Grizzly T27313 User Manual

MODEL T27313
WOOD LATHE COPY ATTACHMENT
OWNER'S MANUAL
(For models manufactured since 01/15)
(Model T27313 shown installed on Model G0733)
COPYRIGHT © MARCH, 2015 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BB17314 PRINTED IN CHINA
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................................................................................................... 2
Machine Description ................................................................................................................... 2
Contact Info ................................................................................................................................ 2
Manual Accuracy ........................................................................................................................ 2
Controls & Components ............................................................................................................. 3
SECTION 1: SAFETY ....................................................................................................................... 4
Safety Instructions for Machinery ............................................................................................... 4
Additional Safety for Copy Attachments .................................................................................... 6
SECTION 2: SETUP ......................................................................................................................... 7
Unpacking .................................................................................................................................. 7
Needed for Setup ....................................................................................................................... 7
Inventory ..................................................................................................................................... 7
Cleanup ...................................................................................................................................... 8
Site Considerations .................................................................................................................... 9
Assembly .................................................................................................................................. 10
SECTION 3: OPERATIONS ........................................................................................................... 14
Operation Overview.................................................................................................................. 14
Workpiece Inspection ............................................................................................................... 15
Copy Attachment Tips .............................................................................................................. 15
Copy Stylus .............................................................................................................................. 16
Cutting Tool .............................................................................................................................. 16
Basic Operation ........................................................................................................................ 17
SECTION 4: ACCESSORIES ......................................................................................................... 19
SECTION 5: MAINTENANCE......................................................................................................... 20
Schedule .................................................................................................................................. 20
Cleaning & Protecting .............................................................................................................. 20
Lubrication ................................................................................................................................ 20
SECTION 6: SERVICE ................................................................................................................... 21
Troubleshooting ........................................................................................................................ 21
Cable Tension .......................................................................................................................... 22
Gib Adjustment ......................................................................................................................... 22
SECTION 7: PARTS ....................................................................................................................... 23
Main Breakdown....................................................................................................................... 23
Longitudinal Drive Breakdown ................................................................................................. 25
Carriage Breakdown................................................................................................................. 26
WARRANTY & RETURNS ............................................................................................................. 29

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs contained inside. Sometimes we make mistakes, but
also
means that
you receive will be slightly different than what is shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused about a procedure for an updated version. W
manuals
and
www.grizzly.com
Alternatively, you can call our Technical Support for help. Before calling, please write down the
Manufacture Date
stamped into the machine ID label (see below). This infor­mation helps us determine if updated documenta­tion is available for your machine.
We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Machine Description

The Model T27313 Wood Lathe Copy attachment is part of Grizzly’s growing family of fine wood­working and metalworking machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation.
The Model T27313 is a wood lathe duplica­tor capable of mass-producing many shapes of the same design. The T27313 is designed to be mounted to the G0733, G0462, G0584 and G5979 wood lathes. Mounting hardware and cut­ting tool are provided with the Copy attachment.

Contact Info

Manual Accuracy

made every effort to be exact with the
our policy of continuous improvement
sometimes the machine
.
, check our website
e post current
manual updates for free on our website at
.
and Serial Number
Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
Manufacture Date
Serial Number
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Model T27313 (Mfd. Since 01/15)
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
D. Tool Locking Collar: Hardware that keeps
cutting tool locked in place.
Components
using machine.
Refer to Figure 1 and the following descriptions to become familiar with the basic controls of this machine.
B
A
D
C
F
E
H
G
E. Quill: Moves cutting tool mounted in the car-
riage toward or away from the workpiece.
F. Carriage: Main housing for quill, cutting tool,
and tool locking collar. Moves longitudinally along copy attachment bed.
G. Stylus: Controls depth of cut.
H. Crossfeed Handwheel: Controls crossfeed
leadscrew, which sets maximum cutting tool depth. Turning clockwise decreases cutting depth and turning counterclockwise increas­es cutting depth.
I. Tail Center Adjustment Knob: Adjusts
position of tail center. Used to hold master spindle in place.
J. Bed: Main body of copy attachment to which
all other parts attach.
I
J
K
Figure 1. T27313 controls and components.
A. Longitudinal Feed Cable: Cable that con-
nects carriage to longitudinal feed wheel allowing carriage to travel along copy attach­ment bed.
B. Adjustable Carriage Stop: Limits carriage
travel along length of copy attachment bed.
C. Longitudinal-Feed Handwheel: Rotating
clockwise moves carriage to the left, rotating counterclockwise moves carriage to the right.
K. Template Support: Brackets that allow tem-
plates to securely mount to copy attachment.
Model T27313 (Mfd. Since 01/15)
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SECTION 1: SAFETY

For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
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Model T27313 (Mfd. Since 01/15)
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of work­piece control.
HAZARDOUS DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
CHECK DAMAGED PARTS. Regularly inspect machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly.
Model T27313 (Mfd. Since 01/15)
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
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Additional Safety for Copy Attachments

MAIN INJURY HAZARDS: Death or crushing injury from getting entangled in rotating lathe spindle or workpiece; death, blindness, or broken bones from being struck by a workpiece that breaks apart or comes loose during rotation, turning tool kickback, or flying wood chips. To minimize your risk of these hazards, always heed the following warning information:
LATHE OPERATIONS. Refer to your lathe own-
er’s manual for all lathe related operations.
PROPER SETUP. Ensure copy attachment is properly setup and adjusted before operating.
INTEGRITY OF STOCK. Verify each workpiece is free of knots, splits, nails, or foreign material to ensure it can safely rotate on spindle without breaking apart or causing turning tool kickback.
WORKPIECE PREPARATION. Before mounting, cut off waste portions with a bandsaw or other tool to ensure workpiece has no large edges to catch turning tool, and it will rotate without dangerous wobbling.
SECURING LOCKS. Verify tool rest, headstock, and tailstock are secure before turning lathe ON.
EYE/FACE PROTECTION. Always wear a face shield and safety glasses when operating lathe.
PROPER APPAREL. Do not wear gloves, necktie or loose clothing. Keep keep long hair away from rotating spindle.
NEW SETUPS. Test each new setup by starting spindle rotation at the lowest speed and standing to the side of the lathe until workpiece reaches full speed and you can verify safe rotation.
ROUGHING. Use correct cutting tool. Take light cuts, use low speeds.
SHARP CUTTING TOOLS. Only use sharp cut­ting tools— they cut with less resistance than dull tools. Dull cutting tools can catch or grab and cause workpiece to break apart.
SECURING WORKPIECE. A n im pr op erl y se cu re d workpiece can fly off spindle with deadly force. Use proven setup techniques and always verify workpiece is well-secured before starting lathe.
ADJUSTMENT TOOLS. Remove all chuck keys, wrenches, and adjustment tools before turning lathe ON. A tool left on the lathe can become a deadly projectile when spindle is started.
SAFE CLEARANCES. Before starting spindle, verify workpiece has adequate clearance by hand-rotating it through its entire range of motion.
STOPPING SPINDLE. Always allow spindle to completely stop on its own. Never put hands or another object on spinning workpiece.
ADJUSTMENTS/MAINTENANCE. Make sure wood lathe is turned OFF, disconnected from power, and all moving parts a re c o m p l et e ly s to p pe d before doing adjustments or maintenance.
MEASURING WORKPIECE. Only measure work­piece after it has stopped. Trying to measure a spinning workpiece increases entanglement risk.
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Model T27313 (Mfd. Since 01/15)

SECTION 2: SETUP

Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately
at (570) 546-9663
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi­tion of your shipment, inventory the contents.
Keep children and pets away from plastic bags or packing materials shipped with this
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Unpacking

for advice.
SUFFOCATION HAZARD!
machine. Discard immediately.

Inventory

Box 1 (Figure 2) Qty
A. Copy Attachment ........................................ 1
B. Longitudinal-Feed Handwheel .................... 1
C. Support Arm Clamping Plates .................... 2
D. Support Arms (Short) ................................. 2
E. Support Arms (Tall) .................................... 2
F. Hardware Bag (Not Shown) ........................ 1
—T-Bolts M10-1.5 x 100 ............................. 2
—T-Bolts M10-1.5 x 45 ............................... 2
—Cutting Tool ............................................ 1
—Support Arm Clamps .............................. 2
—Fender Washers 8mm ........................... 2
—Hex Nuts M8-1.25 .................................. 2

Needed for Setup

The following are needed to complete the setup process, but are not included with your machine.
Description Qty
Additional People ....................................... 1
Safety Glasses ........................................... 1
Cleaner/Degreaser (Page 8) ...... As Needed
Disposable Shop Rags ............... As Needed
Screwdriver Phillips #2 ............................... 1
Wrench or Socket 16mm ............................ 1
Hex Wrench 4mm ....................................... 1
Feeler Gauge ............................................. 1
Machinist's Square ..................................... 1
Model T27313 (Mfd. Since 01/15)
A
B
DE
Figure 2. T27313 inventory.
C
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
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The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preven­tative, but the following steps work well in a wide variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
3.
4.
Many cleaning solvents
work in a well-ventilated
Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Av oid using these products to clean machinery.
Put on safety glasses.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
are toxic if inhaled. Only
area.
NOTICE
acetone or brake parts cleaner, that may damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping grease from your machine during clean up.
Figure 3. T23692 Orange Power Degreaser.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality metal protectant to prevent rust.
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Model T27313 (Mfd. Since 01/15)
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