READ THIS FIRST
Model T10460/62/64
***IMPORTANT UPDATE***
For Machines Mfd. Since 7/15
and Owner's Manual Revised 12/14
For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com
The following change was recently made to this machine since the owner's manual was printed:
• Control valve has changed.
Aside from this information, all other content in the owner's manual applies and MUST be read and understood for your own safety. IMPORTANT: Keep this update with the owner's manual for future reference.
For questions or help, contact our Tech Support at (570) 546-9663 or techsupport@grizzly.com.
Revised Control Valve Parts
120
118
115V2
REF PART # DESCRIPTION
115V2 PT10460115V2 CONTROL VALVE V2.07.15
118 PT10460118 CAP SCREW M5-.8 X 30
119 PT10460119 CAP SCREW M5-.8 X 20
120 PT10460120 MOUNTING PLATE
119
COPYRIGHT © NOVEMBER, 2015 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#MN17781 PRINTED IN TAIWAN
MODEL T10460, T10462 &
T10464
PANEL SHAPING JIG
OWNER'S MANUAL
(For models manufactured since 01/12)
COPYRIGHT © JUNE, 2012 BY GRIZZLY INDUSTRIAL, INC., REVISED DECEMBER, 2014 (MN)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#KN14658 PRINTED IN TAIWAN
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Manual Accuracy ........................................... 2
Contact Info.................................................... 2
Machine Description ...................................... 2
Identification ................................................... 3
Machine Data Sheet ...................................... 4
SECTION 1: SAFETY ....................................... 5
Safety Instructions for Machinery .................. 5
Additional Safety Instructions for Jigs ............ 7
SECTION 2: SETUP ......................................... 8
Needed for Setup ........................................... 8
Unpacking ...................................................... 8
Inventory ........................................................ 8
Site Considerations ........................................ 9
Shaper Table Size ....................................... 9
Placement Location ..................................... 9
Attaching Guards ......................................... 10
Air Connection ............................................. 10
Test Run ...................................................... 10
SECTION 3: OPERATIONS ........................... 11
Operation Overview ..................................... 11
Workpiece Inspection................................... 12
Basic Controls .............................................. 12
ON/OFF Control Valve .............................. 12
Clamping Switches .................................... 12
Adjusting Airflow ........................................ 13
Adjustments ................................................. 13
Adjusting Clamp Height ............................. 13
Positioning Workpiece ............................... 14
Installing Template Fence ......................... 14
Installing Templates ................................... 14
Installing Miter Bar ..................................... 15
Installing Vertical Fence ............................ 15
Rub Collar .................................................. 15
Clamping Workpiece ................................. 15
Using Jig .................................................... 16
SECTION 4: ACCESSORIES ......................... 17
SECTION 5: MAINTENANCE ......................... 18
Schedule ...................................................... 18
SECTION 6: SERVICE ................................... 18
Troubleshooting ........................................... 18
Cleaning ....................................................... 18
Lubrication ................................................... 18
SECTION 7: PARTS ....................................... 19
Main Breakdown .......................................... 19
Parts List ...................................................... 20
Pneumatic System ....................................... 21
Labels .......................................................... 22
WARRANTY & RETURNS ............................. 25
Model T10460-64 (Mfd. Since 01/12)
-1-
INTRODUCTION
We are proud to provide a high-quality owner’s
manual with your new machine!
We made every effort to be exact with the instruc-
tions, specifications, drawings, and photographs
contained inside. Sometimes we make mistakes,
but our policy of continuous improvement also
means that sometimes the machine you receive
will be slightly different than what is shown in
the manual.
If you find this to be the case, and the difference
between the manual and machine leaves you
confused about a procedure, check our website
for an updated version. We post current manuals
and manual updates for free on our website at
www.grizzly.com.
Alternatively, you can call our Technical Support
for help. Before calling, please write down the
Manufacture Date and Serial Number stamped
into the machine ID label (see below). This information helps us determine if updated documentation is available for your machine.
We stand behind our machines. If you have
any questions or need help, use the information
below to contact us. Before contacting, please get
the serial number and manufacture date of your
machine. This will help us help you faster.
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
Manual Accuracy
We are proud to offer this manual with your new
jig! We've made every effort to be exact with
the instructions, specifications, drawings, and
photographs of the jig we used when writing this
manual. However, sometimes we still make an
occasional mistake.
Also, owing to our policy of continuous improvement, your jig may not exactly match the
manual. If you find this to be the case, and the
difference between the manual and jig leaves you
in doubt, check our website for the latest manual
update or call technical support for help.
Before calling, find the manufacture date of your
jig by looking at the date stamped into the machine
ID label (see below). This will help us determine
if the manual version you received matches the
manufacture date of your jig.
Contact Info
Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
For your convenience, we post all available manuals and manual updates for free on our website at
www.grizzly.com. Any updates to your model of jig
will be reflected in these documents as soon as
they are complete.
Manufacture Date
Machine Description
The T10460/T10462/T10464 Panel Shaping Jig is
a great addition to any shop. The jig uses pneumatic power to reliably hold the workpiece and
provide a cushion of air, making movement on the
table easy. The jig increases accuracy and safety
when using shapers. The template holder allows
templates to be quickly swapped out for efficiency,
and the dual guards and power air switches keep
hands safely out of the way while providing maximum control.
1
The T10460 has an 11
16" base, and the T10464 has a 24" base.
⁄2 " base, the T10462 has a
-2-
Model T10460-64 (Mfd. Since 01/12)
Identification
Clamping Cylinders
Left Clamp
Switch
Left Handle
Air Coupling
ON/OFF Control Valve
Right Clamp
Switch
Right Handle
Clamp
Base
Left Guard
Right Guard
Figure 1. Identification (T10462 shown).
Model T10460-64 (Mfd. Since 01/12)
Template Holder
Template
Template Safety Stop
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
-3-
MODEL T10460, T10462, T10464
PANEL SHAPING JIG
Model Number
T10460 T10462 T10464
Product Dimensions
Weight
Width (side-to-side)/Depth (frontto-back)/Height
Foot Print (Width/Depth) 11
30 lbs. 37 lbs. 56 lbs.
3
20
⁄8" x 12 5⁄8" x 10" 24 7⁄8" x 12 5⁄8" x 10" 32 7⁄8" x 12 5⁄8" x 10"
1
⁄2" x 113⁄4" 16" x 113⁄4" 24" x 113⁄4"
Shipping Dimensions
Type Cardboard Box
Weight 39 lbs. 46 lbs. 62 lbs.
Width (side-to-side)/Depth (frontto-back)/Height
19" x 14" x 13" 23" x 14" x 13" 31" x 14" x 13"
Pneumatic
Required Air Pressure 71 PSI
1
Connection Type Male Coupling
⁄4"
Construction
Paint Urethane
Material Aircraft Aluminum
1
Template Material
⁄4" Plexiglass
-4-
Model T10460-64 (Mfd. Since 01/12)
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
Always discon-
Model T10460-64 (Mfd. Since 01/12)
-5-
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to avoid
accidental slips, which could cause loss of workpiece control.
HAZARDOUS DUST. Dust created while using
machinery may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material,
and always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe
operation. Immediately repair or replace damaged
or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly.
-6-
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
Model T10460-64 (Mfd. Since 01/12)
Additional Safety Instructions for Jig
OPERATING MACHINERY. Like all machinery,
there is danger associated with operating the jig.
Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this jig with
caution and respect to reduce the possibility of
operator injury. If safety precautions are ignored,
serious injury could occur.
SHOP SAFETY. Every shop environment is different. Always consider safety first, as it applies
to your working conditions. Failure to do so
could result in serious personal injury, damage
to equipment, or poor work results.
KICKBACK. Be familiar with kickback. Kickback
happens when the workpiece or jig is thrown
towards the operator at a high rate of speed. Do
NOT use the jig with the shaper until you understand what kickback is and how to prevent it.
HAND POSITIONING. ALWAYS control the jig
with both hands on the handles. This keeps both
hands behind the guards and away from the cutter to provide maximum control and reduce the
risk of injury.
SAFETY GUARDS. DO NOT remove the hand
guards. Guards help protect your hands during operation—as long as you are holding the
handles.
TABLE SIZE. DO NOT use the jig on shaper
tables that are too small or cannot support the
shaper. The jig is heavy and may cause crushing
injuries if it falls off the table.
FEEDING WORKPIECE. Feeding with excessive force is likely to result in poor cutting results
and increase the risk of dangerous kickback.
Always feed the workpiece against the rotation
of the cutter. Never force materials through the
shaper. Let the cutters do the work.
STARTING MACHINE. NEVER start the machine
with the material against the cutter, as this will
greatly increase the risk of kickback. Let the
machine reach full speed before feeding stock
into the cutter.
DEPTH OF CUT. NEVER remove too much
material in one pass. Heavy cuts increase the
risk of kickback. Several light passes are safer
and produce a cleaner finish.
SHAPING CONTOURED WORK. Always use
a rub collar and a template when doing contour
shaping. DO NOT start the cut at a corner—this
can lead to tear out or poor finish results. Begin
towards the middle of the cut and shape outwards.
BLIND CUT WHEN POSSIBLE. Blind cuts keep
the cutters on the underside of the workpiece
and provide an increased safety for the operator.
STACKED CUTS. NEVER stack cuts. The clamping pressure of the jig is not sufficient to prevent
movement between the workpieces, which can
lead to kickback. Material must be secured
beneath the clamp during a cutting operation.
STOCK LENGTH/SHAPE. DO NOT cut stock
that is too small to fit fully under the clamps or is
shaped in a way that it cannot be firmly clamped.
Stock that is not firmly clamped increases the
risk of kickback, which can result in serious personal injury or property damage.
STOCK CONDITION. ALWAYS use good stock.
The danger of kickback increases when the
stock has knots, holes, or foreign objects in it.
Warped stock clamps unevenly and should be
jointed flat before shaping.
Model T10460-64 (Mfd. Since 01/12)
DISCONNECT AIR. ALWAYS disconnect air
before adjusting or servicing the jig. Failure to
do this can result in explosions or pinch hazards
leading to serious personal injury and property
damage.
AIR PRESSURE. Exceeding the appropriate air
pressure can cause explosion, leading to impact
injury or jig damage. On the other hand, insufficient air pressure will not provide the clamping
pressure needed for safe operation. ALWAYS
use the correct air pressure for the jig.
-7-
SECTION 2: SETUP
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Your machine was carefully packaged for safe
transportation. Remove the packaging materials
from around your machine and inspect it. If you
discover any damage, please call us immediately
at (570) 546-9663 for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condition of your shipment, inventory the contents.
Keep children and pets away
from plastic bags or packing
materials shipped with this
Unpacking
This jig presents serious injury hazards to
untrained users. Read
through this entire manual to become familiar
with the controls and
operations before using
the jig!
Wear safety glasses during the entire setup process!
Your jig was carefully packaged for safe transportation. Remove the packaging materials from
around your jig and inspect it. If you discover any damage, please call us immediately at
(570)546-9663.
This jig and its components are heavy. Get lifting help to move heavy
items.
Needed for Setup
The following are needed to complete the setup
process, but are not included with your machine.
Description Qty
• Safety Glasses ........................................... 1
• Teflon Tape ................................. As Needed
• Disposable Shop Rags ............... As Needed
-8-
SUFFOCATION HAZARD!
machine. Discard immediately.
Inventory
The following is an inventory of the jig and main
components. Lay the components out to inventory
them.
Model T10460-64 (Mfd. Since 01/12)
Box 1: (Figure 2) Qty
A. Jig Body (Not Shown) ................................. 1
B. Ball Bearing Rub Collar 6208RS ................ 1
1
C. Rub Collar Bushing Set
1
D. Male Coupling
⁄4" ...................................... 1
⁄4" ....................... 1
E. Right Guard ................................................ 1
F. Left Guard .................................................. 1
G. Square Template ........................................ 1
H. Template Mounting Bracket ........................ 1
I. Template Bracket Holder ............................ 1
J. Hex Wrench Set 1.5, 2, 3,
4, 5, 6, 8, 10mm ...................................1 Ea.
K. Combo Wrench 17/19mm ........................... 1
L. Combo Wrench 10/12mm ........................... 1
M. Miter Bar ..................................................... 1
N. Rear Fence ................................................. 1
O. Hardware (Not Shown)
—Flat Washers 6mm ................................. 4
—Cap Screws M6-1 X 16 ........................... 4
—Button Head Cap Screws M5-.8 X 16 .... 3
Site Considerations
Shaper Table Size
Some shapers may require a table extension to
adequately support the jig. DO NOT attempt to
use the jig on router tables, as the table size will
not be adequate for the jig.
Placement Location
Consider existing and anticipated needs, size of
material to be processed using the jig, and space
for auxiliary stands, work tables or other machinery. A mobile cart or dedicated work stand is a
good idea for storing the jig away from the shaper
table. See Figure 3 for the footprint sizes.
(Bottom View)
B
C
D
G
H
I
E F
N
M
J
K
L
Figure 2. Jig component inventory.
If you cannot find an item on this list,
carefully check the jig and the packaging
materials. Some of these items may be preinstalled for shipping or become misplaced
during unpacking.
B
MODEL Depth (A) Width (B)
3
T10460 11
T10462 11
T10464 11
⁄4" 11 1⁄2 "
3
⁄4" 16"
3
⁄4" 24"
Figure 3. Base footprint sizes.
Children and visitors may
be seriously injured if unsupervised around machinery.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
A
Model T10460-64 (Mfd. Since 01/12)
-9-
Attaching Guards
Test Run
Assemble the jig by attaching the guards with (4)
M6-1 x 16 cap screws and (4) 6mm flat washers,
as shown in Figure 4.
Figure 4. Attaching guard to jig.
Air Connection
We recommend using an air supply system similar to that illustrated in Figure 5 for the best performance. Use an air compressor with a regulator
and gauge rated for at least 90 PSI.
Verify that the jig operates correctly on a shaper
table or similar surface. Use a scrap piece of
material for the test run.
If the jig does not operate correctly, refer to
Troubleshooting on Page 20. If you still cannot
remedy a problem, contact our Tech Support at
(570) 546-9663 for assistance.
To verify the jig runs correctly:
1. Make sure you have read the safety instruc-
tions in this manual, the guards are installed,
and all tools and objects used during setup
are cleared away from the jig.
2. Connect the jig to the air supply.
3. Turn the air control valve to ON.
4. Position a workpiece on the jig as if preparing
it for shaping.
5. Press both switch valves. The material clamp
should lower and clamp the workpiece firmly.
In-Line
Oiler
Filter
Regulator
(Optional)
Your
Tool
Lead-In
Hose
(Optional)
Supply Hose
Quick-Disconnect
Main Air
Fittings
Male Female
Automatic
Oiler
Regulator
Air
Air
Piping
Filter
Water
Separator
Compressor
Figure 5. Recommended air supply system
setup.
To connect the jig to compressed air:
1. Check the air pressure reading on the air
compressor gauge. The correct setting is 90
PSI.
2. Connect the air hose from the air supply unit
1
to the jig with a standard
⁄4" NPT female
quick-release coupler.
6. While pressing the switch valves, move the
jig across the table. The jig should slide easily
across the surface of the table.
—If there is too much friction, adjust the air-
flow control valve to increase the airflow at
the base.
—If there is too little friction, adjust the air
control valve to decrease the airflow at the
base.
7. Release the double switch valves. Air should
stop flowing through the jig.
—If air stops flowing through the jig, proceed
to Step 9.
—If air does not stop flowing through the jig,
turn the air control valve OFF and call Tech
Support.
8. Congratulations ! The jig is ready to use.
-10 -
Model T10460-64 (Mfd. Since 01/12)
SECTION 3: OPERATIONS
Operation Overview
To complete a typical operation, the
operator does the following:
The purpose of this overview is to provide the
novice operator with a basic understanding of how
the jig is used during operation, so the jig controls
and components discussed later in this manual
are easier to understand.
Due to the generic nature of this overview, it is
not intended to be an instructional guide. To learn
more about specific operations, read this entire
manual and seek additional training from experienced operators, and do additional research
outside of this manual by reading "how-to" books,
trade magazines, or websites.
To reduce the risk of
serious injury when
using this jig, read and
understand this entire
manual before operating.
1. Examines the workpiece to make sure it is
suitable for shaping.
2. Adjusts the shaper for the intended operation.
3. Connects the jig to the air supply.
4. Clamps the workpiece in the jig.
5. With the shaper OFF, simulates shaping the
workpiece with the jig. Makes any needed
adjustments.
6. Puts on safety glasses and a respirator.
7. Starts the shaper.
8. Feeds the jig and workpiece all the way
through the shaper, keeping both hands on
the jig at all times until the operation is complete.
Damage to your eyes and lungs could result
from using this jig without proper protective
gear. Always wear safety glasses and a respirator when using this jig for shaping.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY RECOMMEND that you read books, review
industry trade magazines, or get formal
training before beginning any projects.
Regardless of the content in this section,
Grizzly Industrial will not be held liable for
accidents caused by lack of training.
9. Stops the shaper.
10. Turns the jig OFF and removes the
workpiece.
Model T10460-64 (Mfd. Since 01/12)
-11-
Workpiece Inspection
Basic Controls
ON/OFF Control Valve
Some workpieces are not safe to use in the jig or
may require modification before they are safe to
use. Before shaping, inspect all workpieces
for the following:
• Material Type: Only use the jig to shape
materials for which the shaper is intended.
Failure to do so can cause personal injury
and property damage.
• Foreign Objects: Nails, staples, dirt, rocks
and other foreign objects are often embedded in wood. While shaping, these objects
can become dislodged and hit the operator,
cause kickback, or damage the cutterhead,
which might then fly apart. Always visually inspect your workpiece for these items.
If they can't be removed, DO NOT shape the
workpiece.
• Large/Loose Knots: Loose knots can
become dislodged during the shaping operation. Large knots can cause kickback and
machine damage. Choose workpieces that
do not have large/loose knots or plan ahead
to avoid shaping them.
The ON/OFF control valve (see Figure 6) controls
airflow from the air supply to the jig. Turning the
valve ON allows the air to pressurize the cylinder
for clamping. Turning the valve OFF discharges
the cylinders, allowing them to return to the open
position.
Figure 6. ON/OFF control valve.
Clamping Switches
Depressing both switches does two things:
1) clamps the workpiece, and 2) allows airflow to
the base to provide a low-friction surface for the
jig.
• Wet or "Green" Stock: Shaping wood with a
moisture content over 20% causes unnecessary wear on the cutterhead blades, increases
the risk of kickback, and yields poor results.
• Excessive Warping: Workpieces with excessive cupping, bowing, or twisting are dangerous to shape because they are unstable,
unpredictable when being shaped, and cannot be properly clamped in the jig. DO NOT
use workpieces with these characteristics!
The switches must remain pressed for the jig
to maintain constant clamping pressure on the
workpiece and have a low-friction surface.
Clamping
Switches
Figure 7. Clamping switch location.
-12-
Model T10460-64 (Mfd. Since 01/12)
Adjusting Airflow
The airflow control valve (see Figure 8) adjusts
the amount of air flowing through the base to
provide the "cushion" of air between the jig and
shaper table. The lock collar secures the setting
on the valve.
Adjust the valve by threading the lock collar up
the control knob stem. Turn the valve counterclockwise to increase friction or turn it clockwise
to decrease friction. Thread the lock collar against
the airflow control valve to lock the control knob.
Adjustments
The jig may be configured for various types of
operations. Not all of the following adjustments
will apply to every scenario. However, you should
familiarize yourself with the following adjustments.
This will clarify the jig's versatility and usefulness.
Adjusting Clamp Height
The height of the cylinder bracket may be adjusted
to increase the clamping capacity of the jig.
Lock Collar
Figure 8. Airflow control valve.
Airflow Control
Valve
Control Knob
To adjust the cylinder bracket height:
1. Remove the (6) M6-1 x 20 cap screws, as
shown in Figure 9.
Figure 9. Adjusting the clamp height.
2. Adjust the height of the cylinder bracket to the
new height.
Model T10460-64 (Mfd. Since 01/12)
Important: The cylinder bracket must be fas-
tened with the (6) M6-1 x 20 cap screws to
operate safely.
3. Re-secure the cylinder bracket at the new
height by replacing the (6) M6-1 x 20 cap
screws.
-13-
Positioning Workpiece
The jig has two side coping fences and a rear
fence for repeatable positioning of the workpiece
in the jig. They cannot be installed simultaneously.
Always place the workpiece against the coping
fence that is opposite the cutterhead at the beginning of the operation (see Figure 10).
Template Mounting Bracket
Secure the template mounting bracket to the cylinder plate with (3) M5-.8 x 16 button head cap
screws, as shown in Figure 12.
Mounting
Cap Screws
Mounting
Bracket
Coping Fence
Adjusted to
Workpiece
Figure 10. Workpiece positioned on jig.
To install the rear fence:
1. Remove the (4) M6-1 x 16 cap screws secur-
ing the coping fences.
2. Position the rear fence for the necessary
operation.
3. Secure the rear fence in place using (2) M6-1
x 16 cap screws, as shown in Figure 11.
Figure 12. Installing template mounting bracket.
Installing Templates
The template mounting bracket lets you change
templates for various shaping operations. To
mount a template, insert it into the template
mounting bracket, and secure it with the (2) M6-1
x 16 cap screws (see Figure 13). Position the
template guard flush with the front edge of the
template to protect the template from damage.
Cap
Screws
Template
Guard
Figure 11. Securing the rear fence using M6-1 x
16 cap screw (1 of 2).
Note: To install the coping fences simply
reverse the above steps.
-14-
Figure 13. Installing the template.
Model T10460-64 (Mfd. Since 01/12)
Miter Bar
The jig can use a 3⁄8 x 3⁄4" miter bar for straight
shaping and table saw operations. Nine positions
allow you to adjust the jig-to-cutterhead distance.
Attach the miter bar with (2) M5-.8 x 16 button
head cap screws for Models T10460/T10462 and
(3) M5-.8 x 16 button head cap screws for Model
T10464, as shown in Figure 14.
Figure 14. Attaching the miter bar to the jig.
Always ensure that the jig base will clear the
cutterhead or kickback could occur, causing personal injury or property damage.
Rub Collar
The jig comes with a 6208RS ball bearing rub collar and bushing kit (see Figure 16). This rub collar
is designed for 1
shaper will have different rub collar mounting
instructions, refer to the shaper owner's manual
for rub collar installation instructions.
Figure 16. Ball bearing rub collar and bushings.
1
⁄4" shaper spindles. Since each
Clamping Workpiece
With the workpiece properly positioned, turn the
air control valve ON. Press and hold both clamping switches shown in Figure 17. Doing this
clamps the workpiece and provides air to the base
for frictionless movement.
Vertical Fence
The jig has a vertical fence for positioning the
workpiece vertically for various shaping operations. To mount the vertical fence, secure it to the
cylinder bracket with (2) M6-1 x 16 cap screws, as
shown in Figure 15.
Figure 15. Installing the vertical fence.
Clamping
Switches
Figure 17. Clamping the workpiece.
Model T10460-64 (Mfd. Since 01/12)
-15-
Using Jig
Before using the jig, take time to review the owner's manual for your shaper to ensure the correct
setup and operating procedures.
You are ready to begin shaping when the jig and
shaper are properly adjusted, personal protective
equipment is on, and safety material has been
reviewed.
Tip: Use a practice piece similar to the workpiece
in order to test the results before shaping the
workpiece.
Tip: To prevent tear-out in the workpiece
shape end grain first. Wood is less likely
to tear while edge-shaping, so any tearout
from end grain shaping can be removed.
Use a sacrificial backing block between the
workpiece and the coping fence as needed
to further reduce tearout (see Figure 19).
Disconnect the shaper from power before
making any adjustments to the shaper
cutterhead or jig. Failure to do so could
result in serious personal injury or property
damage.
To use the jig:
1. Place the jig on the shaper table and connect
it to compressed air.
2. Turn the ON/OFF valve ON.
3. Position the workpiece and clamp it in the jig,
as shown in Figure 18.
Backing
Block
Figure 19. Backing block in place.
4. Turn the shaper ON.
5. While pressing both clamping switches, as
shown in Figure 20, move the workpiece
slowly against the rotation of the cutterhead
until the cut is complete.
Figure 18. Shaping jig prepared for use with
shaper OFF.
Note: When using templates, always center
the workpiece with the template to ensure
symmetrical results. Always adjust the coping fence or use a spacer block to provide
a positive stop for the workpiece.
-16 -
Figure 20. Shaping jig in use.
6. Turn the shaper OFF.
7. Turn the jig ON/OFF valve OFF.
Model T10460-64 (Mfd. Since 01/12)
ACCESSORIES
SECTION 4: ACCESSORIES
Some aftermarket accessories can be
installed on this machine that could cause
it to function improperly, increasing the risk
of serious personal injury. To minimize this
risk, only install accessories recommended
for this machine by Grizzly.
NOTICE
Refer to the newest copy of the Grizzly
Catalog for other accessories available for
this machine.
1
T23115 —
Heavy-duty rubber air hose inside a heavy gauge
all steel reel assembly. 8 position ratchet gear
locks reel at desired hose lengths. Also has a
5-position adjustable roller outlet arm.
⁄2" X 50' Hose Reel
T10461—T10460 Arched Door Templates
T10463—T10462 Arched Door Templates
T10465—T10464 Arched Door Templates
Figure 21. Models T10461, T10463, T10465
arched door templates.
T24721—Face Clamps
This quick action toggle clamp allow you to orient
workpieces vertically on the panel shaping jig.
Figure 23. Model T23115 Hose Reel.
H7274—Pressure Regulator
Provides regulated output pressure of 0 to 125
PSI. Includes 0 to 160 PSI gauge, with 15 SCFM
flow capacity at 90 PSI, 2
Figure 24. Model H7274 line regulator.
T20881—In-Line Lubricator
Provides automatic lubrication, extending air tool
life. It attaches directly to the tool.
inlet by
1
⁄4" NPT outlet. 0.15 oz. bowl capacity.
1
⁄4" NPT (F) ports.
1
⁄4" Female NPT
Figure 22. Model T24721 Panel Shaping Jig
face clamps.
Model T10460-64 (Mfd. Since 01/12)
Figure 25. Model T20881 in-line lubricator.
-17-
SECTION 5: MAINTENANCE
Always disconnect air to
the jig before performing
maintenance. Failure to
do this may result in serious personal injury.
Schedule
For optimum performance from the jig, follow this
maintenance schedule and refer to any specific
instructions given in this section.
Cleaning
Cleaning the Model T10460/T10462/T10464
Panel Shaping Jig is relatively easy. Vacuum
excess wood chips and sawdust, and wipe off the
remaining dust with a dry cloth. If any resin has
built up, use a resin dissolving cleaner to remove
it. A light coat of machine oil will keep the aircraft
aluminum body and base corrosion free.
Lubrication
Daily Check
• Loose fasteners.
• Damaged or worn hoses/air lines.
• Air leaks.
• Drain water in air filter collection cups.
• Any other unsafe condition.
Weekly Maintenance
• Check/adjust lubrication level in lubricator.
• Clean/vacuum dust buildup.
We recommend you use an in-line lubrication
system for the jig. This sort of system removes
moisture from the air supply before it reaches the
jig and will provide lubrication to the air supply
system of the jig.
SECTION 6: SERVICE
Review the troubleshooting and procedures in this section if a problem develops with your jig. If you need
replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663.
Note: Please gather the serial number and manufacture date of your jig before calling.
Troubleshooting
Symptom Possible Cause Possible Solution
Jig does not
clamp workpiece.
Excessive
friction when
using jig on shaper.
-18-
1. Insufficient air pressure.
2. Air leak.
3. Faulty ON/OFF valve.
4. Faulty clamping switch.
5. Workpiece is warped or misshapen.
1. Faulty airflow valve.
2. Burrs or warped base is creating contact
despite air cushion.
1. Adjust regulator air pressure.
2. Find and repair leak.
3. Replace ON/OFF valve.
4. Replace clamping switch.
5. Use a different workpiece.
1. Replace airflow valve.
2. Remove any burrs or replace warped base.
Model T10460-64 (Mfd. Since 01/12)
SECTION 7: PARTS
T10460/T10462/T10464 Main Breakdown
16
9-1
9-2
9-9
45
9-3
9-4
9-5
9-6
9-7
9-8
9-10
9-11
9-12
9-13
9-14
9-15
46
48
47
17
18
19
20
35
22
55*
54*
32
26
51
15
53*
52
56*
31
25
18
23
21
24
21
28
29
27
9
44
43
42
41
38
40
39
Model T10460-64 (Mfd. Since 01/12)
18
24
37
49
21
50
36
33
34
30
24
18
* T10464 Only
-19 -
T10460/T10462/T10464 Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
9 PT10460009 CYLINDER ASSEMBLY 30 PT10460030 CLAMPING FENCE 12" (T10460)
9-1 PN02M HEX NUT M10-1.5 30 PT10462030 CLAMPING FENCE 16" (T10462)
9-2 PLW06M LOCK WASHER 10MM 30 PT10464030 CLAMPING FENCE 24" (T10464)
9-3 PT10460009-3 WEAR RING 50 X 46 X 6 31 PT10460031 CYLINDER HOLDING PLATE (T10460)
9-4 PT10460009-4 PISTON BACKING 50 X 40 X 4 31 PT10462031 CYLINDER HOLDING PLATE (T10462)
9-5 PT10460009-5 PISTON 31 PT10464031 CYLINDER HOLDING PLATE (T10464)
9-6 PT10460009-6 PISTON ROD 32 PB08M HEX BOLT M6-1 X 20
9-7 PORP020 O-RING 19.8 X 2.4 P20 33 PT10460033 MATERIAL CLAMP 12" (T10460)
9-8 PT10460009-8 O-RING DH20 33 PT10462033 MATERIAL CLAMP 16" (T10462)
9-9 PT10460009-9 CYLINDER BODY 33 PT10464033 MATERIAL CLAMP 24" (T10464)
9-10 PORG045 O-RING 44.4 X 3.1 G45 34 PT10460034 HOLDDOWN PAD 12" (T10460)
9-11 PT10460009-11 CYLINDER END COVER 34 PT10462034 HOLDDOWN PAD 16" (T10462)
9-12 PCAP07M CAP SCREW M6-1 X 30 34 PT10464034 HOLDDOWN PAD 24" (T10464)
9-13 PT10460009-13 CLAMPING DISC 35 PT10460035 TEMPLATE GUARD
9-14 PW03M FLAT WASHER 6MM 36 PT10460036 GUARD
9-15 PCAP115M BUTTON HD CAP SCR M6-1 X 16 37 PT10460037 RIGHT HANDLE
15 PBHS09M BUTTON HD CAP SCR M6-1 X 12 38 PT10460038 FENCE BACK (T10460)
16 PT10460016 SQUARE TEMPLATE 11-1/2" (T10460) 38 PT10460038 FENCE BACK (T10462)
16 PT10462016 SQUARE TEMPLATE 16" (T10462) 38 PT10460038 FENCE BACK (T10464)
16 PT10464016 SQUARE TEMPLATE 24" (T10464) 39 PBHS16M BUTTON HD CAP SCR M5-.8 X 16
17 PT10460017 LEFT TEMPLATE HOLDER 40 PT10460040 SLIDING TABLE SUPPORT
18 PCAP01M CAP SCREW M6-1 X 16 41 PT10460041 BASE 11-1/2 X 12" (T10460)
19 PCAP24M CAP SCREW M5-.8 X 16 41 PT10462041 BASE 11-1/2 X 16" (T10462)
20 PT10460020 RIGHT TEMPLATE HOLDER 41 PT10464041 BASE 11-1/2 X 24" (T10464)
21 PCAP02M CAP SCREW M6-1 X 20 42 PT10460042 COPE FENCE
22 PT10460022 TEMPLATE RACK PLATE 12" (T10460) 43 PT10460043 LEFT HANDLE
22 PT10462022 TEMPLATE RACK PLATE 16" (T10462) 44 PT10460044 GRIP
22 PT10464022 TEMPLATE RACK PLATE 24" (T10464) 45 PFH02M FLAT HD SCR M6-1 X 12
23 PCAP23M CAP SCREW M4-.7 X 12 46 PORP009 O-RING 8.8 X 1.9 P9
24 PW03M FLAT WASHER 6MM 47 PLN04M LOCK NUT M8-1.25
25 PT10460025 VERTICAL FENCE 48 PW01M FLAT WASHER 8MM
26 PT10460026 FIXED RACK 49 PT10460049 DOWEL PIN
27 PFH36M FLAT HD SCR M8-1.25 X 35 50 PCAP109M CAP SCREW M5-.8 X 50
28 PB04M HEX BOLT M6-1 X 10 51 PCAP162M CAP SCREW M4-.7 X 25
29 PLW03M LOCK WASHER 6MM 52 PN04M HEX NUT M4-.7
T10464 Only
REF PART # DESCRIPTION REF PART # DESCRIPTION
53 PT10464053 RUBBER HEAD SCREW M6-1 55 PN01M HEX NUT M6-1
54 PT10464054 CLAMP LIMIT SET 56 PFH54M FLAT HD SCR M5-.8 X 20
-20-
Model T10460-64 (Mfd. Since 01/12)
T10460/T10462/T10464 Pneumatic
To Air
113
Compressor
114
104
111
103
112
103
To Jig
Body
103
106
103
103
108
110
101
117
9 9
102
103
103 103
115
101
101
103
110
103
REF PART # DESCRIPTION REF PART # DESCRIPTION
9 PT10460009 CYLINDER ASSEMBLY 110 PT10460110 DOUBLE SWITCH
101 PT10460101 T-CONNECTOR 1/8" NPT X 6 X 6MM 111 PT10460111 L-CONNECTOR 1/4" X 6MM
102 PT10460102 MALE CONNECTOR 1/8" NPT X 6MM 112 PT10460112 BLOCK 1/4" NPT X 1/4" X 1/4"
103 PT10460103 L-CONNECTOR 1/8" NPT X 6MM 113 PT10460113 MALE COUPLING 1/4" NPT
104 PT10460104 PILOT CHECK 114 PT10460114 CONNECTION 1/4" NPT X 1/8"
106 PT10460106 L-CONNECTOR 1/8" NPT X 1/8" 115 PT10460115 CONTROL VALVE
108 PT10460108 AIRFLOW CONTROL VALVE 1/8" NPT 117 PT10460117 AIR TUBING 6 X 4MM
EXPLOSION HAZARD
Never exceed 120 PSI.
Always disconnect air
before servicing. Failure to
do so could lead serious
personal injury.
Model T10460-64 (Mfd. Since 01/12)
-21-
T10460/T10462/T10464 Labels
202
203
207
204
201
204
205
206
REF PART # DESCRIPTION REF PART # DESCRIPTION
201 PT10460201 PINCH HAZARD LABEL 206 PT10460206 GLASSES/REGULATOR LABEL
202 PT10460202 ON/OFF VALVE LABEL 207 PT10460207 MACHINE ID LABEL (T10460)
203 PT10460203 USE BOTH HANDS LABEL 207 PT10462207 MACHINE ID LABEL (T10462)
204 PT10460204 DO NOT REMOVE GUARD LABEL 207 PT10464207 MACHINE ID LABEL (T10464)
205 PT10460205 READ MANUAL LABEL
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes
off or becomes unreadable, the owner of this machine MUST replace it in the original location
before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
-22-
Model T10460-64 (Mfd. Since 01/12)
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
____ Advertisement ____ Friend ____ Catalog
____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM
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____ Journal of Light Cont.
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3. What is your annual household income?
____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000
____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
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4. What is your age group?
____ 20-29 ____ 30-39 ____ 40-49
____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____ 20+ Years
6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5 ____ 6-9 ____ 10+
____ Popular Science
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____ Precision Shooter
____ Projects in Metal
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____ Shop Notes
____ Shotgun News
____ Today’s Homeowner
____ Wood
____ Wooden Boat
____ Woodshop News
____ Woodsmith
____ Woodwork
____ Woodworker West
____ Woodworker’s Journal
____ Other:
7. Do you think your machine represents a good value? _____ Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____ Yes _____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue
you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We
will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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