Grizzly T10010 User Manual

MODEL T10010

WET GRINDER

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

(FOR MODELS MANUFACTURED SINCE 3/10) #JB9991 PRINTED IN CHINA

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ...............................................................................................................2

Manual Accuracy ........................................................................................................2

SECTION 1: SAFETY .......................................................................................................3

SECTION 2: POWER SUPPLY ........................................................................................7

SECTION 3: SETUP .........................................................................................................9

Unpacking ...................................................................................................................9

Inventory .....................................................................................................................9

Site Considerations ...................................................................................................10

Wheel Inspection ......................................................................................................10

Test Run ...................................................................................................................12

SECTION 4: OPERATIONS ...........................................................................................13

Grinding Tips ............................................................................................................13

Positioning the Universal Support ............................................................................14

Grinding Jig...............................................................................................................15

Water Reservoir ........................................................................................................16

Angle Guide ..............................................................................................................17

Sharpening ...............................................................................................................18

SECTION 5: ACCESSORIES .........................................................................................19

SECTION 6: MAINTENANCE ........................................................................................21

Wheel Dressing ........................................................................................................21

Grinding Wheels .......................................................................................................21

Wheel Replacement .................................................................................................21

Water Reservoir ........................................................................................................21

SECTION 7: SERVICE ...................................................................................................22

Troubleshooting ........................................................................................................22

SECTION 8: WIRING......................................................................................................24

Wiring Safety Instructions .........................................................................................24

Wiring Diagram .........................................................................................................25

Main Breakdown .......................................................................................................26

Main Parts List ..........................................................................................................27

Machine Labels Breakdown & Parts List ..................................................................28

WARRANTY ...................................................................................................................31

Model T10010 (Mfg. Since 3/10)

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INTRODUCTION

We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writing this manual. However, sometimes we still make an occasional mistake.

Also, owing to our policy of continuous improve- ment, your machine may not exactly match the manual. If you find this to be the case, and the dif- ference between the manual and machine leaves you in doubt, check our website for the latest manual update or call technical support for help.

Before calling, find the manufacture date of your machine by looking at the date stamped into the machine ID label (see below). This will help us determine if the manual version you received matches the manufacture date of your machine.

Manufacture Date

of Your Machine

Manual Accuracy Contact Info

We are proud to offer this document with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writing this manual. However, sometimes we still make an occasional mistake.

Also, owing to our policy of continuous improvement, your machine may not exactly match the manual. If you find this to be the case, and the difference between the manual and machine leaves you in doubt, immediately call our technical support for updates or clarification.

For your convenience, we post all available documentation on our website at www.grizzly.com. Any updates to this document will be reflected on our website as soon as complete.

We stand behind our tools. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

E-Mail: techsupport@grizzly.com

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Grizzly Documentation Manager

P.O. Box 2069 Bellingham, WA 98227-2069 Email: manuals@grizzly.com

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Model T10010 (Mfg. Since 3/10)

Safety

SECTION 1: SAFETY

For Your Own Safety Read Instruction Manual

Before Operating This Equipment

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

NOTICE

This symbol is used to alert the user to useful information about proper operation of the equipment.

Safety Instructions for Machinery

1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents

serious injury hazards to untrained users.

2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY.

Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

3. ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST. Wood dust is

a carcinogen and can cause cancer and severe respiratory illnesses.

Model T10010 (Mfg. Since 3/10)

4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can

cause permanent hearing damage.

5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip footwear.

6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Be mentally alert at all

times when running machinery.

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7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instruc-

tions are safe and clearly understood.

8. KEEP CHILDREN AND VISITORS

AWAY. Keep all children and visi-

tors a safe distance from the work area.

9. MAKE WORKSHOP CHILD

PROOF. Use padlocks, master

switches, and remove switch keys.

10. NEVER LEAVE WHEN MACHINE

IS RUNNING. Turn power OFF

and allow all moving parts to come to a complete stop before leaving machine unattended.

17. REMOVE ADJUSTING KEYS

AND WRENCHES. Make a habit

of checking for keys and adjusting wrenches before turning machinery ON.

18. CHECK FOR DAMAGED PARTS

BEFORE USING MACHINERY.

Check for binding and alignment of parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine operation. Repair or replace damaged parts.

19. US E RE C O M M END E D

ACCESSORIES. Refer to the

instruction manual for recommended accessories. The use of improper accessories may cause risk of injury.

11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use

machinery in damp, wet locations, or where any flammable or noxious fumes may exist.

12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shad-

ows may cause accidents.

13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords

overheat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords for 220V machinery.

14.

ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make

sure switch is in reconnecting.

15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and

clean for best and safest performance. Follow instructions for lubricating and changing accessories.

16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.

OFF

position before

20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was designed.

21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. A secured workpiece protects your hands and frees both hands to operate the machine.

22. DO NOT OVERREACH. Keep proper footing and balance at all times.

23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid con-

ditions that cause the workpiece to "kickback."

24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY.

25. BE AWARE THAT CERTAIN WOODS MAY CAUSE AN ALLERGIC REACTION in people and ani-

mals, especially when exposed to fine dust. Make sure you know what type of wood dust you will be exposed to and always wear an approved respirator.

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Model T10010 (Mfg. Since 3/10)

Additional Safety Instructions for Grinders

1. EYE PROTECTION. Grinding causes

small particles to become airborne at a high rate of speed that could impact your eyes, causing severe injury. ALWAYS wear safety glasses when using this machine.

6. LUNG PROTECTION. Grinding pro-

duces hazardous dust, which may cause long-term respiratory problems if breathed. Always wear a NIOSH approved dust mask or respirator when grinding.

2. WHEEL SPEED RATING. Wheels operated at a faster speed than rated for may break or fly apart and strike you with great force. Before mounting a new wheel, be sure the wheel RPM rating is equal to or higher than the speed of the grinder.

3. WHEEL FLANGES. Only use the flanges included with the grinder when mounting wheels. Other flanges may not properly secure the wheel or could cause it to break apart, resulting in serious impact injuries.

4. RING TEST. Perform a “ring test” on grinding wheels before installation to ensure that they are safe to use. A wheel that does not pass the ring test may break or fly apart during operation, resulting in serious impact injuries.

5. TRANSPORT. Carry the grinder by holding underneath the base. DO NOT use the universal support as a handle. It can slide out, allowing the grinder to fall and cause crushing injuries and property damage.

7. SIDE GRINDING. Grinding on the side of wheels can cause them to break and fly apart, resulting in serious impact injuries.—unless the wheel is rated for side grinding.

8. HAND/WHEEL CONTACT. Grinding wheels have the capability of removing a lot of skin fast. Keep a firm grip on the workpiece and position your hands at a safe distance away when grinding. Avoid wearing gloves, as they may get caught in the grinding wheel and cause even more serious entanglement injuries.

9. TOOL REST POSITION. If the universal support tool rest or jig is too far away from the wheel, the workpiece may be pulled down, causing loss of control and pulling your hand into the grinding wheel. Keep the the universal support or jig within 1⁄8" from the wheel when operating.

Model T10010 (Mfg. Since 3/10)

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MODEL T10010

WET GRINDER

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MACHINE DATA

SHEET

Overall Dimensions:

Height ................................................................................................................................................................................... 13"

Width .................................................................................................................................................................................... 17"

Depth ..................................................................................................................................................................................... 13"

Net Weight .......................................................................................................................................................................41 lbs.

Footprint .................................................................................................................................................................... 13" x 10¾"

Main Specifications:

Arbor Diameter ................................................................................................................................................................. 12mm

Grinding Wheel Grit ............................................................................................................................................................ 220

Grinding Wheel Size ..........................................................................................................................250mm x 50mm x 12mm

Grinding Wheel Material ................................................................................................................................. Aluminum Oxide

Stropping Wheel Size ......................................................................................................................................200mm x 30mm

Stropping Wheel Material ..................................................................................................................................... ABS/Leather

Wheel Speed ............................................................................................................................................................. 110 RPM

Motor:

Type ....................................................................................................................................... TEFC Capacitor Start Induction

Horsepower ...................................................................................................................................................................... ¼ HP

Phase/Voltage ........................................................................................................................................................ Single/120V

Amps .................................................................................................................................................................................... 3A

Cycle/RPM ......................................................................................................................................................60Hz/1725 RPM

Other:

Country of Origin ............................................................................................................................................................... China

Warranty ........................................................................................................................................................................... 1 Year

Serial Number Location ................................................................................................................... Machine ID Label on Front

Assembly Time ......................................................................................................................................................... 10 Minutes

Features:

Universal Tool Support 12mm Paddle Switch w/ Disabling Key Water Reservoir Included 220 Grit Aluminum Oxide Grinding Wheel Included Leather Stropping Wheel Included Stropping Paste Included Angle Guide Includes T20880 Straight Edge Jig

Specifications

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Model T10010 (Mfg. Since 3/10)

Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power supply.

For your own safety and protection of property, consult a qualified electrician if you are unsure about wiring practices or electrical codes in your area.

SECTION 2: POWER SUPPLY

Availability

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by a qualified electrician in accordance with all applicable codes and standards.

Full Load Current Rating

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or the sum of all motors and electrical devices that might operate at one time during normal operations.

Full-Load Current Rating ............ 3 Amps

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

Circuit Requirements

This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements:

Nominal Voltage ...............................110V

Cycle .................................................. 60Hz

Phase ...................................Single-Phase

Minimum Circuit Size .........................15A

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

Note: The circuit requirements listed in this manual apply to a dedicated circuit— where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result—especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.

Model T10010 (Mfg. Since 3/10)

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Grounding & Plug Requirements

Grounding Prong

Neutral Hot

5-15 PLUG

GROUNDED

5-15 RECEPTACLE

Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.

SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground.

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

This machine is equipped with a power cord that has an equipment-grounding wire and a grounded plug (similar to the figure below). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.

Figure 1. Typical 5-15 plug and

receptacle.

Improper connection of the equipmentgrounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipmentgrounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect if from power, and immediately replace it with a new one.

Extension Cords

We do not recommend using an extension cord with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

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Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:

Minimum Gauge Size ................. 16 AWG

Maximum Length .............................. 50 ft.

Model T10010 (Mfg. Since 3/10)

SECTION 3: SETUP

Unpacking Inventory

The Model T10010 was carefully packed when it left our warehouse. If you discover any par ts are damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice. Save the containers and all packing materials for possible inspection by the carrier or its agent. Otherwise, filing a freight claim can be difficult. When you are completely satisfied with the condition of the shipment, you should inventory the contents.

Model T10010 Inventory (Figure 2)

A. T10010 Wet Grinder .......................... 1

B. Grinding Jig ........................................ 1

C. Angle Guide ....................................... 1

D. Polishing/Honing Paste ...................... 1

E. Universal Support .............................. 1

The Model T10010 Wet Grinder weighs 41 pounds. DO NOT over-exert yourself while unpacking or moving the grinder. Use proper lifting techniques to prevent injury.

Figure 2. Model T10010 inventory.

Model T10010 (Mfg. Since 3/10)

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