Grizzly T27978 Instructions Manual

MODEL T27978
50-TON HYDRAULIC PRESS
INSTRUCTIONS
For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com
EYE INJURY HAZARD! Always wear safety glasses during use to prevent
serious personal injury.
INJURY HAZARD! When servicing, always dis­connect tool from air to pre­vent unexpected operation.
125 PSI
MAX AIR PRESSURE! Exceeding this PSI may result in injury/tool damage.
Workpieces positioned off-center below hydraulic ram can be ejected unexpectedly from force being applied unevenly, striking operator or bystanders with great force. Always ensure workpiece is positioned so force is evenly distributed. STOP and release compression if workpiece shifts during pressing.
Inventory
Open shipping crate and remove inventory items included inside (see Figure 2).
Description (Figure 2) Qty
A. Hydraulic Press Assembly (not shown) ...... 1
B. Base Supports ............................................ 2
C. Pump Handle .............................................. 1
D. Support Rods ............................................. 2
E. Press Blocks ............................................... 2
F. Angle Braces .............................................. 4
G. Hardware Bag (not shown)
Hex Bolts M10-1.5 x 25 ....................... 12
Cap Screws M8-1.25 x 30 .................... 4
Lock Washers 8mm ............................ 12
Flat Washers 8mm ............................. 12
Hex Nuts M10-1.5 ............................... 12
Needed For Setup
Description Qty
Additional People ................................................. 2
Safety Glasses .............................................. 1 Ea.
Open-End Wrenches 13, 16, 18, 19mm ...... 1 Ea.
ISO VG32 Hydraulic Oil ........................2.5 Quarts
COPYRIGHT © JUNE, 2017 BY GRIZZLY INDUSTRIAL, INC. REVISED DECEMBER, 2018 (JL)
NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JH18676 PRINTED IN CHINA
B
C
D
F
Figure 2. Inventory items.
E
Identification
A
I. Pump Handle. Manually lowers ram into
workpiece in small increments.
D
J. Press Bed. Supports workpiece during
E
pressing operation. Bed raises and lowers using winch.
F
B
K
Figure 3. Machine components.
A. Winch. Raises and lowers press bed to
adjust bed height.
B. Table Plates. Support workpiece during
bending operation.
C. Hydraulic Ram. Applies pressure directly
to workpiece. Hydraulic ram operates using both incoming air line for rapid downward movement and manual pump handle for slower downward ram movement.
D. Pressure Gauge. Shows pounds of force
being applied to workpiece.
C
G
H
J
I
K. Support Rods. Support press bed at prede-
termined heights of holes in machine frame.
Assembly
1. With the help of two assistants, remove
press from shipping crate, hold upright, and attach both base supports (see Figure 4) using (4) M10-1.5 x 25 hex bolts, 10mm flat washers, 10mm lock washers, and M10-1.5 hex nuts.
This machine and its components are very heavy. Reduce risk of strain or lifting injury by getting lifting help or using power lifting equip­ment such as a forklift to move heavy items.
2. Attach angle braces to each base support
using (8) M10-1.5 x 25 hex bolts, 10mm flat washers, 10mm lock washers, and M10-1.5 hex nuts, as shown in Figure 4.
Angle Brace
Base
Supports
E. Hydraulic Fluid Reservoir. Holds hydraulic
fluid for operation of hydraulic ram.
F. Tank Relief Valve. Releases pressure from
hydraulic ram to release workpiece.
G. Air Cylinder Control. Valve controls amount
of air released from air line cylinder to hydraulic ram.
H. Air Line Cylinder. Provides pressure to
lower hydraulic ram. Maximum incoming air pressure is 125 PSI.
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Figure 4. Supports and angle braces installed.
T27978 50-Ton Hydraulic Press (Mfd. 12/16)
3. Attach hydraulic reservoir assembly to out-
Anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation, resulting in a machine that runs slightly quieter and feels more solid.
If the machine will be installed in a commercial or workplace setting, local codes may require that it be anchored to the floor.
If not required by any local codes, fastening the machine to the floor is an optional step. If you choose not to do this with your machine, we rec­ommend placing it on machine mounts, as these provide an easy method for leveling and they have vibration-absorbing pads.
Lag shield anchors with lag screws (see below) are a popular way to anchor machinery to a con­crete floor, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. However, anytime local codes apply, you MUST follow the anchoring methodology specified by the code.
side of press frame (see Figure 5) by thread­ing (4) M10-1.5 x 30 hex bolts, 10mm flat washers, and 10mm lock washers through frame mounting bracket into threaded holes of hydraulic assembly.
Hydraulic
Assembly
Anchoring to Floor
Number of Mounting Holes ............................ 4
Diameter of Mounting Hardware .................
3
8"
Frame
Mounting
Bracket
Figure 5. Mounting hydraulic assembly.
4. Attach winch to outside of press frame, as
shown in Figure 6, using (2) M10-1.5 x 25 hex bolts, 10mm flat washers, and M10-1.5 hex nuts.
x 2
Figure 6. Mounting winch to press frame.
x 4
Winch
Anchoring to Concrete Floors
Lag Screw
Flat Washer
Machine Base
Concrete
Lag Shield Anchor
Drilled Hole
T27978 50-Ton Hydraulic Press (Mfd. 12/16)
Figure 7. Popular method for anchoring
machinery to a concrete floor.
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