Grizzly T25942 User Manual

Page 1
MODEL T25942
PRO SANDING ROLLER
OWNER'S MANUAL
(For models manufactured since 04/16)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
COPYRIGHT © MAY, 2016 BY GRIZZLY INDUSTRIAL, INC.
#WK18140 PRINTED IN CHINA
Page 2
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Page 3
SECTION 1: SAFETY
Always wear ANSI-
when operating or observing machinery to
For Your Own Safety Read Instruction Manual
Before Operating This Power Tool
The purpose of safety symbols is to attract your attention to possible hazard­ous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Indicates an imminent hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTICE
This symbol is used to alert the user to useful infor­mation about proper operation of the equipment.
Safety Instructions for Power Tools
OWNER’S MANUAL. Read and under-
stand this owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this power tool. When tool is not being used, disconnect power, and store in out-of-reach location to prevent unauthorized use—especially around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use tools in areas that are wet, cluttered, or have poor lighting. Operating tools in these areas greatly increases risk of acci­dents and injury.
Model T25942 (Mfd. Since 04/16) -1-
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe oper­ation of power tools. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
DISCONNECT POWER FIRST. Always disconnect tool from power supply BEFORE making adjustments, chang­ing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical com­ponents.
EYE PROTECTION.
approved safety glasses or a face shield
reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
Page 4
ELECTRICAL SAFETY. Tool plug must
in good work-
If at
match outlet. Double-insulated tools have a polarized plug (one blade is wider than the other), which must be plugged into a polarized outlet. Never modify plug. Do not use adapter for grounded tools. Use a ground fault circuit interrupter if opera­tion is unavoidable in damp locations. Avoid touching grounded surfaces when operating tool.
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control. Wear hard hat as needed.
HAZARDOUS DUST. Dust created while using tools may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, always wear a NIOSH-approved respirator, and con­nect tool to an appropriate dust collection device to reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Never leave adjustment tools, chuck keys, wrenches, etc. in or on tool—especially near moving parts. Verify removal before starting!
INTENDED USAGE. Only use tool for its intended purpose. Never modify or alter tool for a purpose not intended by the manufacturer or serious injury or death may result!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating tool. Do not overreach! Avoid awkward hand positions that make tool control difficult or increase the risk of accidental injury.
SAFE HANDLING. Firmly grip tool. To avoid accidental firing, do not keep finger on switch or trigger while carrying.
FORCING TOOLS. Use right tool for job, and do not force it. It will do job safer and better at rate for which it was designed.
SECURING WORKPIECE. When required, use clamps or vises to secure workpiece. This protects hands and frees both of them to operate tool.
GUARDS & COVERS. Guards and cov­ers reduce accidental contact with mov­ing parts or flying debris. Ensure they are properly installed, undamaged, and working correctly.
CHILDREN & BYSTANDERS. Keep chil­dren and bystanders at a safe distance from the work area. Stop using tool if they become a distraction.
USE RECOMMENDED ACCESSORIES. Consult this manual or manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.
MAINTAIN WITH CARE. Keep cutting tool edges sharp and clean. Follow all maintenance instructions and lubrication schedules to keep tool ing condition. A tool that is improperly maintained could malfunction, leading to serious personal injur y or death. Only have tool serviced by qualified service­personnel using matching replacement parts.
CHECK DAMAGED PARTS. Regularly inspect tool for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating tool.
MAINTAIN POWER CORDS. When dis­connecting cord-connected tools from power, grab and pull the plug—NOT the cord. Carrying or pulling the cord may damage wires inside. Do not handle cord/ plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, sharp edges, moving parts, and wet/damp loca­tions. Damaged cords increase risk of electrocution.
UNATTENDED OPERATION. Never leave tool running while unattended. Turn tool OFF and ensure all moving parts completely stop before walking away.
EXPERIENCING DIFFICULTIES.
any time you experience difficulties per­forming the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
Model T25942 (Mfd. Since 04/16)-2-
Page 5
Additional Safety Instructions for Roll Sanders
PR OPE R AT TACHM ENTS . Only use
undamaged sanding/grinding/polish­ing attachments that are rated for the spindle size of this tool and designed for the intended use. Attachments that do not properly fit on spindle could fly apart or come loose from tool during use and strike you, causing serious injury or blindness.
ATTACHME NT S PEE D RAT I NG. Attachments operated at a faster speed than rated for may break or fly apart and strike you with great force. Before mount­ing a new attachment, be sure the RPM rating is equal to or higher than the speed of this tool.
AVOIDING FIRE HAZARD. Do not use near flammable/combustible materials. Avoid overheating workpiece or sander to reduce fire hazard.
CONTROLLING TOOL. Always use both hands and maintain a firm grip on tool during operations to prevent kickback and avoid kickback-related injuries. Pay special attention when working corners and edges, as these operations have greater tendency to produce kickback/ loss of control.
TRANSPORTING TOOL. Always turn tool OFF and disconnect it from power while carrying tool at your side. Otherwise, accidental startup of tool could cause spinning attachment to snag clothing, pulling tool toward your body, causing injury.
HAND/ATTACHMENT CONTACT. Spinning attachments have the capability of removing a lot of skin fast. Keep a firm grip on the tool and position your hands at a safe distance from attachment during operation. Avoid wearing gloves, as they may get caught in spinning attachment and cause even more serious entangle­ment injuries.
COMPLETING OPERATION. Always wait for tool to come to a complete stop before setting it down. Otherwise, spin­ning attachment may grab surface or other object and pull tool out of your con­trol, causing personal injury or property damage.
TOOL VENTILATION. Inspect and clean tool air vent on a regular basis. Failure to do so can cause overheating of motor, tool failure, and electrical hazards.
Model T25942 (Mfd. Since 04/16) -3-
Page 6
SECTION 2: INTRODUCTION
Foreword Contact Info
We are proud to offer this manual with your new Model T25942 Pro Sanding Roller! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the T25942 we used when writing this manual. However, some­times we still make an occasional mistake.
Also, owing to our policy of continuous improvement, your Sanding Roller may not exactly match the one shown in the manual. If you find this to be the case, and the difference between the manual and your item leaves you in doubt, check our website for the latest manual update or call technical support for help.
For your convenience, we post all avail­able manuals and manual updates for
free on our website at www.grizzly.com. Any updates to your model of tool will be reflected in these documents as soon as they are complete.
We stand behind our tools. If you have any service questions, parts requests or gen­eral questions about the product, please call or write us at the location listed below.
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Grizzly Industrial, Inc.
C/O Technical Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
Specifications
Weight ...........................................................................................................................4 lbs.
Length x Width x Height ..................................................................................20 x 5
Horsepower .................................................................................................... 300W (0.4 HP)
Voltage ...........................................................................................................................120V
Phase ................................................................................................................Single-Phase
Amps ...............................................................................................................................2.5A
Speed ...........................................................................................Variable, 1600–3300 RPM
Spindle Diameter .......................................................................................................... 12mm
Spindle Length ............................................................................................................. 63mm
Number of Dust Ports ........................................................................................................... 1
Dust Port Size ................................................................................................................. 1 in.
1
2 x 3 in.
Model T25942 (Mfd. Since 04/16)-4-
Page 7
SECTION 3: SETUP
Unpacking Inventory
You r tool was carefully packaged for safe transportation. Remove the packag­ing materials from around your tool and inspect it. If you discover the tool is dam­aged, please immediately call Customer
Service at (570) 546-9663 for advice.
Save the containers and all packing mate­rials for possible inspection by the car­rier or its agent. Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condition of your shipment, inventory the contents.
If any non-proprietary parts are missing (e.g., a nut or a washer), we will gladly replace them; or for the sake of expedi­ency, replacements can be obtained at your local hardware store.
Model T25942 Inventory (Figure 1)
A. Carrying Case .................................... 1
B. Pro Sand Roller Tool ......................... 1
C. Hex Wrench 4mm .............................. 1
D. 80-Grit Flap Wheel, 25⁄16" x 7⁄16" ......... 1
E. 80-Grit Flap Wheel, 25⁄16" x 23⁄8" ........ 1
F. Sanding Drum with
80-Grit Sanding Sleeve, 13⁄4" x 23⁄8" . . 1
A
B
F
C
Figure 1. Model T25942 inventory.
E
D
This tool presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the tool!
Model T25942 (Mfd. Since 04/16) -5-
Page 8
Test Run
Before installing attachments and using your Model T25942, test run the tool to make sure it runs properly.
If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the tool immediately, then review the Troubleshooting guide on Page 14.
5. Use your thumb to move switch lock sideways to unlock ON/OFF switch, then push ON/OFF switch forward to turn tool ON (see Figure 2). Keep your hand poised over switch in case you need to quickly turn tool OFF.
6. With tool running, carefully move speed control dial (see Figure 2) from "1" to "6", and then back down to "1".
7. Listen and watch for abnormal noises or actions.
If you still cannot remedy a problem, con­tact our Tech Support at (570) 546-9663 for assistance.
To test run tool:
1. Read all safety instructions at begin-
ning of manual.
2. Make sure switch is in OFF position.
3. Connect tool to power source.
4. Hold tool firmly with both hands with
one thumb resting on ON/OFF switch.
ON/OFF
Switch
— Investigate strange or unusual nois-
es and correct them before operat­ing tool. Always switch tool OFF and disconnect it from power before investigating or correcting problems.
8. Turn tool OFF.
9. Attempt to move ON/OFF switch for-
ward without first sliding switch lock sideways.
— If the tool does not start, the switch
locking feature is working.
— If the tool does start, switch it OFF.
The switch locking feature is not working. This safety feature must work properly before proceeding. Call Tech Support for help.
Switch
Lock
Speed Control
Dial
Move ON/OFF
Switch Forward
Figure 2. Location of ON/OFF switch and speed control dial.
Move Switch
Lock Sideways
Model T25942 (Mfd. Since 04/16)-6-
Page 9
SECTION 4: OPERATIONS
Damage to your eyes and lungs could result from using this tool without proper protective gear. Always wear safety glasses and a dust mask /res­pirator when operating this tool.
Loose hair and cloth­ing could get caught in tool and cause seri­ous personal injury. Keep loose clothing and long hair away from moving parts.
Tool Operation Tips
In addition to the safety instructions in this manual, the most important safety con­sideration is to use common sense at all times. What may be okay in one situation may not be safe in another.
Here are some tips to keep in mind while using this tool:
• Always be sure the attachment is secured on the spindle by tightening the spindle flange screw.
• Always keep one thumb poised over the ON/OFF switch during operations, in case you need to quickly turn tool OFF.
• Work against the direction of spindle rotation to maintain optimum control of tool. Working in the same direction as the rotation can cause the tool to lunge or fly out of your hands.
• Concentrate on the task at hand. STOP
If you have never used this type of tool or equipment before, WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.
Model T25942 (Mfd. Since 04/16) -7-
operations if other people are distract­ing you or your mind is on something else.
Page 10
Removing/Installing
Attachments
Tool Needed:
Hex Wrench 4mm ..................................... 1
To remove/install attachment:
The Model T25942 Pro Sanding Roller comes with three sanding attachments: a 25⁄16" x 7⁄16" 80-Grit flap wheel, a 25⁄16" x 23⁄8" 80-Grit flap wheel, and a sanding drum with a 13⁄4" x 23⁄8" 80-Grit sanding sleeve.
Flap wheels are composed of many sand­ing flaps that can follow the contours of a workpiece. They are well suited for light sanding and can achieve a more "feath­ered" result. Examples:
Sanding thin layers of paint
Sanding radiused edges and corners
Light, touch-up sanding
Sanding drums with sleeves are rigid and less "forgiving." They are well suited for aggressive sanding and produce a more precise, defined edge. Examples:
Sanding paint/glue build-up
Sanding sharp edges and corners
Aggressive, rough sanding
1. DISCONNECT TOOL FROM POWER!
2. Press spindle lock button to prevent
spindle rotation during next step (see
Figure 3).
3. Remove spindle flange screw (see Figure 3), and remove attachment.
4. Slide replacement attachment onto spindle (see Figure 3).
5. Thread spindle flange screw into end
of spindle, then press spindle lock button as you fully tighten screw (see Figure 3).
Spindle Lock
Button
Attachment
Spindle Flange
Screw
Do not make adjustments to tool while it is connected to power. Turn tool OFF and disconnect it from power before attempting to install, remove, or adjust any components.
Figure 3. Attachment installation/removal
components.
Model T25942 (Mfd. Since 04/16)-8-
Page 11
Shroud
The Model T25942 Pro Sanding Roller is equipped with a dust shroud (see Figure 4) that can be positioned accord­ing to the needs of the operation.
To adjust the position of the dust shroud, loosen the dust shroud adjustment knob, rotate the dust shroud to the desired position, then re-tighten the knob (see Figures 45).
Dust Shroud
Knob
Dust
Shroud
Using Dust CollectionPositioning Dust
The dust shroud is equipped with a 1" dust port that can be connected to a shop vacuum or other dust collection system for added respiratory safety.
To connect your tool to a dust collection system, your system must be equipped with 1" fittings, or alternatively, you can use a length of 1" hose and an adapter, such as Model W1039 Universal Adapter (see Accessories on Page 11).
Connect the 1" dust collection hose to the dust port of your tool (see Figure 6), then connect the other end of the hose to your shop vacuum or dust collector, using the appropriate reducers/adapters, if necessary.
Note: Always secure hoses with hose clamps.
Figure 4. Location of dust shroud adjust-
ment components.
Figure 5. Dust shroud rotated to new
position.
Model T25942 (Mfd. Since 04/16) -9-
1" Dust Port
Figure 6. Dust hose connected to 1" dust
port.
To use a dust collection system during operation, first turn your dust collection system ON, then turn your tool ON, and begin operation.
When you are finished with your operation, turn your tool OFF, then turn your dust col­lection system OFF.
Dust Hose
Page 12
Operating Tool
Read and follow all of the proceeding Safety and Operations instructions before using your tool.
To operate tool:
1. Secure workpiece, if necessary, to pre-
vent it from moving or shifting during operations.
2. Make sure ON/OFF switch (see Figure 7) is in OFF position, to prevent
accidental startup, then connect tool to power.
3. Use speed control dial (see Figure 7) to select appropriate speed for opera­tion. The dial is marked "1–6," which corresponds to the following speeds:
• 1–2 Low
• 3–4 Medium
• 5–6 High
4. Use your thumb to move switch lock sideways to unlock ON/OFF switch, then push ON/OFF switch forward to turn tool ON (see Figure 7). Make sure your hand stays poised over switch in case you need to quickly turn tool OFF.
5. When finished with operation, turn tool OFF, and disconnect it from power.
Switch
ON/OFF
Switch
Move ON/OFF
Switch Forward
Figure 7. Tool controls.
Lock
Speed Control
Dial
Move Switch
Lock Sideways
Model T25942 (Mfd. Since 04/16)-10-
Page 13
SECTION 6: ACCESSORIES
order online at www.grizzly.com or call 1-800-523-4777
W1039—Universal Adapter
This ada pter provides a multi tude of reduc­ing options. Simply cut off unneeded steps. Outside diameter sizes include 1", 2", 2.5", 3", 4", 5", and 6". Wall thickness is 1⁄8".
Figure 8. W1039 Universal Adapter.
T27 117—Turbo II HEPA Dust Extractor
This powerful wet and dry dust extractor is equipped with tool-coupling, for automatic suction every time you turn your tool on. The high performance turbine provides a 151 cfm (71 l/s) flow rate and 98.4" of water lift (245 mbar vacuum) yet with a quiet volume of 66 dB.
Basic Eye Protection
T20501—Face Shield Protector 4" T20502—Face Shield Protector 7" T20503—Face Shield Window T20451—Clear Safety Glasses T20452—Anti-Reflective S. Glasses H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5
T20502
T20503
H7194
Figure 10. Basic eye protection.
H2499—Small Half-Mask Respirator H3631—Medium Half-Mask Respirator H3632—Large Half-Mask Respirator H3635—Cartridge Filter Pair P100
If you work around dust everyday, a half­mask respirator can be a lifesaver. Also compatible with safety glasses!
T20452
T20451
Figure 9. T27117 Turbo II HEPA Dust
Extractor.
Figure 11. Half-mask respirator with
disposable cartridge filters.
Model T25942 (Mfd. Since 04/16) -11-
Page 14
SECTION 7: MAINTENANCE
!
Cleaning Motor Vent
The motor vent (see Figure 12) provides ventilation to the motor and helps to pre­vent it from overheating. After prolonged use, the vent may become dirty and clogged, and require cleaning.
Always DISCONNECT POWER before servicing, adjusting, or doing main­tenance to reduce the risk of acci­dental injury or electrocution.
For optimum performance, routinely check the condition of the following items and repair or replace them as necessary:
Worn sanding sleeve/attachment.
Clogged/dirty motor vent.
Loose components/attachments.
Worn switch.
Worn or damaged cords and plugs.
Any other condition that could ham­per the safe operation of this tool.
Motor Vent
Figure 12. Location of motor vent.
To clean the vent, use a shop vacuum to vacuum out the opening.
Model T25942 (Mfd. Since 04/16)-12-
Page 15
Removing/Replacing
Sanding Sleeve
3. Press spindle lock button to prevent
spindle rotation during following steps (see Figure 14).
The sanding sleeve can be removed from the sanding drum and replaced with a new sleeve according to the needs of your operation.
Tool Needed:
Hex Wrench 4mm ..................................... 1
To remove sanding sleeve:
1. DISCONNECT TOOL FROM POWER!
2. Remove dust shroud knob, then
remove dust shroud (see Figure 13).
Dust Shroud
Knob
Dust Shroud
Figure 13. Location of dust shroud and
dust shroud knob.
Note: If spindle does not lock right
away, rotate it while pressing spindle lock button until button engages with spindle and locks it.
4. With spindle locked, rotate sanding sleeve in direction of slits in sand­ing drum, while simultaneously pulling sleeve off of drum (see Figure 14).
Keep Spindle
Locked
Slits in Drum
Figure 14. Removing sanding sleeve.
5. With spindle still locked, slide a new
sanding sleeve onto sanding drum, while simultaneously rotating sleeve in direction of slits.
6. Re-install dust shroud and secure it with dust shroud knob.
Model T25942 (Mfd. Since 04/16) -13-
Page 16
SECTION 8: SERVICE
Review the troubleshooting and procedures in this section if a problem develops with your tool. If you need replacement parts or additional help with a procedure, call our Technical Support.
Troubleshooting
Motor & Electrical
Symptom Possible Cause Solution
Tool will not start; fuses or circuit breakers blow.
Tool slows/stops. 1. Motor overloaded.
Tool has vibration or noisy operation.
1. Wall circuit breaker tripped.
2. Plug/receptacle at fault.
3. Switch lock engaged.
4. ON/OFF switch at fault.
5. Wiring open/has high resistance.
6. Short circuit in motor or loose connections.
7. Motor at fault.
2. Short circuit in motor or loose connections.
1. Sanding attachment not properly installed.
2. Dust shroud is loose.
3. Sanding sleeve is worn/ frayed and slipping on drum or slapping dust shroud.
1. Ensure circuit size is correct; reset/replace breaker.
2. Test for good contacts; cor­rect the wiring.
3. Slide switch sideways to unlock switch (Page 10) or replace switch.
4. Test/replace switch.
5. Check/fix broken, discon­nected, or corroded wires.
6. Inspect connections on motor for loose or shorted terminals or worn insulation.
7. Test/repair/replace.
1. Clean motor, let cool, and reduce load on motor.
2. Inspect connections on motor for loose or shorted terminals or worn insulation.
1. Properly install sanding attachment and tighten
flange screw (Page 8).
2. Tighten dust shroud (Page 9).
3. Replace sanding sleeve (Page 13).
Model T25942 (Mfd. Since 04/16)-14-
Page 17
Symptom Possible Cause Solution
Sanding grains easily rub off sleeve or flap wheel.
Deep sanding grooves or scars in workpiece.
Sanding sleeve/flap wheel clogs quickly.
Glazed sanding surface.
Burn marks on workpiece.
1. Sanding sleeve/flap wheel has been stored in an incor­rect environment.
2. Sanding sleeve/flap wheel has been crushed or bent.
1. Sanding sleeve/flap wheel too coarse for desired finish.
2. Workpiece sanded across the grain.
3. Too much sanding force on workpiece.
4. Tool held still for too long while sanding.
1. Too much sanding force on workpiece.
2. Sanding softwood.
3. Sanding sleeve/flap wheel worn or damaged.
1. Sanding wet stock.
2. Sanding stock with high amount of residue.
3. Sanding sleeve/flap wheel clogged or worn.
1. Sanding grit too fine.
2. Using too much pressure.
3. Tool held still for too long while sanding.
4. Sanding sleeve/flap wheel clogged or worn.
1. Store sanding sleeve/flap wheel in a cool, dry area; replace.
2. Prevent sanding sleeve/flap wheel from being crushed or bent; replace.
1. Use finer grit sanding sleeve/ flap wheel.
2. Sand with grain.
3. Reduce pressure on workpiece while sanding.
4. Keep tool moving while sanding.
1. Clean sanding sleeve/flap wheel, and then reduce pres­sure on workpiece while sanding.
2. Use different stock, or accept characteristics of stock and plan to clean/replace sanding sleeve/flap wheel frequently.
3. Replace sanding sleeve (Page 13)/flap wheel (Page 8).
1. Only sand stock with mois­ture content below 20%.
2. Use different stock, or accept characteristics of stock and plan to clean/replace sanding sleeve/flap wheel frequently.
3. Clean/replace sanding sleeve/flap wheel.
1. Use coarser grit sanding sleeve/flap wheel.
2. Reduce pressure on workpiece while sanding.
3. Keep tool moving while sanding.
4. Clean/replace sanding sleeve/flap wheel.
Model T25942 (Mfd. Since 04/16) -15-
Page 18
Carbon Brushes
The Model T25942 is equipped with a pair of carbon brushes that are NOT designed to be user-serviceable or replaceable. The brushes shown in the parts breakdown are for reference purposes only and are NOT available for purchase.
As with all similarly constructed tools, the carbon brushes are considered to be a regular "wear" item. In other words, they will eventually wear out and will do so in direct proportion to overall tool use (or abuse). As such, brush wear is NOT cov­ered under warranty. However, when used with care, this tool will provide an extended level of service and brush wear will be relatively slow.
Model T25942 (Mfd. Since 04/16)-16-
Page 19
8
10
SECTION 9: PARTS
We do our best to stock replacement parts when possible, but we cannot guaran­tee that all parts shown are available for purchase. Call (800) 523-4777 or visit
www.grizzly.com/parts to check for availability.
Main
43
5
4
3
42
14
41
2
39
1
46
34
32
4
20
32
17
40
38
17
7
37
11
36
12
15
19
48
49
27
26
6
18
45
35
33
29
28
11
16
9
4
13
44
47
21
25
22
Model T25942 (Mfd. Since 04/16) -17-
24
23
Page 20
Main Parts List
REF PART # DESCRIPTION
1 PT25942001 SPINDLE FLANGE SCREW M5-.8 X 10 2 PT25942002 SANDING DRUM 1-3/4 X 2-3/8" 3 PT25942003 SPINDLE 4 PT25942004 BALL BEARING 608ZZ 5 PT25942005 GEAR 18T 6 PT25942006 GEAR 11T 7 PT25942007 BALL BEARING 606ZZ 8 PT25942008 HEX NUT M4-.7 9 PT25942009 LOWER SHAFT HOUSING (ALUMINUM) 10 PT25942010 KNOB BOLT M4-.7 X 8, 14D X 15L 11 PT25942011 BALL BEARING 605ZZ 12 PT25942012 TRANSMISSION SHAFT (LONG) 13 PT25942013 GEAR 42T 14 PT25942014 UPPER SHAFT HOUSING (ALUMINUM) 15 PT25942015 LOCK WASHER 3MM 16 PT25942016 PHLP HD SCR M3-.5 X 10 17 PT25942017 BALL BEARING 607ZZ 18 PT25942018 TRANSMISSION SHAFT (SHORT) 19 PT25942019 GEAR 39T 20 PT25942020 ROTOR 21 PT25942021 HOUSING (UPPER) 22 PT25942022 TAP SCREW M4 X 16 23 PT25942023 POWER CORD 18G 2W 72" 5-15P 24 PT25942024 CABLE SLEEVE 25 PT25942025 CABLE CLAMP 26 PT25942026 TAP SCREW M4 X 12 27 PT25942027 CIRCUIT BOARD 28 PT25942028 ROCKER SWITCH GREE KCD1 10A 125V 29 PT25942029 STATOR 32 PT25942032 CARBON BRUSH ASSEMBLY 33 PT25942033 SWITCH CONNECTOR 34 PT25942034 HOUSING (LOWER) 35 PT25942035 SWITCH ACTUATOR 36 PT25942036 COMPRESSION SPRING 0.6 X 6 X 6.8 37 PT25942037 SWITCH PIN 3 X 20 38 PT25942038 SWITCH LOCK 39 PT25942039 E-CLIP 4MM 40 PT25942040 COMPRESSION SPRING 0.5 X 8.3 X 9.5 41 PT25942041 SPINDLE LOCK BUTTON 42 PT25942042 U-SHAPE CERAMIC PLATE 43 PT25942043 DUST SHROUD W/1" PORT 44 PT25942044 SANDING SLEEVE 1-3/4 X 2-3/8", 80-GRIT 45 PT25942045 E-CLIP 3MM 46 PT25942046 MACHINE ID LABEL 47 PT25942047 HEX WRENCH 4MM 48 PT25942048 FLAP WHEEL 2-5/16" X 2-3/8", 80-GRIT 49 PT25942049 FLAP WHEEL 2-5/16" X 7/16", 80-GRIT
Model T25942 (Mfd. Since 04/16)-18-
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WARRANTY CARD
Name _________________________________________________________________
Street _________________________________________________________________
City _______________________ State _________________________ Zip _________
Phone # ____________________ Email ________________________ Invoice # _____
Model # ____________________ Order # _______________________ Serial # ______
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. All information is strictly confidential.
1. How did you learn about us? ____Advertisement ____Friend ____Catalog ____Card Deck ____Website Other:________________________
2. Which of the following magazines do you subscribe to?
____ Cabinet Maker ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Modeltec ____ Old House Journal
3. What is your annual household income? ____$20,000-$29,000 ____$30,000-$39,000 ____$40,000-$49,000 ____$50,000-$59,000 ____$60,000-$69,000 ____$70,000+
____ Popular Mechanics ____ Popular Science ____ Popular Woodworking ____ Practical Homeowner ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rifle ____ Shop Notes ____ Shotgun News
____ Today’s Homeowner ____ Wood ____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:
4. What is your age group? ____20-29 ____30-39 ____40-49 ____50-59 ____60-69 ____70+
5. How long have you been a woodworker/metalworker? ____0-2 Years ____2-8 Years ____8-20 Years ____20+ Years
6. How many of your machines or tools are Grizzly? ____0-2 ____3-5 ____6-9 ____10+
7. Do you think your machine represents a good value? ____Yes ____No
8. Would you recommend Grizzly Industrial to a friend? ____Yes ____No
9. Would you allow us to use your name as a reference for our customers in your area?
Note: We never use names more than 3 times. ____Yes ____No
10. Comments: _________________________________________________________
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
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Send a Grizzly Catalog to a friend:
Name________________________________
Street________________________________
City______________State______Zip_______
FOLD ALONG DOTTED LINE
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
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WARRANTY
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
Grizzly Tech Support
1815 W. Battlefield
Springfield, MO 65807
Phone: (570) 546-9663
techsupport@grizzly.com
Web Site: http://www.grizzly.com
E-Mail:
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