending leaf cam.
Lubricate setback shafts.

Lubrication

Clamping Leaf Slide Shafts
Oil Type ................ SB1365 or ISO 32 Equivalent
Oil Amount Lubrication Frequency
The slide shaft ball oilers (see Figure 25) provide lubrication to the sliding surfaces between the shafts and the frame.
Slide Shaft
..................................... 1 or 2 Squirts
................................. Daily
Ball
Oiler
Sliding Surface
Cleaning &
Protecting
Use a brush to clear away any metal debris and dust from the clamping fingers, clamping base, and bending blocks.
Use a shop rag to carefully apply a thin coat of quality metal protectant (see Page 18 for offerings from Grizzly) to all exposed unpainted surfaces to prevent corrosion.
Figure 25. Clamping leaf slide shaft ball oiler.
Only lubricate these ball oilers with a pump-type oil can that has a plastic or rubberized cone tip. Do not use oil cans with a metal needle or lance tip, as they can push the ball too far into the oiler, break the spring seat, and lodge the ball in the oil galley.
When lubricating the ball oilers, first clean the out­side surface to remove any dust or grime. Push the tip of the oil can nozzle against the ball oiler to create a hydraulic seal, then pump the oil can once or twice to add oil.
Model T28325 (Mfd. Since 1/18)
-21-
Bending Leaf Pivot Bushings
Oil Type ................ SB1365 or ISO 68 Equivalent
Oil Amount Lubrication Frequency
..................................... 1 or 2 Squirts
................................. Daily
Setback Shafts
Oil Type ................ SB1365 or ISO 68 Equivalent
Oil Amount Lubrication Frequency
.................... 1 Drop at Each Location
..............................Weekly
The bending leaf rotates around the pivot shaft on bushings that require lubrication. Use an oil can to add lubricant to the hole shown in Figure 26 (one on each side of the bending leaf), then raise and lower the bending leaf several times to distribute the lubricant.
Hole for Oil
(1 of 2)
Figure 26. Hole for lubricating bending leaf pivot
bushing.
Bending Leaf Cam
Grease .................. T26419 or NLGI#2 Equivalent
Amount Lubrication Frequency
.................................................Thin Coat
..............................Weekly
Raise the bending leaf until it is parallel with the floor, then add one drop of oil to the setback shaft locations shown in Figure 28. Use the setback adjustment knobs equally to move the bending leaf back and forth along the shafts to distribute the lubricant.
Lubrication Points
Figure 28. Example of setback shaft lubrication
locations.
Use mineral spirits and a shop rag to clean each side of the cam (see Figure 27), then apply a thin coat of grease to each side. Raise and lower the bending leaf several times to distribute the lubricant.
Bending Leaf Cam
Figure 27. Bending leaf cam location.
-22-
Model T28325 (Mfd. Since 1/18)
Review the troubleshooting procedures in this section if a problem develops with your machine. If you need
the
serial number and manufacture date of your machine before calling.

SECTION 6: SERVICE

replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather

Troubleshooting

Symptom Possible Cause Possible Solution
Heavy resistance during bends.
Bend radius is not consistent across workpiece.
Workpiece moves while bending.
1. Machine capacities are exceeded.
2. Not enough setback.
1. Bending leaf not parallel with clamping leaf.
2. Clamping fingers or bending blocks not properly aligned.
3. Too much setback.
1. Clamping pressure not correctly adjusted.
2. Not enough pressure applied with foot pedal.
1. Use sheet metal gauge/thickness size within machine capacities (Page 5).
2. Properly calculate and adjust setback (Page 16).
1. Adjust bending leaf parallel with clamping leaf.
2. Properly align clamping fingers and bending blocks (Page 15).
3. Properly calculate and adjust setback (Page 16).
1. Correctly adjust clamping pressure for workpiece thickness (Page 16).
2. Lock foot pedal down so clamping leaf secures workpiece (Page 16).
Model T28325 (Mfd. Since 1/18)
-23-
35
Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523- 4777 or visit our online parts store at www.grizzly.com to check for availability.
24
41
41
23
42
22

SECTION 7: PARTS

Main Breakdown

14
7
13
6
8
10
61
10
5
60
4
27
44
3
26
9
2
17
54
62
21
46
47
20
36
44
19
45
10
57
51
14
32
49
34
53
59
58
55
38
15
8
31
30
48
37
29
36
57
39
56
50
16
44
28
11
18
14
25
35
56
12
1
63
43
52
40
33
-24-
BUY PARTS ONLINE AT GRIZZLY.C OM!
Scan QR code to visit our Parts Store.
Model T28325 (Mfd. Since 1/18)

Main Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION
1 PT28325001 FRAME 33 PT28325033 BENDING STOP COLLAR 2 PT28325002 CLAMPING LEAF 34 PT28325034 CONNECTOR ROD 3 PT28325003 CLAMPING FINGER 1.5" 35 PT28325035 EXT RETAINING RING 25MM 4 PT28325004 CLAMPING FINGER 2" 36 PT28325036 ROLL PIN 10 X 50 5 PT28325005 CLAMPING FINGER 3" 37 PT28325037 FOOT PEDAL LOCK PLATE 6 PT28325006 CLAMPING FINGER 4" 38 PT28325038 GROOVED CLEVIS PIN 52MM 7 PT28325007 CLAMPING FINGER 9" 39 PT28325039 EXT RETAINING RING 10MM 8 PT28325008 T-NUT M10-1.5 40 PT28325040 ANGLE INDICATOR 9 PT28325009 BALL OILER 10MM PRESS-IN 41 PT28325041 SPRING RETAINING NUT 10 PT28325010 CAP SCREW M10-1.5 X 20 42 PT28325042 COMPRESSION SPRING 11 PT28325011 BENDING LEAF 43 PT28325043 FLAT HD SCR M6-1 X 12 12 PT28325012 BENDING LEAF PIN 44 PT28325044 SET SCREW M6-1 X 10 13 PT28325013 SETBACK SHAFT 45 PT28325045 HEX BOLT M8-1.25 X 20 BRASS 14 PT28325014 GRADUATED DIAL 46 PT28325046 FLAT WASHER 12MM 15 PT28325015 FOOT PEDAL 47 PT28325047 HEX BOLT M12-1.75 X 100 16 PT28325016 CLAMPING LEAF CONNECTOR 48 PT28325048 RUBBER HANDLE 17 PT28325017 LEAF COMPRESSION SPRING 49 PT28325049 FLAT WASHER 20MM 18 PT28325018 FOOT PEDAL LEG PIN 50 PT28325050 LOCK WASHER 20MM 19 PT28325019 FOOT PEDAL PIVOT PIN 51 PT28325051 HEX NUT M20-2.5 20 PT28325020 FOOT PEDAL PIVOT PLATE 52 PT28325052 EXTENSION LEG (RIGHT) 21 PT28325021 CLAMPING LEAF LOWER STRUT 53 PT28325053 EXTENSION LEG (LEFT) 22 PT28325022 BENDING LEAF CAM 54 PT28325054 WORKPIECE SUPPORT 23 PT28325023 CLAMPING LEAF UPPER STRUT 55 PT28325055 CAP SCREW M10-1.5 X 30 24 PT28325024 BUSHING 56 PT28325056 COMPESSION SPRING 25 PT28325025 SETBACK ADJ KNURLED KNOB 57 PT28325057 SET SCREW M8-1.25 X 10 26 PT28325026 PRESSURE ADJ KNURLED KNOB 58 PT28325058 LOCK WASHER 10MM 27 PT28325027 CLAMPING BASE 59 PT28325059 FLAT WASHER 10MM 28 PT28325028 BENDING BLOCK 1.5" 60 PT28325060 LOCK WASHER 8MM 29 PT28325029 BENDING BLOCK 2" 61 PT28325061 FLAT WASHER 8MM 30 PT28325030 BENDING BLOCK 3" 62 PT28325062 CAP SCREW M8-1.25 X 25 31 PT28325031 BENDING BLOCK 4" 63 PT28325063 CAP SCREW M10-1.5 X 34 32 PT28325032 BENDING BLOCK 9"
Model T28325 (Mfd. Since 1/18)
BUY PARTS ONLINE AT GRIZZLY.C OM!
Scan QR code to visit our Parts Store.
-25-

Labels & Cosmetics

103
101 102
104 105
108
107
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 PT28325101 READ MANUAL WARNING LABEL 106 PT28325106 GRIZZLY.COM LABEL 102 PT28325102 CRUSHING HAZARD WARNING LABEL 107 PT28325107 MODEL NUMBER LABEL 103 PT28325103 MACHINE ID LABEL 108 PT28325108 TOUCH-UP PAINT, GRIZZLY GREEN 104 PT28325104 EYE INJURY WARNING LABEL 109 PT28325109 GRIZZLY NAME PLATE 105 PT28325105 LACERATION CAUTION LABEL
109
106
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
-26-
BUY PARTS ONLINE AT GRIZZLY.C OM!
Scan QR code to visit our Parts Store.
Model T28325 (Mfd. Since 1/18)
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
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3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
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5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years
6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____ 10+
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____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:
7. Do you think your machine represents a good value? _____ Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____ Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
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TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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