Grizzly T10057 User guide

MODEL T10057

MT#2 TAPPING ATTACHMENT

OWNER'S MANUAL

COPYRIGHT © NOVEMBER, 2008 BY GRIZZLY INDUSTRIAL, INC., REVISED MARCH, 2015 (TR)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#CRTR11351 PRINTED IN INDIA

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Model T10057 MT#2 Tapping Attachment

SAFETY

For Your Own Safety Read Instruction Manual

Before Operating This Equipment

The purpose of safety symbols is to attract your attention to possible hazard­ous conditions. This manual uses a series of symbols and signal words which
are intended to convey the level of importance of the safety messages. The
progression of symbols is described below. Remember that safety messages by
themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.

Indicates an imminently hazardous situation which, if
not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if
not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if
not avoided, MAY result in minor or moderate injury.
It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful infor-

NOTICE

mation about proper operation of the equipment.

Safety Instructions for Tapping Attachments

1. UNDERSTANDING CONTROLS.

Make sure you understand the use
and operation of all controls.

2. SAFETY ACCESSORIES. Always
use a chip guard in addition to your
safety glasses when drilling or tap­ping to prevent bodily injury.

3. WORK HOLDING. Before starting
the machine, be certain the workpiece
has been properly clamped to the
table. NEVER hold the workpiece by
hand when drilling or tapping.

4. CHUCK KEY SAFETY. Always
remove the chuck key, arbor wedge,
or any tools immediately after use.

5. SPINDLE SPEEDS. Select the spin­dle speed that is appropriate for the
type of work and material. Allow the
machine to gain full speed before
using the tapping attachment.

6. POWER DISRUPTION. In the event
of a local power outage during use of
the drill press, turn OFF all switches
to avoid possible sudden start up
once power is restored.

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Model T10057 MT#2 Tapping Attachment

Safety Instructions for Tapping Attachments

7. SPINDLE DIRECTION CHANGES.

Never reverse spindle direction when
drilling or tapping a workpiece.

8. TOOL HOLDING. Always use the
proper tools for the material you are
drilling or tapping. Make sure they
are held firmly in the chuck or tapping
attachment jaws.

12. AVOIDING ENTANGLEMENT.

Keep loose clothing articles such as
sleeves, belts or jewelry items away
from the drill press spindle and tap­ping attachment. Never wear gloves
when operating the drill press.

13. BE ATTENTIVE. DO NOT leave the
machine running unattended.

9. CLEAN-UP. DO NOT clear chips by
hand. Use a brush or vacuum, and
never clear chips while the machine
is running.

10. MACHINE MAINTENANCE. Never
operate the drill press with damaged
or worn parts. Keep your machine and
tapping attachment in proper working
condition. Perform routine inspec­tions and maintenance promptly. Put
away adjustment tools after use.

11. DISCONNECT POWER. Make sure
the drill press is turned OFF, discon­nected from its power source and all
moving parts have come to a com­plete stop before starting any inspec­tion, adjustment, or maintenance pro­cedure on the tapping attachment.

No list of safety guidelines can be complete. Every shop environment is differ­ent. Like all machines there is danger associated with the drill press and tapping
attachment. Accidents are frequently caused by lack of familiarity or failure to
pay attention. Use this tapping attachment with respect and caution to lessen
the possibility of operator injury. If normal safety precautions are overlooked or
ignored, serious personal injury may occur.

14. STOPPING SPINDLE. DO NOT stop

the machine using your hand against
the chuck or tapping attachment.

15. CUTTING TOOL INSPECTION.

Inspect drills and cutters for sharp­ness, chips, or cracks before each
use. Replace dull, chipped, or
cracked cutting tools immediately.
Handle new cutting tools with care.
Leading edges are very sharp and
can cause lacerations.

16. EXPERIENCING DIFFICULTIES.

If you are experiencing difficulties
in setup or operation, stop using
the machine! Contact our Technical
Support at [phone].

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Model T10057 MT#2 Tapping Attachment

INTRODUCTION

Foreword

We are proud to offer the Grizzly Model
T10057 Tapping Attachment. This model is
part of a growing Grizzly family of fine tools.
When used according to the guidelines set
forth in this manual, you can expect years
of trouble-free, enjoyable operation and
proof of Grizzly’s commitment to customer
satisfaction.

It is our pleasure to provide this manual
with the Model T10057. It was written to
encourage safety considerations and guide
you through general operating procedures
and maintenance.

The specifications, details, and photo­graphs in this manual represent the Model
T10057 as supplied when the manual was
prepared. However, owing to Grizzly’s pol­icy of continuous improvement, changes
may be made at any time with no obligation
on the part of Grizzly.

Contact Info

If you have any comments regarding this
manual, please contact us:

Grizzly Industrial, Inc.

C/O Technical Documentation Manager

P.O. Box 2069
Bellingham, WA 98227-2069
Email: [e-mail]

Most importantly, we stand behind our
tools. If you have any service questions or
parts requests, please call or write us at
the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: [phone]

Fax: [phone]
E-Mail: [e-mail]
Web Site: http://www.grizzly.com

Tool Data

Arbor .................................................. MT#2

Jaw Type .............................Spring Loaded

Maximum Speed .......................... 700 RPM

Construction ..................High Carbon Steel

Steel Hardness ......................... 46-56 HRC

Overall Length ..........................9" (225mm)

Stop Lever Length .................8 3⁄4" (220mm)

Reverse Type .....................Auto Reversing

Typical Concentricity .....................+⁄- 0.001"

Head Diameter ....................2.750" (70mm)

Tapping Capacity (Metric) ......... M3 to M12

Tapping Capacity (SAE) ................1⁄8" to 1⁄2"

Drill Chuck Capacity ...............13⁄32" (10mm)

Oil Type ..............................ISO 68 Way Oil

Read the manual before operation.
Become familiar with this tapping
attachment, its safety instructions,
and its operation before beginning
any work. Serious personal injury may
result if safety or operational informa­tion is not understood or followed.

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Model T10057 MT#2 Tapping Attachment

SETUP

Unpacking

Your new item was carefully packaged for
safe shipping. If you discover any damage
after you have signed for delivery, immedi-

ately call Customer Service at (570) 546­9663 for advice.

Save the containers and all packing materi­als for possible inspection by the carrier or
its agent. Otherwise, filing a freight claim

can be difficult.

When you are completely satisfied with
the condition of the shipment, you should
inventory the contents.

B

B

Inventory

After you open the tapping attachment box,
you should find the following.

Model T10057 Inventory (Figure 1)

A. Tapping Attachment ........................... 1

B. Cheater Rods .................................... 2

C. Stop Lever .......................................... 1

D. Stop Lever Nut ................................... 1

F. Hex Wrench 4mm .............................. 1

E. Drill Chuck Spanner Wrench ............. 1

E

C

D

A

Figure 1. Model T10057 inventory.

-4-

F

Model T10057 MT#2 Tapping Attachment

Installation

Cup

Nut

1. DISCONNECT THE DRILL PRESS
FROM POWER.

2. Insert the tapping attachment MT-2
arbor into the drill press as normal.

3. Insert the threaded end of the stop lever
into the tapping attachment, and secure
it with the stop lever nut (Figure 2).

4. Insert the handle so it rests against the
left side of the drill press column (Figure

2). This lever must be held stationary
during tapping operations.

Stop

Lever

Figure 2. Tapping attachment installed.

Note: Any fixed object can be used

providing that the object allows the drill
press spindle to raising and lower.

5. For tapping, insert the tap into the tap­ping attachment (Figure 3) until it stops
and the tap flats are aligned with the
two tap retainer jaws. Next snug the drill
chuck with your finger tips to center the
tap.

6. Tighten the tap retainer (Figure 3) with
a 4mm hex wrench so the tap retaining
jaws clamp against the flats on the tap.

Stop

Lever Nut

Rotation

Tap

Retainer

Lock Screw

Drill

Chuck

Figure 3. Tapping ready for use.

7. Loosen the drill chuck 1⁄4-turn. The tap

will now have some slight wobble or
"Float" to it. This lateral play is manda­tory to prevent the tap from shearing
during tapping procedures.

8. Adjust the drill press depth stop so the
tap will not bottom out in the hole.

9. Using an oil gun, add two or thee drops
of HP Milcot 52 or an equivalent oil
into the ball oiler on the tapping attach­ment.

10. Rotate the cup nut (Figure 3) to
increase or decrease the clutch tension
depending on the tap size, thread pitch,
material to be tapped.

Note: The numbers stamped on the

side of the clutch nut (Figure 3) are for
your personal reference and do not cor­relate to any specific tap size or thread
pitch. You may want to make some test
passes to get an idea about which set­ting will work best for your needs.

For small taps, loosen the clutch nut

to decrease the clutch spring tension.
For large taps, tighten the clutch nut to
increase the clutch spring tension.

The tapping attachment is now ready for
use. Follow all drill press safety precau­tions.

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Model T10057 MT#2 Tapping Attachment

OPERATIONS

General Operation

To reduce the risk of personal inju­ry or property damage when using
taps and drill bits, take the follow­ing precautions:

• When using the tapping attach-
ment for drilling, do not exceed
700 RPM.

• Always wear safety glasses or a
face shield when using a tap or
drill bit.

• Use the correct size drill bit
for each tap. Attempting to cut
threads in an incorrectly sized
hole can cause the tap to snap
and eject steel splinters.

• Be sure to use the correct lubri­cant when drilling and cutting
threads.

• Always keep drill bits and taps
sharpened to ensure that drill
bits cut properly sized holes
and that tap threads do not bind
and cause the tap to break.

• Never allow children to play
with drill bits or taps.

This tapping attachment allows you to first
install a drill bit into the taper attachment
chuck, and then drill a hole. Next, without
the inconvenience of losing spindle-to-work­piece registration, the drill bit is removed
with the spanner wrench, and then the tap
is installed into the tapping attachment.
The tap is held by the tap retainer, which is
tightened by means of a 4mm hex wrench.
Set the tapping speed on the drill press,
apply thread cutting lubricant if required
(Figure 4). When threading is complete,
pull up on the rack handle and the tapping
attachment automatically reverses. The tap
rotates out of the workpiece twice as fast as
the initial threading pass.

Tapping Speed and

Lubricant Chart

Always follow the tap and drill bit manufac­turer's speed recommendations. However,
to avoid injury, do not exceed the maximum
tapping attachment speed of 700 RPM.

Cutting lubricants can
be a potent and extreme­ly poisonous solution
to humans and animals.
Use personal protective
equipment when han­dling coolant to prevent
infections or poisoning.

-6-

The chart shown in Figure 4 is only intend­ed as a guide. The optimum speed will
always depend on various factors, includ­ing tap diameter, threading pressure, mate­rial hardness, material quality, and desired
finish. Often, when tapping, different types
of lubrication is required. Use the formula
below and the table in Figure 4 to find
a close spindle speed and suggested
lubricant.

Spindle RPM

Feed Speed (SFM)

=

(0.26 x Tap Diameter)

Model T10057 MT#2 Tapping Attachment

Tapping

Lubricants

Dry, Freezing Spray, Liquid Soap

(SFM)

Soluble Oil

Soluble Oil, Light Base Oil, Lard Oil

Neat Cutting Oils

Soluble Oil, Light Base Oil, Lard Oil

Dry

High Pressure Cutting Oil

Soluble Oil, Paraffin-Based Lubricant

Cutting Oils (Sulfur-Based)

Figure 4. Tapping speed and lubricant chart.

Material to be Tapped Feed Speed

Plastics/Fiberglass 50-70

Aluminum 70-90

Aluminum Alloys 50-70

Brass 60-100

Bronze 30-40

Copper 60-80

Gun Grade Metal 50-60

Grey Cast Iron 30-60

Malleable Iron 20-40

Magnesium Alloy 50-70

Nimonic Alloy 10-12

Alloy Cast Iron 15-30

Mild Steel 30-50

Carbon Steel up to 4% 20-40

Carbon Steel up to 7% 20-30

Carbon Steel 7% and Higher 15-25

Steel Alloys 60T 15-25

Steel Alloys 60T and Higher 10-15

Stainless Steel 10-20

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Tool Steels 15-25

Model T10057 MT#2 Tapping Attachment

ACCESSORIES

H1412—4 Oz. Cutting & Tapping Fluid
H1413—16 Oz. Cutting & Tapping Fluid
H1414—1 Gal. Cutting & Tapping Fluid

This cutting and tapping fluid is non-ozone
depleting and is safe for ferrous and non­ferrous metals. The engineered formula
clings to cutting tools and provides phe­nomenal lubrication during cutting and
tapping operations.

H1414

H1413

H1412

Figure 5. Grizzly® Cutting & Tapping Fluid.

H5781— Optical Punch Set

This unique tool is indispensable when
doing critical layout work. Just look
down the magnifying lens and align
the cross hairs with the mark on your
workpiece. Replace the magnifier with the
supplied punch and give it a tap. Includes
a bull’s eye and cross hair lens, a 150° and
60° center punch and wooden case.

T20640 —Machinery’s Handbook

For more than 90 years, this handbook has
been the benchmark by which machinists’
and engineering texts have been judged.
Includes a wealth of information on math­ematics, mechanics, measurements, and
materials. A must have for the amateur or
professional.

Figure 7. Model T20640 Machinery’s

Handbook.

Figure 6. H5781 Optical Punch Set.

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Model T10057 MT#2 Tapping Attachment

PARTS

22

1

2

3

20

19

8

10

11

4

9

12

6

18

5

13

7

17

14

15

16

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 PT10057001 ARBOR MT#2 12 PT10057012 GUIDE BUSHING
2 PT10057002 CLUTCH PACK 13 PT10057013 SPINDLE
3 PT10057003 CUP NUT 14 PT10057014 SPECIAL SCREW
4 PT10057004 CAM 15 PT10057015 CHUCK NUT
5 PT10057005 CAM PIN 16 PT10057016 JAW SET
6 PT10057006 MAIN BODY 17 PT10057017 STOP LEVER NUT
7 PT10057007 GEAR WHEEL 18 PT10057018 STOP LEVER
8 PT10057008 WHEEL PIN 19 PT10057019 CHEATER ROD
9 PT10057009 CLUTCH SLEEVE 20 PT10057020 SPANNER WRENCH
10 PT10057010 CLUTCH PIN 22 PT10057022 HEX WRENCH 4MM
11 PT10057011 BALL OILER

-9-

WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original
purchaser from the date of purchase. This warranty does not apply to defects due directly or
indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of mainte­nance. This is Grizzly’s sole written warranty and any and all warranties that may be implied
by law, including any merchantability or fitness, for any particular purpose, are hereby limited
to the duration of this written warranty. We do not warrant or represent that the merchandise
complies with the provisions of any law or acts unless the manufacturer so warrants. In no
event shall Grizzly’s liability under this warranty exceed the purchase price paid for the prod­uct and any legal actions brought against Grizzly shall be tried in the State of Washington,
County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental,
contingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details.
We will then issue you a “Return Authorization Number,” which must be clearly posted on
the outside as well as the inside of the carton. We will not accept any item back without this
number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they
constantly strive to achieve better quality equipment. We make every effort to ensure that
our products meet high quality and durability standards and we hope you never need to use
this warranty.

Please feel free to write or call us if you have any questions about the machine or the
manual.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: [phone]

Fax: [phone]

E-Mail:

[e-mail]

Web Site: http://www.grizzly.com

Thank you again for your business and continued support. We hope to serve you again
soon!