Grizzly H8209 User Manual

MODEL H8209
14-PIECE AIR TOOL KIT
INSTRUCTION MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
COPYRIGHT © SEPTEMBER, 2007 BY GRIZZLY INDUSTRIAL, INC.
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JM9879 PRINTED IN CHINA
SAFETY
For Your Own Safety Read Instruction Manual
Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful
NOTICE
information about proper operation of the equipment.
1. READ THIS MANUAL. This tool may
cause personal injury if used incor­rectly. This manual contains proper safety and operating instructions that must be followed to reduce this risk.
2. WEAR EYE PROTECTION. This tool may throw small fragments dur­ing operation, which may cause seri­ous eye injury. Always wear ANSI approved safety glasses or face shield to reduce your risk from this hazard.
3. WEAR A RESPIRATOR. This tool may produce fine dust during oper­ation, which can cause respiratory injury if inhaled. Always wear a respi­rator NIOSH approved for the type of material being processed.
Model H8209 14-Piece Air Tool Kit -1-
4. WEAR HEARING PROTECTION.
Operating this tool for prolonged time periods may damage your hearing. Your risk depends on length and fre­quency of use. To reduce your risk of this hazard, wear hearing protection.
5. MAINTAIN SAFETY GUARDS. Your tool may be equipped with safety guards or other structural compo­nents designed to reduce the risk of injury during operation. Never modify or operate this tool with any guards or components removed or damaged.
6. KEEP CHILDREN AWAY. Prevent children from injury by keeping them away from this tool. Disconnect and lock the tool away when not in use.
7. AVOID ENTANGLEMENTS. Do not wear loose clothing, gloves, neck­ties, rings, bracelets, or other jewel­ry, which may get caught in moving parts, when operating this tool. Wear a protective hair covering to contain long hair.
8. USE CORRECT AIR PRESSURE.
Exceeding the maximum PSI rating of this tool may cause unpredictable operation or bursting.
9. DISCONNECT AIR PRESSURE before servicing, changing accesso­ries, or moving to another location. Never leave this tool unattended when connected to air.
10. SECURE TOOLING. Always verify tooling is secure before operation.
11. SHARP SURFACES. DO NOT place hands near the tooling sur­faces when in operation.
12. REMOVE ADJUSTING KEYS AND WRENCHES AFTER USE. These
tools become dangerous projectiles if left on the tool when it is started.
13. AVOID FLAMMABLES. Do not use this tool around any flammables that may be ignited by sparks.
14. SECURE WORK. Use clamps or a vise to hold work when practical. It is safer than using your hand and frees both hands to operate tool.
15. MAINTAIN TOOLS WITH CARE. Keep tools lubricated and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
16. DO NOT FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
17. CHECK FOR DAMAGED PARTS BEFORE USING. Check for bind-
ing and alignment of parts, broken parts, part mounting, loose bolts, and any other conditions that may affect operation. Repair or replace damaged parts before operating.
18. USE GOOD LIGHTING. Keep work area well lighted. Dark work areas increase risk of accidental injury.
19. AVOID UNINTENTIONAL OPERA­TION. Always disconnect air when
not in use, and do not carry tool with hand on trigger.
20. USE THE RECOMMENDED ACCESSORIES. Consult owner’s
manual for recommended acces­sories. Using improper accessories may increase the risk of injury.
21. NEVER ALLOW UNTRAINED USERS TO USE THIS TOOL WHILE UNSUPERVISED.
22. IF YOU ARE UNSURE OF THE INTENDED OPERATION, STOP USING TOOL. Seek formal training
or research books or magazines that specialize in pneumatic tools.
23. BE AWARE OF HOSE LOCATION. Hoses can easily become a tripping hazard when laid across the floor in a disorganized fashion.
24. DO NOT USE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL, OR WHEN TIRED.
No list of safety guidelines is complete, because every work environment is different. Always consider safety first and use common sense. Failure to use this tool with caution and respect could result in serious personal injury.
Model H8209 14-Piece Air Tool Kit-2-
Tool Oil Bottle
Inventory
Tire Inflator
Case
1
2" Impact Wrench
Blow Gun
1
2" Impact
Teflon Tape
Air Hose
Socket Set
Quick Connect
Fittings
4mm Hex Wrench
Quick Coupler
Figure 1. Model H8209 Inventory.
Model H8209 14-Piece Air Tool Kit -3-
OPERATIONS
Quick Connector
Quick Coupler
Air Hose
Quick Coupler
Quick Connector
Lubricator
Filter
Regulator
Air
Compressor
Your Tool
Read the manual before operation. Become familiar with this tool, its safety instructions, and its operation before beginning any work. Serious personal injury may result if safety or operational information is not understood or followed.
LUNG/EAR
INJURY HAZARD!
Wear protective
equipment when
using this tool.
ACCIDENTAL
START HAZARD!
Disconnect before
service or tool
changes.
AIR PRESSURE
HAZARD!
Never exceed 120
PSI.
Impact Wrench
Specifications
Drive Size................................................1⁄2"
No Load Speed..........................7000 RPM
Max. Torque...................230 ft/lb (310N.m)
Air Inlet.....................................................1⁄4"
Air Hose ID...............................................3⁄8"
Operating Air Pressure.....................90 PSI
Average Air Consumption................4 CFM
Weight................................................5.4 lbs
Air Supply
The impact wrench requires 90 PSI to operate correctly. To improve air tool lifespan, use a filter/lubricator/regulator setup shown in Figure 2.
Figure 2. Installed filter lubricator
regulator.
Otherwise, lubricate the impact wrench daily with a couple drops of pneumatic tool oil directly into the tool's air inlet fitting, as shown in Figure 3, before and after each use.
Figure 3. Manual oiling.
Model H8209 14-Piece Air Tool Kit-4-
3. Pull the trigger until the appropriate air pressure is reached.
EYE INJURY
HAZARD!
Wear protective
4. If the pressure in the tire is too high,
push the pressure release valve to bleed the excess pressure.
equipment when
using these tools.
Pressure Gauge
Impact Wrench
Your new single hammer 1⁄2 " drive impact wrench (Figure 2) will generate up to 230 ft/lbs. of torque.
Only use thick-walled impact sockets with this air tool. The common thin-walled chrome sockets may explode if used as impact sockets causing serious injury.
Release Valve
Inflator
Figure 5. Tire inflator locations.
Blow Gun
At the end of the handle you can adjust the torque setting by pushing the knob in and turning the knob to 1, 2, 3, or 4; 1 is the lowest torque setting.
To change the impact rotation, push the slide button toward the front of the gun for clockwise rotation and to the rear for counterclockwise rotation.
Rotation Button
Torque Setting
Figure 4. Impact wrench locations.
Tire Inflator
1. Connect the air hose to the tire infla-
tor.
2. Connect inflator to the tire air valve.
Model H8209 14-Piece Air Tool Kit -5-
1. Attach the blow gun to the air supply
with the air hose.
2. Aim the blow gun at the workpiece and
pull the trigger. DO NOT point the blow
gun in the direction of yourself or oth ers.
Daily Maintenance
Your impact wrench MUST have 2-6 drops of oil directly dropped into the air fitting before each use. In addition, we recommend using an in-line filter, lubricator, and regulator, as shown in Figure 2. If an in-line lubricator is not used, add 2-3 drops of oil into the tool air inlet every 2 hours of continued use.
These procedures should be done after each use:
• Before putting the impact wrench away, put 2-6 drops of oil into the air supply fitting and momentarily operate the impact wrench to distribute the oil inside the tool.
• Wipe the tool exterior and sockets with a slightly oiled cloth. Your goal is to leave a light film of oil on the tools to prevent rust.
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AIR IMPACT WRENCH
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REF PART # DESCRIPTION REF PART # DESCRIPTION
1 PH8209001 HOUSING 24 PH8209024 CYLINDER
2 PH8209002 VALVE BUSHING 25 PH8209025 ROTOR
3 PH8209003 REVERSE VALVE 26 PH8209026 ROTOR BLADE
4 PH8209004 TRIGGER 27 PH8209027 REAR END PLATE
5 PRP02M ROLL PIN 3 X 16 28 P6001 BALL BEARING 6001ZZ
6 PH8209006 VALVE STEM 29 PH8209029 FRONT END PLATE
7 PH8209007 AIR INLET 30 PRP61M ROLL PIN 3 X 12
8 PH8209008 BALL SEAT 31 PH8209031 COMPRESSION SPRING
9 PH8209009 COMPRESSION SPRING 32 PH8209032 PIN 4 X 7
10 PH8209010 STEEL BALL 33 PH8209033 GASKET
11 PH8209011 COVER 34 PH8209034 REAR COVER
12 PH8209012 AIR REGULATOR 35 PSB15M CAP SCREW M5-.8 X 20
13 PORP009 O-RING 8.8 X 1.9 P9 36 PLW01M LOCK WASHER 5MM
14 PH8209014 COMPRESSION SPRING 37 PH8209037 FRONT RUBBER
15 PH8209015 OIL SEAL 38 PH8209038 EXHAUST DEFLECTOR
16 PH8209016 PILOT SET SCREW M5.-8 X 6 39 PS12M PHLP HD SCR M3-.5 x 6
17 PH8209017 BUSHING 40 PSS26M SET SCREW M5-.8 X 6
18 PH8209018 ANVIL 41 PH8209041 C-CLIP 12MM
19 PH8209019 HAMMER CAGE 42 PORP006 O-RING 5.8 X 1.9 P6
20 PH8209020 HAMMER PIN 43 PH8209043 RUBBER
21 PH8209021 HAMMER DOG 44 PSS20M SET SCREW M8-1.25 X 8
22 PH8209022 DRIVE CAM 45 PH8209045 OIL SEAL
23 PRP15M ROLL PIN 3 X 8 46 PH8209046 O-RING KIT
ACCESSORIES
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 PH8209101 TIRE INFLATOR 107 PH8209107 FEMALE CONNECT FITTING
102 PH8209102 HEX WRENCH 4MM 108 PH8209108 MALE CONNECT FITTING
103 PH8209103 SOCKET 14MM 109 PH8209109 AIR HOSE
104 PH8209104 SOCKET 17MM 110 PH8209110 QUICK COUPLER
105 PH8209105 SOCKET 19MM 111 PH8209111 TEFLON TAPE
106 PH8209106 BLOW GUN
101
102
103
104
105
106
107
108
109
110
111
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