Grizzly T10824 Owner's Manual

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MODEL T10824
MINI TRACK SAW
OWNER'S MANUAL
(For models manufactured since 7/14)
COPYRIGHT © AUGUST, 2014 BY GRIZZLY INDUSTRIAL, INC. REVISED NOVEMBER, 2014 (TR)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#WK16708 PRINTED IN CHINA
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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
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Table of Contents
INTRODUCTION ............................................................................................................................... 4
Manual Accuracy ........................................................................................................................ 4
Contact Info ................................................................................................................................ 4
Glossary Of Terms ..................................................................................................................... 5
Controls & Components ............................................................................................................. 6
Machine Data Sheet ................................................................................................................... 8
SECTION 1: SAFETY ....................................................................................................................... 9
Safety Instructions for Power Tools ........................................................................................... 9
Additional Safety for Circular Saws .......................................................................................... 11
Understanding Kickback........................................................................................................... 12
Preventing Kickback ................................................................................................................. 12
SECTION 2: POWER SUPPLY ...................................................................................................... 13
SECTION 3: SETUP ....................................................................................................................... 15
Unpacking ................................................................................................................................ 15
Inventory ................................................................................................................................... 15
Dust Collection ......................................................................................................................... 16
SECTION 4: OPERATIONS ........................................................................................................... 17
Blade Selection ........................................................................................................................ 17
Changing Blades ...................................................................................................................... 17
Setting Cutting Depth ............................................................................................................... 19
Making Straight Cuts ................................................................................................................ 19
Making Plunge Cuts ................................................................................................................. 20
Using Rail Track ....................................................................................................................... 21
Adding Rail Tracks ................................................................................................................... 22
Using Adjustable Stop .............................................................................................................. 22
SECTION 5: ACCESSORIES ......................................................................................................... 23
SECTION 6: MAINTENANCE......................................................................................................... 24
Electrical ................................................................................................................................... 24
Cleaning ................................................................................................................................... 24
Lubrication ................................................................................................................................ 24
Blade ........................................................................................................................................ 24
Brush Replacement .................................................................................................................. 24
SECTION 7: SERVICE ................................................................................................................... 25
Troubleshooting ........................................................................................................................ 25
SECTION 8: PARTS ....................................................................................................................... 26
T10824 Parts Breakdown ......................................................................................................... 26
T10825 Rail Track & T27044 Accessory Pack ........................................................................ 28
WARRANTY & RETURNS ............................................................................................................. 31
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INTRODUCTION
We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
Manual Accuracy Contact Info
We are proud to offer this document with your new Grizzly Model T10824 Track Saw! We've made every effort to be exact with the instruc­tions, specifications, drawings, and photographs of the tool we used when writing this manual. However, sometimes we still make an occasional mistake.
Also, owing to our policy of continuous improve­ment, your tool may not exactly match the manual. If you find this to be the case, and the difference between the manual and tool leaves you in doubt, immediately call our technical sup­port for updates or clarification.
For your convenience, we post all available docu­mentation on our website at www.grizzly.com. Any updates to this document will be reflected on our website as soon as complete.
Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment or poor work results.
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Model T10824 (Mfd. Since 07/14)
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Glossary Of Terms
The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this track saw and woodworking in general. Become familiar with these terms for assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly!
Arbor: Metal shaft extending from the drive
mechanism, to which saw blade is mounted. The blade is held in place on the arbor using a special arbor bolt and arbor washer.
Blade Guard: Metal or plastic safety device that
encases the saw blade. Its function is to pre­vent the operator from coming into contact with the saw blade.
Kerf: The resulting cut or gap in the workpiece
after the saw blade passes through during a cutting operation.
Kickback: An event in which the tool or workpiece
is propelled back towards the operator at a high rate of speed.
Parallel: Being an equal distance apart at every
point along two given lines or planes (i.e. the rip fence face is parallel to the face of the saw blade).
Perpendicular: Lines or planes that intersect
and form right angles (i.e. the blade is perpen­dicular to the table surface).
Straightedge: A tool used to check the flatness,
parallelism, or consistency of a surface(s).
Through Cut: A sawing operation in which the
workpiece is completely sawn through.
Rip Cut: Cutting operation in which the rip fence
is used to cut with the grain.
Plunge Cut: A sawing operation in which the
cut is started above the workpiece; the blade engages the workpiece by "plunging" down at the beginning of the cut, and advances once the blade cuts through the workpiece.
Model T10824 (Mfd. Since 07/14)
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Controls & Components
Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
A
H
B
C
D
E
F
Figure 1. Controls and features (side view).
A. Primary Handle: Used to plunge saw and to
advance its position on workpiece/rail track.
B. Safety Button: Helps prevent accidental
startup of saw. Must be engaged for ON/OFF trigger to function.
C. ON/OFF Trigger: Starts/stops saw blade.
D. Plunge Release: Allows saw blade to pivot
down and plunge into workpiece.
E. Depth Scale: Indicates maximum depth of
cut.
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G
F. Depth Stop & Lock Knob: Sets maximum
depth at which saw blade will plunge.
G. Rail Adjustment Knobs: Allow for adjust-
ment of play in how saw slides along rail track to ensure accurate cuts, and help to prevent saw from accidentally lifting off track.
H. Secondary Handle: Used to steady saw
while making a cut.
Model T10824 (Mfd. Since 07/14)
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I
J
K
L
Figure 2. Controls and features (front view).
1
I. Dust Collection Port: 1
2" port for con­nection to a dust collection system or shop vacuum (not included).
J. Saw Blade: This saw is designed for a
blade that has a 115mm diameter, a 22mm arbor hole, and is 1.15mm thick. A 20-tooth, carbide-tipped blade is included.
K. Arbor Bolt: Holds saw blade in place on the
arbor. Remove it to change blades.
M
L. Cutting Indicator Arrows: These three
arrows indicate maximum blade reach for front, rear, and center point of blade.
M. Base Plate: Can be attached to optional rail
track or placed directly on workpiece if track is not used.
Model T10824 (Mfd. Since 07/14)
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Machine Data Sheet
MODEL T10824
MINI TRACK SAW 4
Product Dimensions:
Weight ............................................................................................................................................................................... 7 lbs.
Width (side-to-side)/Depth (front-to-back)/Height ......................................................................................... 10
Shipping Dimensions:
Type ................................................................................................................................................................... Cardboard Box
Content .......................................................................................................................................................................... Machine
Weight .............................................................................................................................................................................. 18 lbs.
Width/Depth/Height ............................................................................................................................................. 12" x 19" x 11"
Electrical:
Switch ..................................................................................................................................Trigger with Safety Release Button
Cord Length ..........................................................................................................................................................................6 ft.
Cord Gauge .................................................................................................................................................................. 16 AWG
Plug Type Included ............................................................................................................... NEMA 1-15 Two-Prong Polarized
1
2"
1
4" x 8 1⁄8" x 8 1⁄2"
Motor:
Type .............................................................................................................................................................................Universal
Horsepower ......................................................................................................................................................................1.5 HP
Voltage ............................................................................................................................................................................... 120V
Phase .................................................................................................................................................................... Single-Phase
Amps .................................................................................................................................................................................... 10A
Speed ......................................................................................................................................................................28,050 RPM
Cycle ................................................................................................................................................................................. 60 Hz
Main Specifications:
Blade Specifications
Blade Diameter ........................................................................................................................................................... 4
Arbor Size ......................................................................................................................................................................
Arbor Speed ..................................................................................................................................................12,000 RPM
Blade Rim Speed .......................................................................................................................................... 14,222 FPM
Cutting Capacities
Maximum Depth of Cut at 90° (without rail track) ...................................................................................................... 1
Maximum Depth of Cut at 90° (with rail track) ..........................................................................................................1
Construction
Saw Construction ....................................................................................................... Aluminum and Engineered Plastic
Hand Grips ......................................................................................................................................... Plastic and Rubber
Number of Dust Ports ...................................................................................................................................................... 1
Dust Port Size ............................................................................................................................................................ 1
1
2"
7
8"
1
4"
1
16"
1
2"
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Page 1 of 2 Model T10824
Model T10824 (Mfd. Since 07/14)
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For Your Own Safety, Read Instruction
SECTION 1: SAFETY
Manual Before Operating this Power Tool
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Power Tools
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this power tool. When tool is not being used, discon­nect power, and store in out-of-reach location to prevent unauthorized use—especially around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use tools in areas that are wet, cluttered, or have poor lighting. Operating tools in these areas greatly increases risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of power tools. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
DISCONNECT POWER FIRST. tool from power supply BEFORE making adjust­ments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
ELECTRICAL SAFETY. Tool plug must match outlet. Double-insulated tools have a polarized plug (one blade is wider than the other), which must be plugged into a polarized outlet. Never modify plug. Do not use adapter for grounded tools. Use a ground fault circuit interrupter if operation is unavoidable in damp locations. Avoid touching grounded surfaces when operating tool.
Always disconnect
Model T10824 (Mfd. Since 07/14)
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WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of work­piece control. Wear hard hat as needed.
HAZARDOUS DUST. Dust created while using tools may cause cancer, birth defects, or long­term respiratory damage. Be aware of dust haz­ards associated with each workpiece material, always wear a NIOSH-approved respirator, and connect tool to an appropriate dust collection device to reduce your risk.
REMOVE ADJUSTING TOOLS. Never leave adjustment tools, chuck keys, wrenches, etc. in or on tool—especially near moving parts. Verify removal before starting!
INTENDED USAGE. Only use tool for its intended purpose. Never modify or alter tool for a purpose not intended by the manufacturer or serious injury or death may result!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating tool. Do not overreach! Avoid awkward hand positions that make tool control difficult or increase the risk of accidental injury.
FORCING TOOLS. Use the right tool for the job, and do not force it. It will do the job safer and bet­ter at the rate for which it was designed.
SAFE HANDLING. Firmly grip tool. To avoid accidental firing, do not keep finger on switch or trigger while carrying.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
MAINTAIN WITH CARE. Keep cutting tool edges sharp and clean. Follow all maintenance instruc­tions and lubrication schedules to keep tool in good working condition. A tool that is improperly maintained could malfunction, leading to serious personal injury or death. Only have tool serviced by qualified service-personnel using matching replacement parts.
CHECK DAMAGED PARTS. Regularly inspect tool for any condition that may affect safe opera­tion. Immediately repair or replace damaged or mis-adjusted parts before operating tool.
MAINTAIN POWER CORDS. When disconnect­ing cord-connected tools from power, grab and pull the plug—NOT the cord. Carrying or pulling the cord may damage wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traf­fic areas, harsh chemicals, sharp edges, moving parts, and wet/damp locations. Damaged cords increase risk of electrocution.
SECURING WORKPIECE. When required, use clamps or vises to secure workpiece. A secured workpiece protects hands and frees both of them to operate the tool.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly.
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UNATTENDED OPERATION. Never leave tool running while unattended. Turn tool off and ensure all moving parts completely stop before walking away.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
Model T10824 (Mfd. Since 07/14)
Page 11
AVOID KICKBACK. Kickback is a sudden and unexpected expulsion of the saw from the work­piece. Avoid kickback by only performing straight cuts, properly supporting the workpiece, and using the correct blade for the material being cut (see Page 12).
STOPPING AND RESTARTING CUTS. Allow blade to reach full speed before cutting. Complete all cuts when possible. If a cut must be stopped before completion, let blade come to a complete stop before removing saw. Before resuming, place blade in center of kerf and verify teeth do not contact workpiece.
STEEL CUTTING SAFETY. Cutting steel can produce sparks. Do not cut steel near explosive gasses or flamable liquids.
HOT SURFACES. Contact with hot surfaces from machine components, ejections of hot chips, swarf, and the workpiece itself can cause burns.
PROPERLY MAINTAIN BLADES. Always ensure saw blades are sharp, undamaged, and properly installed/secured before each use.
MAINTAIN CLEARANCE UNDER WORKPIECE. Ensure adequate clearance under workpiece to reduce risk of blade inadvertently contacting materials (concrete, rocks, metal, etc.) that could break it and cause blade fragments to fly off and hit you or bystanders.
AVOID ACCIDENTAL CONTACT WITH BLADE. Keep hands, fingers, and power cord clear of cutting path at all times. Never reach under work­piece near spinning blade. Never cut while sup­porting workpiece with one hand or balancing it on a leg or any other body part.
USE CORRECT CUTTING DEPTH. To minimize exposure spinning blade, set the cutting depth so the blade protrudes no more than
1
⁄4” beyond the
backside or bottom of the workpiece
ONLY CUT CORRECT MATERIAL. Use the cor­rect blade for the type of material being cut. Only cut flat workpieces. Do not use this saw for cut­ting logs, roots, or trimming shrubs and trees (see Page 17). Do not use water when cutting tiles or stone, as this increases the risk of electric shock.
PROPERLY PERFORM PLUNGE CUTS. Before making blind plunge cuts, verify the cutting path is clear of obstructions (electrical wires, gas lines, plumbing, metal or stone, etc.) to reduce the risk of explosion, fire, electrocution, property damage, or kickback. Disconnect fuses or circuit breakers, and shut off water and gas lines located near cut­ting operation.
USE RECOMMENDED BLADES. Only use rec­ommended blades for this saw. Do not use blades with different diameters or arbor hole shapes/sizes specified in this manual, as they will not rotate concentrically and may damage the saw and throw blade fragments with deadly force.
The primary risks of operating a Circular Saw are as follows: You can be seriously cut or have your fingers amputated from contact with the spinning saw blade. You can be blinded by flying workpiece chips, fragments, or dust from the cutting operation. To reduce your risk of serious injury when operating this power tool, completely heed and understand the following:
Additional Safety for Circular Saws
Model T10824 (Mfd. Since 07/14)
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Understanding
Allow blade to reach full speed before starting the cut.
Kickback
Kickback is a sudden and unexpected expulsion of the saw from the workpiece, which can violent­ly propel the saw back toward the operator, result­ing in accidental blade contact or impact injury.
Kickback is caused when the saw blade becomes misaligned, pinched, bound, or comes in contact with a material it is unable to cut. When kickback occurs, the saw blade becomes immediately immobile. The force produced by the motor is diverted from the blade and transferred to the saw, pushing it up and away from the workpiece and potentially toward the operator.
The lack of warning and high risk of injury from kickback makes it extremely important to: (1) reduce the risk of kickback, and (2) protect your­self in case it does occur.
To help prevent the blade from binding in the workpiece: (1) keep cuts straight, (2) main­tain a consistent depth and angle throughout cut, (3) provide proper workpiece support on both sides of the cut (see Figures 3, 4).
Workpiece
Support
Figure 3. Cutting with proper workpiece support.
Preventing Kickback
Take these precautions to help prevent the most common causes of kickback:
Hold saw firmly with both hands and position arms to help resist kickback forces. Always stand to one side of saw when operating— never directly behind it. When kickback does occur, it will eject the saw back toward the operator.
Ensure workpiece remains level and immo­bile throughout your cut. Do not cut warped, cupped, or twisted workpieces. Minimize the chances of the workpiece rocking, rotating, or shifting, which could bind the blade and allow kickback to occur. Clamp workpiece in place if necessary.
Support large panels, making sure supports are positioned under both sides of the cutting line.
Figure 4. Cutting with improper support.
Follow cuts through to completion whenever possible. If a cut must be stopped before completion or the blade begins to bind, release the ON/OFF trigger and hold the saw motionless while the blade comes to a complete stop before removing it from the workpiece. When resuming the cut, center your blade in the kerf and ensure that the teeth are not touching the workpiece.
Only use sharp, clean, undamaged blades. Dull blades create much more friction and resistance while cutting, which greatly increases the risk of kickback.
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Model T10824 (Mfd. Since 07/14)
Page 13
SECTION 2: POWER SUPPLY
Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
Availability
Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.
Circuit Requirements
Voltage ........................................................120V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
supply.
Full-Load Current Rating
Full-Load Current Rating at 120V ..... 10 Amps
Model T10824 (Mfd. Since 07/14)
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
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Page 14
This tool is double-insulated and therefore does not have a grounding wire or plug. The two­pronged, NEMA 1-15 plug has a polarized end; this means that one prong (the neutral connec­tor) is wider than the other (the hot connector). Polarized plugs must be used only with polarized receptacles. Do not attempt to plug this tool into a non-polarized receptacle. If a polarized receptacle is not available, a qualified electrical technician will have to install one before the saw can be plugged in.
5-15 Receptacle
Extension CordsPolarized Plug
When using extension cords, make sure the cords are rated for outdoor use. Outdoor use cords are marked with a "W-A" or a "W" to signify their rat­ing. Always check to make sure that the extension cords are in good working order and free of any type of damage, such as exposed wires, cuts, creased bends, or missing prongs.
Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes). When using extension cords, always choose the shortest cord possible, with the greatest-sized gauge.
Below is a list of minimum gauge sizes needed for running this tool at different lengths:
1-15 Plug
Hot
Neutral
Figure 5. Typical 1-15 plug and receptacle.
25 Feet ................................................... 16 AWG
50 Feet ................................................... 14 AWG
100 Feet ................................................. 12 AWG
Over 100 Feet .................... Not Recommended
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Model T10824 (Mfd. Since 07/14)
Page 15
SECTION 3: SETUP
Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately
at (570) 546-9663
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi­tion of your shipment, inventory the contents.
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
Keep children and pets away from plastic bags or packing materials shipped with this
Unpacking
for advice.
SUFFOCATION HAZARD!
Inventory
Main Inventory (Figure 6) Qty
A. Track Saw ................................................... 1
B. Blades (one shown installed) ..................... 4
C. Hex Wrench 5mm ....................................... 1
D. Spanner Wrench 24mm ............................. 1
A
machine. Discard immediately.
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
Model T10824 (Mfd. Since 07/14)
D
C
Figure 6. Model T10824 inventory.
B
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Page 16
Dust Collection
To connect a dust collection hose:
1
1. Fit a 1 um hose over the dust port (see Figure 7), and secure in place with a hose clamp.
2" dust collection hose or shop vacu-
This machine creates substantial amounts of dust during operation. Breathing air­borne dust on a regular basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and capturing the dust with a dust collection system.
Recommended CFM at Dust Port: 100 CFM
Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust col­lector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to cal­culate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.
2. Tug hose to make sure it does not come off. Note: A tight fit is necessary for proper per-
formance.
Dust
Port
Figure 7. Dust port location.
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Model T10824 (Mfd. Since 07/14)
Page 17
SECTION 4: OPERATIONS
Blade Selection
Always use sharp blades and select the correct blade for the material being cut. The resulting cut will be cleaner and there will be less stress on the machine. Always inspect saw blades closely before installation, and never use saw blades with bent or missing teeth, or that appear damaged in any way.
Blade Requirements:
Diameter: 115mm
Bore: 22mm
The T10824 Track Saw comes with the following blades designed to be used with different materi-
als (see Figure 8).
A. Coarse-Tooth Blade: for use with wood and
wood-based material.
B. Diamond Blade: for use with tiles and stone. C. Abrasive Blade: for use with steel. D. Fine-Tooth Blade: for use with soft met-
als (aluminum, copper, brass), single-sided coated sheet materials, and plastics.
Changing Blades
AMPUTATION HAZARD ! Always unplug power cord before changing or adjust­ing blade to avoid severe injury occur from unex­pected startup.
To replace blade:
1. DISCONNECT SAW FROM POWER!
2. Loosen release screw 4-5 turns (see Figure
9) and allow saw to pivot up for access to
blade.
Release
Screw
A
C D
Figure 8. Included blades.
Model T10824 (Mfd. Since 07/14)
B
Figure 9. Release screw used to open saw
when changing blade.
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Page 18
3. With saw in open position, as shown in Figure 10, steady arbor by inserting 24mm spanner
wrench into two holes on outer flange.
Outer
Flange
6. Slide new blade onto arbor, ensuring that teeth at bottom of blade face forward, as shown in Figure 12.
Figure 12. Example of proper blade orientation.
Figure 10. Saw in open position for blade
change.
4. With free hand, use 5mm hex wrench to loosen arbor bolt (see Figure 11).
Figure 11. Removing arbor bolt.
5. Remove arbor bolt, washer, outer flange,
and blade. Make sure inner flange remains seated on arbor.
7. Using spanner wrench and hex wrench, install outer flange, washer, and arbor bolt, as shown in Figure 13. The flat side of outer flange faces AWAY from blade. The indented side faces TOWARD blade.
Arbor
Outer
Arbor Bolt
Flange
Dock Washer
Inner Flange
Blade
Figure 13. Installation order of blade and related
components.
8. Pivot saw all the way down, then tighten release screw shown in Figure 9 on Page 17.
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Model T10824 (Mfd. Since 07/14)
Page 19
Setting Cutting
ing loss can occur while operating this
Depth
It is important to set the cutting depth of the saw, which limits the amount of blade that is exposed during the cutting operation.
To set cutting depth:
Note: The cutting depth shown on the scale
is the depth WITHOUT rail track. The track adds an additional saw base and workpiece.
3
16" thickness between
Making Straight Cuts
1. DISCONNECT SAW FROM POWER!
2. Loosen lock knob (see Figure 14) to adjust
depth stop along scale to maximum depth desired for cut.
Depth
Scale
Lock
Knob
Figure 14. Depth-setting components.
3. Position saw along one edge of workpiece,
press plunge release, and extend blade roughly shown in Figure 15.
1
8" beyond bottom of workpiece, as
Depth
Stop
Eye injuries, respiratory problems, or hear-
tool. Wear personal protective equipment to reduce your risk from these hazards.
Straight cuts are made with the blade already extended, with the cut beginning on one edge of the workpiece and ending on the opposite side. These cuts work well for cutting objects into sepa­rate pieces and for straight-lining rough lumber.
To make basic straight cuts:
1. Set depth of cut (as described in Setting Cutting Depth section on this page).
2. Position front of saw on workpiece, leav-
ing enough room for blade to fully extend from bottom without coming into contact with workpiece, as shown in Figure 16.
1
8" Blade
Clearance
Figure 15. Setting saw depth by aligning blade
with workpiece.
4. Adjust depth stop so it contacts saw body, then retighten lock knob. The saw blade will now plunge only to that set point.
Model T10824 (Mfd. Since 07/14)
Figure 16. Example of positioning saw on
workpiece for straight cut.
-19 -
Page 20
3. Hold saw firmly with one hand on each han­dle, as shown in Figure 17.
Figure 17. Proper hand positions.
Keep fingers and hands away from saw blade and out of blade path during opera­tion. Use clamps to hold workpiece in place if needed.
Making Plunge Cuts
Plunge cuts are made by lowering the spinning blade into the workpiece. Plunge cuts work well for removing an area within the workpiece without sawing through the outer perimeter.
Making blind plunge cuts without checking your cutting path for unseen objects could result in injury from kickback, electrocution, building damage or fire, gas explosions, or death. Whenever making a blind plunge cut into a standing structure (like a wall), always check the cutting path for hidden wires, nails, and other metal objects by thoroughly scanning the area with an electric stud finder or similar device. NEVER risk a blind plunge cut without first checking your cut­ting path.
Let saw reach full speed before contacting workpiece. Doing so will reduce risk of kick­back, help provide cleanest cut, and reduce stress on motor.
4. Engage plunge release and extend blade. To
activate saw, engage safety button and press ON/OFF trigger while holding plunge release.
5. Move saw forward over workpiece in an even, steady motion.
6. When finished, release ON/OFF trigger and allow blade to come to a complete stop. Return saw to its upright position by lifting up on handle, allowing blade to retract and saw to lock in place.
Whenever operating saw in vicinity of live wires, always wear insulated gloves. Hold saw by the insulated handle to avoid elec­trocution if contact with wires does occur. Avoid unintentionally grounding yourself when operating saw by being in contact with electrically-conductive materials (metal pipes, appliances, etc.).
To make plunge cuts:
1. Mark desired start and stop cut-points on
workpiece.
2. Set depth of cut (as described in Setting Cutting Depth section on Page 19).
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Model T10824 (Mfd. Since 07/14)
Page 21
3. Align start cut-point with rear cutting indica­tor arrow (see Figure 18). This arrow marks maximum rear cutting distance blade will travel when fully extended.
Rear
Arrow
Center
Arrow
Front
Arrow
Using Rail Track
The 24" Rail Track (Model T10825) and Accessory Pack (Model T27044) are available for purchase separately through our catalog and on-line.
Using your saw with the rail track allows for quick and precise cuts with minimal setup time. Both straight cuts and plunge cuts can be made in con­junction with the rail track.
Note: The bottom of the rail track includes an oversized rubber lip that serves as a splinter guard. The first time the track saw is used with the rail, the saw blade will cut the edge of that lip to provide a zero-clearance effect, which will help minimize splintering.
Figure 18. Cutting indicator arrows.
Note: The front and rear cutting indicator
arrows are only accurate when the blade is fully extended. If the saw depth gauge is set, maximum cutting distance will be less.
4. Engage plunge release and lower blade slightly, but without touching workpiece.
5. To activate saw, engage safety button and press ON/OFF trigger while holding plunge release.
6. Lower blade into workpiece until set cutting depth is reached. Move saw forward in an even, steady motion. When front indicator arrow reaches stop point, the cut has been completed.
To set up saw with rail track:
1. DISCONNECT SAW FROM POWER!
2. Place track on workpiece. Orient track so that
your cut-off will be to right of track.
3. When satisfied with position of rail track, use F-clamps to secure it to workpiece, as shown in Figure 19, and place saw onto rail track.
Figure 19. Rail track clamped to workpiece.
Allow the saw to reach full speed before beginning the cut. Doing so will reduce risk of kickback, provide better cutting results, and reduce stress on the motor.
Model T10824 (Mfd. Since 07/14)
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Page 22
4. Configure rail adjustment knobs to minimize play and achieve desired gliding friction (see Figure 20). When engaged, rail adjustment knobs can help keep saw from lifting off track.
Rail Adjustment
Knobs
Figure 20. Location of rail adjustment knobs.
Using Adjustable
Stop
The adjustable stop included in the Model T27044 Accessory Pack (see Figure 22) attaches to the rail track and is positioned in front of the saw body, to provide a stable stopping point. This can be especially useful when making plunge cuts.
Adding Rail Tracks
Additional rail tracks (Model T10825) can be pur­chased and joined together for increased cutting length. To connect multiple tracks, insert connec­tor into inner grooves of each rail track (see Figure
21). Flip rail tracks over and slide tracks together
so that the connector is equally-distributed. Use a straight edge to align tracks, then tighten connec­tor set screws with a hex wrench.
Connector
Additional
Rail Track
Adjustable Stop
Figure 22. Adjustable stop on rail track.
Figure 21. Joining two rail tracks.
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Model T10824 (Mfd. Since 07/14)
Page 23
SECTION 5: ACCESSORIES
Installing unapproved accessories may
cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
T10825—24" Track for T10824
Rail track which can be joined to existing rail track with provided connector for length. Additional tracks can be purchased and joined together for longer cuts.
increased cutting
T27044—Accessory Pack for T10824
Includes rail track connector for extending track, two rail clamps for securing track to workpiece, and an adjustable stop.
Figure 25. T27044 Accessory Pack for T10824.
Figure 23. Model T10825 24" Track for T10824.
G5898 —12' x 11⁄2" Dust Collection Hose
Vacuum hose for use with dust collection system or shop vacuum, available through our catalog and website.
H4978—Deluxe Earmuffs - 27dB H4979—Twin Cup Hearing Protector - 29dB T20446—Ear Plugs 200 Pair - 31dB
Protect your hearing before its too late. Especially important if you or employees operate for hours at a time.
H4978
T20446
H4979
Figure 26. Hearing protection assortment.
Figure 24. Model G5898 Vacuum Hose.
Model T10824 (Mfd. Since 07/14)
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Page 24
SECTION 6: MAINTENANCE
accidental startup, always disconnect machine from
To reduce risk of shock or
power before adjustments, maintenance, or service.
Electrical
The electrical components of this saw are not user-serviceable. This product is double-insu­lated, which provides protection from electri­cal shock should a problem ever develop with grounding.
Great care must be taken whenever servic­ing double-insulated equipment to make certain repair does not destroy the insulated properties. Service should be performed only by or under the guidance of qualified service personnel.
Brush Replacement
This saw uses two carbon brushes to transmit electrical current inside the motor. Replace the carbon brushes when the motor no longer reach­es full power.
Tools Needed Qty
Flat Head Screwdriver #2 .................................. 1
Replacement brush part number: P10824065
To replace motor brushes:
1. DISCONNECT SAW FROM POWER!
2. Using a #2 flat head screw driver, unscrew
front brush cap and carefully remove brush from motor (see Figure 27).
Cleaning
Cleaning the Model T10824 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off remaining dust with a dry cloth.
Lubrication
All rotating parts within the saw are pre-lubricated and sealed. Do not attempt to lubricate the saw or saw blade. The saw requires dry conditions for proper use.
Blade
Always check saw blade for damage or excessive wear before each use.
-24-
Front
Figure 27. Motor brush removal.
3. Unscrew rear brush cap and remove brush from motor (see Figure 27).
4. Install new brushes.
5. Re-install brush caps.
6. Test run saw to ensure that it is working prop-
erly.
If saw does not start or run properly after
installing new brushes, disconnect it from power and contact Grizzly Tech Support for assistance.
Model T10824 (Mfd. Since 07/14)
Rear
Page 25
SECTION 7: SERVICE
Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663.
Note: Please gather the serial number and manufacture date of your machine before calling.
Troubleshooting
Symptom Possible Cause Possible Solution
Saw does not start.
Saw stalls or is underpowered.
Saw has vibration or noisy operation.
Cuts are rough or wavy; workpiece rips or splinters.
Blade is burning workpiece.
1. Power supply switched OFF, breaker
tripped, fuse blown, or power supply is at fault.
2. Motor overloaded.
3. Motor brushes at fault.
4. ON/OFF switch at fault.
5. Motor at fault.
1. Tool is undersized for task.
2. Motor brushes at fault.
3. Motor bearings at fault.
4. Motor overheated.
5. Motor at fault.
1. Damaged windings or faulty motor.
2. Blade at fault.
3. Workpiece loose.
1. Saw blade is dull.
2. Incorrect blade for workpiece.
3. Excessive force when cutting.
4. Improper blade depth.
1. Saw blade is dull.
2. Blade installed backward.
3. Incorrect blade for workpiece.
1. Ensure power supply is on/has correct voltage.
2. Allow the motor to cool down completely and retry.
3. Remove/replace brushes (Page 24).
4. Replace switch.*
5. Test/repair/replace.*
1. Use correct blade/reduce feed rate or depth of cut.
2. Remove/replace brushes (Page 24).
3. Test/repair/replace.*
4. Clean motor, let cool, and reduce workload.
5. Test/repair/replace.*
1. Test/repair/replace.*
2. Replace warped/bent blade; resharpen dull blade.
3. Ensure workpiece is properly supported/clamped.
1. Resharpen or replace the dull blade.
2. Replace with proper saw blade.
3. Decrease pressure when cutting and allow saw to move through workpiece at a slower rate.
4. Slightly increase/decrease depth of cut.
1. Resharpen or replace the dull blade.
2. Remove/re-install blade correctly (Pages 17-18).
3. Replace with proper blade.
* Solution should only be carried out by or under the supervision of qualified service personnel.
Model T10824 (Mfd. Since 07/14)
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Page 26
70
75
Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.
SECTION 8: PARTS
T10824 Parts Breakdown
59
60
61
58
57
56
55
54
53
52
51
50
62
66
65
64
63 69
34
35
16
76
36
77
37
38
17
39
18
40
19
41
20
42
21
15 73 74
14
22
43
23
24
12
25
26
49
11
44
27
45
28
46
29
64
65
31
32
66
33
23
47
30
8
9
13
4
3
6
5
67
68
2
1 71 72
-26-
10
71 72
7 73 74
Model T10824 (Mfd. Since 07/14)
Page 27
T10824 Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
PT10824001
1
PT10824002
2
PT10824003
3
PT10824004
4
PT10824005
5
PT10824006
6
PT10824007
7
PT10824008
8
PT10824009
9
PT10824010
10
PT10824011
11
PT10824012
12
PT10824013
13
PT10824014
14
PT10824015
15
PT10824016
16
PT10824017
17
PT10824018
18
PT10824019
19
PT10824020
20
PT10824021
21
PT10824022
22
PT10824023
23
PT10824024
24
PT10824025
25
PT10824026
26
PT10824027
27
PT10824028
28
PT10824029
29
PT10824030
30
PT10824031
31
PT10824032
32
PT10824033
33
PT10824034
34
PT10824035
35
PT10824036
36
PT10824037
37
PT10824038
38
PHLP HD SCR M4-.7 X 14 39 SAW BLADE LOWER GUARD 40 GROOVED CLEVIS PIN 7 X 45MM 41 BASE PLATE 42 TORSION SPRING 43 EXT RETAINING RING 7MM 44 CAP SCREW M6-1 X 16 45 HEIGHT ADJUSTMENT KNOB M6-1 46 SCALE GUIDE SPACER 47 PHLP HD SCR M4-.7 X 10 49 HEIGHT SCALE 50 HEIGHT SCALE T-BOLT M6-1 X 20 51 RAIL ADJUSTMENT KNOB 52 TRIPLE-WAVE WASHER 10MM 53 CAP SCREW M6-1 X 12 54 CAP SCREW M8-1.25 X 16 55 DOCK WASHER 8MM 56 OUTER FLANGE 57 SAW BLADE 4.5" (110MM) 58 INNER FLANGE 59 BLADE ARBOR 60 WOODRUFF KEY 4 X 13 61 PHLP HD SCR M5-.8 X 16 62 O-RING 19 X 2.6 63 BEARING COVER 64 BALL BEARING 6002-2RS 65 INT RETAINING RING 32MM 66 BIG GEAR 34T 67 EXT RETAINING RING 15MM 68 NEEDLE BEARING BK0810 69 DUST PORT 1.5" 70 HEADSTOCK 71 PLUNGE LOCK LEVER 72 EXT RETAINING RING 8MM 73 SMALL GEAR 16T 74 O-RING 26 X 1.8 75 BALL BEARING 629-2RS 76 BEARING BAFFLE 77
PT10824039 PT10824040 PT10824041 PT10824042 PT10824043 PT10824044 PT10824045 PT10824046 PT10824047 PT10824049 PT10824050 PT10824051 PT10824052 PT10824053 PT10824054 PT10824055 PT10824056 PT10824057 PT10824058 PT10824059 PT10824060 PT10824061 PT10824062 PT10824063 PT10824064 PT10824065 PT10824066 PT10824067 PT10824068 PT10824069 LOCK WASHER 5MM PT10824070 FLAT WASHER 5MM PT10824071 LOCK WASHER 4MM PT10824072 FLAT WASHER 4MM PT10824073 LOCK WASHER 6MM PT10824074 FLAT WASHER 6MM PT10824075 LOGO AND MODEL # LABEL PT10824076 MOTOR LABEL PT10824077 READ MANUAL LABEL 0.75H X 1.5W
WOODRUFF KEY 4 X 12 ROTOR FAN SHROUD TAP SCREW M5 X 16 STATOR STATOR WIRING SPRING RING BEARING BAFFLE BALL BEARING 608-2RS BEARING BUSHING 608 DUST COVER FOR TRIGGER SWITCH TRIGGER SWITCH TRIGGER SWITCH SELF-LOCKING CAP TAP SCREW M4 X 14 CABLE CLAMP HANDLE COVER WIRE CONNECTOR PLUNGE TRIGGER TRIGGER/LEVER CONNECTOR COMPRESSION SPRING 0.6 X 5.9 X 31MM POWER CORD 16AWG 2W 72" 1-15P CABLE SLEEVE MOTOR HOUSING TAP SCREW M4 X 16 PHLP HD SCR M5-.8 X 20 CARBON BRUSH HOLDER CARBON BRUSH 2-PC SET CARBON BRUSH COVER SPANNER WRENCH 24MM PIN-TYPE HEX WRENCH 5MM
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
Model T10824 (Mfd. Since 07/14)
-27-
Page 28
101
104
105
103
102
T10825 Rail Track
REF PART # DESCRIPTION
101 PT10824101 BOTTOM RUBBER STRIP 102 PT10824102 BOTTOM RUBBER FOAM STRIP 103 PT10824103 ALUMINUM TRACK 24" 104 PT10824104 TOP PLASTIC STRIP
T27044 Accessory Pack
106
107
REF PART # DESCRIPTION
105 PT10824105 LOCK KNOB M10 X 10 (PLASTIC) 106 PT10824106 ADJUSTABLE STOP 107 PT10824107 F-CLAMP 108 PT10824108 TRACK CONNECTOR 109 PT10824109 SET SCREW M6-1 X 8
108
109
-28-
Model T10824 (Mfd. Since 07/14)
Page 29
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics
3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
CUT ALONG DOTTED LINE
4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years
6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____10+
____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood
____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:
7. Do you think your machine represents a good value? _____Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____Yes _____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
Page 30
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Page 31
WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
Page 32
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