OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JM9879 PRINTED IN CHINA
SAFETY
For Your Own Safety Read Instruction Manual
Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous
conditions. This manual uses a series of symbols and signal words which
are intended to convey the level of importance of the safety messages. The
progression of symbols is described below. Remember that safety messages by
themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates an imminently hazardous situation which,
if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if
not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if
not avoided, MAY result in minor or moderate injury.
It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful
NOTICE
information about proper operation of the equipment.
Safety Instructions For Pneumatic Tools
1. READ THIS MANUAL. This tool may
cause personal injury if used incorrectly. This manual contains proper
safety and operating instructions that
must be followed to reduce this risk.
2. WEAR EYE PROTECTION. This
tool may throw small fragments during operation, which may cause serious eye injury. Always wear ANSI
approved safety glasses or face shield
to reduce your risk from this hazard.
3. WEAR A RESPIRATOR. This tool
may produce fine dust during operation, which can cause respiratory
injury if inhaled. Always wear a respirator NIOSH approved for the type of
material being processed.
Model H8209 14-Piece Air Tool Kit-1-
4. WEAR HEARING PROTECTION.
Operating this tool for prolonged time
periods may damage your hearing.
Your risk depends on length and frequency of use. To reduce your risk of
this hazard, wear hearing protection.
5. MAINTAIN SAFETY GUARDS. Your
tool may be equipped with safety
guards or other structural components designed to reduce the risk of
injury during operation. Never modify
or operate this tool with any guards or
components removed or damaged.
6. KEEP CHILDREN AWAY. Prevent
children from injury by keeping them
away from this tool. Disconnect and
lock the tool away when not in use.
7. AVOID ENTANGLEMENTS. Do not
wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry, which may get caught in moving
parts, when operating this tool. Wear
a protective hair covering to contain
long hair.
8. USE CORRECT AIR PRESSURE.
Exceeding the maximum PSI rating
of this tool may cause unpredictable
operation or bursting.
9. DISCONNECT AIR PRESSURE
before servicing, changing accessories, or moving to another location.
Never leave this tool unattended
when connected to air.
10. SECURE TOOLING. Always verify
tooling is secure before operation.
11. SHARP SURFACES. DO NOT
place hands near the tooling surfaces when in operation.
12. REMOVE ADJUSTING KEYS AND
WRENCHES AFTER USE. These
tools become dangerous projectiles
if left on the tool when it is started.
13. AVOID FLAMMABLES. Do not use
this tool around any flammables that
may be ignited by sparks.
14. SECURE WORK. Use clamps or a
vise to hold work when practical. It is
safer than using your hand and frees
both hands to operate tool.
15. MAINTAIN TOOLS WITH CARE.
Keep tools lubricated and clean
for best and safest performance.
Follow instructions for lubricating
and changing accessories.
16. DO NOT FORCE TOOL. It will do
the job better and safer at the rate
for which it was designed.
17. CHECK FOR DAMAGED PARTS
BEFORE USING. Check for bind-
ing and alignment of parts, broken
parts, part mounting, loose bolts,
and any other conditions that may
affect operation. Repair or replace
damaged parts before operating.
18. USE GOOD LIGHTING. Keep work
area well lighted. Dark work areas
increase risk of accidental injury.
19. AVOID UNINTENTIONAL OPERATION. Always disconnect air when
not in use, and do not carry tool with
hand on trigger.
20. USE THE RECOMMENDED
ACCESSORIES. Consult owner’s
manual for recommended accessories. Using improper accessories
may increase the risk of injury.
21. NEVER ALLOW UNTRAINED
USERS TO USE THIS TOOL WHILE
UNSUPERVISED.
22. IF YOU ARE UNSURE OF THE
INTENDED OPERATION, STOP
USING TOOL. Seek formal training
or research books or magazines that
specialize in pneumatic tools.
23. BE AWARE OF HOSE LOCATION.
Hoses can easily become a tripping
hazard when laid across the floor in
a disorganized fashion.
24. DO NOT USE UNDER THE
INFLUENCE OF DRUGS OR
ALCOHOL, OR WHEN TIRED.
No list of safety guidelines is complete,
because every work environment is
different. Always consider safety first
and use common sense. Failure to
use this tool with caution and respect
could result in serious personal
injury.
Model H8209 14-Piece Air Tool Kit-2-
Tool Oil Bottle
Inventory
Tire Inflator
Case
1
⁄2" Impact Wrench
Blow Gun
1
⁄2" Impact
Teflon Tape
Air Hose
Socket Set
Quick Connect
Fittings
4mm Hex Wrench
Quick Coupler
Figure 1. Model H8209 Inventory.
Model H8209 14-Piece Air Tool Kit-3-
OPERATIONS
Quick
Connector
Quick
Coupler
Air Hose
Quick
Coupler
Quick
Connector
Lubricator
Filter
Regulator
Air
Compressor
Your
Tool
Read the manual before operation.
Become familiar with this tool, its
safety instructions, and its operation
before beginning any work. Serious
personal injury may result if safety
or operational information is not
understood or followed.
The impact wrench requires 90 PSI to
operate correctly. To improve air tool
lifespan, use a filter/lubricator/regulator
setup shown in Figure 2.
Figure 2. Installed filter lubricator
regulator.
Otherwise, lubricate the impact wrench
daily with a couple drops of pneumatic tool
oil directly into the tool's air inlet fitting, as
shown in Figure 3, before and after each
use.
Figure 3. Manual oiling.
Model H8209 14-Piece Air Tool Kit-4-
3. Pull the trigger until the appropriate air
pressure is reached.
EYE INJURY
HAZARD!
Wear protective
4. If the pressure in the tire is too high,
push the pressure release valve to
bleed the excess pressure.
equipment when
using these tools.
Pressure Gauge
Impact Wrench
Your new single hammer 1⁄2 " drive impact
wrench (Figure 2) will generate up to 230
ft/lbs. of torque.
Only use thick-walled impact sockets with
this air tool. The common thin-walled
chrome sockets may explode if used as
impact sockets causing serious injury.
Release Valve
Inflator
Figure 5. Tire inflator locations.
Blow Gun
At the end of the handle you can adjust
the torque setting by pushing the knob in
and turning the knob to 1, 2, 3, or 4; 1 is
the lowest torque setting.
To change the impact rotation, push the
slide button toward the front of the gun
for clockwise rotation and to the rear for
counterclockwise rotation.
Rotation Button
Torque Setting
Figure 4. Impact wrench locations.
Tire Inflator
1. Connect the air hose to the tire infla-
tor.
2. Connect inflator to the tire air valve.
Model H8209 14-Piece Air Tool Kit-5-
1. Attach the blow gun to the air supply
with the air hose.
2. Aim the blow gun at the workpiece and
pull the trigger. DO NOT point the blow
gun in the direction of yourself or oth
ers.
Daily Maintenance
Your impact wrench MUST have 2-6
drops of oil directly dropped into the air
fitting before each use. In addition, we
recommend using an in-line filter, lubricator,
and regulator, as shown in Figure 2. If an
in-line lubricator is not used, add 2-3 drops
of oil into the tool air inlet every 2 hours of
continued use.
These procedures should be done
after each use:
• Before putting the impact wrench
away, put 2-6 drops of oil into the air
supply fitting and momentarily operate
the impact wrench to distribute the oil
inside the tool.
• Wipe the tool exterior and sockets with
a slightly oiled cloth. Your goal is to
leave a light film of oil on the tools to
prevent rust.
-
AIR IMPACT WRENCH
REF PART #DESCRIPTIONREF PART #DESCRIPTION
1PH8209001 HOUSING24PH8209024 CYLINDER
2PH8209002 VALVE BUSHING25PH8209025 ROTOR
3PH8209003 REVERSE VALVE26PH8209026 ROTOR BLADE
4PH8209004 TRIGGER27PH8209027 REAR END PLATE
5PRP02MROLL PIN 3 X 1628P6001BALL BEARING 6001ZZ
6PH8209006 VALVE STEM29PH8209029 FRONT END PLATE
7PH8209007 AIR INLET30PRP61MROLL PIN 3 X 12
8PH8209008 BALL SEAT31PH8209031 COMPRESSION SPRING
9PH8209009 COMPRESSION SPRING32PH8209032 PIN 4 X 7
10PH8209010 STEEL BALL33PH8209033 GASKET
11PH8209011 COVER34PH8209034 REAR COVER
12PH8209012 AIR REGULATOR35PSB15MCAP SCREW M5-.8 X 20
13PORP009 O-RING 8.8 X 1.9 P936PLW01MLOCK WASHER 5MM
14PH8209014 COMPRESSION SPRING37PH8209037 FRONT RUBBER
15PH8209015 OIL SEAL38PH8209038 EXHAUST DEFLECTOR
16PH8209016 PILOT SET SCREW M5.-8 X 639PS12MPHLP HD SCR M3-.5 x 6
17PH8209017 BUSHING40PSS26MSET SCREW M5-.8 X 6
18PH8209018 ANVIL41PH8209041 C-CLIP 12MM
19PH8209019 HAMMER CAGE42PORP006O-RING 5.8 X 1.9 P6
20PH8209020 HAMMER PIN43PH8209043 RUBBER
21PH8209021 HAMMER DOG44PSS20MSET SCREW M8-1.25 X 8