Grizzly T1241 User guide

MODEL T1241
Eye injury hazard! Always wear safety glasses when
Crushing hazard! Always keep hands clear when
20-TON HYDRAULIC PRESS
INSTRUCTIONS
For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com
B. Pressure Gauge. Shows pounds of force (in
tons) per inch being applied to workpiece.
C. Table Plates. Support workpiece during
using this machine.
using this machine.
Identification
pressing operation.
D. Pump Handle. Generates hydraulic pressure
in ram when pumped up and down. Moves ram downward.
E. Tank Relief Valve. Releases pressure from
hydraulic ram to release workpiece.
F. Hydraulic Fluid Reservoir. Holds hydraulic
fluid for operation of hydraulic ram.
B
A
C
K
E
J
D
I
Figure 1. Model T1241 identification.
A. Hydraulic Ram. Applies pressure directly
to workpiece. Hydraulic ram operates using pressure for downward ram movement.
F
G
H
G. Micro Pump Valve. Increases hydraulic ram
pressure in small increments.
H. Standard Pump Valve. Increases hydraulic
ram pressure in large increments.
I. Bed Adjustment Holes. Holds support rods
to position press bed at desired height.
J. Support Rods. Support press bed using
holes in machine frame.
K. Press Bed. Platform for table plates supports
workpiece during pressing operation.
Always ensure workpiece is positioned so force is evenly distributed. Off­center workpieces can be ejected unexpectedly from force of hydraulic ram, striking operator or bystanders and causing injur y.
COPYRIGHT © JANUARY, 2018 BY GRIZZLY INDUSTRIAL, INC., REVISED JULY, 2020 (CS)
NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JH19305 PRINTED IN CHINA
Inventory
Open shipping crate and inventory items included inside (see Figure 2).
Description: Qty
A. Sleeve Spacers (Bed) ................................ 4
B. Pressure Gauge ......................................... 1
C. Bed Support Rods ...................................... 2
D. Bed Sides ................................................... 2
E. Columns ..................................................... 2
F. Hydraulic Ram Cylinder .............................. 1
G. Hydraulic Line ............................................. 1
H. Hydraulic Reservoir Assembly ................... 1
I. Table Plates ................................................ 2
J. Ram Mounting Plate ................................... 1
K. Cross Beams .............................................. 2
L. Angle Braces .............................................. 4
M. Center Brace .............................................. 1
N. Base Supports ............................................ 2
O. Pump Handle .............................................. 1
B
A
H
L
C
F
G
I
J
D
E
K
M
—Hex Bolts M10-1.5 x 25 (Tank) ................ 2
—Hex Nuts M10-1.5 (Tank) ........................ 2
—Flat Washers 10mm (Tank)..................... 2
—Lock Washers 10mm (Tank) ................... 2
—Hex Bolts M10-1.5 x 130 (Bed) ............... 4
—Hex Nuts M10-1.5 (Bed) ......................... 4
—Flat Washers 10mm (Bed) ...................... 4
—Lock Washers 10mm (Bed) .................... 4
—Hex Bolts M8-1.25 x 16 (Ram Plate)....... 4
Needed For Setup
Description Qty
Additional People ................................................. 1
Open-End Wrench 13mm .................................... 1
Open-End Wrenches 17, 19, 21mm ............. 2 Ea.
Phillips Head Screwdriver #2 ............................... 1
Mallet .................................................................... 1
Thread-Sealant Tape ...........................As Needed
Mounting Hardware..............................As Needed
Assembly
1. Lay columns on the ground and connect
base supports and center brace, as shown in Figure 3, using (4) M12-1.75 x 30 hex bolts, 12mm flat washers, 12mm lock washers, and M12-1.75 hex nuts.
2. Attach (2) angle braces to each base support using (8) M10-1.5 x 25 hex bolts, 10mm flat washers, 10mm lock washers, and M10-1.5 hex nuts, as shown in Figure 3.
N
O
Figure 2. Inventory items.
P. Hardware Bag (not shown)
—Hex Bolts M16-2 x 35 (Cross Beam) ...... 8
—Hex Nuts M16-2 (Cross Beam) ............... 8
—Flat Washers 16mm (Cross Beam) ......... 8
—Lock Washers 16mm (Cross Beam) ....... 8
—Hex Bolts M12-1.75 x 30 (Base) .............. 4
—Hex Nuts M12-1.75 (Base) ...................... 4
—Flat Washers 12mm (Base) .................... 4
—Lock Washers 12mm (Base) ................... 4
—Hex Bolts M10-1.5 x 25 (Base) ............... 8
—Hex Nuts M10-1.5 (Base) ........................ 8
—Flat Washers 10mm (Base) .................... 8
—Lock Washers 10mm (Base) .................. 8
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Base
Supports
x 8
Center
Brace
Figure 3. Center strut and angle braces attached
to base supports and columns.
T1241 20-Ton Hydraulic Press (Mfd. Since 7/20)
Angle Brace
x 4
This machine is very heavy. Reduce risk of strain or injury by getting help when lifting.
3. With help from an assistand, secure cross
beams to top of columns (see Figure 4) with (8) M16-2 x 35 hex bolts, 16mm flat washers, 16mm lock washers, and M16-2 hex nuts. When installing second cross beam, position ram mounting plate over bottom edges of cross beams, as shown in Step 4.
5. From above, insert hydraulic ram cylinder through hole in ram mounting plate and thread ram collar into position, as shown in Figure 6.
Note: Ram collar can be tightened by insert-
ing a Phillips head screwdriver into collar holes and lightly tapping across shaft of screwdriver with a mallet to rotate until tight.
Collar
Hole
Cross
Beams
x 4
Columns
Figure 4. Securing cross beams to columns with
ram mounting plate positioned on bottom edge.
4. Secure ram mounting plate in center of cross beams using (4) M8-1.25 x 16 hex bolts through pre-drilled holes in mounting holes (see Figure 5).
Ram Mounting Plate
Hydraulic
Ram
Cylinder
Figure 6. Securing hydraulic ram to mounting
plate with ram collar.
6. Attach hydraulic reservoir assembly to right side of press column (see Figure 7) with (2) M10-1.5 x 25 hex bolts, 10mm flat washers, and 10mm lock washers, and M10-1.5 hex nuts.
Hydraulic Reservoir Assembly
Frame
Mounting
Bracket
Ram
Collar
x 4
Figure 5. Securing ram mounting plate to cross
beams.
T1241 20-Ton Hydraulic Press (Mfd. Since 7/20)
x 4
Figure 7. Mounting hydraulic reservoir assembly.
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7. Connect hydraulic line to top end of hydrau­lic ram cylinder and hydraulic tank (see
Figure 8).
8. Attach pressure gauge to the top of hydraulic ram (see Figure 8).
10. Insert bed support rods through holes in
each column to support press bed at desired height (see Figure 10). Lift bed into place and rest it on support rods
Note: Use thread tape on pressure gauge
threads to ensure a proper seal during opera­tion.
Pressure
Gauge
Hydraulic
Line
Connected
Figure 8. Pressure gauge and hydraulic line
connected to hydraulic ram.
9. Assemble bed with (4) sleeve spacers between bed sides and secure together with (4) M10-1.5 x 130 hex bolts, 10mm lock washers, 10mm flat washers, and M10-1.5 hex nuts, as shown in Figure 9.
ALWAYS make sure support rods are sup­porting bed evenly! Failure to support press bed evenly could lead to bed accidentally dropping during setup or operation, which may result in crushing injury.
11. Place table plates on press bed, and insert
pump handle into left or right receiver on top of hydraulic tank (see Figure 10).
Note: Left receiver is used for smaller incre-
mental ram movement, and right receiver is used for larger incremental ram movement.
Pump
Handle
Left
Receiver
Right
Table
Plates
Receiver
Press Bed
(1 of 2)
Sleeve Spacer
(1 of 4)
Figure 9. Assembling press bed.
Bed Support
Rods
Figure 10. Table plates and handle positions.
x 4
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T1241 20-Ton Hydraulic Press (Mfd. Since 7/20)
Anchoring to Floor
Anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation, resulting in a machine that runs slightly quieter and feels more solid.
If the machine will be installed in a commercial or workplace setting, local codes may require that it be anchored to the floor.
If not required by any local codes, fastening the machine to the floor is an optional step. If you choose not to do this with your machine, we rec­ommend placing it on machine mounts, as these provide an easy method for leveling and they have vibration-absorbing pads.
Lag shield anchors with lag screws (see below) are a popular way to anchor machinery to a con­crete floor, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. However, anytime local codes apply, you MUST follow the anchoring methodology specified by the code.
Number of Mounting Holes ............................ 4
Diameter of Mounting Hardware .................3⁄8"
Operating Press
1. Fully rotate tank relief valve (see Figure 12)
clockwise to close it.
Tank
Relief
Valve
Figure 12. Rotating hydraulic system relief valve
location.
2. Raise press bed to desired height, insert sup­port rods, as shown in Figure 13, into holes in machine frame, then lower bed onto sup­port rods.
Anchoring to Concrete Floors
Machine Base
Concrete
Lag Screw
Flat Washer
Lag Shield Anchor
Drilled Hole
ALWAYS make sure support rods are sup­porting bed evenly! Failure to support press bed evenly could lead to bed accidentally dropping during setup or operation, which may result in crushing injury.
Support Rod
(1 of 2)
Figure 13. Inserting support rod.
Figure 11. Popular method for anchoring
machinery to a concrete floor.
T1241 20-Ton Hydraulic Press (Mfd. Since 7/20)
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3. Place table plates on press bed (see Figure 14), and place workpiece onto blocks.
5. Rotate tank relief valve (see Figure 16) coun-
terclockwise to release pressure on ram, then remove workpiece.
Ram
Press
Bed
Table
Plates
Figure 14. Positioning table plates on press bed.
Always ensure workpiece is posi­tioned so force is evenly distributed. Off-center workpieces can be ejected unexpectedly from force of hydraulic ram, striking operator or bystanders and causing impact injury.
4. Pump handle to lower ram or increase down-
ward pressure. Refer to pressure gauge for actual workpiece pressure (see Figure 15). Ram should lower smoothly.
Tank Relief Valve
Figure 16. Rotating tank relief valve.
Maintenance
The T1241 20-Ton Press features a fully-sealed hydraulic unit. Periodically check press for loose mounting bolts or any unsafe conditions. Thoroughly clean press components on an as­needed basis for best operation.
To clean/maintain press:
1. Wipe all dirt and dust off press components.
2. Apply light oil to surface of ram.
Pressure Gauge
Figure 15. Pumping handle to increase
pressure, which is indicated on pressure gauge.
3. Check hydraulic ram and press bed sup­port rods for cracks or damage. Replace if necessary.
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T1241 20-Ton Hydraulic Press (Mfd. Since 7/20)
Parts Breakdown & List
Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here
are available for purchase. Call (800) 523 - 4777 or visit our online parts store at www.grizzly.com to check for availability.
REF P ART # DES CRIPTION REF PART # DES CRIPTION
1
33
34
24
103
26
PINCH HAZARD!
Keep hands away from table area when pressing workpiece.
29
2
3
4
104
28
25
30
21
102
31
101
32
23
WARNING!
To reduce risk of serious personal injury when using:
1. Read and understand manual before using this machine.
2. Always wear ANSI-approved safety glasses when using this machine. Steel and other materials can fail or shatter under strong pressure.
3. Do not exceed rated capacity.
4. Before each use, inspect press for structural integrity. DO NOT use if there are signs of damage or excessive wear.
Specifications
5. Secure press to floor.
6. Do not compress springs or other items that could disengage or shatter and cause a potential flying hazard.
7. Be sure workpiece is properly supported and will not shift during
Capacity: 20 Tons
operation.
Max Distance to Table: 40-1/2"
8. Do not operate under influence of drugs or alcohol, or when tired.
Min Distance to Table: 7-1/2" Ram Max Stroke: 7-3/4"
Date
Weight: 198 lbs.
S/N
WARNING!
Mfd. for Grizzly in China
To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
13
8
7
6
19
105
20
5
35
16
18
27
37
36
15
9
38
17
12
11
10
22
1 PT1241001 HEX BOLT M16-2 X 35 23 PT1241023 RAM MOUNTI NG PLA TE V1 2 PT1241002 FLAT WASHER 16MM 24 PT1241024 HYDRAULIC RESERVOIR 3 PT1241003 LOCK WASHER 16MM 25 PT1241025 HANDLE 7/8" DIA X 19.5" L 4 PT1241004 HEX NUT M16- 2 26 PT1241026 KNOB BOLT M10-1.0 X 15, 7-LOBE, D35 5 PT1241005 HEX BOLT M10-1.5 X 140 27 PT1241027 SLEEVE SPACERS 6 PT1241006 FLAT WASHER 10MM 28 PT1241028 FLAT WASHER 10MM 7 PT1241007 LOCK WASHER 10MM 29 PT1241029 LOCK WASHER 10MM 8 PT1241008 HEX NUT M10- 1. 5 30 PT1241030 HEX NUT M10- 1. 5 9 PT1241009 HEX BOLT M10-1.5 X 25 31 PT1241031 PRESSURE GAUGE 10 PT1241010 FLAT WASHER 10MM 32 PT1241032 HYDRAULI C RAM 11 PT1241011 LOCK WASHER 10MM 33 PT1241033 HYDRAULIC LINE 1/4" ID X 60" L 12 PT1241012 HEX NUT M1 0-1 . 5 34 PT1241034 HEX BOLT M8-1.25 X 16 13 PT1241013 HEX BOLT M10-1.5 X 25 35 PT1241035 HEX BOLT M12-1.75 X 30 15 PT1241015 ANGLE BRACE 36 PT1241036 FLAT WASHER 12MM 16 PT1241016 SUPPORT ROD 1" 37 PT1241037 LOCK WASHER 12MM 17 PT1241017 CENTER S TRUTS 38 PT1241038 HEX NUT M12-1.75 18 PT1241018 COLUMN 101 PT1241101 MACHINE ID LABEL 19 PT1241019 PRESS BED 102 PT1241102 READ MANUAL LABEL 20 PT1241020 PRESS BLOCK 103 PT1241103 EYE I NJURY HAZARD LABEL 21 PT1241021 CROSS BEAM V1 104 PT1241104 P I NCH HA ZARD LA BEL 22 PT1241022 BASE SUPPORT 105 PT1241105 GRIZZLY.COM LABEL
T1241 20-Ton Hydraulic Press (Mfd. Since 7/20)
BUY PARTS ONLINE AT GRIZZLY.COM !
Scan QR code to visit our Parts Store.
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