Grizzly T10875 Owner's Manual

MODEL T10875
3" MINI GRINDER/BUFFER
w / ROTATING SHAFT
OWNER'S MANUAL
(For models manufactured since 01/15)
COPYRIGHT © APRIL, 2015 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
V1. 0 4.15
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Controls & Components ................................. 3
Machine Data Sheet ...................................... 4
SECTION 1: SAFETY ....................................... 5
Safety Instructions for Machinery .................. 5
Additional Safety for Grinders ........................ 7
Additional Safety for Buffers .......................... 8
SECTION 2: POWER SUPPLY ........................ 9
SECTION 3: SETUP ....................................... 11
Needed for Setup ......................................... 11
Unpacking .................................................... 11
Inventory ...................................................... 12
Site Considerations ...................................... 13
Bench Mounting ........................................... 13
Assembly ..................................................... 14
Tool Rest Adjustment .................................. 14
Spark Deflector Adjustment ......................... 15
Test Run ...................................................... 15
SECTION 4: OPERATIONS ........................... 16
Workpiece Inspection ......................................... 17
Wheel Selection ........................................... 17
Wheel Inspection ......................................... 18
Wheel Dressing............................................ 18
Wheel Care .................................................. 19
Installing/Removing ...................................... 19
Grinding Wheel ............................................ 19
Buffing .......................................................... 21
Buffing Compound Selection ....................... 22
Installing/Removing ...................................... 22
Buffing Wheel............................................... 22
Rotating Shaft Operations ........................... 23
SECTION 5: ACCESSORIES ......................... 25
SECTION 6: MAINTENANCE ......................... 28
Schedule ...................................................... 28
Cleaning & Protecting .................................. 28
Buffing Wheels ............................................. 28
Grinding Wheels .......................................... 28
Wheel Dressing............................................ 28
Wheel Storage ............................................. 28
SECTION 7: SERVICE ................................... 29
Troubleshooting ........................................... 29
SECTION 8: WIRING ...................................... 31
Wiring Safety Instructions ............................ 31
Wiring Diagram ............................................ 32
SECTION 9: PARTS ....................................... 33
Main Breakdown .......................................... 33
WARRANTY & RETURNS ............................. 37
INTRODUCTION
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs contained inside. Sometimes we make mistakes, but
also
means that
you receive will be slightly different than what is shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused about a procedure for an updated version. W
manuals
and
www.grizzly.com
Alternatively, you can call our Technical Support for help. Before calling, please write down the
Manufacture Date
stamped into the machine ID label (see below). This infor­mation helps us determine if updated documenta­tion is available for your machine.
We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
Contact Info
Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Manual Accuracy
made every effort to be exact with the
our policy of continuous improvement
sometimes the machine
.
, check our website
e post current
manual updates for free on our website at
.
and Serial Number
Manufacture Date
Serial Number
-2-
Model T10875 (Mfd. Since 01/15)
Controls & Components
To reduce your risk of serious injury, read this entire manual BEFORE
Refer to Figure 1 and the following descriptions to become familiar with the basic controls of this machine.
B
A
F
E
C
D
Figure 1. T10875 controls and components.
using machine.
A. Tool Rest: Provides flat surface to rest
workpiece during operations.
B. Safety Shield: Acts as a protective barrier
against sparks during grinding operations. This shield is not a substitute for personal protective equipment.
C. Spark Deflector: Reduces amount of sparks
spraying back toward the operator.
D. Rotating Shaft: Attaches to the right side of
the grinder to provide rotary tool functionality.
E. Wheel Guard: Prevents accidental contact
with grinding wheel, and contains sparks dur­ing grinding.
F. ON/OFF Switch: Turns motor ON when
flipped to right; Turns motor OFF when flipped to left.
Model T10875 (Mfd. Since 01/15)
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Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL T10875 3" MINI GRINDER/BUFFER WITH ROTATING
SHAFT
Product Dimensions:
Weight.................................................................................................................................................................. 5 lbs.
Width (side-to-side) x Depth (front-to-back) x Height.............................................................. 6-3/4 x 5-1/4 x 6-1/4 in.
Footprint (Length x Width)................................................................................................................... 3-1/2 x 3-1/2 in.
Shipping Dimensions:
Type............................................................................................................................................................. Cardboard
Content........................................................................................................................................................... Machine
Weight.................................................................................................................................................................. 6 lbs.
Length x Width x Height........................................................................................................................... 10 x 8 x 7 in.
Electrical:
Power Requirement........................................................................................................... 120V, Single-Phase, 60 Hz
Full-Load Current Rating....................................................................................................................................... 0.4A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length.......................................................................................................................................... 6-1/2 ft.
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................................ 5-15
Switch Type............................................................................................................................. Toggle ON/OFF Switch
Motors:
Main
Type..................................................................................................................................................... Induction
Horsepower........................................................................................................................................... 1/14 HP
Phase............................................................................................................................................ Single-Phase
Amps........................................................................................................................................................... 0.4A
Speed................................................................................................................................................ 3450 RPM
Power Transfer ............................................................................................................................... Direct Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Operation Info
Right Wheel Type..................................................................................................................... Aluminum Oxide
Left Wheel Type......................................................................................................................................... Wool
Wheel Bore............................................................................................................................................... 1/2 in.
Wheel Speed at Maximum Wheel Diameter...................................................................................... 3450 RPM
Construction
Base........................................................................................................................................................... Steel
Work Rest................................................................................................................................................... Steel
Eye Shields.................................................................................................................................. Polycarbonate
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Model T10875 (Mfd. Since 01/15)
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
Model T10875 (Mfd. Since 01/15)
-5-
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of work­piece control.
HAZARDOUS DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
CHECK DAMAGED PARTS. Regularly inspect machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly.
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EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
Model T10875 (Mfd. Since 01/15)
Additional Safety for Grinders
remove skin, or entanglement/amputation injuries can occur from being caught in moving
Serious injury or death can occur from impact injuries. Rotating grinding wheels can easily
parts or in-running pinch points. Flying sparks can ignite explosive or flammable materials. To minimize risk of getting hurt or killed, anyone operating machine MUST completely heed hazards and warnings below.
SAFE MOUNTING & WORK AREA. An unse-
cured grinder may become dangerously out of
EYE SHIELDS. Place eye shields close to grind-
ing wheel and re-adjust as wheel wears down. control during operation. Before use, verify grinder is FIRMLY secured in a location free of explosive or flammable materials.
TOOL REST POSITION. If tool rest is too far
away from wheel, workpiece may be pulled down,
causing loss of control and pulling your hand into STARTING GRINDER. If a wheel is damaged,
it will usually fly apart shortly after start-up. To protect yourself, always stand to side of grinder when turning it ON and allow it to run for at least
grinding wheel. Keep tool rest within
wheel when operating. Replace grinding wheel
1
when tool rest gap is wider than
8 ” and no addi-
tional adjustment can be made.
one minute before standing in front of it.
HAND & WHEEL CONTACT. Keep a firm grip VISUAL INSPECTION. Verify that grinding wheels
are free of cracks, chips, or dents in wheel surface before installing. Do not use wheel if it has any of these problems or it could break apart during operation.
on workpiece and position your hands a safe dis-
tance away when grinding. Anticipate when work-
piece will heat up, and cool it before it becomes
too hot to hold, or use an appropriate clamp.
Avoid wearing gloves as they may get caught
in grinding wheel and cause even more serious RING TEST. Perform a “ring test” on grinding
entanglement injuries.
wheels before installation to ensure they are safe to use. A wheel that does NOT pass ring test may break or fly apart during operation.
WHEEL FLANGES. Only use flanges included
with grinder when mounting wheels. Other flang-
es may not properly secure wheel and cause an WHEEL SPEED RATING. Wheels oper-
ated at a faster speed than rated for may break apart during operation. Before mounting a new wheel, be sure wheel
accident. Do not use warped or damaged flanges,
and always use paper discs (blotters) between
wheels and flanges to reduce risk of flanges
cracking wheel when tightened.
RPM rating is equal or higher than speed of grinder. Never use unmarked wheels.
EYE, FACE, & LUNG PROTECTION. Grinding
ejects small particles at a high rate of speed. VIBRATING WHEEL. Never use a wheel that vibrates. Replace wheel or shaft bearings imme­diately.
These particles can cause blindness, skin injuries
or respiratory damage. ALWAYS wear approved
clothing, safety goggles, face shield, and a respi-
rator for type of grinding to be done. SPARK DEFLECTOR GAP. Keep gap between end of spark deflector and grinding wheel
1
between
8 ” and 1⁄4”. If the gap is larger, excessive sparks and abrasives can be expelled toward the operator.
SIDE & TOP GRINDING. Grinding on side of wheels can cause them to crack and burst— unless wheel is rated for side grinding. Grinding on top of wheels greatly increases risk of work­piece kickback. Always grind on downward part
SPINDLE NUT. Only tighten wheel spindle nut
of wheel.
enough to drive wheel and prevent slippage.
1
8” from
Model T10875 (Mfd. Since 01/15)
-7-
Additional Safety for Buffers
EYE/FACE PROTECTION. Always wear eye pro-
tection or a face shield when operating the buffer.
LUNG PROTECTION. Always wear a respirator when using this machine. Workpiece and buffing compound dust may cause allergies or long-term respiratory health problems.
MOUNTING TO BENCH/STAND. An unsecured buffer may become dangerously out of control during operation. Make sure buffer is FIRMLY secured to a bench/stand before use.
CORRECT ACCESSORIES AND USE. The buf­fer is only designed for buffing and polishing. Never exceed the maximum speed listed on each buffing/polishing wheel.
WORKPIECE CONTROL. If you cannot hold small workpieces securely, do not buff them with this machine. Secure them with clamps or similar jigs or use a different buffer.
OPERATOR POSITION. Do not stand directly in front of the buffer wheel when turning the machine ON, or when buffing. Do not buff material at the rear of the machine.
WORKPIECE SELECTION. Always inspect the condition of your workpiece. DO NOT buff pieces with loose knots, large splinters, sharp edges, and DO NOT buff knives, cable, chain or other poten­tially dangerous objects that may be grabbed by the buffing wheel and thrown at the operator.
WORKPIECE FEED. Allow the wheel to reach full speed, then slowly ease the workpiece into the buffing wheel, holding it in front of and slightly below the wheel center. Do not place the workpiece on the top or sides of the buffing wheel and do not place an edge or corner of the workpiece against the buffing wheel, or jam it against the wheel. The workpiece may eject toward the operator or be torn from the operator’s hands, causing serious personal injury.
HAND/WHEEL CONTACT. Do not allow your hands to come into contact with the buffing wheel. Abrasive accessories can remove skin fast. Keep a firm grip on the workpiece and position your hands at a safe distance away when buffing. Avoid wearing gloves as they may get caught in the buffing wheel and cause entanglement inju­ries.
ADJUSTMENTS/MAINTENANCE. Make sure your buffer is turned OFF, disconnected from its power source, and all moving parts have come to a complete stop before starting any inspection, adjustment, or maintenance procedure.
AVOIDING ENTANGLEMENT. Keep long hair and loose clothing articles such as sleeves, belts, and jewelry items away from the buffer.
Like all machinery there is potential dan­ger when operating this bench grinder. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this bench grinder with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
-8-
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment, or poor work results.
Model T10875 (Mfd. Since 01/15)
SECTION 2: POWER SUPPLY
Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
Availability
Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.
120V Circuit Requirements
Nominal Voltage ........................................120V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
supply.
Full-Load Current Rating
Full-Load Current Rating at 120V .... 0.4 Amps
Model T10875 (Mfd. Since 01/15)
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
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Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
Grounding & Plug Requirements
it will not fit the outlet, have a qualified electrician install the proper outlet with a
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!
GROUNDED
5-15 RECEPTACLE
Grounding Prong
5-15 PLUG
Extension Cords
If you must use an extension
Neutral Hot
Figure 2. Typical 5-15 plug and receptacle.
SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if
verified ground.
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Minimum Gauge Size ...........................16 AWG
Maximum Length (Shorter is Better).......50 ft.
Model T10875 (Mfd. Since 01/15)
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