Grizzly T27313 User Manual

MODEL T27313
WOOD LATHE COPY ATTACHMENT
OWNER'S MANUAL
(For models manufactured since 01/15)
(Model T27313 shown installed on Model G0733)
COPYRIGHT © MARCH, 2015 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BB17314 PRINTED IN CHINA
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................................................................................................... 2
Machine Description ................................................................................................................... 2
Contact Info ................................................................................................................................ 2
Manual Accuracy ........................................................................................................................ 2
Controls & Components ............................................................................................................. 3
SECTION 1: SAFETY ....................................................................................................................... 4
Safety Instructions for Machinery ............................................................................................... 4
Additional Safety for Copy Attachments .................................................................................... 6
SECTION 2: SETUP ......................................................................................................................... 7
Unpacking .................................................................................................................................. 7
Needed for Setup ....................................................................................................................... 7
Inventory ..................................................................................................................................... 7
Cleanup ...................................................................................................................................... 8
Site Considerations .................................................................................................................... 9
Assembly .................................................................................................................................. 10
SECTION 3: OPERATIONS ........................................................................................................... 14
Operation Overview.................................................................................................................. 14
Workpiece Inspection ............................................................................................................... 15
Copy Attachment Tips .............................................................................................................. 15
Copy Stylus .............................................................................................................................. 16
Cutting Tool .............................................................................................................................. 16
Basic Operation ........................................................................................................................ 17
SECTION 4: ACCESSORIES ......................................................................................................... 19
SECTION 5: MAINTENANCE......................................................................................................... 20
Schedule .................................................................................................................................. 20
Cleaning & Protecting .............................................................................................................. 20
Lubrication ................................................................................................................................ 20
SECTION 6: SERVICE ................................................................................................................... 21
Troubleshooting ........................................................................................................................ 21
Cable Tension .......................................................................................................................... 22
Gib Adjustment ......................................................................................................................... 22
SECTION 7: PARTS ....................................................................................................................... 23
Main Breakdown....................................................................................................................... 23
Longitudinal Drive Breakdown ................................................................................................. 25
Carriage Breakdown................................................................................................................. 26
WARRANTY & RETURNS ............................................................................................................. 29

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs contained inside. Sometimes we make mistakes, but
also
means that
you receive will be slightly different than what is shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused about a procedure for an updated version. W
manuals
and
www.grizzly.com
Alternatively, you can call our Technical Support for help. Before calling, please write down the
Manufacture Date
stamped into the machine ID label (see below). This infor­mation helps us determine if updated documenta­tion is available for your machine.
We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Machine Description

The Model T27313 Wood Lathe Copy attachment is part of Grizzly’s growing family of fine wood­working and metalworking machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation.
The Model T27313 is a wood lathe duplica­tor capable of mass-producing many shapes of the same design. The T27313 is designed to be mounted to the G0733, G0462, G0584 and G5979 wood lathes. Mounting hardware and cut­ting tool are provided with the Copy attachment.

Contact Info

Manual Accuracy

made every effort to be exact with the
our policy of continuous improvement
sometimes the machine
.
, check our website
e post current
manual updates for free on our website at
.
and Serial Number
Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
Manufacture Date
Serial Number
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Model T27313 (Mfd. Since 01/15)
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
D. Tool Locking Collar: Hardware that keeps
cutting tool locked in place.
Components
using machine.
Refer to Figure 1 and the following descriptions to become familiar with the basic controls of this machine.
B
A
D
C
F
E
H
G
E. Quill: Moves cutting tool mounted in the car-
riage toward or away from the workpiece.
F. Carriage: Main housing for quill, cutting tool,
and tool locking collar. Moves longitudinally along copy attachment bed.
G. Stylus: Controls depth of cut.
H. Crossfeed Handwheel: Controls crossfeed
leadscrew, which sets maximum cutting tool depth. Turning clockwise decreases cutting depth and turning counterclockwise increas­es cutting depth.
I. Tail Center Adjustment Knob: Adjusts
position of tail center. Used to hold master spindle in place.
J. Bed: Main body of copy attachment to which
all other parts attach.
I
J
K
Figure 1. T27313 controls and components.
A. Longitudinal Feed Cable: Cable that con-
nects carriage to longitudinal feed wheel allowing carriage to travel along copy attach­ment bed.
B. Adjustable Carriage Stop: Limits carriage
travel along length of copy attachment bed.
C. Longitudinal-Feed Handwheel: Rotating
clockwise moves carriage to the left, rotating counterclockwise moves carriage to the right.
K. Template Support: Brackets that allow tem-
plates to securely mount to copy attachment.
Model T27313 (Mfd. Since 01/15)
-3-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
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Model T27313 (Mfd. Since 01/15)
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of work­piece control.
HAZARDOUS DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
CHECK DAMAGED PARTS. Regularly inspect machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly.
Model T27313 (Mfd. Since 01/15)
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
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Additional Safety for Copy Attachments

MAIN INJURY HAZARDS: Death or crushing injury from getting entangled in rotating lathe spindle or workpiece; death, blindness, or broken bones from being struck by a workpiece that breaks apart or comes loose during rotation, turning tool kickback, or flying wood chips. To minimize your risk of these hazards, always heed the following warning information:
LATHE OPERATIONS. Refer to your lathe own-
er’s manual for all lathe related operations.
PROPER SETUP. Ensure copy attachment is properly setup and adjusted before operating.
INTEGRITY OF STOCK. Verify each workpiece is free of knots, splits, nails, or foreign material to ensure it can safely rotate on spindle without breaking apart or causing turning tool kickback.
WORKPIECE PREPARATION. Before mounting, cut off waste portions with a bandsaw or other tool to ensure workpiece has no large edges to catch turning tool, and it will rotate without dangerous wobbling.
SECURING LOCKS. Verify tool rest, headstock, and tailstock are secure before turning lathe ON.
EYE/FACE PROTECTION. Always wear a face shield and safety glasses when operating lathe.
PROPER APPAREL. Do not wear gloves, necktie or loose clothing. Keep keep long hair away from rotating spindle.
NEW SETUPS. Test each new setup by starting spindle rotation at the lowest speed and standing to the side of the lathe until workpiece reaches full speed and you can verify safe rotation.
ROUGHING. Use correct cutting tool. Take light cuts, use low speeds.
SHARP CUTTING TOOLS. Only use sharp cut­ting tools— they cut with less resistance than dull tools. Dull cutting tools can catch or grab and cause workpiece to break apart.
SECURING WORKPIECE. A n im pr op erl y se cu re d workpiece can fly off spindle with deadly force. Use proven setup techniques and always verify workpiece is well-secured before starting lathe.
ADJUSTMENT TOOLS. Remove all chuck keys, wrenches, and adjustment tools before turning lathe ON. A tool left on the lathe can become a deadly projectile when spindle is started.
SAFE CLEARANCES. Before starting spindle, verify workpiece has adequate clearance by hand-rotating it through its entire range of motion.
STOPPING SPINDLE. Always allow spindle to completely stop on its own. Never put hands or another object on spinning workpiece.
ADJUSTMENTS/MAINTENANCE. Make sure wood lathe is turned OFF, disconnected from power, and all moving parts a re c o m p l et e ly s to p pe d before doing adjustments or maintenance.
MEASURING WORKPIECE. Only measure work­piece after it has stopped. Trying to measure a spinning workpiece increases entanglement risk.
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Model T27313 (Mfd. Since 01/15)

SECTION 2: SETUP

Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately
at (570) 546-9663
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi­tion of your shipment, inventory the contents.
Keep children and pets away from plastic bags or packing materials shipped with this
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Unpacking

for advice.
SUFFOCATION HAZARD!
machine. Discard immediately.

Inventory

Box 1 (Figure 2) Qty
A. Copy Attachment ........................................ 1
B. Longitudinal-Feed Handwheel .................... 1
C. Support Arm Clamping Plates .................... 2
D. Support Arms (Short) ................................. 2
E. Support Arms (Tall) .................................... 2
F. Hardware Bag (Not Shown) ........................ 1
—T-Bolts M10-1.5 x 100 ............................. 2
—T-Bolts M10-1.5 x 45 ............................... 2
—Cutting Tool ............................................ 1
—Support Arm Clamps .............................. 2
—Fender Washers 8mm ........................... 2
—Hex Nuts M8-1.25 .................................. 2

Needed for Setup

The following are needed to complete the setup process, but are not included with your machine.
Description Qty
Additional People ....................................... 1
Safety Glasses ........................................... 1
Cleaner/Degreaser (Page 8) ...... As Needed
Disposable Shop Rags ............... As Needed
Screwdriver Phillips #2 ............................... 1
Wrench or Socket 16mm ............................ 1
Hex Wrench 4mm ....................................... 1
Feeler Gauge ............................................. 1
Machinist's Square ..................................... 1
Model T27313 (Mfd. Since 01/15)
A
B
DE
Figure 2. T27313 inventory.
C
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
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The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preven­tative, but the following steps work well in a wide variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
3.
4.
Many cleaning solvents
work in a well-ventilated
Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Av oid using these products to clean machinery.
Put on safety glasses.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
are toxic if inhaled. Only
area.
NOTICE
acetone or brake parts cleaner, that may damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping grease from your machine during clean up.
Figure 3. T23692 Orange Power Degreaser.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality metal protectant to prevent rust.
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Model T27313 (Mfd. Since 01/15)

Site Considerations

Weight Load
Physical Environment
The physical environment where the machine is operated is important for safe operation and longevity of components. For best results, oper­ate this machine in a dry environment that is free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range is outside 41°–104°F; the relative humidity range is outside 20–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.
Shadows, glare, or strobe effects that may distract
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main­tenance and service described in this manual.
See below for required space allocation.
Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely.
or impede the operator must be eliminated.
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
Model T27313 (Mfd. Since 01/15)
Figure 4. Working clearances (Model T27313 shown attached to example wood lathe).
151⁄2"
55"
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Assembly

Mounting Support Arms
1. DISCONNECT MACHINE FROM POWER!
The assembly process consists of selecting the appropriate support arm orientation, mounting the support arms and copy attachment bed, and finally aligning the copy attachment. The align­ment procedures are critical to the proper opera­tion of the copy attachment, DO NOT skip these procedures.
All assembly and adjustment instructions assume that your lathe is axially aligned, i.e., headstock and tailstock are centered on the same axis. Consult your lathe owner’s manual for proper procedure.
Selecting correct support arm orientation is critical to ensure that cutting tool will be positioned at spindle centerline.
Selecting Support Arm Setup
The support arms must be oriented in a specific way depending on which lathe the copy attach­ment will be mounted. Figure 5 shows the sup­port arm orientation for each of the four wood lathes onto which the model T27313 mounts. The arms will be mounted on top of the lathe bed with the mounting holes extending approximately 6" past it.
2. Mount (2) support arms perpendicular to, and on top of, lathe bed with (2) support arm clamping plates, (2) support arm clamps, (2) M8-1.25 x 150 carriage bolts, (2) 8mm fender washers, and (2) M8-1.25 knobs. Carriage bolt head should be on top of support arm clamp, and support arm clamping plates should be below lathe bed (see Figure 6).
Note: Leave knobs finger tight so support
arm assembly can slide across lathe bed.
Support Arm
Clamp
Carriage Bolt
Support Arm
Clamping Plate
Figure 6. Example of support arm assembly
setup for G0733 wood lathe.
Support Arm
Lathe Bed
Fender Washer
Knob
(Viewed from Headstock)
G0733
(Rear
of
Bed)
Figure 5. Support arm orientation and matching
lathe.
-10 -
G0584
G0462
G5979
(Front
of
Bed)
Model T27313 (Mfd. Since 01/15)
3. Adjust support arm assemblies so they are centered on points measuring 20% of dis­tance across lathe bed from headstock to tailstock (see Figure 7). Front of support arms should extend beyond front of lathe bed by about 6".
6. Mount copy attachment so tool will reach cor­rect starting point for desired cut.
7. Install (2) 10mm flat washers and (2) M10-
1.5 hex nuts onto T-bolts installed in Step 4. Then tighten support arm assembly knobs.
— Some minor degree of variation may be
necessary to eliminate any interference to normal operation of lathe.
Support Arms
6"
20%
Figure 7. Attachment locations for support arms.
4. Tip copy attachment upside down so bot-
tom channel is facing upwards, then slide (2) M10-1.5 x 100 T-bolts into channel (see Figure 8).
— If using short support arms, use (2) M10-
1.5 x 45 T-bolts.
60%
20%
— Make certain copy attachment does not
block access to lathe controls. Some lat­eral adjustment can be made to assure clearance if necessary (see Figure 9).
Figure 9. Example of copy attachment mounted
on lathe without obstructing lathe controls.
8. Congratulations, your copy attachment has been successfully installed. It must now be aligned for parallelism. Please proceed to Rough Alignment on Page 12.
T-Bolt
T-Bolt
Channel
Figure 8. T-bolt installed into slot on bottom of
copy attachment (1 of 2).
5. Turn copy attachment right side up, then insert T-bolts into support arm holes.
Model T27313 (Mfd. Since 01/15)
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Performing Rough Alignment
Once the copy attachment bed is attached to the support arms, the entire assembly must be adjust­ed parallel with the lathe to function correctly.
5. Loosen (2) knobs securing support arm assemblies, then slide copy attachment bed over boards until leading edge is even with marks on both left and right sides (see Figure
10).
The following procedures provide details on the process of adjusting the copy attachment to achieve parallelism.
Use caution when handling copy attach­ment cutting tool. Its sharp edges could cause cuts if handled improperly.
To perform rough alignment:
1. DISCONNECT MACHINE FROM POWER!
2. Prepare two gauge boards approximately
1
8" thick, 6–8'' wide and 2–3'' long.
1
3. Clamp gauge boards onto lathe bed, one at headstock and other at tailstock.
4. Place a machinist’s square centered on tailstock on top of gauge board and measure 3'' toward copy attachment bed (see Figure
10). Place a precise mark across width of wood. Repeat with gauge board located at headstock.
6. Tighten (2) knobs securing support arm assemblies to lathe bed.
7. Remove gauge boards.
8. Install longitudinal-feed handwheel with (1)
M6-1 x 12 cap screw and (1) 6mm flat washer (see Figure 11).
Longitudinal-Feed
Handwheel
Figure 11. Longitudinal-feed handwheel installed
on copy attachment.
9. Install cutting tool into arbor and tighten pre­installed collar set screw (see Figure 12).
(View from Headstock)
Tailstock
Copy
Attachment
3"
Bed
Gauge
Board
Lathe Bed
Figure 10. Use of gauge boards for alignment.
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Figure 12. Securing cutting tool.
10. Rough alignment is now complete. Please proceed to Performing Final Alignment on Page 13.
Model T27313 (Mfd. Since 01/15)
Performing Final Alignment
Final alignment of the lathe and copy attach­ment must be precise to ensure they are parallel. Before completing the following steps, mount a turning square blank between the centers of your lathe.
The turning square blank should be as long as the maximum center-to-center distance of your lathe to ensure the greatest degree of accuracy. It is critical that the turning square blank is perfectly centered and as near-perfectly straight as pos­sible.
Avoid wearing loose-fitting clothing, jew­elry, or other personal items that could be caught in moving parts of the machinery while adjusting or operating this machine. Serious personal injury could result if this warning is ignored.
To perform final alignment:
1. DISCONNECT MACHINE FROM POWER!
2. Move carriage to one end of copy attach-
ment and advance cross-feed handwheel until cutting tool nearly touches side of blank (see Figure 13).
3. Without changing position of turning blank, slowly turn longitudinal feed handwheel to move carriage toward opposite end of lathe. Use a feeler gauge or another precision spacer to check that the distance between cutter and turning square is consistent (see
Figure 14).
Figure 14. Example of using precision spacer.
—If cutting tool does not maintain a consis-
tent distance from turning square at both ends of longitudinal movement, loosen support arm assembly knobs and care­fully adjust bed until cutting tool is an equal distance from turning square at both ends of its longitudinal movement. Then tighten support arm assembly knobs.
4. Continue to test and adjust copy attachment until it is evenly spaced along length of turn­ing square.
Figure 13. Aligning lathe to copy attachment.
Model T27313 (Mfd. Since 01/15)
5. Once adjustments are complete, ensure all mounting bolts are securely tightened.
-13-

SECTION 3: OPERATIONS

To reduce your risk of serious injury, read this entire manual BEFORE
The purpose of this overview is to provide the nov­ice machine operator with a basic understanding of how the machine is used during operation, so the
discussed later
in this manual
Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual and rienced research outside of this manual by reading "how­to" books, trade magazines, or websites.

Operation Overview

To complete a typical operation, the operator does the following:
1. Examines workpiece to make sure it is suit-
able for cutting.
machine controls/components
are easier to understand.
seek additional training from expe-
machine operators, and do additional
using machine.
Eye injuries or respiratory problems can occur while operating this tool. Wear per­sonal protective equipment to reduce your risk from these hazards.
2. Adjusts cutting tool and stylus to make sure
they are aligned.
3. Puts on safety glasses, face shield, and a respirator.
4. Turns lathe ON.
5. Gradually advances cutting tool over multiple
passes; until stylus makes contact with tem­plate.
6. Turns lathe OFF immediately after turning is complete and waits for workpiece to com­pletely stop before removing it.
7. Repeats Steps 1–6 to complete all copies.
If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any proj­ects. Regardless of the content in this sec­tion, Grizzly Industrial will not be held liable for accidents caused by lack of training.
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Model T27313 (Mfd. Since 01/15)
Workpiece
Copy Attachment
Inspection
Some workpieces are not safe to turn or may require modification before they are safe to turn. Before turning a workpiece, inspect all
workpieces for the following:
Workpiece Type: This machine is intended for cutting natural
and man-made wood products, and some plastics. Never attempt to cut any metal, stone, or rubber workpiece; cutting these materials can lead to machine damage or severe injury.
Foreign Objects: Nails, staples, dirt, rocks and other foreign
objects are often embedded in wood. While cutting, these objects can become dislodged and hit the operator, cause tool grab, or break the turning tool, which might then fly apart. Always visually inspect your workpiece for these items. If they can't be removed, DO NOT turn the workpiece.
Large/Loose Knots: Loose knots can become dislodged during
the turning operation. Large knots can cause a workpiece to completely break in half dur­ing turning and cause machine damage and personal injury. Choose workpieces that do not have large/loose knots.
Excessive Warping: Workpieces with excessive bowing or twist-
ing are unstable and unbalanced. Never turn these workpieces at high speed, or instability will be magnified and the workpiece can be ejected from the lathe causing impact injures. Only turn concentric workpieces!
Tips
To reduce whip and vibration of relatively narrow copy spindles, we recommend oper­ating the longitudinal handwheel with your left hand and backing up the spinning workpiece with your right. DO NOT attempt to grip the workpiece too tightly while it is turning.
If the cut you are producing is too rough, try increasing the rotation speed of your lathe (not to exceed the maximum recommended speed for the size of material you are turn­ing) and take a lighter cut. See your lathe’s instruction manual for recommended speeds.
As with any other surfacing operation, we recommend taking multiple passes, rather than trying to remove too much wood all at once. This is much safer and will also result in improved cutting results.
When making copies, always move the stylus so it follows the template or master profile “downhill”. Trying to move the stylus “uphill” along the template will cause the stylus and cutter to dig into the template and workpiece.
To avoid unnecessary waste of expensive premium materials, we strongly recommend you turn a test piece before attempting dupli­cation on your finish material. Make adjust­ments as required.
You can save time during duplication by removing the corners from all of the spindles you plan on creating before activating the copy attachment. You will need to make the cuts with a lathe chisel on your tool rest, prior to installing the copy attachment.
Model T27313 (Mfd. Since 01/15)
-15-

Copy Stylus

Cutting Tool

To ensure the greatest level of precision while copying from a template or a master spindle, it is essential that the copy stylus is properly posi­tioned at the underside of the carriage. When adjusting the stylus, keep in mind that its follower edge should be centered on the template or mas­ter profile, so the narrowest point fits securely.
To adjust stylus:
1. DISCONNECT MACHINE FROM POWER!
2. Center master spindle on copy centers, or
attach template to support brackets.
3. Loosen M5-.8 x 10 set screw, then adjust stylus height until the follower edge is cen­tered on template or profile (see Figure 15).
The cutting tool can be positioned closer to or farther from the workpiece by loosening the set screw at the top of the cutting tool collar.
To install or replace cutting tool:
1. Loosen M8-1.25 x 16 set screw on cutting tool collar shown in Figure 16.
2. Insert cutting tool with triangular cutting edge
facing up (see Figure 16), then tighten set screw.
Set Screw
Set Screw
Figure 15. Stylus follower edge.
4. Tighten M5-.8 x 10 set screw to secure sty-
lus.
5. Run stylus along length of master spindle or template.
— If stylus does not contact master spindle
or template details, move cutting tool accordingly, and repeat Steps 3–4.
Figure 16. Example of proper position for cutting
tool.
-16 -
Model T27313 (Mfd. Since 01/15)

Basic Operation

Make sure headstock and tailstock centers are properly aligned before beginning any turning operation. See your lathe owner's manual for additional instructions on this procedure. Failure to observe this warning could result in workpiece being thrown from lathe, resulting in serious personal injury.
To make copies from existing spindle or tem­plate:
4. Mount template or master spindle onto copy
attachment.
—If you are using a template, spread tem-
plate mounting brackets (see Figure 18) apart to accommodate template. Drill holes in your template and secure it to mounting brackets. Position template on copy attach­ment main body so profile will line up with desired location of profile on workpiece.
1. DISCONNECT MACHINE FROM POWER!
2. Mount workpiece on lathe.
3. Move carriage with longitudinal handwheel
until tip of cutter is precisely located at point on workpiece where you want turning action to begin.
Note: Always move stylus so it follows the
template “downhill”. Trying to move “uphill” along the template will cause the stylus and cutting tool to dig into the template and workpiece (see Figure 17).
Master Spindle or Template
Stylus
Move from high points towards areas with greater depth of cut
Mounting
Bracket
Template
Figure 18. Template mounted to mounting
brackets.
—If you are using a master spindle, mount
spindle between copy attachment centers. Position and secure head center so exist­ing spindle profile will line up with intended profile area on copy. Slide tail center so it just touches master spindle and secure it. Then hold master spindle and tighten hand knob located on tail center.
5. Adjust crossfeed handwheel until stylus comes in contact with template in its desired position.
Figure 17. Recommended direction of stylus
travel.
Model T27313 (Mfd. Since 01/15)
-17-
6. Move carriage stylus to left hand limit of pro­filed area and adjust left hand carriage stop until it contacts carriage, then tighten stop (see Figure 19).
Carriage
Stop
Figure 19. Adjusting carriage stops.
7. Repeat procedure for right hand stop.
12. Turn lathe OFF and inspect results.
—If workpiece is tapered, copy attachment
is not properly aligned to wood lathe (refer to Performing Final Alignment on Page
13).
13. If you are satisfied, continue to remove mate-
rial from workpiece, using “downhill” cutting method illustrated in Figure 17 on Page 17.
Tip: Avoid cutting “uphill”. It will likely result in
chipping and gouging.
14. Continue removing stock until workpiece is complete (see Figure 20).
8. Adjust cutting tool so both it and stylus are just touching workpiece and template.
—It is essential for accurate copying that
cutting tool tip and stylus always remain at same positions in relation to workpiece and template.
9. Slide carriage away from workpiece, so sty­lus and cutter are clear of workpiece and template.
10. Turn lathe ON at its slowest speed, then slowly advance cutting tool toward left edge of workpiece. Once contact is made, advance cutting tool into copy spindle approximately
1
16". Turn longitudinal handwheel so the car-
riage travels from left to right.
11. After each pass, extend cutting tool another
1
16" (maximum), and repeat with another pass. Repeat this process until stylus comes in contact with template.
Figure 20. Shaping the copy spindle.
15. After completing initial copy, continue follow-
ing Steps 1–14 until all spindles are com­pleted.
16. When all spindles are complete, remove copy attachment and replace it with the lathe tool post.
17. Use appropriate lathe chisels to sharpen details and smooth turned surfaces of each copy, then sand smooth.
—If cutting tool tends to bite or gouge
workpiece, back off cutting tool slightly and try again. Be conservative when removing stock.
-18-
Refer to your owner's manual for complete setup, operating, and safety instructions. Serious injury could occur if you do not fol­low these instructions.
Model T27313 (Mfd. Since 01/15)
ACCESSORIES
Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777

SECTION 4: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
Basic Eye Protection
T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20451—“Kirova” Clear Safety Glasses T20452—“Kirova” Anti-Reflective S. Glasses H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5
T20502
T20452
Recommended Metal Protectants
G5562—SLIPIT® 1 Qt. Gel G5563—SLIPIT G2871—Boeshield G2870—Boeshield H3788—G96 H3789—G96
Figure 22. Recommended products for protect-
ing unpainted cast iron/steel part on machinery.
D3098—Center Finder
Find the center of round or square stock for lathe turning with this handy Center Finder. One side locates a diagonal line on square stock up to 8" x 8" and the other side locates a diagonal line on round stock up to 4
®
12 oz. Spray
®
T-9 12 oz. Spray
®
®
Gun Treatment 12 oz. Spray
®
Gun Treatment 4.5 oz. Spray
T-9 4 oz. Spray
1
2 " in diameter.
T20503
H7194
Figure 21. Assortment of basic eye protection.
Model T27313 (Mfd. Since 01/15)
T20451
Figure 23. D3098 Center Finder.
-19 -

SECTION 5: MAINTENANCE

accidental startup, always disconnect machine from

Lubrication

To reduce risk of shock or
Leadscrews and Slides
power before adjustments, maintenance, or service.
Lubrication Type ...T23964 or NLGI#2 Equivalent
Amount .............................................. 1–2 Pumps
Lubrication Frequency .....................6–12 Months

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
Daily Check
Loose mounting bolts.
Worn or damaged wires.
Any other unsafe condition.
Monthly Check
feed cable tension, damage, or wear.
Clean/vacuum dust buildup.
Cleaning &
Protecting
Add lubrication to the leadscrews and slides shown in Figure 24.
Leadscrews
Slides
Figure 24. Location of leadscrews and slides.
Cleaning the Model T27313 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it.
Protect any unpainted cast iron surfaces by wip­ing it clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Keep cast iron surfaces rust-free with regular applications of products like G96 Treatment, SLIPIT 19 for more details).
-20-
®
, or Boeshield® T-9 (see Page
®
Gun
Model T27313 (Mfd. Since 01/15)
Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663.
Note: Please gather the serial number and manufacture date of your machine before calling.

SECTION 6: SERVICE

Troubleshooting

Symptom Possible Cause Possible Solution
Bad surface finish. 1. Spindle speed or feed rate is wrong.
2. Dull cutting tool.
3. Too much play in gibs.
Cutting tool vibrates excessively during cutting.
1. Cutting tool is not tight enough.
2. Cutting tool sticks too far out of tool arbor; lack of support.
3. Gibs are out of adjustment.
4. Cutting tool is dull.
5. Spindle speed is wrong.
1. Adjust for appropriate spindle speed and feed rate.
2. Sharpen cutting tool.
3. Tighten gibs (Page 1).
1. Tighten cutting tool.
2. Adjust cutting tool.
3. Adjust gibs (Page 1).
4. Replace or resharpen cutting tool.
5. Use recommended spindle speed.
Workpiece is tapered.
Carriage will not feed or is hard to move.
1. Lathe bed and copy attachment are not parallel with each other.
2. Lathe bed is twisted.
1. Longitudinal-feed handle screw is loose.
2. Chips have loaded up on rails.
3. Slides are dry and in need of lubrication.
4. Gibs are too tight.
1. Re-align lathe bed and copy attachment (Page 13).
2. Level lathe.
1. Tighten screw.
2. Frequently clean away chips that load up during turning operations.
3. Lubricate slides.
4. Loosen gib screw(s) slightly (Page 1).
Model T27313 (Mfd. Since 01/15)
-21-

Cable Tension

Gib Adjustment

The movement of the carriage assembly along the body of the copy attachment is controlled by the movement of the longitudinal-feed handwheel. This handwheel is connected to the carriage via a cable. This cable should be taut to ensure respon­sive movement from the carriage.
Tools Needed Qty
Open-End Wrench 13mm .................................. 2
To adjust cable tension:
1. DISCONNECT MACHINE FROM POWER!
2. Loosen hex nut shown in Figure 25.
3. Adjust tension by loosening or tightening cable tension bolt (see Figure 25).
Note: Cable should be pulled snug, but not
so tight that stress is placed on cable.
4. Tighten hex nut (see Figure 25).
The goal of gib adjustment is to remove sloppi­ness or "play" between the carriage and the bed while still allowing free movement of the carriage.
There are eight adjustment locations: two on the front of the carriage, two on the back and four underneath.
Tools Needed Qty
Hex Wrench 2.5mm ........................................... 1
Open-Ended Wrench 8mm ............................... 1
To adjust gibs:
1. DISCONNECT MACHINE FROM POWER!
2. Loosen hex nut shown in Figure 26.
3. Adjust set screws to increase or decrease
friction (see Figure 26).
Hex Nut
Cable Tension
Bolt
Figure 25. Adjusting carriage cable tension.
Figure 26. Adjusting carriage gib (1 of 8).
4. Slide carriage back and forth to test for bind-
ing or wobble.
—If carriage binds or wobbles, repeat Step 3.
5. When adjustments are complete, tighten the hex nuts while maintaining the set screw position.
-22-
Model T27313 (Mfd. Since 01/15)
22
Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523 - 4777 or visit our online parts store at www.grizzly.com to check for availability.
20
9
15
21
19
18
10
16 17
5
13
14
15

SECTION 7: PARTS

Main Breakdown

29
28
8
38
41
52
36
8
38
7
40
13
25
13-1
25-1
47
43
25
47
48
11
4
30
6
45
8
38
7
46
24
33
44
49
42
50
30
15
34
35
32
31
3
54
2
1
53
Model T27313 (Mfd. Since 01/15)
-23-
Main Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 PT27313001 KNOB M8-1.25 28 PT27313028 PULLEY SHAFT 2 PT27313002 SUPPORT ARM CLAMPING PLATE 29 PT27313029 PULLEY BRACKET 3 PT27313003 CARRIAGE BOLT M8-1.25 X 150 30 PT27313030 LOCK WASHER 6MM 4 PT27313004 SUPPORT ARM CLAMP 31 PT27313031 LIVE CENTER 5 PT27313005 SUPPORT ARM (TALL) 32 PT27313032 LIVE CENTER SLEEVE 6 PT27313006 T-BOLT M10-1.5 X 100 33 PT27313033 EXT RETAINING RING 24MM 7 PT27313007 FENDER WASHER 8MM 34 PT27313034 KNOB BOLT M12-1.75 X 90 8 PT27313008 HEX NUT M8-1.25 35 PT27313035 SET SCREW M5-.8 X 4 9 PT27313009 HEX BOLT M6-1 X 25 36 PT27313036 PHLP HD SCR M8-1.25 X 12 10 PT27313010 HEX NUT M6-1 38 PT27313038 LOCK WASHER 8MM 11 PT27313011 LONGITUDINAL FEED BRACKET 40 PT27313040 TEMPLATE SUPPORT BRACKET 13 PT27313013 REAR GUIDE RAIL 41 PT27313041 TEMPLATE SUPPORT OFFSET 13-1 PT27313013-1 REAR GUIDE RAIL (SHORT) 42 PT27313042 TEMPLATE SUPPORT CLAMPING PLATE 14 PT27313014 CARRIAGE STOP 43 PT27313043 HEX BOLT M8-1.25 X 60 15 PT27313015 PHLP HD SCR M6-1 X 12 44 PT27313044 DEAD CENTER 16 PT27313016 SET SCREW M5-.8 X 8 45 PT27313045 CENTER BRACKET 17 PT27313017 HEX NUT M5-.8 46 PT27313046 CAP SCREW M6-1 X 85 18 PT27313018 CARRIAGE GIB (SMALL) 47 PT27313047 CENTER CLAMPING PLATE 19 PT27313019 CARRIAGE GIB (LARGE) 48 PT27313048 HEX BOLT M8-1.25 X 25 20 PT27313020 HEX BOLT M6-1 X 10 49 PT27313049 SUPPORT ARM (SHORT) 21 PT27313021 FLAT WASHER 6MM 50 PT27313050 T-BOLT M10-1.5 X 45 22 PT27313022 CHIP GUARD 52 PT27313052 LONGITUDINAL FEED PULLEY 24 PT27313024 COPY ATTACHMENT BED 53 PT27313053 HEX NUT M10-1.5 25 PT27313025 FRONT GUIDE RAIL 54 PT27313054 FENDER WASHER 10MM 25-1 PT27313025-1 FRONT GUIDE RAIL (SHORT)
-24-
Model T27313 (Mfd. Since 01/15)
122

Longitudinal Drive Breakdown

124
123
129
121
REF PART # DESCRIPTION REF PART # DESCRIPTION
121 PT27313121 EXT RETAINING RING 19MM 128 PT27313128 KEY 4 X 4 X 10 122 PT27313122 LONGITUDINAL FEED PULLEY 129 PT27313129 HANDWHEEL 160MM DIA DISHED (PLASTIC) 123 PT27313123 SET SCREW M8-1.25 X 16 130 PT27313130 FLAT WASHER 6MM 124 PT27313124 LONGITUDINAL FEED CABLE 131 PT27313131 CAP SCREW M6-1 X 12 125 PT27313125 BUSHING (COPPER) 132 PT27313132 HANDWHEEL HANDLE 126 PT27313126 LONGITUDINAL SPINDLE SLEEVE 133 PT27313133 FLAT HD SCR M6-1 X 8 127 PT27313127 LONGITUDINAL FEED SPINDLE
125
126
133
127
128
130
131
132
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
Model T27313 (Mfd. Since 01/15)
-25-

Carriage Breakdown

255
231
232
252
250
253
248
249
251
233 234
254
247
247
235
236
238
237
246
239
244
245
258
244
241
240
257
242
243
256
REF PART # DESCRIPTION REF PART # DESCRIPTION
231 PT27313231 SET SCREW M8-1.25 X 16 245 PT27313245 STYLUS 232 PT27313232 CUTTING TOOL ARBOR 246 PT27313246 EXTENSION SPRING 233 PT27313233 QUILL 247 PT27313247 HEX NUT M8-1.25 234 PT27313234 GAUGE ROD 248 PT27313248 VENTED BOLT M8-1.25 X 65 235 PT27313235 INDICATOR PLATE 249 PT27313249 MOUNTING PLATE 236 PT27313236 LOCK WASHER 5MM 250 PT27313250 CAP SCREW M6-1 X 12 237 PT27313237 PHLP HD SCR M5-.8 X 12 251 PT27313251 HEX BOLT M8-1.25 X 16 238 PT27313238 CARRIAGE SPACER 252 PT27313252 BUSHING (COPPER) 239 PT27313239 LEADSCREW SEAT 253 PT27313253 CARRIAGE CASTING 240 PT27313240 CAP SCREW M6-1 X 30 254 PT27313254 SET SCREW M5-.8 X 12 241 PT27313241 LEADSCREW 255 PT27313255 CUTTING TOOL 242 PT27313242 SET SCREW M8-1.25 X 12 256 PT27313256 HANDWHEEL 98MM DIA DISHED (PLASTIC) 243 PT27313243 HANDWHEEL HANDLE 257 PT27313257 FLAT HD SCR M6-1 X 8 244 PT27313244 SET SCREW M5-.8 X 10 258 PT27313258 MACHINE ID LABEL
-26-
Model T27313 (Mfd. Since 01/15)
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
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7. Do you think your machine represents a good value? _____ Yes _____No
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10. Comments: _____________________________________________________________________
_________________________________________________________________________________
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_________________________________________________________________________________
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Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
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TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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