MODEL H9291
12" BYRD® SHELIX
CUTTERHEAD
INSTRUCTIONS
The Model H9291 12" Byrd Shelix cutterhead is
designed to replace the straight-knife cutterhead
on the Grizzly jointer Model G0609.
The total procedure of changing the cutterhead
and setting up the jointer takes several hours.
The job consists of removing the old cutterhead,
installing the new helical cutterhead, and readjusting the outfeed table even with the carbide inserts
at TDC (top dead center). Call Technical Support
at (570) 546-9663 if you need help.
Note: Some of the installation photos in these
instructions may not show this specific Byrd Shelix
cutterhead, but the concept is the same.
Recommended Tools Qty
Hex Wrench 3, 4, 8mm ................................1 Ea
Wrench/Socket 10, 14, 19mm .......................1 Ea
Phillip Head Screwdriver ................................... 1
Lifting Assistants ............................................... 2
Standard Screwdriver ........................................ 1
Precision Straightedge (Figure 1) ..................... 1
Feeler Gauge Set .............................................. 1
Pair of Heavy Leather Gloves ........................... 1
Safety Glasses (per person) .............................. 1
Pulley Puller ....................................................... 1
Arbor Press 18" Working Height ........................ 1
Metal Rod
Metal Plates 4" x 9 x
Hammer ............................................................. 1
Wood Blocks 24" 4x4 ......................................... 2
Wood Blocks 12" 2x4 ........................................ 2
Flat Piece of Scrap Wood ................................. 1
Degreaser .......................................... As Needed
Shop Rag .......................................................... 1
3
⁄4" Diameter ..................................... 1
1
⁄2 " .................................... 2
G9644—12" Precision Straightedge
H2675—16" Precision Straightedge
Is your straightedge really straight? These grade
00 heavy-duty stainless steel straightedges are
manufactured to DIN874 standards for professional results in setup and inspection work.
Figure 1. Precision straightedges.
Inventory (Figure 2) Qty
A. Cutterhead with 96 Inserts ......................... 1
B. Socket Driver Bit Torx T25
C. Socket Driver
D. Indexable Carbide Inserts 15 x 15 x 2.5 .... 5
A
1
⁄4" Drive ............................... 1
1
⁄4" Drive .......... 1
B
C
D
Figure 2.
COPYRIGHT © NOVEMBER, 2008 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
# B L11319
Cutterhead inventory.
Removing G0609 Cutterhead
1. DISCONNECT JOINTER FROM POWER!
2. Remove the cutterhead guard and rabbet
extension table.
3. Remove the lock nut securing the fence carriage, then remove the fence assembly.
7. Raise both beds all the way up, then tighten
the infeed and outfeed table locks. This bed
position will make future steps easier while
replacing the cutterhead.
8. Remove the hex nuts and flat washers that
secure the handwheels, then remove both
handwheels.
4. Remove the fence bracket, then remove both
side access panels.
5. Open the motor access cover, loosen the
fasteners on the tension rod, lift the motor up,
then remove the V-belts.
6. Put on heavy leather gloves, then remove the
knives.
—If you have difficulty accessing the knives,
loosen the infeed and outfeed table locks,
loosen the jam nuts and positive stop bolts
located at the back of the machine, then
lower the beds farther, as shown in Figure
3.
9. On the outfeed side of the jointer, remove the
three Phillips head screws that secure the
bearing support plate to the cabinet (Figure
4).
Location Where
Handwheel Was
Removed
Figure 4. Bearing support plate screws.
10. Loosen the set screw that secures the collar
on the spiral gear shaft behind the P-housing
(Figure 5).
Figure 3. Jointer disassembly Steps 1–6.
Jointer knives are extremely sharp. You
must remove the jointer knives to avoid the
risk of serious personal injury during the
following steps.
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Spiral Gear
Shaft
Set Screw
P-Housing
Figure 5. Collar on spiral gear shaft.
Collar
H9291 12" Byrd® Shelix Cutterhead
11. Slide out the spiral gear shaft assembly
(Figure 6) through the front of the cabinet.
Figure 6. Removing spiral gear shaft.
15. While two assistants lift the infeed table,
place a 24" long 4x4 board (or two 2x4s
nailed together) between the cabinet and
bed, as shown in Figure 7.
Rubber Gasket
4x4
12. Repeat Steps 9-11 on the right side of the
jointer.
13. Remove the M8-1.25 x 25 cap screws and
lock washers securing the stand to the base.
14. During the following steps, you will lift the base
off of the cabinet to access the cutterhead, so
it can be removed. This can be accomplished
using power lifting equipment or by using
boards.
—If you have a forklift, engine hoist or boom
crane, wrap lifting straps with a 900 lb.
capacity around the infeed and outfeed
tables. Position the straps as close to the
base as possible to prevent damaging the
tables. With the lifting straps positioned
evenly, lift the jointer off of the cabinet approximately four inches. Proceed to
Step 15.
Figure 7. 4x4 placed between cabinet and bed
on infeed side of jointer.
Note: Be careful not to knock off the rubber
gaskets (Figure 7) located on the bottom of
the base. If you accidentally knock the gaskets loose, place them in a safe location for
later reinstallation.
16. Repeat Step 15 on the other side to support
the outfeed table (Figure 8).
H9291 12" Byrd® Shelix Cutterhead
Figure 8. Jointer bed supported with 4x4s on
both ends.
-3-
17. Reach inside the base and remove the
hex bolts and lock washers that secure the
cutterhead to the base (see Figure 9).
Cutterhead
Jointer Base
Flat Washer
Hex Bolt
Figure 9. Removing cutterhead fasteners.
18. Mark the side of the front bearing block that
faces the front of the machine (Figure 10)
with tape or a felt marker, to make it easier to
reinstall the bearing blocks later.
19. Carefully slide the cutterhead assembly out
the back of the jointer (see Figure 11).
Figure 11. Cutterhead removed.
20. Place the cutterhead on a workbench.
21. Remove the left-hand thread hex bolt and
flat washer that secure the pulley, use a
pulley puller to remove the pulley from the
cutterhead (Figure 12), then remove the
key.
Figure 10.
Mark Here
Location to mark front bearing block.
Figure 12. Removing pulley.
-4-
H9291 12" Byrd® Shelix Cutterhead
22. Place the cutterhead in an arbor press.
Insert a metal rod between the press and
the cutterhead shaft, and place metal plates
between the cutterhead and rear bearing
block, as shown in Figure 13, to support it.
Metal Rod
Rear Bearing
Block
Cutterhead
Figure 13. Preparing to remove rear bearing
Wear a face shield during
the next step! The metal
rod could spring out and
hit you as you press the
cutterhead out.
23. Have an assistant hold the cutterhead so
it does not suddenly drop, then press the
cutterhead shaft off of the rear bearing
block.
24. Remove the three cap screws that secure the
front bearing block cap, then remove the cap
with a standard screwdriver.
Metal Plates
block.
Rear Bearing
Block
Figure 14. Disassembled cutterhead assembly.
Front Bearing
Block Cap
Front Bearing
Block
Installing H9291 Cutterhead
1. Remove the protective waxy oil coating from
the H9291 cutterhead—if there is any, with
a solvent cleaner or degreaser, such as the
one shown in Accessories on Page 9. Avoid
chorine-based solvents, such as acetone or
brake parts cleaner that may damage painted
surfaces. Always follow the manufacturer's
instructions when using any type of cleaning
product.
Jointer carbide inserts are extremely sharp.
Wear leather gloves to avoid the risk of
serious personal injury during the following
steps.
2. Slide the rear bearing block as far as possible
onto the longer length of the cutterhead shaft,
as shown in Figure 15.
25. Remove the hex bolt and flat washer that
secure the bearing on the cutterhead.
26. Repeat Steps 22–23 in a similar manner to
remove the cutterhead from the front bearing block and bearing. Figure 14 shows the
disassembled components.
H9291 12" Byrd® Shelix Cutterhead
Rear Bearing
Block
Figure 15. Reinstalling rear bearing block
assembly.
-5-
3. Stand the cutterhead upright between two
8" 2x4 blocks, rear bearing block side down,
and use a hammer and a wood block to seat
the cutterhead into the rear bearing block, as
shown in Figure 16. Tap the wood block on
the cutterhead until it meets resistance.
Note: You can also use an arbor press to
reinstall the rear bearing block.
Rear Bearing
Block
5. Secure the front bearing block with the hex
bolt and flat washer removed in Step 25 on
Page 5, then reinstall the cap with the three
cap screws.
6. Place the cutterhead on a bench, slide the
key into the keyway, push the pulley onto the
cutterhead shaft, then secure the pulley with
the left-hand thread hex bolt and flat washer
removed in Step 21 on Page 4.
7. With a rag, wipe down the part of the casting
where the bearing blocks will rest to remove
any built up debris or grime.
8. Move the cutterhead to the jointer. Using the
mark from Step 18, install the cutterhead so
the front bearing block is positioned at the
front of the machine (see Figure 18). Be
careful not to chip the carbide inserts on the
jointer beds!
Figure 16. Seating rear bearing block.
4. Use a hammer and a scrap piece of wood
to seat the front bearing block onto the
cutterhead shaft, as shown in Figure 17. Tap
the front bearing block until it meets resistance.
Note: You can also use an arbor press to
reinstall the front bearing block.
Front Bearing
Block
Front Bearing
Block
Figure 18. Installing cutterhead.
9. Secure the cutterhead assembly bearing
blocks to the casting with the hex bolts and
lock washers removed in Step 17 in the
Assembly section on Page 4, as shown in
Figure 19.
Figure 17. Reinstalling front bearing block.
-6-
Figure 19. Cutterhead installed.
H9291 12" Byrd® Shelix Cutterhead
10. Reinstall any gaskets that were knocked off
earlier onto the bottom of the base.
11. Place the base back onto the cabinet, using
power lifting equipment or with two lifting
assistants.
15. Move the straightedge to the other side to
determine if one end of the cutterhead body
is higher/lower than the other. (Place the
feeler gauge between the cutterhead body
and the straightedge to determine the height
difference.)
—If you used power lifting equipment to
raise the bed off of the cabinet to remove
the Model G0609 cutterhead, make sure
the 900 lb. capacity straps are wrapped
correctly around the infeed and outfeed
tables, remove the 4x4 boards, then lower
the bed onto the cabinet.
—If you did not use power lifting equipment
but only placed boards between the base
and cabinet, have two lifting assistants
carefully lower each side of the base onto
the cabinet while you remove the 4x4
boards between the cabinet and beds.
12. Repeat Steps 8–12 in the Assembly section
on Pages 2–3 in reverse order—to reinstall
the spiral gear shafts and handwheel assemblies.
13. Raise the outfeed table up as far as possible.
14. Using the straightedge and feeler gauge set,
inspect the cutterhead parallelism with the
outfeed table as shown in Figure 20. With
the straightedge in position, raise or lower the
outfeed table until the cutterhead body (not
the carbide insert) just touches the straightedge.
—If the cutterhead body is even with or within
0.004" of the outfeed table from one side to
the other, skip to Step 16.
—If the cutterhead is over 0.004" from one
side to the other, follow the instructions
in your G0609 manual on Pages 38-39
for checking infeed table parallelism and
adjusting table parallelism. Once the tables
are parallel to the cutterhead, proceed to
Step 16.
16. Secure the base to the stand with the M8-1.25
x 25 cap screws and lock washers removed
earlier.
17. Reinstall the V-belts on the pulleys. (Refer
to the instructions in your jointer manual for
details.)
18. Place a straightedge on the outfeed table
so it extends over the cutterhead, and rotate
the cutterhead pulley until one of the carbide
inserts is at top-dead-center (TDC), as shown
in Figures 21 & 22.
Top Dead
Center
Straightedge
Outfeed Table
Figure 20. Checking cutterhead parallelism.
H9291 12" Byrd® Shelix Cutterhead
Figure 21. Cutterhead insert at top-dead-center.
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19. Lock the outfeed table lock, then reinstall the
BT
BT
fence bracket and the fence assembly, then
secure the fence carriage with the lock nut.
20. Reinstall the rabbet extension table.
21. Reinstall the cutterhead guard back over the
cutterhead, making sure that the spring tension in the guard is properly set so the guard
springs back over the cutterhead when it is
pulled back and released.
22. Re-adjust the infeed table.
Figure 22. Example of setting outfeed table
height.
When correctly set, the carbide insert will just
touch the straightedge at its highest point of rota-
1
tion and move it slightly
⁄8" forward or backward
when you rotate the cutterhead pulley (see Figure
23).
Straightedge
Outfeed Infeed
Figure 23. Using a straightedge to align outfeed
table height with insert at TDC.
—If your outfeed table is correctly set, no
adjustments are necessary.
23. Reset the positive stop bolts on the infeed
and outfeed tables.
24. Reinstall the motor cover and side access
panels.
Insert Service
The Model H9291 12" cutterhead is equipped with
96 indexable carbide inserts. Each insert can be
rotated to reveal any one of its four cutting edges.
Therefore, if one cutting edge becomes dull or
damaged, simply rotate it clockwise 90˚ to reveal
a fresh cutting edge (Figure 24).
BT
BT
Reference
Letters
—If the insert lifts the straightedge off the table
1
and moves it more than
⁄8" when you rotate
the cutterhead pulley, or the table is below
the straightedge, adjust the outfeed table
height with the outfeed table handwheel
until the straightedge just touches an insert
at its highest point of rotation.
Figure 24.
In addition, each insert has reference letters on
one corner. As the insert is rotated, the reference
letters location can be used as an indicator of
which edges are used and which are new. The
insert must be replaced when all four edges are
Rotating indexable carbide inserts.
dull.
-8-
H9291 12" Byrd® Shelix Cutterhead
To Install or adjust a carbide cutter:
1. DISCONNECT JOINTER FROM POWER!
2. Remove any sawdust from the head of the
carbide insert Torx screw.
3. Remove the Torx screw and carbide insert.
4. Clean all dust and dirt off the insert and the
cutterhead seat from which the insert was
removed.
Note: Proper cleaning is critical to achieving a
smooth finish. Dirt or dust trapped between the
insert and seat will slightly raise the insert, and
make noticeable marks on your workpieces
the next time you cut.
5. Replace the insert so a fresh, sharp edge is
facing outward, and the insert is slightly forward of the seat back— so a gap is created
and the cutter hole is offset from the seat hole,
as shown in Figure 25.
Accessories
G8995—4" Heavy Duty Pulley Puller
Indispensable for pulling gears or pulley off of
press-fit shafts. Can be used in either a 2 or 3 jaw
configuration. The 4" jaw fingers are also reversible so they can grab an outside or inside diameter. The forcing screw has a live center and is
made of tough hardened steel. Keep one of these
handy in your tool box.
Figure 26. G8995 4" Heavy Duty Pulley Puller.
H7354—10 Pack Shelix Carbide Inserts
Replacement inserts for H9291 cutterhead.
Gap
Seat
Back
Figure 25. Carbide insert positioned slightly
forward on seat.
— If you place the insert directly over the seat
hole or against the seat back the insert
may not be drawn flush with the seat during the next step, increasing the risk of the
cutter cracking.
6. Lubricate the Torx screw threads with a
light machine oil, wipe the excess oil off the
threads, and torque the Torx screw to 55 inch/
pounds (hand tight).
Figure 27. H7354 Indexable Carbide Inserts.
G2544—Solvent Cleaner & Degreaser
H9692—Orange Power Degreaser
Great products for removing shipping grease.
Note: Excess oil may squeeze between the
insert and seat or in the screw hole, thereby
lifting the insert or screw slightly and affecting
workpiece finishes.
H9291 12" Byrd® Shelix Cutterhead
Figure 28. Cleaner/degreasers available from
Grizzly.
-9-
H9291 Parts Breakdown and List
3
2
1
4
5
REF PART # DESCRIPTION
1 PH9291001 SHELIX CUTTERHEAD 12"
2 PH9291002 SOCKET DRIVER BIT TORX T25 1/4" DRIVE
3 PH9291003 SOCKET DRIVER 1/4" DRIVE
4 PH9291004 INDEXABLE INSERT 15 X 15 X 2.5
5 PFH68M FLAT HD TORX SCR T25 M5-.8 X 12
-10 -
H9291 12" Byrd® Shelix Cutterhead
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