Grizzly T21320 User Manual

MODEL T21320
12" COMBINATION 3-IN-1
SHEET METAL MACHINE
OWNER'S MANUAL
COPYRIGHT © FEBRUARY, 2009 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TS11607 PRINTED IN CHINA
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................................................................................................... 2
Manual Accuracy ........................................................................................................................ 2
Contact Info ................................................................................................................................ 2
Machine Description ................................................................................................................... 2
Identification ............................................................................................................................... 3
Machine Data Sheet ................................................................................................................... 4
SECTION 1: SAFETY ....................................................................................................................... 5
Safety Instructions for Machinery ............................................................................................... 5
Additional Safety Instructions for Combination 3-in-1 Sheet Metal Machines ........................... 7
SECTION 2: SETUP ......................................................................................................................... 8
Needed for Setup ....................................................................................................................... 8
Unpacking .................................................................................................................................. 8
Inventory ..................................................................................................................................... 9
Clean Up .................................................................................................................................... 9
Site Considerations .................................................................................................................. 10
Mounting ................................................................................................................................... 10
Assembly .................................................................................................................................. 11
SECTION 3: OPERATIONS ........................................................................................................... 14
Slip Roll Overview .................................................................................................................... 14
Slip Roll Tips ............................................................................................................................ 15
Flat Rolling ............................................................................................................................... 15
Creating Curves ....................................................................................................................... 16
Creating Cylinders .................................................................................................................... 18
Removing Workpiece From Rollers ......................................................................................... 20
Bending Wire ............................................................................................................................ 21
Brake Overview ........................................................................................................................ 22
Bend Allowance........................................................................................................................ 22
Bending Sheet Metal ................................................................................................................ 23
Shearing Overview ................................................................................................................... 24
Cutting Sheet Metal .................................................................................................................. 24
Material Thickness ................................................................................................................... 25
SECTION 4: ACCESSORIES ......................................................................................................... 26
SECTION 5: MAINTENANCE......................................................................................................... 28
Schedule .................................................................................................................................. 28
Cleaning & Protecting .............................................................................................................. 28
Lubrication ................................................................................................................................ 28
SECTION 6: SERVICE ................................................................................................................... 30
Troubleshooting ........................................................................................................................ 30
Shearing Blade Reversal/Replacement ................................................................................... 31
Shearing Blade Gap Adjustment .............................................................................................. 32
Brake Alignment ....................................................................................................................... 34
SECTION 7: PARTS ....................................................................................................................... 35
Main .......................................................................................................................................... 35
Label Placement....................................................................................................................... 37
WARRANTY AND RETURNS ........................................................................................................ 41
INTRODUCTION
Manual Accuracy
We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writ­ing this manual. However, sometimes errors do happen and we apologize for them.
Also, owing to our policy of continuous improve­ment, your machine may not exactly match the manual. If you find this to be the case, and the dif­ference between the manual and machine leaves you in doubt, check our website for the latest manual update or call technical support for help.
Before calling, find the manufacture date of your machine by looking at the date stamped into the machine ID label (see below). This will help us determine if the manual version you received matches the manufacture date of your machine.
Contact Info
We stand behind our machines. If you have any service questions, parts requests or general ques­tions about the machine, please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
If you have any comments regarding this manual, please write to us at the address below:
C
/O Technical Documentation Manager
Grizzly Industrial, Inc.
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
Manufacture Date
of Your Machine
For your convenience, we post all available man­uals and manual updates for free on our website at www.grizzly.com. Any updates to your model of machine will be reflected in these documents as soon as they are complete.
Machine Description
The Model T21320 is a sheet metal machine designed to bend and cut sheet metal up to 22 gauge in thickness and 12" in width.
The slip rollers are used to flatten or form cylin­ders, cones, and arcs in sheet metal. The brake portion of the machine is designed to create bends up to 90° and to fold sheet metal into boxes, pans, or trays. With the use of the hand crank, the upper shear blade moves down past the fixed table blade, from left to right, to shear the workpiece that is supported on the table.
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Model T21320 (Mfg. 2/09 and Later)
Identification
Slip Rollers
Brake Fingers
Shear
Holddown
Bar
Slip Roll Thickness
Adjustment Leaf Bolts
Slip Roll Cover
Hand Crank
Slip Roll
Diameter
Adjustment
Knob
Brake Finger
Receiver
& Upper Shear
Blade
Brake & Shear
Adjustable
Shearing Table
Workbench
Mounting
Locations
Figure 1. Model T21320 identification.
Work Stop
NOTICE
If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.
Model T21320 (Mfg. 2/09 and Later)
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Machine Data Sheet
mACHINe dATA
SHeeT
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
model T21320 12" ComBINATIoN
3-IN-1 SHeeT meTA l mACHINe
Product Dimensions:
Weight ............................................................................................................................................................................ 95 Lbs.
Width/Depth/Height ......................................................................................................................................... 24" x 23" x 15
Footprint (Width/Depth) .......................................................................................................................................... 14
Shipping Dimensions:
Type ...................................................................................................................................................................................Crate
Content .......................................................................................................................................................................... Machine
Weight ........................................................................................................................................................................... 100 Lbs.
Length/Width/Height ............................................................................................................................................ 23" x 13" x 17"
Capacities:
Maximum Workpiece Width .................................................................................................................................................. 12"
Maximum Workpiece Thickness ......................................................................................................................................22 Ga.
Pan/Box Brake Minimum Reverse Bend ................................................................................................................................
Pan/Box Brake Maximum Side Height @ 90° ........................................................................................................................ 2"
Slip Roll Minimum Cylinder Diameter .................................................................................................................................. 1
Slip Roll Wire Sizes................................................................................................... ..........................................
Pan/Box Maximum Side Height .............................................................................................................................................. 2"
Construction
Brake ................................................................................................................................................... Steel w/ Hardened Edge
Frame ........................................................................................................................................................................... Cast Iron
Base ............................................................................................................................................................................. Cast Iron
Shear Table .................................................................................................................................... Precision Ground Cast Iron
Shear Blades ......................................................................................................Reversible Precision Ground Hardened Steel
Shear Hold-Down Clamp .............................................................................................................................................Cast-Iron
Other Specifications:
Country Of Origin .............................................................................................................................................................. China
Warranty ........................................................................................................................................................................... 1 Year
Serial Number Location ................................................................................................................. ID Label on Top of Machine
Assembly Time ......................................................................................................................................................... 30 Minutes
Features:
Shear Table Front Guide Shear & Brake Adjustable Rear Stop Hardened Steel Brake Fingers Precision Ground Hardened Steel Shear Blade
1
8" x 11 1⁄2"
1
8", 11⁄64", 13⁄64"
3
8"
3
4"
1
2"
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data sheet
Model T21320 (Mfg. 2/09 and Later)
SECTION 1: SAFETY
For Your Own Safety, Read Instruction Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand
this owner’s manual BEFORE using machine. Untrained users can be seriously hurt.
EYE PROTECTION. Always wear ANSI­approved safety glasses or a face shield when operating or observing machinery. to reduce the risk of eye injury or blindness from fly­ing particles Everyday eyeglasses are not approved safety glasses.
HAZARDOUS DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
WEARING PROPER APPAREL. Do not wear clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips which could cause a loss of workpiece control.
HEARING PROTECTION. Always wear hear­ing protection when operating or observiing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
MENTAL ALERTNESS. Be mentally alert when running machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
Model T21320 (Mfg. 2/09 and Later)
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Safety Instructions for Machinery
DISCONNECTING POWER SUPPLY. Always
disconnect machine from power supply before servicing, adjusting, or changing cutting tools (bits, blades, cutters, etc.). Make sure switch is in OFF position before reconnecting to avoid an unexpected or unintentional start.
INTENDED USE. Only use the machine for its intended purpose and only use recommended accessories. Never stand on machine, modify it for an alternative use, or outfit it with non­approved accessories.
STABLE MACHINE. Unexpected movement during operations greatly increases the risk of injury and loss of control. Verify machines are stable/secure and mobile bases (if used) are locked before starting.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
GUARDS & COVERS. Guards and covers can protect you from accidental contact with mov­ing parts or flying debris. Make sure they are properly installed, undamaged, and working correctly before using machine.
REMOVING TOOLS. Never leave adjustment tools, chuck keys, wrenches, etc. in or on machine—especially near moving parts. Verify removal before starting!
AWKWARD POSITIONS. Keep proper foot­ing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control dif­ficult or increase the risk of accidental injury.
DANGEROUS ENVIRONMENTS. Do not use machinery in wet locations, cluttered areas, around flammables, or in poorly-lit areas. Keep work area clean, dry, and well lighted to mini­mize risk of injury.
APPROVED OPERATION. Untrained operators can be seriously hurt by machinery. Only allow trained or properly supervised people to use machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
CHILDREN & BYSTANDERS. Keep children and bystanders a safe distance away from work area. Stop using machine if children or bystand­ers become a distraction.
FEED DIRECTION. Unless otherwise noted, feed work against the rotation of blades or cutters. Feeding in the same direction of rotation may pull your hand into the cut.
SECURING WORKPIECE. When required, use clamps or vises to secure workpiece. A secured workpiece protects hands and frees both of them to operate the machine.
UNATTENDED OPERATION. Never leave machine running while unattended. Turn machine Off and ensure all moving parts completely stop before walking away.
MAINTENANCE & INSPECTION. A machine that is not properly maintained may operate unpre­dictably. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. Regularly inspect machine for loose bolts, alignment of critical parts, binding, or any other conditions that may affect safe opera­tion. Always repair or replace damaged or mis­adjusted parts before operating machine.
EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties performing the intended operation, stop using the machine! Contact our Technical Support Department at (570) 546-9663.
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Model T21320 (Mfg. 2/09 and Later)
Additional Safety Instructions for
Combination 3-in-1 Sheet Metal Machines
1. OVERLOADING. Attempting to overload
this machine beyond the capacities speci­fied in the Data Sheet on Page 4 could cause personal injury or property damage. DO NOT use any sort of "cheater" bar or pipe on the hand crank.
2. USAGE. To avoid personal injury or prop­erty damage, always use each tool of the machine for its intended purposes and DO NOT modify the machine in any way.
3. METAL EDGES. Sharp metal edges can quickly cut your fingers. ALWAYS chamfer and de-burr sharp sheet metal edges before bending and after cutting the workpiece.
4. PINCHING. This machine represents severe pinching and amputation hazards. ALWAYS keep hands away from the rollers, brake fingers, clamping bar, and shearing blades when operating.
5. PERSONAL PROTECTION. To avoid per­sonal injury, ALWAYS wear heavy leather gloves, ANSI approved eye protection, and leather boots with extra toe protection when using this machine.
6. BODY POSITION. To avoid personal injury due to slipping or falling, ALWAYS maintain secure footing and a comfortable body posi­tion when using this machine.
7. GOOD WORKING CONDITION. To reduce the risk of personal injury, ALWAYS inspect the working parts of this machine for cracks, burrs, loose fasteners, or any other dam­age and resolve any issue before beginning operation.
8. WORKBENCH MOUNTING. Personal injury could occur if this machine should unexpect­edly move during operation. ALWAYS make sure the machine is securely mounted to a stable workbench or stand that can support the weight and pressures of the operation.
9. ENTANGLEMENT HAZARDS. The moving parts of this machine represent entangle­ment hazards. DO NOT wear jewelry, or loose clothing, and tie back long hair when using this machine.
10. SHEARING BLADES/BRAKE FINGERS.
If not properly aligned, the shearing blades or brake fingers can cause machine parts or the workpiece to break up and fly at the operator. ALWAYS keep these parts proper­ly adjusted and in good working condition.
11. OPERATIONAL QUESTIONS. If, at any time, you are experiencing difficulties per­forming the intended operation, stop using the machine! Then contact our Tech Support at (570) 546-9663.
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety pre­cautions are overlooked or ignored, serious personal injury may occur.
Model T21320 (Mfg. 2/09 and Later)
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment, or poor work results.
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SECTION 2: SETUP
Needed for Setup
This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses dur­ing the entire setup pro­cess!
This machine and its components are heavy. Get lifting help and use safe lifting methods to lift and move heavy items.
Description Qty
Safety Glasses ........................................... 1
Cleaner/Degreaser (Page 9) ...... As Needed
Disposable Shop Rags ............... As Needed
Additional People ....................................... 1
Standard Screwdriver #2 ............................ 1
Wrench 14mm ............................................ 1
Mounting Hardware (Page 10) ... As Needed
Unpacking
Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover the machine is damaged, please imme-
diately call Customer Service at (570) 546-9663 for advice.
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
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When you are completely satisfied with the condi­tion of your shipment, inventory the contents.
SUFFOCATION HAZARD! Immediately discard all plas­tic bags and packing materi­als to eliminate choking/suf­focation hazards for children and animals.
Model T21320 (Mfg. 2/09 and Later)
Inventory
Clean Up
The following is a description of the main compo­nents shipped with your machine. Lay the compo­nents out to inventory them.
Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes.
Inventory: (Figure 2–3) Qty
A. Sheet Metal Machine ................................. 1
B. Shear & Brake Rear Work Stop ................. 1
C. Crank Handle ............................................. 1
D. Crank Handle Lock Knobs ......................... 2
E. Hex Wrenches 5, 6mm ...................... 1 Each
A
The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment. Remove this protective coating with a solvent cleaner or degreaser, such as shown in Figure 4. For thor­ough cleaning, some parts must be removed.
For optimum performance, clean all moving parts or sliding contact surfaces. Avoid chlo-
rine-based solvents, such as acetone or brake parts cleaner that may damage painted surfac­es. Always follow the manufacturer’s instructions when using any type of cleaning product.
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. DO NOT use these products to clean the machinery.
Figure 2. Model T21320 base machine.
C
B
D
E
Figure 3. Model T21320 small item inventory.
Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area.
G2544—Solvent Cleaner & Degreaser H9692—Orange Power Degreaser
Great products for removing shipping grease.
Figure 4. Cleaner/degreasers available from
Grizzly.
Model T21320 (Mfg. 2/09 and Later)
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Site Considerations
Mounting
Floor Load
Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some workbenches or stands may require additional reinforcement to support the machine, workpiece, and the forces applied during operation.
Placement Location
Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 5 for the minimum working clearances.
21"
The base of this machine has holes that allow it to be mounted to a workbench. For a safe and smooth operation of this machine, it MUST be securely mounted to an appropriate workbench or stand.
The strongest mounting option is a "Through Mount" where holes are drilled all the way through the workbench, and hex bolts, washers, and hex nuts are used to secure the drill press to the workbench.
24"
Figure 5. Minimum working clearances.
Children and visitors may be seriously injured if unsuper­vised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use.
Figure 6. Example of a through mount setup.
Another option for mounting is a "Direct Mount" where the machine is simply secured to the work­bench with a lag screw.
Lag Screw
Flat Washer
Machine Base
Workbench
Figure 7. Example of a direct mount setup.
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Model T21320 (Mfg. 2/09 and Later)
Assembly
In addition to the assembly procedures below, some disassembly is required to remove storage grease and relubricate the cleaned parts.
To assemble and clean your machine:
1. Remove one of the cap screws on the hand
crank hub, rotate the end cap out of the way, then insert the hand crank in the slot (see Figure 8).
Note: It is your preference which side of the
machine you install the hand crank.
Hand Crank
3. Thread the rods into either the upper or lower mounting holes, as shown in Figure 9. Only hand-tighten the rods—over-tightening will make it difficult to remove them.
Note: Install the rods in the upper mounting
holes to use the work stop with the brake or in the lower holes to use it with the shear.
Upper Mounting Holes
Lower
Mounting
Holes
Rods
Cap Screw
Lock Knob
End Cap
Figure 8. Hand crank installed.
2. Re-install the cap screw removed in Step 1,
then thread and tighten a lock knob into the center hole of the end cap to secure the hand crank in place.
Tip: When needed, extend one end of the
hand crank from the hub for greater lever­age.
Figure 9. Work stop rods mounted in the lower
holes for use with the shear.
4. Remove the hex nuts from the ends of the rods, slide the stop bar onto the rods and position it for your operation, then tighten the lock knobs to secure it, as shown in Figure
10.
Note: Re-installing the hex nuts is optional.
Lock Knobs
Model T21320 (Mfg. 2/09 and Later)
Stop Bar
Figure 10. Work stop installed for use with the
shear.
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cleaning fingers
5. Loosen the two hex bolts securing the finger receiver/upper shear blade to the frame (see Figure 11).
Hex Bolts
Finger Receiver/
Shear Blade
Figure 11. Loosening the hex bolts securing the
finger receiver.
6. Move the table back until the upper shear blade can pass down behind the table blade by loosening the two cap screws securing the shear table to the frame and rotating the table adjustment screws counterclockwise (see Figure 57).
Note: Operational adjustment of the shear-
ing blades is covered in the Shearing Blade Gap Adjustment procedure on Page 32.
8. Use the hand crank to position the brake finger receiver close to the brake fingers, as shown in Figure 13.
Gib
Cap
Screws
Fingers
Finger
Removal
Receiver
Path
Figure 13. Brake finger components.
9. Loosen the gib cap screws to release the fin-
gers, then remove the fingers from the side of the finger receiver, as shown in Figure 13.
10. Use shop rags and a degreaser (Page 9) to remove the storage grease from the fingers, gib, and receiver. Thoroughly dry the parts, then apply a thin coat of an anti-rust lubricant to all the parts (refer to Accessories on Page 26 for options from Grizzly).
Cap Screw
Upper Shear
Blade
Table Adjustment Screw
Figure 12. Table adjustment controls.
7. Make sure the finger receiver and upper
shear blade move up and down smoothly, re­tighten the hex bolts just until they are snug,
1
then back them off approximately
4 turn.
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Model T21320 (Mfg. 2/09 and Later)
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