Grizzly T10727 User Manual

Page 1
MODEL T10727
12" VISE-MOUNT SLIP ROLL
OWNER'S MANUAL
(For models manufactured since 12/12)
COPYRIGHT © FEBRUARY, 2013 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TS15554 PRINTED IN CHINA
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Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
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Table of Contents
INTRODUCTION ............................................................................................................................... 2
Machine Description ................................................................................................................... 2
Contact Info ................................................................................................................................ 2
Manual Accuracy ........................................................................................................................ 2
Identification ............................................................................................................................... 3
Specifications ............................................................................................................................. 3
Illustration Key ............................................................................................................................ 4
SECTION 1: SAFETY ....................................................................................................................... 5
Safety Instructions for Machinery ............................................................................................... 5
Additional Safety for Slip Rolls ................................................................................................... 7
SECTION 2: SETUP ......................................................................................................................... 8
Unpacking .................................................................................................................................. 8
Needed for Setup ....................................................................................................................... 8
Inventory ..................................................................................................................................... 8
Cleanup ...................................................................................................................................... 9
Site Considerations .................................................................................................................... 9
Workbench Load .................................................................................................................................9
Placement Location .............................................................................................................................9
Workbench Mounting ............................................................................................................... 10
Assembly .................................................................................................................................. 10
SECTION 3: OPERATIONS ........................................................................................................... 11
Basic Controls .......................................................................................................................... 11
Flat Rolling ............................................................................................................................... 12
Creating Bends......................................................................................................................... 13
Creating Cylinders .................................................................................................................... 14
Bending Wire ............................................................................................................................ 17
Removing Workpiece ............................................................................................................... 17
SECTION 4: ACCESSORIES ......................................................................................................... 18
SECTION 5: MAINTENANCE......................................................................................................... 19
Schedule .................................................................................................................................. 19
Cleaning & Protecting .............................................................................................................. 19
Lubrication ................................................................................................................................ 19
Roller Gears ......................................................................................................................................19
Roller Brass Bushings .......................................................................................................................19
SECTION 6: SERVICE ................................................................................................................... 20
Troubleshooting ........................................................................................................................ 20
SECTION 7: PARTS ....................................................................................................................... 21
Main .......................................................................................................................................... 21
Labels & Cosmetics ................................................................................................................. 22
WARRANTY & RETURNS ............................................................................................................. 25
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INTRODUCTION
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs contained inside. Sometimes we make mistakes, but
also
means that
you receive will be slightly different than what is shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused about a procedure for an updated version. W
manuals
and
www.grizzly.com
Alternatively, you can call our Technical Support for help. Before calling, please write down the
Manufacture Date
stamped into the machine ID label (see below). This infor­mation helps us determine if updated documenta­tion is available for your machine.
We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
Machine Description
The Model T10727 is a 12" slip roll that mounts in a sturdy bench-mounted vise instead of being directly fastened to a workbench. This provides you with the strength and stability you need when forming sheet metal—without sacrificing precious workbench space or requiring time-consuming setups before operating.
The slip roll has three specially positioned metal rollers to make bends, cones, and cylinders from sheet metal. The rollers have grooves at one end that also allow wire to be rolled into various circles or curves.
The slip roll has a hand crank on one end that the operator uses to rotate the rollers as they feed the sheet metal into the slip roll. Two sets of adjustment knobs allow the operator to adjust the spacing distance between certain rollers to either control the radius of ends or accommodate vary­ing thicknesses of sheet metal or wire.
Contact Info
Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Manual Accuracy
made every effort to be exact with the
our policy of continuous improvement
sometimes the machine
.
, check our website
e post current
manual updates for free on our website at
.
and Serial Number
Manufacture Date
Serial Number
-2-
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Model T10727 (Mfg. Since 12/12)
Page 5
To reduce your risk of serious injury, read this entire manual BEFORE
Thickness
Adjustment
Knob
Identification
Upper Roller
Gear
Guard
Workpiece
Support
Lower Roller
Vise
Lug
Hand Crank
Rear Roller
Thickness Adjustment
Knob Graduated Dial
Radius
Adjustment
Knob
Specifications
Maximum Forming Width ...............................12"
Maximum Forming Capacity ... 20 Ga. Mild Steel
Number of Wire Grooves ................................... 5
Wire Groove Sizes ............
Model T10727 (Mfg. Since 12/12)
3
16", 5⁄32", 1⁄8", 1⁄16", 1⁄32"
Roller Diameters .......................................... 1
Minimum Forming Diameter ..........................1
Weight .......................................................22 lbs.
using machine.
3
16"
3
4"
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Illustration Key
Throughout this manual, illustrations are used to explain how the components of the slip roll are used during the various steps of operation.
Familiarize yourself with the following illustration, its relationship to the slip roll, and the symbols used in it before proceeding through this manual.
We recommend book marking this page so you can quickly turn back to it as a reference.
Bold, solid lines indicate that this component is used in this step.
Light, dashed lines indicate that this component is not used in this step.
CW
CCW
Arrows indicate the direction of movement of a component.
Rotational arrows indicate the direction a component must be turned. CW = Clockwise CCW = Counterclockwise
CCW
Rear
Front
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Model T10727 (Mfg. Since 12/12)
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
Always discon-
Model T10727 (Mfg. Since 12/12)
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Page 8
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of work­piece control.
HAZARDOUS DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
INTENDED USAGE. Only use machine for its intended purpose and never make modifications not approved by Grizzly. Modifying machine or using it differently than intended may result in malfunction or mechanical failure that can lead to serious personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
CHECK DAMAGED PARTS. Regularly inspect machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly.
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EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
Model T10727 (Mfg. Since 12/12)
Page 9
Additional Safety for Slip Rolls
OVERLOADING. Overloading this machine can
cause injury from flying parts or property damage. Do not exceed the machine capacities.
SECURING SLIP ROLL. Before using, secure the slip roll to a sturdy vise that is securely fastened to a workbench that can support the weight and dynamic forces involved in forming sheet metal. Otherwise, the slip roll may unexpectedly move or fall, causing serious injury or property damage.
METAL EDGES. Sharp edges on sheet metal can result in severe cuts. Always wear leather gloves before handling sheet metal, and chamfer and debur edges.
TOOLS IN POOR CONDITION. Using the slip roll with loose or damaged hardware could result in sudden, uncontrolled movements during use. Inspect the slip roll for any cracked linkage, con­trols, or loose fasteners. Correct any problems before use.
GLOVES AND GLASSES. Always wear leather gloves and approved safety glasses when using the slip roll.
HEATING METAL. Heating the workpiece with a torch while it is in the slip roll will weaken the metal of the rollers and the frame. Do not use a torch or other similar heating tool near the slip roll.
BACK INJURIES. The cranking motion required to operate this slip roll is potentially harmful if proper technique is not used. To avoid back inju­ries, keep your back vertical and never over-exert yourself or operate the slip roll in awkward posi­tions.
CRUSHING & PINCHING INJURIES. Slip rolls can quickly crush or pinch fingers or hands. Never place fingers or hands between or near the rollers during operation.
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety pre­cautions are overlooked or ignored, seri­ous personal injury may occur.
No list of safety guidelines can be com­plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equip­ment, or poor work results.
Model T10727 (Mfg. Since 12/12)
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Page 10
SECTION 2: SETUP
Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately
at (570) 546-9663
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi­tion of your shipment, inventory the contents.
Keep children and pets away from plastic bags or packing materials shipped with this
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
Unpacking
for advice.
SUFFOCATION HAZARD!
Inventory
Shipping Inventory: (Figure 1) Qty
A. Slip Roll Assembly ..................................... 1
B. Crank Handle ............................................. 1
C. Workpiece Support ..................................... 1
A
machine. Discard immediately.
Needed for Setup
The following are needed to complete the setup process, but are not included with your machine.
Description Qty
Cleaner/Degreaser (Page 9) ...... As Needed
Disposable Shop Rags ............... As Needed
Sturdy Workbench ...................................... 1
Sturdy Vise Secured to Workbench ........... 1
Standard Screwdriver #2 ............................ 1
Hex Wrench 5mm ....................................... 1
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B
C
Figure 1. Model T10727 shipping inventory.
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
Model T10727 (Mfg. Since 12/12)
Page 11
Cleanup
The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preven tative, but the following steps work well in a wide variety of situations. Always follow the manufac turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Basic steps for removing rust preventative:
1.
2.
amount of cleaner/degreaser, then let it soak
3. Wipe off the surfaces. If your cleaner/degreas
scrape off as much as you can first, then wipe
4.
then coat all unpainted surfaces with a quality
Avoid chlorine-based solvents, such as
Site Considerations
Workbench Load
Refer to Specifications on Page 3 for the weight of your machine. Some workbenches may require additional reinforcement to support both the machine and materials.
Placement Location
Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or
-
-
other machinery when establishing a location for your new machine. See Figure 2 for the minimum working clearances.
Disposable Rags Cleaner/degreaser (WD•40 works well) Safety glasses & disposable gloves Plastic paint scraper (optional)
Put on safety glasses.
Coat the rust preventative with a liberal
for 5–10 minutes.
er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper,
off the rest with the rag.
Repeat Steps 2–3 as necessary until clean,
Vise
5"
191⁄2"
Figure 2. Minimum working clearances.
-
Children and visitors may be seriously injured if unsuper­vised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use.
10"
metal protectant to prevent rust.
NOTICE
acetone or brake parts cleaner, that may damage painted surfaces.
Model T10727 (Mfg. Since 12/12)
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Page 12
Assembly
Mounting in Vise
Except for the crank handle and the workpiece support, the Model T10727 has been assembled and adjusted at the factory.
To complete the assembly:
1. Thread the handle into the crank arm and
tighten with a screwdriver, as shown in Figure 3.
Crank
Handle
The forces exerted on the slip roll during operation are substantial. The slip roll must be firmly secured in a vise (see Figure 5 for an example) that is sol­idly attached to a workbench that will support the weight and dynamic forces of the operation (refer to Page 18 for options from Grizzly).
Make sure you have a vise secured to a work­bench, then mount the slip roll by tightening the vise jaws against the lug provided at the bottom of the slip roll.
Note: Use pieces of cardboard, wood, or padded jaw faces between the vise jaws and the vise lug to prevent damage to the slip roll.
Figure 3. Crank handle attached.
2. Attach the workpiece support to the front of
the slip roll with the two pre-installed M6-1 x 12 cap screws, as shown in Figure 4.
Workpiece Support
x 2
Figure 4. Workpiece support attached.
Slip Roll
Lug
Figure 5. Example of Model T10727 secured in
a vise mounted to a workbench.
Make sure the workbench that the slip roll is mounted on is stable and can support the weight of the tool, the workpiece, and the forces exerted during operation.
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Model T10727 (Mfg. Since 12/12)
Page 13
SECTION 3: OPERATIONS
Damage to your eyes or hands could result from using this slip roll without proper pro­tective gear. Always wear safety glasses and leather gloves when operating this slip roll.
Basic Controls
Use the descriptions below and Figure 6 below to become familiar with the basic controls and components of the slip roll.
Thickness
Adjustment
Knob
Sharp edges of sheet metal can easily cut fingers, hands, or arms. Always wear leather gloves when handling sheet metal, and always chamfer and debur the edges.
If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any proj­ects. Regardless of the content in this sec­tion, Grizzly Industrial will not be held liable for accidents caused by lack of training.
Lower Roller
Rear
Roller
Radius
Adjustment
Knob
Figure 6. Model T10727 basic controls and
Thickness Adjustment Knob. Raises and low-
ers the upper roller to adjust for the thickness of different workpieces. The graduated dial has
0.05mm increments with one full revolution equal­ing 1.25mm of upper roller movement.
Radius Adjustment Knob. Raises and lowers the rear roller to create smaller and larger radius bends.
Rear
components.
Front
Upper Roller
Workpiece
Support
Hand
Crank
Model T10727 (Mfg. Since 12/12)
Hand Crank: Rotates the rollers to feed the workpiece through the machine.
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Page 14
Flat Rolling
The Model T10727 Slip Roll can be used to flat roll sheet metal up to 20 gauge mild steel. This is done to flatten or slightly reduce the thickness of workpieces.
When you raise and lower the upper roller with the thickness adjustment knobs, it is important to keep the upper and lower rollers parallel by adjusting the knobs in even amounts. This keeps the space and pressure even along the length of the rollers.
Pinching/Crushing
Hazard
To reduce the risk of inju­ry, keep hands, fingers, or other body parts away from the rollers during opera­tion.
2. Use the thickness adjustment knobs to adjust
the height of the upper roller so the workpiece fits between the upper and lower rollers, as illustrated in Figure 7.
3. Rotate the thickness adjustment knobs clock­wise in even amounts to lower the upper roll­er until the workpiece is held snug between the rollers.
4. Turn the hand crank counterclockwise to back the workpiece out of the rollers. Set the workpiece aside for now.
5. Rotate the thickness adjustment knobs clock­wise five increments on the dials (0.25mm) to slightly lower the upper roller and increase roller pressure.
6. Place the front of the workpiece on the workpiece support. Slowly rotate the hand crank clockwise to feed the workpiece through the rollers, as illustrated in Figure 8.
To flat roll a workpiece:
1. Rotate the radius adjustment knob clockwise
to lower the rear roller below the workpiece path, as illustrated in Figure 7. This will pre­vent the rear roller from bending a curve in the workpiece as it is fed through the slip roll.
Thickness
Adjustment
Knob
Workpiece
Path
Radius
Adjustment
Knob
CW
CW
Workpiece
Workpiece
Figure 8. Workpiece fed between the rollers to
flatten it.
7. Repeat Steps 5–6 as necessary until you are satisfied with the results.
Figure 7. Workpiece positioned between the
upper and lower rollers.
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Model T10727 (Mfg. Since 12/12)
Page 15
Creating Bends
The Model T10727 Slip Roll can easily create con­stant-radius bends in sheet metal up to 20 gauge.
Note: The method for creating a specific radius is a trial-and-error process. Due to the many varia­tions among metal workpieces, no single position­ing will create the same curve on all materials. We recommend that you experiment with scrap material before using the actual workpiece until you find the settings that will achieve your desired curve.
To create a bend in a workpiece:
Pinching/Crushing
Hazard
To reduce the risk of inju­ry, keep hands, fingers, or other body parts away from the rollers during opera­tion.
3. Turn the hand crank clockwise to feed the
workpiece until its leading edge is just above the rear roller, as illustrated in Figure 10.
1. Use the thickness adjustment knobs to adjust the height of the upper roller so that you can place the workpiece between the upper and lower rollers, as illustrated in Figure 9.
Thickness
CW
Adjustment
Knob
Workpiece
Workpiece
Figure 10. Leading edge of workpiece above
rear roller.
Figure 9. Workpiece positioned for bending.
2. Turn the thickness adjustment knobs clock-
wise to lower the upper roller until the workpiece is held snug between the rollers.
Be sure to turn the thickness adjust knobs
equal amounts to keep the space and pres­sure between the rollers even.
Model T10727 (Mfg. Since 12/12)
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Page 16
4. Rotate the radius adjustment knobs coun­terclockwise to raise the rear roller until the desired radius bend is reached (see Figure 11).
Note: You must turn the radius adjustment
knobs in equal amounts so the rear roller is always parallel with the other rollers. Otherwise, a larger radius will be created on one end of the workpiece, resulting in a cone or spiral shape.
Workpiece
CCW
Creating Cylinders
The Model T10727 Slip Roll can be used to easily and accurately create cylinders.
To make sure the ends of the completed cylinder meet correctly, use the formula below to calculate the required beginning workpiece length.
C = π D
C = Circumference
(Length of Material Needed)
π = Pi (Approximately 3.142)
D = Diameter of Cylinder
Example: Suppose you want to create a 6" diam­eter cylinder. You would use the above formula as follows:
Figure 11. Setting the bend radius.
5. Rotate the hand crank clockwise to feed the
workpiece completely through the rollers and produce the bend (see Figure 12).
Workpiece
C = π D C = 3.142 x 6"
C = 18.852"
The result of 18.852" indicates that you need to start with a piece of sheet metal that is approxi­mately 18.852" in length in order to create a 6" diameter cylinder.
You can use the slip roll to create a bend with the correct radius so that the two ends meet, forming a 6" diameter cylinder (see Figure 13).
C = л D C = 3.142 x 6" C = 18.852
6" Dia.
Workpiece
-14-
Figure 12. Forming the bend.
18.852" Circumference
Figure 13. Cylinder calculation example.
Model T10727 (Mfg. Since 12/12)
Page 17
Once you have the necessary workpiece length, follow the steps below to create the cylinder.
Note: The method for creating a specific radius for a cylinder is a trial-and-error process. Due to the many variations among metal workpieces, no single positioning will create the same curve on all materials. We recommend that you experi­ment with scrap material before using the actual workpiece until you find the settings that will achieve your desired cylinder.
To create a cylinder:
1. Use the thickness adjustment knobs to adjust
the height of the upper roller so that you can place the workpiece between the upper and lower rollers, as illustrated in Figure 14.
CW
Workpiece
In the following step, always err on the side of making the cylinder too large rather than too small. It is easy to decrease the radius of a cylinder later, but very difficult to increase the radius.
3. Rotate the hand crank clockwise to feed the
workpiece until it is approximately half way through the rollers.
4. Rotate the radius adjustment knobs coun­terclockwise to raise the rear roller for the desired cylinder radius, as illustrated in Figure 15.
Note: You must turn the radius adjustment
knobs in equal amounts so the rear roller is always parallel with the other rollers. Otherwise, a larger radius will be created on one end of the workpiece than the other, resulting in a cone or spiral shape.
Figure 14. Workpiece positioned for creating a
cylinder.
2. Turn the thickness adjustment knobs clock­wise to lower the upper roller until the workpiece is held snug between the rollers.
Be sure to turn the thickness adjust knobs
equal amounts to keep the space and pres­sure between the rollers even.
Workpiece
CCW
Figure 15. Initial cylinder bend.
Model T10727 (Mfg. Since 12/12)
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Page 18
5. Rotate the hand crank clockwise to feed the workpiece until it is completely through the rollers, as illustrated in Figure 16.
Workpiece
7. Continue to feed the workpiece through the rollers until the cylinder is formed, as illus­trated in Figure 18.
Workpiece
Figure 16. First bend completed.
6. Rotate the workpiece 180°, then insert the
curved end back into the slip roll, as illus­trated in Figure 17.
Workpiece
Figure 18. Completing the cylinder.
— If the ends of the cylinder do not meet,
equally raise the rear roller at both ends a small amount, then process the entire cyl­inder through the slip roll again. Repeat as necessary.
— If the ends of the cylinder overlap, remove
the cylinder from the upper roller (refer to Removing Workpiece on Page 17 for detailed instructions). Then, either attempt to increase the radius by manually bend­ing it and reprocessing it, or scrap the workpiece and start again.
8. Remove the workpiece from the upper roller, as described in the Removing Workpiece subsection on Page 17.
Figure 17. Re-inserting workpiece to complete
the cylinder.
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Model T10727 (Mfg. Since 12/12)
Page 19
Bending Wire
Removing Workpiece
The Model T10727 Slip Roll has five match­ing grooves on the upper and lower rollers (see Figure 19) for bending wire, rods, and small tub­ing in diameters of
Figure 19. Roller grooves in five diameters.
To use the grooves:
1. Place your workpiece into the smallest pos-
sible groove on the wheel.
3
16", 5⁄32", 1⁄8", 1⁄16", and 1⁄32".
A completed workpiece that does not have an opening wide enough to roll it off the slip roll can be removed by lifting the upper roller from the brackets.
To remove cylindrical workpieces:
1. Rotate both thickness adjustment knobs so
that the threads no longer protrude into the roller bushing space, as shown in Figure 20.
Thickness
Adjustment
Knob Threads
Roller
Bushing
Space
Figure 20. Thickness adjustment knob
unthreaded from bushing space.
Example: Suppose you want to bend a piece
2. Create bends in the workpiece as described
The roller grooves can also be used when forming sheet metal that has a wire bead at one end.
3
32" diameter rod. Though it would fit in
of
3
16" and 5⁄32" grooves, you would use the
the
1
8" groove since it is the smallest possible
groove that the rod will fit into.
in Creating Bends on Page 13, or create loops as described in Creating Cylinders on
Page 14.
2. Lift the gear guard cover (see Figure 21),
then lift the upper roller up and out from the slip roll frame. Take care not to displace the compression springs underneath the bush­ings.
Gear Guard
Cover
Figure 21. Gear guard cover opened.
3. Remove the workpiece, then re-install the
upper roller with the gears meshed.
Model T10727 (Mfg. Since 12/12)
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Page 20
ACCESSORIES
Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777
SECTION 4: ACCESSORIES
cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
Super Heavy-Duty Birch Workbench H8361—60" x 30" H8362—72" x 36"
Sized to fit the needs of any shop, these Super Heavy-Duty Birch Workbenches have solid 3" thick tops that stand 38" above the floor. The end vise measures 14 (H8362) and has a 7" maximum capacity. Stable laminated birch provides strength and durability. You'll be proud to have this workbench in your shop!
3
4" wide (H8361) or 17 3⁄4" wide
Recommended Metal Protectants
G5562—SLIPIT® 1 Qt. Gel G5563—SLIPIT G2871—Boeshield G2870—Boeshield H3788—G96 H3789—G96
Figure 23. Recommended products for protect-
ing unpainted cast iron/steel part on machinery.
Heavy-Duty Bench Vises with Anvils G7059—5", 45 lbs. G7060—6", 68 lbs.
These tough vises are ideal for all bench work applications. Large machined center slide keeps jaws aligned under maximum pressure. Other features include large Acme screws, anvil faces, and 0°–90° swivel.
®
12 oz Spray
®
T-9 12 oz Spray
®
®
Gun Treatment 12 oz Spray
®
Gun Treatment 4.5 oz Spray
T-9 4 oz Spray
Figure 22. Super Heavy-Duty Birch Workbench.
-18-
Figure 24. Heavy-Duty Bench Vise with Anvil.
Model T10727 (Mfg. Since 12/12)
Page 21
SECTION 5: MAINTENANCE
Schedule
For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
Daily Check:
Loose mounting bolts.
Any other unsafe condition.
Weekly Maintenance:
Clean machine.
Lubricate roller gears.
Lubricate roller bushings.
Cleaning &
Protecting
Roller Gears
Lift the gear guard cover and apply a dab of white lithium grease to the upper roller gear (see Figure 25). Rotate the hand crank several times in both directions to distribute the grease to both gears, then wipe away any excess and close the cover.
Gear Guard
Cover
Upper Roller
Gear
Figure 25. Upper roller gear exposed.
Cleaning the Model T10727 is relatively easy. Periodically wipe down the rollers to remove dust and debris—this ensures rust-promoting material does not remain on the bare metal surfaces.
Treat all unpainted metal surfaces with quality metal protectants like SLIPIT (see previous page for offerings from Grizzly).
®
, or Boeshield® T-9
Lubrication
Lubricating the Model T10727 Slip Roll consists of periodically (depending upon usage) apply­ing grease to the roller gears and oil to the roller bushings.
Roller Bushings
Use an oil can to apply a few drops of light machine oil to the brass bushings at the either end of the three rollers (see Figure 26). Rotate the hand crank several times in both directions to distribute the oil, then wipe away any excess.
Upper Roller
Bushing
Lower
Roller
Bushing
Rear
Roller
Bushing
Model T10727 (Mfg. Since 12/12)
Figure 26. Roller bushings
(one on either end of each roller).
-19 -
Page 22
Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663. Note: Please gather the serial number and manufacture date of your machine before calling.
SECTION 6: SERVICE
Troubleshooting
Symptom Possible Cause Possible Solution
Slip roll creates cones when trying to create cylinders.
A noticeable crease is formed in workpiece.
Hand crank does not turn upper and lower rollers.
Slip roll does not properly bend material.
1. Rollers are not parallel. 1. Use thickness and radius adjustment knobs to make sure all rollers are parallel with each other.
1. Excessive pressure applied in one spot. 1. Raise upper roller to reduce pressure; create form in multiple light passes.
1. Upper roller too high, gears not meshed.
2. Gears damaged.
1. Slip roll capacity exceeded.
2. Rear roller not engaged with workpiece.
1. Use thickness adjustment knobs to lower upper roller until gears mesh.
2. Replace gears.
1. Use material within slip roll forming capacity.
2. Use radius adjustment knobs to engage rear roller with workpiece.
-20-
Model T10727 (Mfg. Since 12/12)
Page 23
SECTION 7: PARTS
Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here
are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.
Main
13
19
23
30
21
2
24
20
19
21
3
24
8
17
4
5
7
5
5
6
6
5
9
18
14
22
10
16
11
12
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 PT10727001 BASE 14 PT10727014 ROLLER GEAR 15T 2 PT10727002 LEFT ROLLER BRACKET 15 PW01M FLAT WASHER 8MM 3 PT10727003 RIGHT ROLLER BRACKET 16 PCAP31M CAP SCREW M8-1.25 X 25 4 PT10727004 UPPER ROLLER 17 PT10727017 WORKPIECE SUPPORT 5 PT10727005 UPPER/LOWER ROLLER BRASS BUSHING 18 PT10727018 GEAR GUARD ASSEMBLY 6 PK48M KEY 4 X 4 X 20 19 PT10727019 KNURLED KNOB SCREW M8-1.25 X 35 7 PT10727007 LOWER ROLLER 20 PCAP26M CAP SCREW M6-1 X 12 8 PK37M KEY 4 X 4 X 16 21 PT10727021 GRADUATED DIAL 9 PT10727009 REAR ROLLER 22 PT10727022 KNURLED KNOB SCREW M8-1.25 X 40 10 PT10727010 REAR ROLLER BRASS BUSHING 23 PCAP50M CAP SCREW M5-.8 X 10 11 PT10727011 HANDLE SHOULDER SCREW M8-1.25 X 15 24 PT10727024 COMPRESSION SPRING 12 PT10727012 CRANK HANDLE 30 PT10727030 SLOTTED SET SCREW M4-.7 X 4 13 PT10727013 CRANK
15
22
10
1
Model T10727 (Mfg. Since 12/12)
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Page 24
Labels & Cosmetics
25
29
27
26
28
REF PART # DESCRIPTION REF PART # DESCRIPTION
25 PT10727025 MACHINE ID LABEL 28 PT10727028 GUARD WARNING LABEL 26 PT10727026 PINCH INJURY HAZARD LABEL 29 PPAINT-01 GRIZZLY GREEN TOUCH-UP PAINT 27 PT10727027 READ MANUAL LABEL
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
-22-
Model T10727 (Mfg. Since 12/12)
Page 25
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics
3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
CUT ALONG DOTTED LINE
4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years
6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____10+
____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood
____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:
7. Do you think your machine represents a good value? _____Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
Page 26
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Page 27
WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
Page 28
Buy Direct and Save with Grizzly®– Trusted, Proven and a Great Value!
~Since 1983~
Visit Our Website Today For Current Specials!
ORDER
24 HOURS A DAY!
1-800-523-4777
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