Grizzly T21320 User Manual

Page 1
MODEL T21320
12" COMBINATION 3-IN-1
SHEET METAL MACHINE
OWNER'S MANUAL
COPYRIGHT © FEBRUARY, 2009 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TS11607 PRINTED IN CHINA
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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
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Table of Contents
INTRODUCTION ............................................................................................................................... 2
Manual Accuracy ........................................................................................................................ 2
Contact Info ................................................................................................................................ 2
Machine Description ................................................................................................................... 2
Identification ............................................................................................................................... 3
Machine Data Sheet ................................................................................................................... 4
SECTION 1: SAFETY ....................................................................................................................... 5
Safety Instructions for Machinery ............................................................................................... 5
Additional Safety Instructions for Combination 3-in-1 Sheet Metal Machines ........................... 7
SECTION 2: SETUP ......................................................................................................................... 8
Needed for Setup ....................................................................................................................... 8
Unpacking .................................................................................................................................. 8
Inventory ..................................................................................................................................... 9
Clean Up .................................................................................................................................... 9
Site Considerations .................................................................................................................. 10
Mounting ................................................................................................................................... 10
Assembly .................................................................................................................................. 11
SECTION 3: OPERATIONS ........................................................................................................... 14
Slip Roll Overview .................................................................................................................... 14
Slip Roll Tips ............................................................................................................................ 15
Flat Rolling ............................................................................................................................... 15
Creating Curves ....................................................................................................................... 16
Creating Cylinders .................................................................................................................... 18
Removing Workpiece From Rollers ......................................................................................... 20
Bending Wire ............................................................................................................................ 21
Brake Overview ........................................................................................................................ 22
Bend Allowance........................................................................................................................ 22
Bending Sheet Metal ................................................................................................................ 23
Shearing Overview ................................................................................................................... 24
Cutting Sheet Metal .................................................................................................................. 24
Material Thickness ................................................................................................................... 25
SECTION 4: ACCESSORIES ......................................................................................................... 26
SECTION 5: MAINTENANCE......................................................................................................... 28
Schedule .................................................................................................................................. 28
Cleaning & Protecting .............................................................................................................. 28
Lubrication ................................................................................................................................ 28
SECTION 6: SERVICE ................................................................................................................... 30
Troubleshooting ........................................................................................................................ 30
Shearing Blade Reversal/Replacement ................................................................................... 31
Shearing Blade Gap Adjustment .............................................................................................. 32
Brake Alignment ....................................................................................................................... 34
SECTION 7: PARTS ....................................................................................................................... 35
Main .......................................................................................................................................... 35
Label Placement....................................................................................................................... 37
WARRANTY AND RETURNS ........................................................................................................ 41
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INTRODUCTION
Manual Accuracy
We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writ­ing this manual. However, sometimes errors do happen and we apologize for them.
Also, owing to our policy of continuous improve­ment, your machine may not exactly match the manual. If you find this to be the case, and the dif­ference between the manual and machine leaves you in doubt, check our website for the latest manual update or call technical support for help.
Before calling, find the manufacture date of your machine by looking at the date stamped into the machine ID label (see below). This will help us determine if the manual version you received matches the manufacture date of your machine.
Contact Info
We stand behind our machines. If you have any service questions, parts requests or general ques­tions about the machine, please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
If you have any comments regarding this manual, please write to us at the address below:
C
/O Technical Documentation Manager
Grizzly Industrial, Inc.
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
Manufacture Date
of Your Machine
For your convenience, we post all available man­uals and manual updates for free on our website at www.grizzly.com. Any updates to your model of machine will be reflected in these documents as soon as they are complete.
Machine Description
The Model T21320 is a sheet metal machine designed to bend and cut sheet metal up to 22 gauge in thickness and 12" in width.
The slip rollers are used to flatten or form cylin­ders, cones, and arcs in sheet metal. The brake portion of the machine is designed to create bends up to 90° and to fold sheet metal into boxes, pans, or trays. With the use of the hand crank, the upper shear blade moves down past the fixed table blade, from left to right, to shear the workpiece that is supported on the table.
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Model T21320 (Mfg. 2/09 and Later)
Page 5
Identification
Slip Rollers
Brake Fingers
Shear
Holddown
Bar
Slip Roll Thickness
Adjustment Leaf Bolts
Slip Roll Cover
Hand Crank
Slip Roll
Diameter
Adjustment
Knob
Brake Finger
Receiver
& Upper Shear
Blade
Brake & Shear
Adjustable
Shearing Table
Workbench
Mounting
Locations
Figure 1. Model T21320 identification.
Work Stop
NOTICE
If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.
Model T21320 (Mfg. 2/09 and Later)
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Page 6
Machine Data Sheet
mACHINe dATA
SHeeT
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
model T21320 12" ComBINATIoN
3-IN-1 SHeeT meTA l mACHINe
Product Dimensions:
Weight ............................................................................................................................................................................ 95 Lbs.
Width/Depth/Height ......................................................................................................................................... 24" x 23" x 15
Footprint (Width/Depth) .......................................................................................................................................... 14
Shipping Dimensions:
Type ...................................................................................................................................................................................Crate
Content .......................................................................................................................................................................... Machine
Weight ........................................................................................................................................................................... 100 Lbs.
Length/Width/Height ............................................................................................................................................ 23" x 13" x 17"
Capacities:
Maximum Workpiece Width .................................................................................................................................................. 12"
Maximum Workpiece Thickness ......................................................................................................................................22 Ga.
Pan/Box Brake Minimum Reverse Bend ................................................................................................................................
Pan/Box Brake Maximum Side Height @ 90° ........................................................................................................................ 2"
Slip Roll Minimum Cylinder Diameter .................................................................................................................................. 1
Slip Roll Wire Sizes................................................................................................... ..........................................
Pan/Box Maximum Side Height .............................................................................................................................................. 2"
Construction
Brake ................................................................................................................................................... Steel w/ Hardened Edge
Frame ........................................................................................................................................................................... Cast Iron
Base ............................................................................................................................................................................. Cast Iron
Shear Table .................................................................................................................................... Precision Ground Cast Iron
Shear Blades ......................................................................................................Reversible Precision Ground Hardened Steel
Shear Hold-Down Clamp .............................................................................................................................................Cast-Iron
Other Specifications:
Country Of Origin .............................................................................................................................................................. China
Warranty ........................................................................................................................................................................... 1 Year
Serial Number Location ................................................................................................................. ID Label on Top of Machine
Assembly Time ......................................................................................................................................................... 30 Minutes
Features:
Shear Table Front Guide Shear & Brake Adjustable Rear Stop Hardened Steel Brake Fingers Precision Ground Hardened Steel Shear Blade
1
8" x 11 1⁄2"
1
8", 11⁄64", 13⁄64"
3
8"
3
4"
1
2"
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data sheet
Model T21320 (Mfg. 2/09 and Later)
Page 7
SECTION 1: SAFETY
For Your Own Safety, Read Instruction Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand
this owner’s manual BEFORE using machine. Untrained users can be seriously hurt.
EYE PROTECTION. Always wear ANSI­approved safety glasses or a face shield when operating or observing machinery. to reduce the risk of eye injury or blindness from fly­ing particles Everyday eyeglasses are not approved safety glasses.
HAZARDOUS DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
WEARING PROPER APPAREL. Do not wear clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips which could cause a loss of workpiece control.
HEARING PROTECTION. Always wear hear­ing protection when operating or observiing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
MENTAL ALERTNESS. Be mentally alert when running machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
Model T21320 (Mfg. 2/09 and Later)
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Page 8
Safety Instructions for Machinery
DISCONNECTING POWER SUPPLY. Always
disconnect machine from power supply before servicing, adjusting, or changing cutting tools (bits, blades, cutters, etc.). Make sure switch is in OFF position before reconnecting to avoid an unexpected or unintentional start.
INTENDED USE. Only use the machine for its intended purpose and only use recommended accessories. Never stand on machine, modify it for an alternative use, or outfit it with non­approved accessories.
STABLE MACHINE. Unexpected movement during operations greatly increases the risk of injury and loss of control. Verify machines are stable/secure and mobile bases (if used) are locked before starting.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
GUARDS & COVERS. Guards and covers can protect you from accidental contact with mov­ing parts or flying debris. Make sure they are properly installed, undamaged, and working correctly before using machine.
REMOVING TOOLS. Never leave adjustment tools, chuck keys, wrenches, etc. in or on machine—especially near moving parts. Verify removal before starting!
AWKWARD POSITIONS. Keep proper foot­ing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control dif­ficult or increase the risk of accidental injury.
DANGEROUS ENVIRONMENTS. Do not use machinery in wet locations, cluttered areas, around flammables, or in poorly-lit areas. Keep work area clean, dry, and well lighted to mini­mize risk of injury.
APPROVED OPERATION. Untrained operators can be seriously hurt by machinery. Only allow trained or properly supervised people to use machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
CHILDREN & BYSTANDERS. Keep children and bystanders a safe distance away from work area. Stop using machine if children or bystand­ers become a distraction.
FEED DIRECTION. Unless otherwise noted, feed work against the rotation of blades or cutters. Feeding in the same direction of rotation may pull your hand into the cut.
SECURING WORKPIECE. When required, use clamps or vises to secure workpiece. A secured workpiece protects hands and frees both of them to operate the machine.
UNATTENDED OPERATION. Never leave machine running while unattended. Turn machine Off and ensure all moving parts completely stop before walking away.
MAINTENANCE & INSPECTION. A machine that is not properly maintained may operate unpre­dictably. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. Regularly inspect machine for loose bolts, alignment of critical parts, binding, or any other conditions that may affect safe opera­tion. Always repair or replace damaged or mis­adjusted parts before operating machine.
EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties performing the intended operation, stop using the machine! Contact our Technical Support Department at (570) 546-9663.
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Model T21320 (Mfg. 2/09 and Later)
Page 9
Additional Safety Instructions for
Combination 3-in-1 Sheet Metal Machines
1. OVERLOADING. Attempting to overload
this machine beyond the capacities speci­fied in the Data Sheet on Page 4 could cause personal injury or property damage. DO NOT use any sort of "cheater" bar or pipe on the hand crank.
2. USAGE. To avoid personal injury or prop­erty damage, always use each tool of the machine for its intended purposes and DO NOT modify the machine in any way.
3. METAL EDGES. Sharp metal edges can quickly cut your fingers. ALWAYS chamfer and de-burr sharp sheet metal edges before bending and after cutting the workpiece.
4. PINCHING. This machine represents severe pinching and amputation hazards. ALWAYS keep hands away from the rollers, brake fingers, clamping bar, and shearing blades when operating.
5. PERSONAL PROTECTION. To avoid per­sonal injury, ALWAYS wear heavy leather gloves, ANSI approved eye protection, and leather boots with extra toe protection when using this machine.
6. BODY POSITION. To avoid personal injury due to slipping or falling, ALWAYS maintain secure footing and a comfortable body posi­tion when using this machine.
7. GOOD WORKING CONDITION. To reduce the risk of personal injury, ALWAYS inspect the working parts of this machine for cracks, burrs, loose fasteners, or any other dam­age and resolve any issue before beginning operation.
8. WORKBENCH MOUNTING. Personal injury could occur if this machine should unexpect­edly move during operation. ALWAYS make sure the machine is securely mounted to a stable workbench or stand that can support the weight and pressures of the operation.
9. ENTANGLEMENT HAZARDS. The moving parts of this machine represent entangle­ment hazards. DO NOT wear jewelry, or loose clothing, and tie back long hair when using this machine.
10. SHEARING BLADES/BRAKE FINGERS.
If not properly aligned, the shearing blades or brake fingers can cause machine parts or the workpiece to break up and fly at the operator. ALWAYS keep these parts proper­ly adjusted and in good working condition.
11. OPERATIONAL QUESTIONS. If, at any time, you are experiencing difficulties per­forming the intended operation, stop using the machine! Then contact our Tech Support at (570) 546-9663.
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety pre­cautions are overlooked or ignored, serious personal injury may occur.
Model T21320 (Mfg. 2/09 and Later)
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment, or poor work results.
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Page 10
SECTION 2: SETUP
Needed for Setup
This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses dur­ing the entire setup pro­cess!
This machine and its components are heavy. Get lifting help and use safe lifting methods to lift and move heavy items.
Description Qty
Safety Glasses ........................................... 1
Cleaner/Degreaser (Page 9) ...... As Needed
Disposable Shop Rags ............... As Needed
Additional People ....................................... 1
Standard Screwdriver #2 ............................ 1
Wrench 14mm ............................................ 1
Mounting Hardware (Page 10) ... As Needed
Unpacking
Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover the machine is damaged, please imme-
diately call Customer Service at (570) 546-9663 for advice.
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
-8-
When you are completely satisfied with the condi­tion of your shipment, inventory the contents.
SUFFOCATION HAZARD! Immediately discard all plas­tic bags and packing materi­als to eliminate choking/suf­focation hazards for children and animals.
Model T21320 (Mfg. 2/09 and Later)
Page 11
Inventory
Clean Up
The following is a description of the main compo­nents shipped with your machine. Lay the compo­nents out to inventory them.
Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes.
Inventory: (Figure 2–3) Qty
A. Sheet Metal Machine ................................. 1
B. Shear & Brake Rear Work Stop ................. 1
C. Crank Handle ............................................. 1
D. Crank Handle Lock Knobs ......................... 2
E. Hex Wrenches 5, 6mm ...................... 1 Each
A
The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment. Remove this protective coating with a solvent cleaner or degreaser, such as shown in Figure 4. For thor­ough cleaning, some parts must be removed.
For optimum performance, clean all moving parts or sliding contact surfaces. Avoid chlo-
rine-based solvents, such as acetone or brake parts cleaner that may damage painted surfac­es. Always follow the manufacturer’s instructions when using any type of cleaning product.
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. DO NOT use these products to clean the machinery.
Figure 2. Model T21320 base machine.
C
B
D
E
Figure 3. Model T21320 small item inventory.
Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area.
G2544—Solvent Cleaner & Degreaser H9692—Orange Power Degreaser
Great products for removing shipping grease.
Figure 4. Cleaner/degreasers available from
Grizzly.
Model T21320 (Mfg. 2/09 and Later)
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Page 12
Site Considerations
Mounting
Floor Load
Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some workbenches or stands may require additional reinforcement to support the machine, workpiece, and the forces applied during operation.
Placement Location
Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 5 for the minimum working clearances.
21"
The base of this machine has holes that allow it to be mounted to a workbench. For a safe and smooth operation of this machine, it MUST be securely mounted to an appropriate workbench or stand.
The strongest mounting option is a "Through Mount" where holes are drilled all the way through the workbench, and hex bolts, washers, and hex nuts are used to secure the drill press to the workbench.
24"
Figure 5. Minimum working clearances.
Children and visitors may be seriously injured if unsuper­vised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use.
Figure 6. Example of a through mount setup.
Another option for mounting is a "Direct Mount" where the machine is simply secured to the work­bench with a lag screw.
Lag Screw
Flat Washer
Machine Base
Workbench
Figure 7. Example of a direct mount setup.
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Model T21320 (Mfg. 2/09 and Later)
Page 13
Assembly
In addition to the assembly procedures below, some disassembly is required to remove storage grease and relubricate the cleaned parts.
To assemble and clean your machine:
1. Remove one of the cap screws on the hand
crank hub, rotate the end cap out of the way, then insert the hand crank in the slot (see Figure 8).
Note: It is your preference which side of the
machine you install the hand crank.
Hand Crank
3. Thread the rods into either the upper or lower mounting holes, as shown in Figure 9. Only hand-tighten the rods—over-tightening will make it difficult to remove them.
Note: Install the rods in the upper mounting
holes to use the work stop with the brake or in the lower holes to use it with the shear.
Upper Mounting Holes
Lower
Mounting
Holes
Rods
Cap Screw
Lock Knob
End Cap
Figure 8. Hand crank installed.
2. Re-install the cap screw removed in Step 1,
then thread and tighten a lock knob into the center hole of the end cap to secure the hand crank in place.
Tip: When needed, extend one end of the
hand crank from the hub for greater lever­age.
Figure 9. Work stop rods mounted in the lower
holes for use with the shear.
4. Remove the hex nuts from the ends of the rods, slide the stop bar onto the rods and position it for your operation, then tighten the lock knobs to secure it, as shown in Figure
10.
Note: Re-installing the hex nuts is optional.
Lock Knobs
Model T21320 (Mfg. 2/09 and Later)
Stop Bar
Figure 10. Work stop installed for use with the
shear.
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Page 14
cleaning fingers
5. Loosen the two hex bolts securing the finger receiver/upper shear blade to the frame (see Figure 11).
Hex Bolts
Finger Receiver/
Shear Blade
Figure 11. Loosening the hex bolts securing the
finger receiver.
6. Move the table back until the upper shear blade can pass down behind the table blade by loosening the two cap screws securing the shear table to the frame and rotating the table adjustment screws counterclockwise (see Figure 57).
Note: Operational adjustment of the shear-
ing blades is covered in the Shearing Blade Gap Adjustment procedure on Page 32.
8. Use the hand crank to position the brake finger receiver close to the brake fingers, as shown in Figure 13.
Gib
Cap
Screws
Fingers
Finger
Removal
Receiver
Path
Figure 13. Brake finger components.
9. Loosen the gib cap screws to release the fin-
gers, then remove the fingers from the side of the finger receiver, as shown in Figure 13.
10. Use shop rags and a degreaser (Page 9) to remove the storage grease from the fingers, gib, and receiver. Thoroughly dry the parts, then apply a thin coat of an anti-rust lubricant to all the parts (refer to Accessories on Page 26 for options from Grizzly).
Cap Screw
Upper Shear
Blade
Table Adjustment Screw
Figure 12. Table adjustment controls.
7. Make sure the finger receiver and upper
shear blade move up and down smoothly, re­tighten the hex bolts just until they are snug,
1
then back them off approximately
4 turn.
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Model T21320 (Mfg. 2/09 and Later)
Page 15
11. Place a thin piece of wood on the finger receiver, as shown in Figure 14, then re­install the fingers so that they rest on the wood piece. Make sure the tops of the fingers are between the gib and the casting.
Note: Install the widest finger to the right,
then repeat with each smaller finger.
Figure 14. Piece of wood positioned to seat the
fingers.
12. Make sure the fingers are slightly loose between the gib and the casting, then use the hand crank to raise the receiver to fully seat the fingers up against the casting behind the gib, as shown in Figure 15.
Finger Fully Seated
Figure 15. Fingers fully seated.
13. Re-tighten all of the gib cap screws.
Model T21320 (Mfg. 2/09 and Later)
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Page 16
SECTION 3: OPERATIONS
Slip Roll Overview
To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.
The slip roll is used to flatten or form cylinders, cones, and arcs in mild sheet metal up to 22 gauge in thickness and 12" wide, as well as wires and rods. Three steel rollers are configured to draw the workpiece through a path that will pro­duce the desired results (see Figures 16–17).
Damage to your eyes, hands and feet could result from using this machine without prop­er protective gear. Always wear safety glass­es, leather gloves, and steel toe footwear when operating this machine.
Loose hair, clothing, or jewelry could get caught in machinery and cause serious personal injury. Keep these items away from moving parts at all times to reduce this risk.
Thickness Adjustment
Top Roller
Feed
Direction
Bottom
Roller
Figure 16. Side profile of the slip rollers and
controls.
Rollers
Leaf Bolt
Rear Roller
Diameter
Adjustment
Knob
Thickness
Adjustment
Leaf Bolt
NOTICE
If you have never used this type of machine or equipment before, WE STRONGLY REC­OMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.
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Diameter
Adjustment Knob
Figure 17. Slip rollers and controls.
Model T21320 (Mfg. 2/09 and Later)
Page 17
Due to the many variables of different sheet metal types, no single configuration of the rollers will create the same curve on all mate­rials. Rolling sheet metal to achieve an exact radius is a trial-and-error process.
Performing multiple passes through the machine with gradual reductions in the curve radius produces better results than trying to make the curve in one pass.
To avoid pitted workpieces and damage to the roller surfaces, always make sure the workpiece and the rollers are free of grit and any foreign material before every use.
Flat RollingSlip Roll Tips
The rollers of this machine present a pinching hazard. Make sure no body part or clothing is near the rollers during operation. Failure to follow this warning may result in fingers, hair, or clothing being pulled into the machine, causing per­sonal injury.
The Model T21320 can be used to straighten or flatten workpieces.
Unless the operation requires a cone-type curve, always keep the rear roller parallel to the front rollers by rotating the diameter adjustment knobs the same amount.
Note: In the following procedures, adjustments must be made at both ends of the rollers, even if just one adjustment location is mentioned.
To flat roll a workpiece:
1. Use the diameter adjustment knobs to lower
the rear roller until it is even with the level of the bottom roller, as illustrated in Figure 18.
Rear Roller
Diameter
Bottom
Roller
Adjustment
Knob
Model T21320 (Mfg. 2/09 and Later)
Figure 18. Bottom and rear rollers even.
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Page 18
2. Loosen the thickness adjustment leaf bolts until you can insert the workpiece between the upper and lower rollers, then evenly snug down the leaf bolts until you feel resistance and the workpiece is firmly held between the rollers, as illustrated in Figure 19.
Creating Curves
Your sheet metal machine can easily create con­stant-radius curves in sheet metal up to 22 gauge in thickness.
Thickness Adjustment
Leaf Bolt
Workpiece
Figure 19. Top roller adjusted to the thickness of
the workpiece.
3. Remove the workpiece, then evenly rotate the thickness adjustment leaf bolts clockwise
1
4 turn to further lower the top roller to create
additional pressure on the workpiece.
4. Insert the workpiece between the upper and lower rollers, then use the hand crank to draw the workpiece through the machine.
The method of creating a specific radius is a trial­and-error process. Due to the many variations among metal workpieces, no single configuration of the rollers will reproduce the same curve in all materials. We recommend testing your roller configurations on scrap pieces that are the same dimension and material as your final workpiece.
To create a curve in the workpiece:
1. Use the diameter adjustment knobs to fully
lower the rear roller below the level of the bot­tom roller, then rotate the thickness adjust­ment leaf bolts counterclockwise until the upper roller can be lifted with enough clear­ance for the workpiece.
NOTICE
Performing multiple passes through the machine with gradual reductions in the curve radius produces better results than trying to make the curve in one or two passes.
Note: Have an assistant support long
workpieces as they leave the machine so they do not bend down.
5. Repeat Steps 3–4 until the desired results are produced.
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Model T21320 (Mfg. 2/09 and Later)
Page 19
2. Insert the workpiece between the upper and lower rollers and just over the rear roller, as illustrated in Figure 20, then snug the thick­ness adjustment leaf bolts down to hold the workpiece secure. Make sure you tighten the leaf bolts the same amount.
Thickness Adjustment
Leaf Bolt
Workpiece
Figure 20. Workpiece positioned to start the
curve.
3. Use the diameter adjustment knobs to raise the rear roller, then use the hand crank to pass the workpiece through the machine (see the illustrations in Figure 21–22).
Initial Flat
Workpiece
Figure 22. Creating a curve in the workpiece.
Note: If your workpiece has an undesired
initial flat, as illustrated in Figure 22, you can remove it by flipping the workpiece around and pass it through the front of the machine so that the initial flat enters last.
4. Slightly tighten the diameter adjustment knobs the same amount, then pass the workpiece through the rollers again.
Note: To make a cone, tighten one adjust-
ment knob more than the other.
Note: For good results, make the first bend
less than the final radius, then slightly decrease the bend with each successive pass until the final radius has been reached.
Workpiece
Diameter
Adjustment
Knob
Figure 21. Starting the curve.
5. Repeat Step 4 until you have produced the
desired curve.
Model T21320 (Mfg. 2/09 and Later)
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Page 20
Creating Cylinders
The Model T21320 Slip Roll can be used to easily and accurately create cylinders.
If you know the diameter of the cylinder you want to create, use the formula below to calculate the length of material needed.
NOTICE
Performing multiple passes through the machine with gradual reductions in the curve radius produces better results than trying to make the curve in one or two passes.
To create a cylinder:
C=Circumference (Length of Material Needed)
π=Pi (Approximately 3.142)
D=Diameter
Example: Suppose you want to create a 6" diam­eter cylinder. You would use the above formula as follows:
C=πD C=(3.142) x 6" C=18.852"
The result of 18.852" indicates that you need to start with a piece of sheet metal that is approxi­mately 18.852" in length in order to create a 6" diameter cylinder.
You can use the slip roll to create a bend with the correct radius so that the two ends meet, forming a 6" diameter cylinder (Figure 23).
C=πD
1. Use the diameter adjustment knobs to fully
lower the rear roller below the level of the bot­tom roller, then rotate the thickness adjust­ment leaf bolts counterclockwise until the upper roller can be lifted with enough clear­ance for the workpiece.
2. Insert the workpiece between the upper and lower rollers and just over the rear roller, as illustrated in Figure 24, then snug the thick­ness adjustment leaf bolts down to secure the workpiece. Make sure you tighten the leaf bolts the same amount.
Thickness Adjustment
Leaf Bolt
Workpiece
C=�D C=(3.142) x 6" C=18.852
6" Dia.
Workpiece
18.852" Circumference
Figure 23. Calculating circumference example.
-18-
Figure 24. Workpiece positioned to start the
curve.
Model T21320 (Mfg. 2/09 and Later)
Page 21
3. Turn the hand crank clockwise to feed the workpiece through the machine until it is approximately half way through the upper and lower rollers.
4. Turn the diameter adjustment knobs clock­wise knobs to lift the rear roller until the desired radius bend is reached, as illustrated in Figure 25. Make sure to turn the knobs equal amounts so the rear roller is always parallel with the other rollers. Failure to do so will create a larger radius on one end than the other, resulting in a cone shape.
Note: Always err on the side of making the
radius too large rather than too small. It is easy to decrease the radius but very difficult to increase the radius later.
Workpiece
Diameter
Adjustment
Knob
5. Turn the hand crank to process the material through the slip roll. Continue turning until the workpiece is completely through the upper and lower rollers, as illustrated in Figure 26.
Feed
Direction
Figure 26. Finishing the first pass.
6. Rotate the workpiece 180°, insert the curved
end into the rollers, then process it through the machine, as illustrated in Figure 27.
Figure 25. Making the initial bend to create a
cylinder.
Feed
Direction
Figure 27. Curving the workpiece from the
opposite end.
Model T21320 (Mfg. 2/09 and Later)
-19 -
Page 22
7. Reduce the radius of the curve by raising the rear roller, then repeat Steps 4–7 until you have produced the desired cylinder (see the illustration in Figure 28).
Removing Workpiece
From Rollers
—If the ends of the cylinder do not meet, lift
the rear roller equally at both ends, then process the entire cylinder through the slip roll again. Repeat as necessary.
—If the ends of the cylinder overlap, remove
the cylinder as described in Removing Workpiece on this page. Then, either attempt to increase the radius by manually bending it, or scrap the workpiece and start this procedure again with a new blank.
Feed
Direction
To remove the workpiece from the top roller:
1. Rotate the top roller retainer pin until the flat
portion of the pin is facing toward the roller or to the right, as shown in Figure 29.
Retainer
Pin
Figure 29. Top roller retainer pin rotated to
release the roller.
Pin Flat
Figure 28. Cylinder completed.
8. When the cylinder is complete, refer to Removing Workpiece on this page for
detailed instructions on removing the cylinder from the top roller.
2. Rotate the thickness leaf bolts clockwise until they no longer apply pressure to the top roller.
The sharp edges of sheet metal can quickly cut your hands. Always use caution and heavy leather gloves when handling sheet metal.
-20-
Model T21320 (Mfg. 2/09 and Later)
Page 23
3. Protect your hands from the sharp edges of the workpiece, then grasp the top roller and use moderate force to pull it forward, as shown in Figure 30.
Bending Wire
Your sheet metal machine can bend wires, rods, and small-diameter tubing between the diameters
1
8" and 13⁄64" (see Figure 31).
of
Figure 30. Releasing the top roller (shown
without a workpiece for photo clarity).
4. Remove the workpiece, slide the top roller back into place, then secure the roller by rotating the retainer pin until the flat is no longer visible.
11
64"
13
64"
1
8"
Figure 31. Slip roller wire grooves.
To ensure even pressure on the material, place the workpiece in the smallest possible groove on either side of the rollers. Although a
7
64" rod would
fit into any of the wire grooves, you would use the
1
8" groove since it is the smallest possible groove
the rod will fit into.
Process the material through the machine in the same manner described on the previous pages for sheet metal.
Note: The wire grooves can also be used when rolling sheet metal that has a wire bead on the side.
Due to the considerable forces exerted on this machine when in operation, you MUST securely mount it to a stable and sturdy workbench or stand. Otherwise, the machine could tip or fall and result in personal injury or property damage.
Model T21320 (Mfg. 2/09 and Later)
-21-
Page 24
Brake Overview
Bend Allowance
The brake of the Model T21320 is used to make bends 0°–90° in sheet metal up to 22 gauge in thickness and 12" in width. When you use the hand crank, the brake fingers force the workpiece into the groove of the finger receiver to make the desired bend (see Figures 32–33).
Brake
Finger
Workpiece
Finger
Receiver
Figure 32. Illustrated side profile of the brake
fingers and receiver.
When metal is bent, the outside overall dimension increases from its original length—this amount is called the bend allowance. A typical bend allow­ance for a 90° bend in a 22 gauge mild steel workpiece is approximately 0.050". That means you need to start with a workpiece that is approxi­mately 0.050" shorter than the desired outside length of the finished workpiece, as illustrated in the example of Figure 34.
Desired Finished Length After Bend = 2"
2" - 0.050" = 1.950"
Length of Initial Blank
0.050" Bend Allowance
To Be Subtracted From 2"
Brake
Fingers
Brake
Receiver
Figure 33. Brake fingers and receiver.
Finished Workpiece
2"
Figure 34. Example of accounting for bend
allowance.
Calculating the bend allowance for your operation requires many variables, such as metal thickness, type of material, radius of the bend, etc. Detailed information for calculating the bend allowance can be found in metalworking handbooks and on the internet.
An easy way to find the correct dimension of your initial blank is to measure a piece of scrap of the same material as the workpiece, make the bend, then measure the piece again. The difference between the two measurements is the bend allow­ance, which you subtract from the dimension of the workpiece blank before the bend.
-22-
Model T21320 (Mfg. 2/09 and Later)
Page 25
Bending Sheet Metal
Tip: To reduce the chance of scoring your
workpiece when using the brake, always keep the fingers and receivers clean and lubricated (refer to Steps 8 –13 beginning on Page 12 for detailed instructions), and free of burrs or other blemishes. Also, apply a strip of sturdy tape along the top and bottom of the bend line.
The brake fingers on this machine presents a pinch­ing hazard. Make sure no body part or clothing is near the area where metal bend­ing occurs. Failure to follow this warning may result in severe personal injury.
To bend sheet metal:
1. Mark a line along the width of the workpiece
where the bend is to take place.
3. While holding the workpiece steady, use the hand crank to raise the finger receiver to perform the desired bend (see Figure 36 for an example), then lower the receiver and remove the workpiece.
Figure 36. 90° bend completed.
4. If a reverse bend is required, re-install the workpiece upside-down, as shown in Figure 37, and repeat Steps 2–3. The minimum
reverse bend possible is
3
4".
2. Use the hand crank to lower the finger receiv­er until you can position the workpiece under­neath the fingers with the bend line aligned with the tips, as shown in Figure 35.
Note: When performing the same bend-
ing operation on multiple parts, use the rear work stop to save time positioning the workpieces.
3
4"
Figure 37. Minimum reverse bend.
Note: When performing a pan and box bend-
ing operation, loosen the cap screws on the brake finger gib and configure the fingers for your operation. Remove the fingers you do not need.
Figure 35. Positioning the workpiece for a bend.
Model T21320 (Mfg. 2/09 and Later)
-23-
Page 26
Shearing Overview
The Model T21320 has a set of reversible blades that shear mild steel up to 22 gauge in thickness and 12" in width. When you use the hand crank to perform a shear, the upper movable blade is lowered past the fixed table blade, creating a shearing action (see Figures 38–39). For repeti­tive cuts, use the adjustable rear work stop.
Holddown Bar
Moveable
Shear Blade
Cutting Sheet Metal
The shearing blades on this machine present an ampu­tation hazard. Make sure no body part or clothing is near the area where metal shear­ing occurs. Failure to fol­low this warning may result severe personal injury.
To cut sheet metal:
1. Mark the cut line across the width of the
workpiece.
Workpiece
Fixed Table
Blade
Figure 38. Illustrated side profile of the shear
components.
Holddown
Bar
Table Blade
Figure 39. Shearing action (side view).
Table
Shear
Blade
2. Make sure the gap between the shearing blades is correct for the workpiece material (refer to Shearing Blade Gap Adjustment on Page 32 for detailed instructions).
3. Position the workpiece up against the guide block on the right side of the table, then align the cut mark with the upper shear blade, as shown in Figure 40.
Note: The shearing action begins on the right
side of the workpiece and moves to the left.
Holddown Adjustment Bolts
Guide
Block
-24-
Figure 40. Positioning the workpiece for a cut.
Model T21320 (Mfg. 2/09 and Later)
Page 27
NOTICE
If you need to adjust the gap between the shearing blades to accommodate your workpiece, refer to the Shearing Blade Gap Adjustment subsection on Page 32 for detailed instructions.
Note: If you are using the rear work stop,
adjust the stop so that at least one square edge of the workpiece is against it.
4. Use the holddown adjustment bolts to adjust the holddown bar so that it firmly holds the workpiece in place without marking or dent­ing it.
5. Keeping all body parts away from the blades, rotate the hand crank with an even and steady pressure to complete the cut.
Material Thickness
The Model T21320 is designed to bend and shear mild steel sheet metal up to 22 gauge in thick­ness.
The higher the gauge number, the thinner the material. Also, different materials have slightly dif­ferent thicknesses for the same gauge, as shown in the chart of Figure 41. Make sure you use a quality set of calipers to verify the material thick­ness in inches before using it in operation.
Keep your workpiece material equal to or thin­ner than that of 22 gauge mild steel sheet metal, which is 0.0299" thick.
Gauge
22 0.0299" 0.0253" 0.0336" 0.0312"
24 0.0239" 0.0201" 0.0276" 0.0250"
26 0.0179" 0.0159" 0.0217 " 0.0187"
28 0.0149 " 0.0126" 0.0187" 0.0156"
30 0.0120" 0.0100" 0.0157" 0.0125"
32 0.0097" 0.0080" 0.0134" 0.0102"
Figure 41. Equivalent material thickness chart.
Mild
Steel
Alum-
inum
Gal.
Steel
Stainless
Steel
Model T21320 (Mfg. 2/09 and Later)
-25-
Page 28
ACCESSORIES
SECTION 4: ACCESSORIES
H5614—Wire Gauge US Standard
Calibrated for sheet metal sized from 0 to 30 gauge. The front is marked with gauge sizes, the back is marked with actual inch measurements.
Figure 42. H5614 Wire Gauge.
®
G5562—SLIPIT G5563—SLIPIT G2871—Boeshield G2870—Boeshield H3788—G96 H3789—G96
1 Qt. Gel
®
12 oz Spray
®
T-9 12 oz Spray
®
®
Gun Treatment 12 oz Spray
®
Gun Treatment 4.5 oz Spray
T-9 4 oz Spray
H6073—Deluxe Power Snip
Lightweight aluminum cast handles. Full 3
1
2 " length of cut. Replaceable steel blades. Fully enclosed finger loops protect hands from sharp edges. Long handles provide plenty of leverage. Multi-purpose snip for sheet metal, vinyl and plas­tic.
Figure 44. Model H6073 Deluxe Power Snip.
G5618—De-burring Tool with two Blades G5619—Extra Aluminum Blades G5620—Extra Brass and Cast Iron Blade
The quickest tool for smoothing freshly sheared metal edges. Comes with two blades, one for steel and aluminum and one for brass and cast iron.
Figure 43. Recommended products for protect­ing unpainted cast iron/steel part on machinery.
-26-
Figure 45. G5618 De-burring tool.
Model T21320 (Mfg. 2/09 and Later)
Page 29
G4956—Super Nibbler
The super nibbler is just the ticket for cutting sheet
3
metal up to
64" thick. Extremely narrow headed design allows cuts in hard-to-reach areas, yet still features a safety guard to prevent flying splinters.
1
4" overall.
10
1
G8781—4
2" Suction Cup
Handle plate glass, glass mirrors and sheet metal with safety and security. Simple hand lever action provides tremendous gripping power on any flat, smooth material. Buy two Suction Cups for two­handed control!
Figure 46. Model G4956 Super Nibbler.
H5958—Sheet Metal Pliers
For bending and forming sheet metal. Jaws are
1
2 " side. Rubber grips. Overall length is 8". Ideal
3 for HVAC Installers.
Figure 47. Model H5958 Sheet Metal Pliers.
Figure 48. Model G8781 41⁄2" Suction Cup.
G9256—6" Dial Caliper G9257—8" Dial Caliper G9258—12" Dial Caliper
These traditional dial calipers are accurate to
0.001" and can measure outside surfaces, inside surfaces, and heights/depths. Features stainless steel, shock resistant construction and a dust proof display. An absolute treat for the perfection­ist!
Model T21320 (Mfg. 2/09 and Later)
Figure 49. Grizzly® Dial Calipers.
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Page 30
SECTION 5: MAINTENANCE
Schedule
For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
Daily Maintenance:
Clean the machine.
Tighten loose mounting bolts.
Check/replace damaged rollers.
Check/replace cracked or damaged brake
fingers or receiver (Page 34).
Sharpen/replace dull or nicked shearing
blades (Page 31).
Any other unsafe condition.
Monthly Maintenance:
Lubricate the gears and hand crank bush-
ings.
Semi-Annual Maintenance:
Lubricate the roller bushings.
Lubrication
Keep your Model T21320 properly lubricated to help ensure long life and smooth operation of the machine.
Gears
Clean away grease and built-up grime from the top and bottom roller gear teeth, as shown in Figure 50, with a stiff brush and mineral spirits. When dry, apply a small amount of grease to the teeth, then use the hand crank to rotate the rollers and distribute the lubricant.
Cleaning &
Protecting
Cleaning the Model T21320 is relatively easy. Use shop rags and mineral spirits to wipe down the machine.
Protect the unpainted cast iron and exposed metal surfaces (such as the rollers and the brake/shear components) with regular applications of products like G96 T-9 (see Section 5: Accessories on Page 26 for more details).
®
Gun Treatment, SLIPIT®, or Boeshield®
Roller
Gears
Figure 50. Top and bottom roller gears.
-28-
Model T21320 (Mfg. 2/09 and Later)
Page 31
Hand Crank Bushings
Wipe off the grease fittings next to each hand crank hub (see Figure 51), then use a grease gun to add a small amount of multi-purpose grease to the hand crank bushings.
Grease
Fitting
Figure 51. Hand crank grease fitting.
Roller Bushings
Remove the top roller from the machine, then remove the bushings from the ends of the roller (see Figure 52). Use a shop rag and mineral spir­its to clean the bushings and the ends of the roller, then apply a thin coat of multi-purpose grease to the roller ends and re-install the bushings.
Use a stiff brush and mineral spirits to clean the rear roller bushings (see Figure 53), then apply a small amount of multi-purpose grease to them. Re-install the top roller and close the cover.
Rear Roller Bushings
Figure 53. Rear roller bushings.
Bushings
Figure 52. Bushings removed from the top roller.
Model T21320 (Mfg. 2/09 and Later)
-29-
Page 32
SECTION 6: SERVICE
Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel­ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663.
Troubleshooting
Slip Roll Operation
Symptom Possible Cause Possible Solution
Slip roll creates cones when trying to make a cylinder.
Creases or wrinkles in the workpiece.
Workpiece is pitted or scratched.
Brake Operation
1. Top and rear rollers not parallel. 1. Use the diameter adjustment knobs to make the rollers parallel.
1. Excessive pressure applied when rolling. 1. Reduce the radius and perform the bend in several light passes.
1. Workpiece or rollers are dirty or damaged. 1. Thoroughly clean the workpiece and rollers. Polish out any nicks/burrs in the rollers, or replace them.
Symptom Possible Cause Possible Solution
Heavy resistance during bending.
Bend radius is not consistent across workpiece.
Tips of brake fingers are chipping or rolling.
Workpiece has scoring marks.
1. Machine capacities are exceeded. 1. Operate within the listed capacities of the machine.
1. Machine capacities are exceeded.
2. Fingers and receiver not aligned.
1. Fingers and receiver not aligned.
2. Workpiece is too thick.
1. Fingers or receiver scratched. 1. Polish out scratches, and apply tape at the bend
1. Operate within the listed capacities of the machine.
2. Properly align the fingers and receiver (Page 34).
1. Properly align the fingers and receiver (Page 34).
2. Operate within the listed capacities of the machine.
locations for further protection.
Shear Operation
Symptom Possible Cause Possible Solution
Machine will not cut workpiece.
Cuts are not square.
Poor quality of cuts with ripping or tearing.
1. Cut exceeds machine capacities.
2. Not enough gap between blades.
1. Uneven contact with guide or work stop.
2. Blade gap unequal across length.
3. Too much bow in blade.
4. Inadequate holddown pressure.
1. Dull blades.
2. Incorrect blade gap setup.
3. Loose blades.
1. Operate within the listed capacities of the machine.
2. Increase blade gap (Page 32).
1. Maintain proper contact with guide and work stop.
2. Properly adjust blade gap for material (Page 32).
3. Properly adjust blade bow (Page 33).
4. Properly adjust holddown pressure.
1. Reverse/sharpen/replace blades (Page 31).
2. Properly adjust blade gap for material (Page 32).
3. Remove blades, clean thoroughly, and re-install.
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Model T21320 (Mfg. 2/09 and Later)
Page 33
Shearing Blade
Reversal/
2. Remove the four cap screws that secure
the blade, then carefully remove it from the machine (see Figure 55).
Replacement
The shearing blades are reversible, so when the first cutting edge becomes dull, the blades can be rotated to use the second cutting edge.
When both cutting edges of the blade become dull, use wet grinding techniques for SK-4 metal or better to sharpen the cutting face of the blade. The upper shearing blade uses a 5° relief edge and the lower table blade does not.
However, if you are not comfortable performing the sharpening procedure or do not have access to a professional sharpening service, replacement blades are available through Grizzly.
Tools Needed Qty
Wrench or Socket 10mm ................................... 1
Hex Wrench 5mm .............................................. 1
To reverse or replace the shearing blades:
1. Remove the hex bolts and springs that secure
the shear holddown bar (see Figure 54).
Tip: When removing or installing the upper
shear blade, remove the cap screw at one end, then insert a small hex wrench or simi­lar tool through the hole to keep the blade in place as you remove the rest of the cap screws.
Upper Shear
Blade Cap Screws
Lower Table
Blade Cap Screws
Figure 55. Shearing blade cap screws.
3. Inspect the blade cutting edge that was in use
for wear, nicks, or burrs.
— If the cutting edge shows wear or nicks and
the other cutting edge has not been used, rotate the blade and re-install it.
Hex Bolts
Holddown Bar
Figure 54. Shear holddown bar.
The shearing blades are sharp and can quickly cut your hands. Always wear heavy leather gloves when handling the shearing blades to avoid this cutting hazard.
Model T21320 (Mfg. 2/09 and Later)
— If both cutting edges are worn or nicked,
either properly sharpen the cutting face or replace the blade.
4. Re-install the holddown bar, then check that the shearing blade gap adjustment is correct as instructed in the Shearing Blade Gap Adjustment on Page 32.
-31-
Page 34
Shearing Blade Gap
Adjustment
The shearing blade gap adjustment determines the accuracy of the cut. Follow the procedures below to make sure this adjustment is correct for the workpiece material being processed.
— If the machine correctly cuts to your sat-
isfaction along the entire length of the blades, no adjustments are necessary.
— If the cut is clean at one end and not the
other, perform the following Adjusting the Shear Table procedure on this page.
— If the condition of the cut on the ends is dif-
ferent from the cut in the middle, perform the following Adjusting the Blade Bow procedure on Page 33.
The shearing blades on this machine presents an ampu­tation hazard. Make sure no body part or clothing is near the area where metal shear­ing occurs. Failure to follow this warning may result in severe personal injury.
Performing the Shear Test
1. While keeping your fingers clear of the shear
blades, shear a piece of scrap material that is the same as your workpiece along the full length of the blade, as shown in Figure 56, then inspect the cut.
Adjusting the Shear Table
Tools Needed Qty
Hex Wrench 6mm .............................................. 1
Standard Screwdriver #2 ................................... 1
To adjust the blade gap by moving the table:
1. Loosen the cap screws on either end of the
shear table that secure it to the machine (see Figure 57).
Cap Screw
Figure 56. Performing the shear test.
-32-
Table Adjustment Screw
Figure 57. Table adjustment controls.
Model T21320 (Mfg. 2/09 and Later)
Page 35
2. Evenly rotate the table adjustment screws to adjust the position of the shearing table until the blade gap is even, then re-tighten the cap screws to secure the table in place.
Tools Needed Qty
Wrenches 14mm ................................................ 2
To adjust the blade gap with the blade bow:
Note: Rotating the table adjustment screws
clockwise moves the table toward the upper shear blade.
3. Perform the previous shear test.
4. If necessary, repeat Steps 1–3 until you are
satisfied with the shear test cut.
Adjusting the Blade Bow
The adjustment bolt of the blade bow is used to remove any slight bow in the cast iron cross beam that the brake finger receiver and upper shear blade are attached to (see Figure 58).
1. Hold the adjustment bolt still, then turn the jam nut to adjust the center of the cross beam in or out (see Figure 58).
— If the shear test cut was clean on the ends
of the shear table but not in the middle, turn the jam nut counterclockwise to force the adjustment bolt against the cross beam, moving it in toward the front.
— If the shear test cut was clean in the middle
but not on the ends, rotate the jam nut clockwise to allow the cross beam to move back.
2. Perform the previous shear test.
3. If necessary, repeat Steps 1–2 until you are
satisfied with the shear test cut.
Blade Bow
Figure 58. Blade bow.
Adjustment Bolt
& Jam Nut
Model T21320 (Mfg. 2/09 and Later)
-33-
Page 36
Brake Alignment
The brake fingers on this machine presents a pinch­ing hazard. Make sure no body part or clothing is near the area where metal bend­ing occurs. Failure to follow this warning may result in severe personal injury.
During the life of your machine, you may need to align the brake fingers with the finger receiver from side-to-side.
3. Place a piece of heavy flat bar stock or a heavy metal ruler approximately 12" long across the finger receiver, as shown in Figure 59.
Adjustment
Bolt
Cap Screw
Heavy Flat Bar
Tools Needed Qty
Hex Wrench 6mm .............................................. 1
Wrench 16mm ................................................... 1
Heavy Flat Bar or Metal Ruler 12" Long ........... 1
To align the brake:
1. Remove, clean, and de-burr all of the finger
tips and the receiver groove, then inspect the fingers and receiver for any cracks or dam­age.
— If any of the brake fingers or the receiver
are damaged in any way, DO NOT use the brake until you have replaced these parts with new ones.
2. Replace the fingers and properly seat them (refer to Steps 8–13 beginning on Page 12 for detailed instructions).
Figure 59. Checking brake finger alignment.
4. Lower the brake fingers until one just rests on the metal bar, as shown in Figure 59.
5. Starting at one end, visually check the gap
between the brake fingers and the metal bar.
6. If you find a gap at one end of the brake, loosen the cap screw shown in Figure 59 on that end, then turn the adjustment bolt coun­terclockwise until the gap disappears.
7. Re-tighten the cap screw, remove the metal bar, and use the hand crank to cycle the machine 2–3 times.
8. Repeat Steps 3–7 until the brake fingers rest evenly on the metal bar along its entire length.
Operating the brake with cracked or dam­aged brake fingers or receiver could cause these parts to shatter and fly apart, which could result in personal injury.
-34-
Model T21320 (Mfg. 2/09 and Later)
Page 37
SECTION 7: PARTS
Main Breakdown
50
19
20
43
45
56
44
15
47
55
12-7
50
48
12-8
22
49
12-9
9
13
53
12-10
58
17
8
14
57
23
23
46
11
54
6
27
85
5
28
30
24
38
32
31
34
3
38
53
52
51
21
10
63
62
16
2
60
59
33
Model T21320 (Mfg. 2/09 and Later)
28
41
89
25
86
1A
18
4
35
29
40
7
18-1
26
39
64
-35-
Page 38
Main Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1A PT21320001A LEFT FRAME V2.12.06 31 PT21320031 BOTTOM SLIP ROLLER 2 PT21320002 SHEARING TABLE 32 PT21320032 TOP SLIP ROLLER 3 PT21320003 TOP CROSSBEAM 33 PT21320033 SLIP ROLLER COVER 4 PT21320004 CRANK ARM 34 PT21320034 TOP ROLLER RETAINER PIN 5 PT21320005 RIGHT FRAME V2.03.99 35 PT21320035 HAND CRANK HUB 6 PT21320006 BOTTOM CROSSBEAM 38 PK07M KEY 6 X 6 X 20 7 PT21320007 CRANK HUB END CAP 39 PSB01M CAP SCREW M6-1 X 16 8 PT21320008 HOLDDOWN STUD 40 PSB68M CAP SCREW M6-1 X 8 9 PT21320009 COMPRESSION SPRING 41 PB05M HEX BOLT M6-1 X 8 10 PT21320010 HOLDDOWN BAR 43 PT21320043 STAR KNOB 11 PT21320011 FINGER RECEIVER 44 PB05M HEX BOLT M6-1 X 8 12-7 PT21320012-7 BRAKE FINGER 4" 45 PB126M HEX BOLT M8-1.25 X 40 12-8 PT21320012-8 BRAKE FINGER 3" 46 PW01M FLAT WASHER 8MM 12-9 PT21320012-9 BRAKE FINGER 2" 47 PB126M HEX BOLT M8-1.25 X 40 12-10 PT21320012-10 BRAKE FINGER 1" 48 PSB31M CAP SCREW M8-1.25 X 25 13 PT21320013 FINGER GIB 49 PW01M FLAT WASHER 8MM 14 PB126M HEX BOLT M8-1.25 X 40 50 PN03M HEX NUT M8-1.25 15 PT21320015 BUSHING 51 PB70M HEX BOLT M10-1.5 X 16 16 PT21320016 GUIDE BLOCK 52 PCAP31M CAP SCREW M8-1.25 X 25 17 PT21320017 TABLE ADJUSTMENT SCREW 53 PSB69M CAP SCREW M6-1 X 24 18 PT21320018 HAND CRANK ASSEMBLY 54 PSB11M CAP SCREW M8-1.25 X 16 18-1 PT21320018-1 HAND CRANK BAR 55 PW01M FLAT WASHER 8MM 19 PT21320019 WORK STOP ROD 56 PB71M HEX BOLT M6-1 X 45 20 PT21320020 STOP BLOCK 57 PSB04M CAP SCREW M6-1 X 10 21 PT21320021 WORK STOP PLATE 58 PSB04M CAP SCREW M6-1 X 10 22 PT21320022 BLADE BOW 59 PSB04M CAP SCREW M6-1 X 10 23 PT21320023 SHEAR BLADE 60 PSB14M CAP SCREW M8-1.25 X 20 24 PT21320024 REAR SLIP ROLLER 62 PAW05M HEX WRENCH 5MM 25 PT21320025 DIAMETER ADJUSTMENT SCREW 63 PAW06M HEX WRENCH 6MM 26 PT21320026 HAND CRANK KNOB 64 PT21320064 CRANK HANDLE LOCK KNOB 27 PT21320027 THICKNESS LEAF BOLT 85 PT21320085 SLIP COVER STOP PIN 28 PT21320028 ROLLER BUSHING 86 PT21320086 GREASE FITTING 5/16" X 3/16" 29 PT21320029 CRANK HUB RETAINER 89 PN02M HEX NUT M10-1.5 30 PT21320030 ROLLER GEAR
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Model T21320 (Mfg. 2/09 and Later)
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103
Label Placement
104
102
105
106
107
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
Model T21320 (Mfg. 2/09 and Later)
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Model T21320 (Mfg. 2/09 and Later)
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WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics
3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
CUT ALONG DOTTED LINE
4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years
6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____ 10+
____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood
____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:
7. Do you think your machine represents a good value? _____ Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
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FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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WARRANTY AND RETURNS
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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