MODEL H8116
TOUCH-UP SPRAY GUN
0.5MM NOZZLE
OWNER'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
COPYRIGHT © JANUARY, 2007 BY GRIZZLY INDUSTRIAL, INC.
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL8892 PRINTED IN CHINA
Table of Contents
SECTION 1: SAFETY .......................................................................................................4
Additional Safety Instructions for Spray Guns ............................................................6
SECTION 2: INTRODUCTION .........................................................................................7
Foreword .....................................................................................................................7
Tool Data ....................................................................................................................7
Contact Info ................................................................................................................7
SECTION 3: SET UP ........................................................................................................8
Unpacking ...................................................................................................................8
Inventory .....................................................................................................................8
Assembly ....................................................................................................................9
Controls ......................................................................................................................9
SECTION 4: OPERATIONS ...........................................................................................10
Spraying ....................................................................................................................10
SECTION 5: ACCESSORIES .........................................................................................12
SECTION 6: MAINTENANCE ........................................................................................13
Cleaning ....................................................................................................................13
Lubrication ................................................................................................................14
Troubleshooting ........................................................................................................14
Notes ........................................................................................................................16
Parts Breakdown H8116 ...........................................................................................17
WARRANTY AND RETURNS ........................................................................................18
Model H8116 Spray Gun -3-
SECTION 1: SAFETY
For Your Own Safety Read Instruction Manual
Before Operating
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which
are intended to convey the level of importance of the safety messages. The
progression of symbols is described below. Remember that safety messages by
themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates an imminently hazardous situation which, if
not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if
not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if
not avoided, MAY result in minor or moderate injury.
It may also be used to alert against unsafe practices.
NOTICE
This symbol is used to alert the user to useful information about proper operation of the equipment.
this Equipment
Safety Instructions for Pneumatic Tools
1. KEEP ALL SAFETY DEVICES IN
PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of check-
ing to see that keys and adjusting
wrenches are removed from tool
before operation.
3. KEEP WORK AREA CLEAN
Cluttered areas and benches invite
accidents.
4. DO NOT USE IN DANGEROUS
ENVIRONMENT. Do not use pneu-
matic tools in damp or wet locations, or where any flammable or
noxious fumes may exist. Keep
work area well lighted.
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors
should be kept at a safe distance
from work area.
6. MAKE WORKSHOP CHILD
PROOF by locking your shop and
shutting off air valves.
7. DO NOT FORCE TOOL. It will do
.
the job better and safer at the rate
for which it was designed.
8. USE THE RIGHT TOOL. Do not
force tool or attachment to do a job
for which it was not designed.
9. DO NOT USE UNDER THE
INFLUENCE OF DRUGS OR
ALCOHOL.
Model H8116 Spray Gun-4-
Safety Instructions for Pneumatic Tools
10. USE PROPER AIR HOSE for the
tool. Make sure your air hose is in
good condition and is long enough to
reach your work without stretching.
11. WEAR PROPER APPAREL. Do not
wear loose clothing, gloves, neck
ties, rings, bracelets, or other jewelry which may get caught in moving
parts. Non-slip footwear is recommended. Wear a protective hair covering to contain long hair.
12. ALWAYS USE SAFETY GLASSES.
Also use a face or dust mask if cutting operation is dusty. Everyday
eyeglasses only have impact resistant lenses, they are NOT safety
glasses.
13. WEAR APPROVED HEARING
PROTECTION.
14. SECURE WORK. Use clamps or a
vise to hold work when practical. It is
safer than using your hand and frees
both hands to operate tool.
15. DO NOT OVERREACH. Keep prop
er footing and balance at all times.
16. MAINTAIN TOOLS WITH CARE.
Keep tools lubricated and clean
for best and safest performance.
Follow instructions for lubricating
and changing accessories.
17. REDUCE THE RISK OF
UNINTENTIONAL SPRAYING. Do
not carry tool with hand on trig
ger and always disconnect from air
when not in use.
18. DISCONNECT TOOLS before servicing and changing accessories.
19. USE THE RECOMMENDED
ACCESSORIES. Consult the
owner’s manual for recommended
-
-
-
accessories. The use of improper
accessories may cause risk of inju
ry.
20. CHECK DAMAGED PARTS.
Before further use of the tool, a
guard or other part that is damaged should be carefully checked
to determine that it will operate
properly and perform its intended
function. Check for alignment of
moving parts, binding of moving
parts, breakage of parts, mounting, and any other conditions that
may affect its operation. A guard or
other part that is damaged should
be properly repaired or replaced.
21. NEVER LEAVE UNATTENDED
TOOL CONNECTED TO AIR.
Disconnect the air hose and do not
leave tool until it is relieved of any
built up pressure.
22. NEVER ALLOW UNTRAINED
USERS TO USE THIS TOOL
WHILE UNSUPERVISED.
23. IF YOU ARE UNSURE OF THE
INTENDED OPERATION, STOP
USING THE TOOL. Seek formal
training or research books or maga
zines that specialize in pneumatic
tools.
-
-
Model H8116 Spray Gun -5-
Additional Safety Instructions for Spray Guns
1. READ THIS MANUAL. This manual
contains proper operating instructions for this spray gun.
2. RE AD MATER IAL LA BE LS
and MATERIAL SAFETY DATA
SHEETS (MSDS). Read and know
all the instructions on the packaging label and the MSDS specific
to the material you intend to apply
before opening the package. This
information could save your life.
3. RESPIRATORY PROTECTI ON.
Always wear a NIOSH approved
respirator when spraying or working around finishing materials.
4. FIRE EXTINGUISHERS. Always
have a fully charged multi class
or class B fire extinguisher in the
immediate area.
5. FLAMMABLE MATERIAL. NEVER
spray near open flame or where
any spark could occur.
6. FRESH AIR. Always provide adequate exhaust to keep area free of
built up vapors, NEVER spray in an
unventilated area.
8. PROTECTIVE CLOTHING. Protect
exposed skin from overspray by
wearing a protective suit or other
approved garment.
9. INAPPROPRIATE USE. DO NOT
point or shoot spray gun directly
at yourself or another person or
animals. Do not attempt to use the
spray gun for any other use than it
was intended.
10. STORAGE. Thoroughly clean and
dry spray gun before storage. Store
in an approved cabinet.
11. SOLVENTS. Always store solvents
and shop towels soaked in solvent
in approved containers.
12. EYE PROTECTION. Wear eye protection whenever spraying or cleaning. Solvents and chemicals can
cause serious eye injury, which
could lead to blindness.
13. OPERATI NG PRESSURE. DO
NOT exceed the recommended
inlet air pressure. Excessive pressure could cause the spray gun to
blow seals or cause other internal
equipment damage.
7. DI SC ON NECT COMPRESS ED
AIR. Always disconnect the spray
gun from compressed air before
cleaning, changing attachments or
when performing maintenance of
any kind on this tool.
14. LOCAL LAWS. Consult local
authorities regarding exhaust and
waste disposal requirements.
Model H8116 Spray Gun-6-
SECTION 2: INTRODUCTION
Foreword Contact Info
We are proud to offer the Grizzly Model
H8116 Touch-Up Spray Gun. This model
is part of a growing Grizzly family of fine
pneumatic tools. When used according to
the guidelines set forth in this manual, you
can expect years of trouble-free, enjoyable
operation, and proof of Grizzly’s commitment to customer satisfaction.
It is our pleasure to provide this manual
with the Model H8116. It was written
to encourage safety considerations and
guide you through general operating procedures and maintenance.
The specifications, details, and photographs in this manual represent the Model
H8116 as supplied when the manual was
prepared. However, owing to Grizzly’s policy of continuous improvement, changes
may be made at any time with no obligation on the part of Grizzly.
Tool Data
Type ........................................Gravity Feed
Fluid Tip .......................................... 0.5 mm
Air Consumption ............................2.4 CFM
Inlet Air Pressure ...........3-4 Bar /45-60 PSI
Maximum Pattern Width @8" ..............19/16"
Material Capacity ..............................200 ml
If you have any comments regarding this
manual, please write to us at the following
address:
Grizzly Industrial, Inc.
C/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
Most importantly, we stand behind our
tools. If you have any service questions or
parts requests, please call or write us at
the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
Read the manual before operation.
Become familiar with this spray gun,
its safety instructions, and its operation before beginning any work.
Serious personal injury may result if
safety or operational information is
not understood or followed.
Model H8116 Spray Gun -7-
SECTION 3: SET UP
Unpacking
Your spray gun left our warehouse in a
carefully packed box. If you discover the
spray gun is damaged after you have
signed for delivery, please immediately
call Customer Service at (570) 546-9663
for advice.
Save the containers and all packing materials for possible inspection by the carrier or
its agent. Otherwise, filing a freight claim
can be difficult.
When you are completely satisfied with
the condition of the shipment, you should
inventory the equipment.
Inventory
After you have unpacked the carton you
should find the following:
Model H8116 Inventory (Figure 1):
A. Spray Gun . ........................................ 1
B. Cup 200 ml ........................................ 1
C. Cleaning Brush .................................. 1
D. Service Wrench .................................. 1
E. Barbed Hose Fitting ........................... 1
F. Lock Nut ............................................. 1
B
A
F
E
Figure 1. Model H8116 inventory.
D
C
Model H8116 Spray Gun-8-
Assembly
Controls
1. Screw the cup onto the body.
2. Install the barbed hose fitting into the
base of the gun handle and tighten in
place with the lock nut.
3. Secure the air hose to the barbed fitting with a hose clamp, or use a 1⁄4"
NPT quick connect fitting (not included).
Note: A 1⁄4" NPT quick connect set-up
will make operation and maintenance
tasks easier.
4. Attach the spray gun to an air supply
regulated between 45 and 60 PSI.
Note: For the best results, use a hose
dedicated for spray use only. Do not
use a hose that has been used with
an in-line oiler or other possible contaminant.
If you need additional help with this assembly, call our Technical Support at: (570)
546-9663.
Cup
Pattern Control
Trigger
Figure 2. H8116 Controls.
1. Pattern Control: Adjusts the spray
pattern width.
2. Air Flow Control: Controls the fluid
pressure inside the spray gun and
the volume of material that travels
through the fluid tip.
3. Trigger: Two stage trigger. Stage one
releases compressed air for blowing
off the work piece and purging the
tip after spraying; stage two sprays
material.
4. Cup: Holds material; Includes a vented cap.
Air Flow Control
Model H8116 Spray Gun -9-
SECTION 4: OPERATIONS
Spraying
The Model H8116 spray gun is designed
to spray paints and lacquers that have low
viscosity or have been thinned down. It is
ideal for touch-up projects.
EXPLOSION HAZARD! DO NOT
smoke or have any source of flame
or spark near spraying. Vapors will
explode if ignited.
RESPIRATORY HA ZARD! Always use
respirator rated for organic vapor
and solvent use when using spray
equipment. Failure to protect your
lungs can lead to respiratory illness
and nervous system damage.
To use your spray gun :
1. Read and follow the material manufac-
turer's instructions for spraying, mixing,
safety, disposal, and any other instruction on the label or Material Safety Data
Sheet (MSDS).
2. Ensure the cup is securely tightened to
the gun and all other fittings are secure
to avoid air leaks or material spills.
3. To start, set the inlet air pressure (the
air coming to the spray gun) to the
lowest pressure recommended in Tool
Data on Page 7 or to the material manufacturer's recommendations. You can
then adjust as necessary from there.
4. Fill the cup with material.
5. Trial and error are necessary to achieve
the results you want along with a fair
amount of practice. Test your spray
pattern on a piece of cardboard or
scrap material that is similar to your
project surface.
TOXIC FUMES ! Always use an
approved spray booth or well ventilated area when spraying. NEVER
spray in a confined space where
toxic fumes and flammable vapors
can accumulate to deadly levels.
Model H8116 Spray Gun-10-
6. Adjust the air flow control knob to start
with a low volume of material and keep
the atomization as low as possible. You
will need to use a combination of inlet
air pressure, air flow control, and stroke
speed to achieve the results you want.
Spray so the material has a consistently glossy-wet look without dry spots
or primer showing through. Make multiple coats if required, to avoid running
or sagging. Follow the paint or lacquer
manufacturer's instructions for application.
7. Rotate the pattern control knob to
adjust the spray fan between the two
patterns in Figure 3.
19/16"
6"-8"
9. Begin spraying 2-3 inches before the
work. Continue the motion for a few
inches past the work until you are
ready for the return stroke.
. Maintain an even speed when spray-
10
ing.
11. Overlap each stroke by 50%. This will
ensure even coverage as shown in
Figure 5. Less than 50% as shown
in the figure to the right may lead to
missed spots or streaky results.
Yes
Figure 5. Overlap technique.
No
Figure 3. Fan adjustment.
8. Keep the gun tip perpendicular and
parallel to the work surface as you
spray from a distance of 6-8" as shown
in Figure 4. Do not allow your wrist to
bend. This will cause the gun to arc
across the surface and distribute the
material unevenly, possibly creating
sags, drips or dry spots.
Figure 4. Spray technique.
Model H8116 Spray Gun -11-
12. The spray stroke should be consistently even with parallel edges. If it doesn't
please refer to Troubleshooting on
Page 14.
13. To orient the Model H8116 spray gun
for downward or upward spraying, loosen the lock nut securing the cup, adjust
the gun angle, and tighten the nut.
HE ALTH & CONTA MIN ATI ON
HAZARD! Dispose of paint waste
in a responsible manner! Follow
manufacturer 's recommendations
and local laws regarding disposal.
Failure to comply will result in contamination and possibly large fines
and penalties.
SECTION 5: ACCESSORIES
G62 61— Campbell Hausfeld™ Water
Filter
Remove damaging water vapor before it
reaches your pneumatic tools. This highly
effective, five micron filter features a seethrough bowl and easy in-line connections.
150 PSI maximum air pressure. 1⁄4" NPT.
Figure 6. G6261 Campbell Hausfeld™
water filter.
G8114—3⁄8 " x 25 Ft. Air Hose
G8115—3⁄8 " x 50 Ft. Air Hose
G8116—3⁄8 " x 100 Ft. Air Hose
Multi-purpose red rubber air hose is flexible and abrasion resistant. Rated for 200
PSI, this air hose has a bursting strength
of 800 PSI and 1⁄4" NPT ends.
H7274— Campbell Hausfeld™ Pressure
Regulator
Provides regulated output pressure of 0 to
125 PSI for proper tool operation. Locking
pressure knob prevents accidental adjustments. 15 SCFM flow capacity @ 90 PSI.
1
⁄4" NPT.
Figure 8. H7274 Campbell Hausfeld™
pressure regulator.
H3174—Air Blow Gun with 2 Tips
This air blow gun includes a safety tip and
rubber tip for all normal air cleaning jobs.
1
⁄4" NPT.
Figure 7. Red rubber air hose.
Figure 9. H3174 Air Blow Gun with 2 Tips.
Model H8116 Spray Gun-12-
SECTION 6: MAINTENANCE
Cleaning
Proper cleaning is the best way to ensure
trouble free performance from your spray
gun. If your gun is not thoroughly cleaned
between uses, damage and poor spraying
will result. Problems caused by improper
cleaning are not covered by the warranty.
Clean the spray gun immediately after
each use.
To clean your spray gun:
1. Spray a small amount of solvent or
reducer through the spray gun.
Note: Check with local laws regarding
this practice. If you are spraying on a
regular basis, spraying solvents into
the air may be illegal. A cabinet style
spray gun cleaner may be required.
2. Disconnect the gun from the air
supply!
5. Unscrew the atomizing cap with your
fingers and remove the fluid tip with
the service wrench. The fully disassembled gun should look like Figure
10.
6. Rinse these parts thoroughly in sol-
vent then dry with compressed air or
let air dry.
Note: If the small holes in the atomiz-
ing cap become blocked, soak in clean
solvent. If the blockage still exists,
clear the blockage with a small needle,
taking great care to not enlarge or
damage the hole. Damage to the hole
will create a disrupted spray pattern.
7. Use the cleaning brush with solvent to
clean the inner orifice and other hard
to reach areas on the outside of the
spray gun body.
8. Wipe the rest of the gun body with a
shop towel and dry.
3. Unscrew the cup.
4. Use a wrench to loosen the air flow
control knob, then remove the knob,
the spring, and needle.
Fluid Tip
Atomizing
Cap
Cup
Air Flow
Control
EXPLOSION HAZARD! Chlorinated
Solvents like Tricloroethane and
Methylene Chloride (methyl chlo ride) can chemically react with aluminum and may explode. Many parts
in spray guns are made of aluminum.
Read solvent label carefully before
using solvent.
NOTICE
Spring & Needle
Figure 10. Typical disassembly for clean-
ing.
Model H8116 Spray Gun -13-
DO NOT soak the spray gun body in
solvent. Prolonged exposure to solvent will rapidly deteriorate the spray
gun washers and seals. Ignoring this
notice will void your warranty.
Lubrication
Lubricate the following areas on the Model
H8116 (Figure 11) with spray gun oil,
grease or petroleum jelly after cleaning.
A
E
D
A. Atomizing Cap Threads
B. Air Valve Packing
C. Trigger Pin
D. Air Flow Control Valve
E. Pattern Control
Figure 11. Lubrication points, Model
After each cleaning apply a thin film of
petroleum jelly to the needle spring before
reassembling.
C
B
H8116.
Troubleshooting
Symptom Possible Cause Solution
Fluttering or
Spitting spray.
Pattern is incorrect
shape.
1. Dry or worn fluid tip seat permits air to seep into fluid pas
sage.
2. Material level too low.
3. Fluid tip or filter obstructed.
4. Dry needle packing.
1. Fluid nozzle damaged or
clogged by paint.
1. Tighten fluid tip or replace
-
seat with new one.
2. Add material.
3. Clean.
4. Lubricate needle.
1. Clean fluid nozzle.
No spray output
No air output
. 1. Air switch clogged.
. 1. No pressure at gun.
2. Out of
3. Fluid passages dirty.
4. Fluid control closed.
2. Air switch damaged.
paint.
1. Check air supply.
2. Refill.
3. Clean gun, remove any
obstructions.
4. Open.
1. Clean.
2. Change.
Model H8116 Spray Gun-14-
Symptom Possible Cause Solution
Excessive overspray.
Unable to control
spray fan.
Runs and sags. 1. Damaged seal. 1. Replace damaged seals.
Material leaks from
cup.
Material leaks from
gun.
Thick dimpled finish
aka "Orange Peel."
Dry Spray.
Gun leaks from
fluid tip.
Bubbles and fish
eyes in painted
surface.
1. Fluid pressure too high.
2. Gun is too far from surface.
1. Pattern adjustment screw is
not seating properly
2. Atomizing cap is loose.
1. Cap not secure.
2. Cup not tight on gun body.
3. Leaking from cap vent hole.
1. Fluid tip loose.
2. Dry or damaged seals.
3. Excessive pressure.
1. Holding gun too close to surface.
2. Inlet air pressure too low.
3. Material not properly mixed.
4. Surface is dirty or oily.
1. Inlet air pressure too high.
2. Gun too far from surface.
1. Debris will not let the needle
seat with the fluid tip.
1. Incorrect surface preparation.
-
2. Water or oil in the air line.
1. Reduce fluid pressure.
2. Keep gun at recommended
distance.
.
1. Clean or replace.
2. Tighten atomizing cap.
1. Tighten
2. Tighten.
3. Hold gun upright, do not tilt.
1. Tighten.
2. Replace
3. Reduce pressure.
1. Spray at recommended dis-
2. Check inlet air pressure.
3. Follow manufacturer's
4. More surface prep is
1. Lower inlet air pressure.
2. Keep gun at recommended
1. Clean or replace both.
1. Prepare surface correctly.
2. Install an in-line air filter or
.
seals.
tance.
instructions.
required.
distance.
replace air line.
Model H8116 Spray Gun -15-
Notes
Model H8116 Spray Gun-16-
Parts Breakdown H8116
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 PH8116001 GUN BODY 21 PH8116021 COMPRESSION SPRING
2 PEC01M E-CLIP 3MM 22 PH8116022 WIDTH NEEDLE
3 PH8116003 PAINT SPRING 23 PH8116023 LID
4 PH8116004 COMPRESSION SPRING 24 PH8116024 CUP
5 PEC14M E-CLIP 2MM 25 PH8116025 SLIM NUT
6 PH8116006 GASKET 26 PH8116026 HELIX NUT
7 PH8116007 O-RING 1.5 X 2.5 27 PH8116027 PAINT INLET MOUTH
8 PH8116008 AIR FLOW CONTROL SEAT 28 PH8116028 PAINT INLET PLUG
9 PH8116009 AIR FLOW CONTROL BOLT 29 PH8116029 ATOMIZING CAP
10 PH8116010 SPRING SLEEVE 30 PH8116030 SLIM GASKET
11 PH8116011 NEEDLE 31 PH8116031 ROUND NUT
12 PH8116012 NOZZLE BOLT 32 PH8116032 FLUID TIP
13 PH8116013 O-RING 7 X 2 33 PH8116033 TRIGGER PIN
14 PH8116014 VALVE 34 PH8116034 TRIGGER
15 PH8116015 VALVE GASKET 35 PH8116035 GASKET
16 PH8116016 O-RING 3.5 X 1.5 36 PH8116036 GUIDE BOLT
17 PH8116017 LINER RING 37 PH8116037 CLEANING BRUSH
18 PH8116018 FOAM GASKET 38 PH8116038 SERVICE WRENCH
19 PH8116019 WIDTH ADJUSTING SEAT 39 PH8116039 BARBED HOSE FITTING
20 PH8116020 WIDTH ADJUSTING BOLT 40 PH8116040 LOCK NUT
Model H8116 Spray Gun -17-
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original
purchaser from the date of purchase. This warranty does not apply to defects due directly
or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of
maintenance. This is Grizzly’s sole written warranty and any and all warranties that may
be implied by law, including any merchantability or fitness, for any particular purpose, are
hereby limited to the duration of this written warranty. We do not warrant or represent that
the merchandise complies with the provisions of any law or acts unless the manufacturer so
warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price
paid for the product and any legal actions brought against Grizzly shall be tried in the State
of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental,
contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details.
We will then issue you a “Return Authorization Number,” which must be clearly posted on
the outside as well as the inside of the carton. We will not accept any item back without this
number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they
constantly strive to achieve better quality equipment. We make every effort to ensure that
our products meet high quality and durability standards and we hope you never need to
use this warranty.
Please feel free to write or call us if you have any questions about the machine or the
manual.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail:
techsupport@grizzly.com
Web Site: http://www.grizzly.com
Thank you again for your business and continued support. We hope to serve you again
soon!
Model H8116 Spray Gun-18-
WARRANTY CARD
Name _________________________________________________________________
Street _________________________________________________________________
City _______________________ State _________________________ Zip _________
Phone # ____________________
Model # ____________________ Order # _______________________ Serial # ______
The following information is given on a voluntary basis. It will be used for marketing purposes to
help us develop better products and services.
Email ________________________ Invoice # _____
All information is strictly confidential.
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BELLINGHAM, WA 98227-2069
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