Grizzly T28125 User guide

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MODEL T28125

PALLET JACK

INSTRUCTIONS

For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com

Introduction

The Model T28125 Pallet Jack comes assembled except for the handle.

Specifications

Capacity ............................................... 6600 lbs.

Overall Lifting Area Individual Fork Width Minimum Fork Height Maximum Fork Height

.......................... 27"W x 48"L

........................................6"

.......................................3"

..................................71⁄2 "

Inventory

Description Qty

A. Handle Assembly ....................................... 1

Fork Frame ................................................. 1

Handle Shaft (not shown) ........................... 1

Roll Pins 6 x 30mm (not shown) ................ 2

Recommended Tools for Assembly

Hammer ............................................................. 1

Punch

Open-End Wrench 8mm.................................... 1

Open-End Wrench 14mm Hex Wrench 4mm Pry Bar Flat Head Screwdriver

................................................................ 1

.................................. 1

.............................................. 1

.............................................................. 1

....................................... 1

Assembly

Hold handle assembly with chain at bottom,

then insert chain and handle base into top pump assembly opening.

Align handle assembly in pump assembly,

then install handle shaft so that roll-pin holes in hanbdle shaft align with roll-pin slot in pump assembly (see Figure 2).

Handle

Assembly

Figure 1. T28125 inventory.

NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

(FOR MODELS MFD. SINCE 10/17) #KB19243 PRINTED IN CHINA

Roll Pin

(1 of 2)

Pump

Assembly

Handle Shaft

Figure 2. T28125 handle shaft assembled.

Thread handle chain through handle shaft

(see Figure 3).

Using hammer and punch, insert 6 x 30mm

roll pin into each end of handle shaft to secure (see Figure 2).

Roll-Pin

Slot

V1.11.17

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5. Lift actuating cam with pry bar, then slide stud on end of chain through slot. To secure stud, tighten upper hex nut onto actuating cam, as shown in Figure 3.

Stud

Chain

Adding Hydraulic Oil

Hydraulic oil in the jack cylinder may need to be added periodically after prolonged use or if it leaks out.

To add hydraulic oil:

Lower forks completely.

Upper

Hex Nut

Handle

Adjustment

Hex Nut

Figure 3. Chain stud and actuating cam.

Actuating

Cam

Slot

Operation

Using the handle lever shown in Figure 4, the pal- let jack forks can be raised, lowered, or placed in the neutral position for moving.

Lower

Neutral

Lift

Figure 4. Handle lever positions.

2. Remove fill plug (see Figure 5).

Oil Fill

Plug

Figure 5. Oil fill plug location.

3. Add oil until level is just below fill hole.

4. Replace fill plug.

Lubrication

We recommend adding a few drops of SAE 10W30 oil every three months to each rotating point shown in Figure 6.

Lift Position: Raises pallet jack forks when handle is pumped. Move lever down until it locks in place, then pump handle to lift forks.

Lower Position: Lowers pallet jack. Pull lever up SLO W LY to begin lowering forks. Avoid pulling lever up quickly or load will drop suddenly.

Neutral Position: Place handle in this position to move load. In neutral position, pump and lift mechanism are disengaged so that handle can move up and down freely while operator pulls jack during moving operation.

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Figure 6. Lubrication locations.

T28125 Pallet Jack (Mfd. 10/17+)

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Troubleshooting

Symptom Possible Cause Possible Solution

Forks do not lift, or do not lift sufﬁciently.

Forks do not lower from raised position.

Forks lower by themselves.

Forks lower too slowly.

Forks lower too quickly.

Oil leaks.

1. Pump assembly hydraulic oil level low/ contaminated.

2. Too much hydraulic oil in pump assembly.

3. Handle adjustment hex nut too tight.

4. Lifting component stuck/bent.

1. Lifting components jammed with debris.

2. Handle adjustment hex nut too loose.

3. Lifting components bent/damaged.

1. Impurities in relief valve/hydraulic oil.

2. Relief valve faulty/damaged.

3. Seals worn/damaged.

1. Handle adjustment hex nut misadjusted. 1. Tighten handle adjustment hex nut (Page 2).

1. Handle adjustment hex nut misadjusted. 1. Loosen handle adjustment hex nut (Page 2).

1. Relief valve damaged.

2. Oil ﬁll plug gasket damaged.

3. Seals worn/damaged.

4. Cracked/worn/damaged parts.

1. Fill pump assembly with hydraulic oil. If necessary, drain old/contaminated oil and replace.

2. Pump off extra hydraulic oil.

3. Loosen handle adjustment hex nut (Page 2).

4. Inspect/replace lifting components.

1. Inspect mechanism, clear debris.

2. Tighten handle adjustment hex nut (Page 2).

3. Inspect/replace damaged lifting components.

1. Clean relief valve/change hydraulic oil.

2. Inspect/replace.

3. Inspect/replace.

1. Inspect/replace.

2. Inspect/replace.

3. Inspect/replace.

4. Inspect/replace.

T28125 Pallet Jack (Mfd. 10/17+)

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T28125

grizzly.com

REF PART # DESCRIPTION REF PART # DESCRIPTION

Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.

31A

T28125 Parts

MODEL T28125

PALLET JACK

6,600 LB. CAPACITY

Specifications

Fork Lifting Area: 27" W X 48" L Individual Fork Width: 6" Minimum Fork Height: 3" Maximum Fork Height: 7-1/2" Overall Length: 60"

Maximum Capacity: 6600 lbs.

To reduce risk of serious personal injury when using:

1. Read and understand manual before using.

2. Do not operate if damaged.

3. Do not exceed maximum lifting capacity.

4. Never place any part of your body in lifting mechanism, under forks, or under a lifted load.

5. Use extreme care to avoid tipping when handling long, high, or wide loads.

6. Always balance heavy loads and keep forks as low as possible for maximum stability.

7. Do not lift loosely stacked loads.

8. Only use on hard, flat surfaces.

9. Avoid using on inclines or ramps that will cause loss of control.

10. This jack is intended for operation by a person strong enough to control it and bring it to a complete stop.

11. To stop jack in an emergency, use lowering control lever to drop load to ground.

12. Never allow children to play on or with jack.

13. Never ride or stand on forks or lifted load.

Date

Mfd. for Grizzly in China

WARNING!

S/N

1 PT28125001 REAR WHEEL 26 PT28125026 ROLL PIN 5 X 30 2 PT28125002 BALL BEARING 6204-2RS 30 PT28125030 EXT RETAINING RING 22MM 3 PT28125003 DUST COVER 31A PT28125031A PUMP ASSEMBLY 4 PT28125004 LIFTING BRACKET 31 PT28125031 OIL PUMP 5 PT28125005 SHAFT KEY 16 X 44 32 PT28125032 HANDLE PIVOT SHAFT 6 PT28125006 FRAME 33 PT28125033 ROLL PIN 6 X 35 7 PT28125007 PIVOT PIN 35 PT28125035 HEX NUT M8-1.25 8 PT28125008 INT RETAINING RING 20MM 36 PT28125036 HEX BOLT M8-1.25 X 55 9 PT28125009 CAP SCREW M6-1 X 12 37 PT28125037 THRUST BALL BEARING 5111 10 PT28125010 CONNECTOR YOKE 38 PT28125038 BASE PLATE 11 PT28125011 ROLL PIN 5 X 30 39 PT28125039 ROLL PIN 5 X 30 12 PT28125012 CONNECTION ROD 40 PT28125040 ANGLE ARM KEY 13 PT28125013 DOUBLE WHEEL AXLE 41 PT28125041 EXT RETAINING RING 55MM 14 PT28125014 DOUBLE WHEELS 74 X 70 (2-PCS) 42 PT28125042 REAR WHEEL AXLE 15 PT28125015 DOUBLE WHEEL BRACKET 43 PT28125043 HANDLE 16 PT28125016 ROLL PIN 5 X 35 44 PT28125044 CHAIN 25H 17 PT28125017 BALL BEARING 6204-2RS 45 PT28125045 EYE BOLT M5-.8 X 42 22 PT28125022 PIVOT BRACKET 46 PT28125046 HEX NUT M5-.8 23 PT28125023 PIVOT SHAFT 16 X 85 47 PT28125047 MACHINE ID LABEL 24 PT28125024 ROLL PIN 5 X 30 48 PT28125048 MODEL NUMBER LABEL 25 PT28125025 SHAFT 49 PT28125049 GRIZZLY.COM LABEL

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T28125 Pallet Jack (Mfd. 10/17+)