WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL8551 PRINTED IN KOREA
V1.1 0.13
Page 2
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
WARRANTY AND RETURNS ........................................................................................................ 30
Page 4
SECTION 1: SAFETY
Always wear safety glasses or goggles when operating equipment. Everyday glasses or reading glasses are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI).
Because there are various ways to cut and join wood, you can make substitutions for the methods
stated in this plan. We try to suggest the easiest methods possible. However, only you know your
skills with each piece of machinery. Never compromise your safety by using a cutting method
with which you are not comfortable. Instead, find an alternative approach that will yield the same
result.
These instructions assume that you are intimately familiar with the safe operation and use of
woodworking machinery and woodworking tools, and understand the techniques used to build this
project. If you do not qualify for both of these criteria, STOP building this project for your own safety. Read and understand the owners manual for the machinery you intend to use, take a woodworking class or visit your local library for more information. Woodworking machinery and tools
are inherently dangerous because they use sharp edges that can and will cause serious personal
injury including amputation and death. Do not underestimate the ability of these tools and machinery to cause injury. Never operate any tool without all guards in place and always wear approved
safety glasses. For your own safety, please heed this warning.
Page 5
SECTION 2: INTRODUCTION
Foreword
We are proud to offer the Model H8069 Heirloom
Curly Maple Guitar Kit. This kit is part of a growing Grizzly family of fine woodworking products.
When assembled according to the guidelines
set forth in this manual, you can expect years of
enjoyment from your guitar.
We are pleased to provide this manual for the
Model H8069. It was written to guide you through
assembly, review safety considerations, and cover
general information. It represents our effort to produce the best documentation possible.
Contact Info
If you have any comments regarding this manual,
please write to us at the address below:
C
/O Technical Documentation Manager
We stand behind our products. If you have any
service questions or parts requests, please call
or write us at the location listed below.
Grizzly Industrial, Inc.
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
H8069 Heirloom Curly Maple Guitar Kit
-3-
Page 6
SECTION 3: PARTS INVENTORY
Parts & Inventory
1
REFPART#DESCRIPTIONQTY
1PH8069001Guitar Body
2PH8069002Neck
3PH8069003Pick Guard
4PH8069004
5PH8069005Neckplate
6PH8069006Spring Hanger
7PH8069007Tremolo Bridge
8PH8069008Tremolo Spring
9PH8069009Tremolo Arm
10PH8069010Audio Jack Plate
11PH8069011Tuning Machine
12PH8069012Hex Nut Bushing
13PH8069013Flat Washer 8mm
14PH8069014String
15PH8069015Chrome Screw 5 x 45mm
16PH8069016Chrome Screw 4 x 40mm
17PH8069017Chrome Screw 3.5 x 30mm
18PH8069018Chrome Screw 3.5 x 25mm
19PH8069019Chrome Screw 3.1 x 12mm
20PH8069020Chrome Screw 2.5 x 14mm
21PH8069021Chrome Screw 2.1 x 14mm
22PH8069022String Retainer
23PH8069023Bushing 4 x 5 x 3mm
24PH8069024Nut
25PAW04MHex Wrench 4mm
26PAW01.5MHex Wrench 1.5mm
27PH8069027Strap Button
28PH8069028Audio Jack
Backplate
1
1
1
1
1
1
1
4
1
1
6
6
6
6
4
2
6
2
20
2
6
2
2
1
1
1
2
1
Figure 1. Boxed components.
3
4
11
Figure 2. Guitar parts.
28
6
14
13
12
2
7
8
5
15
9
10
16
17
-4-
27
25
23
22
26
Figure 3. More guitar parts.
H8069 Heirloom Curly Maple Guitar Kit
18
19
20
21
24
Page 7
Supplies/Tools
Most wood components in this kit are fully
machined at the factory and are ready for assembly. A small amount of sanding and finishing is
needed to complete your guitar.
• Aluminum-Oxide Sanding Paper #150, #220
and #320 Grit
• Wet/Dry Sanding Paper #400, #600, and
#1000 Grit
• Flexible Sanding Block
• Wood Glue
• Chisel or Razor Blade
• Phillips Screwdriver #1, #2
1
⁄4" Steel Rod or a Coat Hanger
•
• Masking Tape
• Machinist Square
• Bandsaw with
1
/4" Blade or Coping Saw
• Tack Cloth or Soft Cloth
• Sanding Sealer
• Assorted Wood Files
• Buffing Compounds
• Oil Wood Finish
• Soldering Iron and Solder
• Headstock Reamer or a Round File
• Rubber Dead Blow Hammer
• Tweezers, Pliers, Wire Cutters
• C-Clamps
• Temporary Wood Handle:
Approximately 1" x 2" x 16"
• Guitar Capo
• Feeler Gauge Set
• Spray Primer and Finish (See Note Below)
1
• 18" Metal Straightedge (
Steel Ruler (1⁄64" Resolution)
•
⁄32" Resolution)
• Wood Wedge (Approximately 3/8")
• Wood Blocks: 2"x4"x6 (3)
Wood Shim: 9⁄16" Thick
•
Note: Use the same type of paint for primer
and finish—either enamel or lacquer base.
Do not use different base paints for priming
or finishing or your results may not be desirable.
H8069 Heirloom Curly Maple Guitar Kit
-5-
Page 8
Identification
Strap
Button
Audio
Jack
Tremolo
Arm
Tremolo
Bridge
Volume
Tone
Knobs
Figure 4. Model H8069 controls.
Five-Way
Switch
Knob
Pickups
Neck Pocket
Fret
Neck
String Slot
Tuner or Tuning Machine
Nut
String Retainers
Headstock
Figure 5. Model H8069 headstock features.
Tuning Post
-6-
H8069 Heirloom Curly Maple Guitar Kit
Page 9
SECTION 4: ASSEMBLY
Peghole Placement
13
3. Make a mark 1
the nut slot on line "A" shown in Figure 7.
⁄16" from the fretboard side of
The headstock is rough machined to fit all six
tuners on one side. These instructions will guide
you through the placement of the pegholes. The
pegholes must be drilled slightly undersized so
that the bushings will be tight. Correct placement
of the pegholes will make the tuner installation
easier.
We recommend you read through the assembly
section to gain an overview of the process before
beginning.
string slots on the fretboard with a pencil.
Make sure the larger grooves of the nut are
toward the top of the neck.
2. Remove the nut and align the leading edge
a machinist's square with either edge of the
nut slot. Use a pencil to extend the string
slot marks onto the headstock as shown in
Figure 6.
113⁄16
A
Nut Slot
Figure 7. Peghole placement, first mark.
4. Place the machinist square against the angled
edge of the headstock and draw a light pencil
line through the mark made in Step 3.
5. Make a mark on the line made in Step 4,
towards the headstock edge from the line
made in Step 2 as shown in Figure 8. This
marks the center of the first peghole. This
mark should be parallel to and
angled edge of the headstock.
First Mark
1
1
/2" from the
⁄4"
Leading Edge
Nut Slot
Figure 6. Marking string paths.
H8069 Heirloom Curly Maple Guitar Kit
Angled Edge of
Headstock
1
"
2
⁄
Figure 8. Peghole placement and second mark.
Second
Mark
1
"
4
⁄
-7-
Page 10
6. Space the centers of the remaining pegholes
15
⁄16" apart, as shown in Figure 7, and 1/2"
from the edge of the headstock.
Shaping Headstock
15
⁄
16
"
15
⁄
16
"
15
⁄
16
"
15
⁄
16
"
15
⁄
16
"
Figure 9. Peghole spacing.
5
7. Using a
⁄16" bit, drill holes from the top of the
headstock all the way through for the tuner
shafts, as shown in Figure 10.
After you have drilled the tuner holes, you can cut
the unfinished headstock to your own design.
various ideas for headstock shapes on paper
before cutting into the headstock.
2. Redraw your final headstock shape onto the
headstock with a pencil.
3. Cut the headstock out with a bandsaw or
coping saw. Be sure to cut only to the outside
edge of your pencil line.
Note: To cut sharp corners, cut several slots
perpendicular to the corner, then cut out the
small pieces. This will reduce binding on the
blade.
Figure 10. Drilling the pegholes.
8. Turn the neck over and fasten a
wood shim with tape on the top side of the
headstock and over the tuner holes. This will
help stabilize the neck during the next step.
25
9. Center a
Step 7, and drill down
/64" bit over each hole drilled in
11
/32" for the base of the
tuners.
9
⁄16" thick
4. Carefully hand file the headstock to finalize
the shape.
-8-
H8069 Heirloom Curly Maple Guitar Kit
Page 11
Sanding Body
The guitar body was sanded at the factory, but
it is up to you to do the final sanding before the
finish is applied. To get a good finish, the body
should be sanded with a series of sandpaper
grits up to #320 grit.
Components and Hardware Needed: Qty
Guitar Body ....................................................... 1
To sand the guitar body:
6. Repeat Step 4 & 5.
Note: If you want to stain your guitar, the
stain should be applied now before continuing with the next step. Stains cannot be
applied to the guitar body after the sanding
sealer is applied.
7.Apply a primer if you plan to paint the guitar
a solid color. Apply a coat of sanding sealer
now if you desire to see the wood grain
or if you stained the guitar. Use the sealer
or primer according to the manufacturer's
instructions.
1. Wear a NIOSH-approved respirator and
ANSI-approved safety glasses when
sanding wood!
2. Use a flexible sanding block with #150 grit
aluminum-oxide sanding paper to sand the
guitar body until there is a consistent scratch
pattern on the entire surface.
Note: DO NOT round over the neck pocket
or the body cavities.
When hand sanding, always sand in the
same direction as the wood grain.
3. Resand the entire guitar body with #220 grit
sanding paper and lightly round over the
outside edges of the body.
4. Wipe the guitar body with a damp cloth to
“raise" the wood grain.
5. Wait until the wood is dry and resand the
entire body with #220 grit sandpaper to sand
the “raised" grain smooth.
Note:Make sure the primer or sealer you use
is compatible with your finish.
8. When the sanding sealer or primer is dry, use
#320 grit sandpaper for final sanding. DO
NOT sand through to bare wood.
Sanding Neck
Like the guitar body, the guitar neck was rough
sanded at the factory. Final sanding should be
done as described in the previous sub-section
Sanding Body. Consider applying inlays or additional design work on the fretboard and headstock before final sanding.
Note: If you are considering inlays or other
design work, take time to test your designs in
scrap wood before performing the work on the
instrument.
DO NOT sand the fretboard. Sanding the fretboard
will affect the playability of the guitar and could
lead to irrepairable damage.
H8069 Heirloom Curly Maple Guitar Kit
-9-
Page 12
Finishing Neck
Finishing options include stains, lacquers, varnishes and oil finishes. Traditionally, this style
of guitar has a clear finish on the neck. Finishes
can be applied with a spray gun, brush, rag, or a
spray can. Finish materials and books on finishing instruments can be ordered through Grizzly
Industrial or numerous luthier supply catalogs.
1. Mask off the surface of the fretboard. Carefully
press all the masking tape edges securely to
the fretboard. The finish coat can seep under
these edges, especially near corners, uneven
edges, and places where the frets meet the
fingerboard. (It can be a tedious chore to
remove finish from the fretboard.)
1
2. Make an "S" shaped hook out of
rod or a coat hanger that has been folded in
half.
3. Wipe the entire neck with a tack cloth to
remove any dust.
4. Thread the hook through the upper peghole
and hang the neck in the finishing room.
Most finishes are hazardous to your health. Wear a
NIOSH/OSHA approved respirator with particulate and
gas/vapor filters, safety
glasses, rubber gloves, and
work in a well ventilated area
when finishing.
5. Apply the finish according to Steps 5–10 on
the Finishing Body instructions.
/4" steel
Finishing Body
This guitar looks incredible with a clear finish that
highlights the wood grain patterns. The surface
can be stained prior to finishing or a transparent
pigment can be added to the finish. These instructions guide you through a very basic finishing process. Books describing different guitar finishing
techniques are available through luthier supply
catalogs or through your local library. Clear finish
materials and books on finishing can be ordered
through Grizzly Industrial. Finishing a guitar is a
difficult task. If you are unsure of your skills; do
your research, practice on scrap wood, or take it
to a professional.
Components and Hardware Needed: Qty
Guitar Body ....................................................... 1
To finish the guitar body:
1. Mask off the neck pocket (Figure 4). Press
the masking tape tight against the edges of
the pocket so the finish does not seep under
the tape.
2. Screw through the neck pocket screw holes
into a long piece of wood to use for a handle
during spraying. Drill a hole in the end of the
handle for hanging from a hook.
6. Before wet sanding, remove the masking
tape from the fretboard and carefully scrape
any excess finish off the fretboard with a
razor blade or chisel held perpendicular to
the surface, as shown in Figure 11.
-10 -
3. Wipe a tack cloth over the entire guitar body
to remove dust.
4. Thread the hook through the temporary handle and hang the body in the finish room.
H8069 Heirloom Curly Maple Guitar Kit
Page 13
5. Apply several thin coats of the finish, following the manufacturer's instructions. Multiple
thin coats usually produce a better quality
finish than one heavy coat.
6. Dry sand the entire body with #400 grit wet/
dry sandpaper after at least three coats of finish have been applied. DO NOT sand through
the finish—be careful on the edges.
NOTICE
Dust particles suspended in the air will
settle on wet finishes, causing less than satisfactory results. To avoid this problem:
• Leave the finishing room undisturbed
for 24 hours prior to applying the finish.
7. Use a tack cloth to remove sanding residue.
8. Apply more finish, sanding between coats,
until the finish is the desired thickness.
Note:If finishing with a solid color, you may
wish to apply several coats of a clear finish
over the top, sanding between coats, to add
depth to the finish.
9. When the final coat has dried at least a week,
preferably a month, remove the temporary
handle and masking.
10. Wet sand the finish using #600 grit wet/dry
sandpaper with a sanding block, followed
with #1000 grit wet/dry sandpaper.
11. Use a clean, absorbent rag to remove excess
water. Let the guitar dry completely, then use
a tack cloth to remove all residue.
12. Buff the finish by hand or with a buffer, starting with a medium polish and working up to a
high gloss polish.
Note: If you use a buffing machine, be care-
ful to avoid going through the finish, especially on the edges.
• Avoid making unnecessary movements
when entering the finish room.
• Apply the finish to the desired guitar
parts and immediately leave the finish
room. DO NOT return to the room until
the specified drying time has elapsed.
Chrome Screws 2.1 X 14mm ............................ 6
To install the tuners:
1. Place the six tuners into the holes on the back
of the headstock. The holes may need to be
widened with a peghead reamer or a round
file. DO NOT widen the holes too much—the
tuners should fit snugly.
2. Slide a washer over the tuner post and screw
the hex nut bushing onto the tuner as shown
in Figure 12.
H8069 Heirloom Curly Maple Guitar Kit
Tuner Post
Washer
Hex Nut
Bushing
Figure 12. Threading hex nut bushing onto
tuner.
-11-
Page 14
3. Align the tuners perpendicular to the edge of
the headstock and parallel to each other as
shown in Figure 13. Use a strip of masking
tape to secure their position on the headstock.
Tuner
Mounting Hole
Figure 13. Tuners aligned to edge of headstock.
1
4. Using a
⁄16" drill bit in a drill press, drill 3⁄8"
deep holes into the back of the headstock
through each tuner mounting hole.
—If there is not a predrilled hole in the cavity
3
in Step 1, use a
/32" bit to drill a hole into
the cavity and through the body.
2. Push the thicker black audio jack wire through
the hole shown in Figure 15.
Ground
Wire
Audio
Jack Wire
3
Note: Drilling the holes deeper than
⁄8" could
result in drilling out through the front face
of the headstock. Use a depth stop or tape
wrapped around the drill bit at the correct
depth as an indicator.
5. Secure the tuners to the guitar headstock
with the 2.1 x 14mmscrews.
Pick Guard
Components and Hardware Needed: Qty
Guitar Body ....................................................... 1
Chrome Screws 5 x 45mm ................................ 4
Unless otherwise indicated, we strongly recommend using a drill press for the majority of drilling
to obtain the most precise results. However, an
electric/cordless drill fitted with a depth stop or a
drill stand can be used if you do not have a drill
press.
9
4. By hand, insert a
drilled neck pocket hole (Figure 18). While
pressing down slightly, twist the drill bit to
make pilot holes in the neck.
Neck Pocket Hole
⁄64" drill bit into each pre-
We recommend using a hollow punch (see Page 24 in Accessories) to carve out holes in the finish
before drilling. Also, a router pad placed under the
guitar can help reduce scratches in the finish.
To mount the neck to the guitar body:
1. Insert the neck into the neck pocket (in
Figure 17), and check to make sure the neck
and body are flush.
—If there is a gap between the neck and the
body, lightly sand the high points on the
neck until it fits in the pocket.
Figure 18. Making a pilot hole in the neck.
5. Unclamp the neck from the body.
To determine neck mounting hole depth:
5
1. Secure a
set the neck and fretboard down on top of a
clean piece of scrap wood, set these on the
drill press table, then raise the table.
2. Set the drill press depth stop so the tip of
the bit will ONLY drive half way through the
neck. DO NOT drill through the fretboard.
Another way to determine neck mounting hole
depth (optional):
1. Insert the neck into the neck pocket.
2. Place the neckplate on top of the body so a
mounting hole protrudes beyond the body
and neck (see Figure 19).
⁄32" drill bit in the drill press chuck
Neck
Pocket
Figure 17. Inserting neck into neck pocket.
2. Clamp the neck and body together.
3. Set the guitar facedown on top of several
2x4's (cut to 6" or 12") for support.
H8069 Heirloom Curly Maple Guitar Kit
Figure 19. Using screw tip depth to set depth
stop.
-13-
Page 16
3. Insert a 5 x 45mm screw through the plate
so it hangs down to the side of the neck and
body.
Tremolo Bridge
4. Gently mark the screw tip depth with a pen-
cil.
Note: You may want to cover the screw tip
marking location with masking tape to avoid
scratching the finish.
5. Set the neck fretboard face down on the drill
press table, lower the bit to touch the mark
(placed in Step 4), then set the drill press to
stop at this mark.
To drill mounting holes in the neck:
5
Lower the
pilot holes and drill the holes to the correct
depth.
To mount the neck to the body:
1. Insert the neck into the neck pocket, and
place the neckplate on the body.
Note:DO NOT glue the neck to the body.
⁄32" drill bit over the center of the
Neck and Body (Assembled) ............................. 1
Chrome Screws 3.5 x 30mm ............................. 6
Chrome Screws 4 x 40mm ................................ 2
Tremolo Arm ...................................................... 1
To attach the tremolo bridge to the guitar
body:
1. Place the tremolo bridge in the cut-out shown
in Figure 21.
Tremolo
Bridge
Tremolo Arm
Location
2. Align the mounting holes in the neck, body,
and neckplate.
3. Fasten the four 5 x 45mm screws (Figure
20).
Figure 20. Fastening neck to body.
Figure 21. Tremolo bridge placement.
2. Secure the tremolo bridge to the guitar body
with six 3.5 x 30mm screws.
3. Turn the guitar body over and place the
spring hanger in the cavity as shown in
Figure 22.
Ground
Wire
Ground Wire
Spring
Hanger
Figure 22. Spring hanger placement.
Solder Point
-14-
H8069 Heirloom Curly Maple Guitar Kit
Page 17
4. Secure the spring hanger to the guitar body
with two 4 x 40mm screws as shown in
Figure 23. Tighten the screws until the spring
hanger is 1" from the wall of the cavity.
Note:These screws are used to adjust the
spring tension.
5. Clean the spring hanger solder point to
remove grease and dirt, then solder the black
ground wire to the spring hanger as shown in
Figures 22 & 23.
6. Stretch the four springs from the spring hang-er to the tremolo bridge as shown in in Figure
23.
4 x 40mm
Screw
1"
Audio Jack
Components and Hardware Needed: Qty
Neck and Body (Assembled) ............................. 1
Audio Jack ......................................................... 1
Audio Jack Cover .............................................. 1
Chrome Screws 3.1 x 12mm
To attach the audio jack to the guitar body:
1. Solder the wires to the tabs on the audio jack
as shown in the Wiring Diagram on Page 29
and the Electrical Photos on Page 28.
2. Remove the nut and washer from the audio
jack, insert the audio jack through the audio
jack plate, and secure with the hex nut and
washer, as shown in Figure 24.
Bass
Horn
.............................. 2
Ground Wire
Solder Point
Spring
Figure 23. Correct spring placement.
—If the springs are too loose and will not
grasp the spring hanger, tighten the screws
to move the hanger closer to the body.
7. Turn the guitar face up and screw the tremolo arm into the socket indicated by the arrow
in Figure 21.
Figure 24. Audio jack inserted into audio jack
plate.
3. Insert the audio jack assembly into the cavity
on the guitar body and secure it to the guitar
body with masking tape.
3
4. Using a
straight through the two holes in the audio
jack.
5. Secure the audio jack to the guitar body with
3.1 x 12mm
two
⁄32" drill bit, drill 3⁄8" deep holes
screws.
H8069 Heirloom Curly Maple Guitar Kit
-15-
Page 18
Strap Buttons
Mounting Back Plate
The strap buttons are positioned on the guitar as
shown in Figure 25.
Bass
Horn
Strap
Buttons
Figure 25. Strap button placement.
Components and Hardware Needed Qty
Guitar Body and Neck (Assembled) .................. 1
Chrome Screws 3.5 x 25mm ............................ 2
Once mounted, the slot in the back plate must
align with the string holes in the tremolo bridge.
This will simplify the string installation and removal process.
Components and Hardware Needed: Qty
Neck and Body (Assembled) ............................. 1
Chrome Screws 3.1 x 12mm ............................. 6
Back Plate ......................................................... 1
To mount the back plate to the guitar body:
1. Turn the guitar face down, position the back
plate over the cavity in the back of the guitar
body as shown in Figure 26, making sure the
back plate hole is centered over the tremolo
block holes.
To attach the strap buttons to the guitar:
1. Use a 3.5 x 25mm screw to secure each
of the strap butt ons to the guitar body, at
the end of the guitar and on the bass horn
(Figure 25).
3
—If the holes are not predrilled, use a
drill bit to drill
1
/2" deep holes.
/32"
Figure 26. Mounting the back plate.
2. Secure the position of the back plate to the
guitar body with masking tape.
3
3. Using a
straight through the six holes in the back
plate.
4. Remove the protective plastic film from the
back plate.
5. Secure the back plate to the guitar body
with six 3.1 x 12mm screws, and remove the
masking tape.
⁄32" drill bit, drill 5⁄16" deep holes
-16 -
H8069 Heirloom Curly Maple Guitar Kit
Page 19
Installing Nut
Winding Strings
Components and Hardware Needed: Qty
Neck and Body (Assembled) ............................. 1
razor blade to scrape any finish out of the nut
slot. DO NOT remove any wood from the nut
slot.
2. Slide the nut into the slot.
— If the nut will not fit into the slot, sand one
side on a piece of sandpaper until it fits
snugly into the slot as shown in Figure 27.
Make sure the large grooves on the nut are
toward the top of the neck.
Nut
Components and Hardware Needed: Qty
Neck and Body (Assembled) ............................. 1
The correct position of the guitar strings is shown
in Figure 28. The thin High "E" string is the "1st"
string and the thick Low "E" string is the "6th."
in the nut slot, and center the nut in the nut
slot.
4. Clamp the nut in place.
5. Wipe away the excess glue before it sets up,
then allow the glue to dry for 24 hours.
Figure 28. Example of correct string locations.
To install the strings using the bridge:
1. Slide the 1st string through the corresponding
hole in the tremolo block (Figure 29).
Tremolo
B l o c k
1st String
Location
Figure 29. 1st string installed through tremolo
block.
H8069 Heirloom Curly Maple Guitar Kit
-17-
Page 20
2. Guide the string through the tremolo bridge,
across the saddle (Figure 30), over the nut,
and through the hole in the corresponding
tuning post.
1st String
6. Use wire cutters (optional) to cut off the
excess string.
7. Repeat the above process for the remaining
strings.
Mounting Pick
Guard
Components and Hardware Needed: Qty
Neck and Body (Assembled) ............................. 1
Chrome Screws 3.1 x 12mm ........................... 11
Figure 30. 1st string installed.
3. Allow only enough slack in the string for 2-3
rotations around the tuning post.
Note:If too much slack is allowed, then the
string could wind off the tuning post after
many successive rotations. If not enough
slack is allowed, then the string may not hold
the winding tension.
4. Bend the string at a right angle across the
edge of the tuning post.
5. Rotate the tuner until the string just begins
to hold the winding tension (Figure 31), and
so the string is on the right side of the tuning
post.
Note: DO NOT tighten the strings beyond the
initial tensioning at this time. Final tensioning
should be completed during the string tuning
process.
To secure the pick guard to the guitar body:
1. Remove the protective plastic film from the
pick guard.
3
2. Using a
straight through the eleven holes in the pick
guard (Figure 32).
⁄32" drill bit, drill 5⁄16" deep holes
Tuning Post
Toward Neck
Figure 31. Example of string wrapped around
tuning post.
-18-
Figure 32. Pick guard mounting location.
3. Secure the pick guard to the guitar body with
3.1 x 12mm screws.
4. Remove the masking tape.
H8069 Heirloom Curly Maple Guitar Kit
Page 21
String Retainers
The string retainers mount between the 1st and
2nd strings and between the 3rd and 4th strings
(Figure 33). String retainers are designed to hold
the strings down against the nut to enable correct
tuning.
To install the string retainer:
1. Place the 1st string retainer on top of the 1st
and 2nd strings near the second tuner and
loosen the strings several turns.
1
2. Using a
string retainer, drill a
⁄16" drill bit positioned through the
1
⁄4" deep hole into the
headstock.
Components and Hardware Needed: Qty
Neck and Body (Assembled) ............................. 1
Bushings 4 x 5 x 3mm ....................................... 2
Chrome Screws 2.5 x 14mm ............................. 2
2nd Retainer
1st Retainer
Figure 33. String retainer locations.
1
Note: Drilling the hole deeper than
⁄2" could
result in drilling out the bottom of the headstock.
3.Slide a 2.5 x 14mm screw through the retainer
and bushing, then fasten it to the headstock
(Figure 33).
4. Place the 2nd string retainer on top of the
3rd and 4th strings, loosen the strings, and
repeat Steps 2–3.
H8069 Heirloom Curly Maple Guitar Kit
-19 -
Page 22
SECTION 5: SETUP
General
2. Place a straightedge from the 1st fret to the
17th. Measure any gaps between the straightedge and the frets with the feeler gauge.
Guitar set up is an art that requires skill, patience,
and experience. If you have the patience, you can
acquire the skill and experience. If you don't have
the patience, you may want to have your guitar
set up by a qualified guitar technician.
This section presents an overview of setup practices. We highly recommended that you research
more in-depth methods. Books on setting up
electric guitars can be ordered through Grizzly
Industrial, luthier supply catalogs, or may be
available through your local library.
Neck Adjustment
The guitar neck was adjusted perfectly straight
before it was packaged; however, the moisture
content of wood acclimates to the humidity of
the surrounding environment. This characteristic
results in movement of the wood components
affecting alignment. The neck may require adjustment several times each year, particularly in
regions where the seasonal climate changes are
more drastic.
—If the neck is flat, or bowed up 0.012" or
less, the neck is set up correctly. Continue
to String Height instructions on Page21.
—If the gap is greater than 0.012", or if the
neck bows away from the straightedge,
continue to Step 3.
3. Remove the strings from the neck, then
remove the neck from the guitar body.
4. Turn the truss rod nut in the base of the neck
(Figure 34) counterclockwise with a 4mm
hex head wrench to release tension on the
neck. Retighten until the nut begins to grab.
Components and Hardware Needed: Qty
Guitar with Strings Installed .............................. 1
Tools Needed
Metal Straightedge 18" .......................................1
Feeler Gauge Set ...............................................1
Phillips Head Screwdriver ...................................1
To adjust the bow of the guitar neck:
1. Tighten the strings to playing tension.
-20-
Figure 34. Typical truss rod nut.
5. To flatten a down bow, turn the truss rod nut
6. Reinstall the neck, restring the guitar, and
1
⁄4 turn clockwise. To correct an up bow,
a
turn the nut a
recheck the neck with the straightedge.
—If the neck is correctly adjusted, go to
String Height instructions on Page 21.
—If the neck is still out of adjustment return
to Step 3.
H8069 Heirloom Curly Maple Guitar Kit
1
⁄4 turn counterclockwise.
Page 23
String Height
2. Adjust the wedge until there is a
between the tremolo block and the back of
the tremolo cavity as shown in Figure 36.
3
⁄8" gap
Correct string height is crucial for maximizing the
playability of your electric guitar. The string height
is the distance between the top face of the fret
and the bottom face of the string (Figure 35).
⁄32" gap
between the guitar body and the underside
of the bridge plate as shown in Figure37.
Re-tension the strings if necessary.
3
⁄32" Gap
Figure 37. Tremolo wedge gap.
4. Place a capo on the 1st fret and measure the
height of each string above the 17th fret as
shown in Figure 35.
To adjust the string height:
1. Remove the back plate and tremolo springs,
and place a wood wedge between the tremolo block and tremolo cavity back (Figure36).
3
⁄8" Gap
Wood Wedge
Figure 36. Tremolo wedge.
Figure 38. Adjusting string height.
5. Use the hex head wrench to adjust the height
for each string until it is
1
⁄16" above the 17th
fret.
6. Remove the capo.
H8069 Heirloom Curly Maple Guitar Kit
-21-
Page 24
Pickup Height
Tuning
Pickup height can have a dramatic effect on the
audio output signal. The closer the strings are
to the pickup, the higher the audio output signal
will be. If the strings are too close, distortion is
caused by magnetic interference from the electronic components.
Tools Needed Qty
Metal Straightedge .............................................1
Phillips Head Screwdriver ...................................1
To measure the string height at the pickup:
1. Measure the height of the 1st and 6th strings
at the pickup while the strings are “fretted" at
the 22nd fret (Figure 39).
1
/8"
Tuning is an important guitar concept. If the guitar
is not in tune, the resulting sound is unpleasant.
These instructions explain how to tune by ear.
You can also tune by using an electronic tuner
such as the Grizzly T23099 Chromatic Tuner
shown on Page 24.
6
E
A
5
D
D
4
G
3
2
B
1
E
Figure 40. Example of standard tuning.
3
/32"
22nd Fret
Figure 39. String heights over the pickup.
2. With a Phillips head screwdriver, adjust the
screws on each side of the pickup until the
3
1st string is
string is
⁄32" above the pickup and the 6th
1
⁄8" above the pickup.
—Turn the screws clockwise to raise the
height of the pickup.
—Turn the screws counterclockwise to lower
the height of the pickup.
3. Repeat Steps 1–2 for the other pickups.
To tune the guitar:
1. Play a Low E pitch on a piano, a tuning fork,
or an electronic computer file.
2. Play an open (non-fretted) 6th string and
adjust the tuner to match the Low E.
Note: Always tune up. If the string is tuned
high, loosen the string to lower the pitch,
then tune the string up to the correct note.
3. Tune the 5th string by playing the 6th string
while it is being pressed (fretted) at the 5th
fret, and then play the open 5th string. Adjust
the 5th string tuner until the notes match.
-22-
H8069 Heirloom Curly Maple Guitar Kit
Page 25
4. Tune the 4th string by playing the 5th string
while it is being pressed (fretted) at the 5th
fret, and then play the open 4th string. Adjust
the 4th string tuner until the notes match.
5. Perform the same tuning step on the 3rd and
4th string.
6. When tuning the 2nd string, fret the 3rd string
at the 4th fret instead of the 5th fret.
Note: This can also be done with an elec-
tronic tuner by tuning the harmonic note to
be exactly in tune and then adjusting the
saddle until the note played in Step 2 is also
in tune.
3. Repeat Steps 1 –2 until the string is in
tune. Repeat the process for the rest of the
strings.
7. Tune the 1st string in the same manner as
the 6th, 5th, 4th, and 3rd strings.
Setting Intonation
Tools Needed Qty
Phillips Head Screwdriver ...................................1
Setting the intonation adjusts the length of the
string to correct for flatness/sharpness on each
string. This is a simple process that takes a lot of
trial-and-error.
To set the intonation:
1. Lightly touch and then release the 1st string
directly above the twelfth fret as you pluck the
string to play a harmonic note.
2. Now pluck the string while holding it fretted at
the twelfth fret. If this note is sharper than the
note played in Step 1, move the saddle away
from the neck by turning the saddle adjustment screw (Figure 41) clockwise. If this note
is flat in comparison, move the saddle toward
the neck.
Tremolo Adjustment
Tools Needed
Phillips Head Screwdriver ...................................1
To adjust the tremolo springs:
1. Remove the tremolo cavity cover.
2. Install the four tremolo springs as shown in
Figure 42.
5
⁄8"
Figure 42. Correct spring placement.
Adjustment
Screw
Figure 41. Example of saddle adjustment screw.
H8069 Heirloom Curly Maple Guitar Kit
3. Remove the wedge.
—If the wedge is dififcult to remove, tighten
the spring hanger screws until the wedge
loosens.
Note:The spring hanger should be approxi-
mately
cavity.
4. Replace the tremolo cavity cover.
5
⁄8" from the front edge of the tremolo
-23-
Page 26
SECTION 6: REFERENCE INFO
order online atwww.grizzly.comor call1-800-523-4777
Accessories
NOTICE
Refer to our website or latest catalog for
additional recommended accessories.
H5962—Guitar Stand-Electric/Archtop
• Stable stand keeps electric and archtop quitars safe yet accessible on stage or on display
Menzerna professional polishing compounds will
remove any fine scratches from the finish and
give your instrument the incredibly high gloss finish that you are looking for.
Figure 45. H0818 Menzerna pre-polishing paste.
Figure 43. Model H5962 Guitar Stand.
T23099—Chromatic Tuner/Metronome
This metronome/tuner is suitable for all electric
and acoustic stringed instruments. It has an easyto-read LCD display and is able to tune notes: A,
A#, B, C, C#, D, D#, E, F, F#, G, and G#. Seven
beat settings and 5 rhythms make this versatile
device a must for the novice or experienced musician.
Figure 44. T23099 Chromatic Tuner.
G9845—6 Pc. Hollow Punch Set
Punch perfectly round holes in one easy step.
Includes knurl-gripped punches for
3
⁄8", 7⁄16" and 1⁄2" holes. Great for cutting gasket
material!
Figure 46. Model G9845 Punch Set.
3
⁄16", 1⁄4", 5⁄16",
-24-
H8069 Heirloom Curly Maple Guitar Kit
Page 27
H3901—Behlen Jet Spray™ Clear Lacquer–
order online atwww.grizzly.comor call1-800-523-4777
Flat
H3903—Behlen Jet Spray™ Clear Lacquer–
Satin
H3937—Behlen Top Coat Lacquer - Satin
H3938—Behlen Sanding Sealer, 13 Oz.
Behlen Master Top Coat Lacquer Sealer is an
alcohol and water resistant, high solid nitrocellulose lacquer sealer. Use to seal and protect
Behlen solvent based stains and other Master
Aerosols. Master Topcoat Lacquer Sealer performs like a spray gun applied finish. 13 fl. oz.
Cannot ship air.
Wood dust has been linked to nasal cancer and
severe respiratory illnesses. If you work arounddust everyday, a half-mask respirator can be a
lifesaver. Also compatible with safety glasses!
Figure 47. H3938—BEHLEN Sanding Sealer.
W1320—Router Pad
This natural rubber pad eliminates holding or
clamping work while routing or sanding. It effectively grips the workpiece for safe non-slip routing.
Thin pad can be easily rolled up and stored when
order online atwww.grizzly.comor call1-800-523-4777
Waterproof Sandpaper
Model H8912—1000 Grit, 50 Pack
Model H8913—1200 Grit, 50 Pack
Model H8914—1500 Grit, 50 Pack
Model H8915—2000 Grit, 50 Pack
Ideal for producing very fine finishes in wet applications. Ultimate flexibility, and environmentally
stable; resists humidity-caused curling. 50 sheets
per package.
Light Paper Backed A/0 Sandpaper
Model G6194—80 Grit, 10 Pack
Model G6195—100 Grit, 10 Pack
Model G6196—120 Grit, 10 Pack
Model G6197—150 Grit, 10 Pack
Model G6198—180 Grit, 10 Pack
Model G6199—220 Grit, 10 Pack
Wet/Dry Silicon Carbide Sandpaper
Model G6200—100 Grit, 10 Pack
Model G6201—120 Grit, 10 Pack
Model G6202—180 Grit, 10 Pack
Model G6203—220 Grit, 10 Pack
Model G6204—240 Grit, 10 Pack
Model G6205—320 Grit, 10 Pack
Model G6206—400 Grit, 10 Pack
We offer a variety of 9" x 11" sanding sheets
in convenient 10 packs in 80 - 220 grits for just
about any requirement.
This 12" Stainless Steel Ruler with increments as
fine as 0.5mm and
1
⁄64".
Figure 54. H2532 12" Stainless Steel Ruler.
-26-
H8069 Heirloom Curly Maple Guitar Kit
Page 29
H4412—The Guitar Handbook
order online atwww.grizzly.comor call1-800-523-4777
The Guitar Handbook is the complete guide
to playing the guitar — from simple chords to
advanced improvisations. Its unique learning program combines step-by-step photographs with a
chord dictionary containing over 800 easy-to-follow fingerings. It is also a comprehensive manual
on guitar hardware and performance technology,
sound equipment and special effects. 256 pages.
Figure 55. Model H4412.
H4409—The Art of Inlay
This book is both a celebration of the art of inlay
and a hands-on guide to its materials, tools and
techniques. Includes over 70 color photos, diagrams, how to instructions and design insights
from Larry Robinson. 112 pages.
Figure 57. The Art of Inlay Book.
T23658—Artificial White Pearl–Shark Fin
T23659—Artificial White Pearl–Star
T23660—Mother of Pearl–Star
T23661—Mother of Pearl–Diamond
T21359—Guitar Finishing DVD
This DVD gives very specific instructions for finishing a guitar with aerosols. It shows the steps
necessary for a toned finish, a sunburst effect,
and a clear finish using Behlen Vinyl Sealer,
Stringed Instrument Lacquer, Starcast Amber
Guitar Toner, and Encore Brown Guitar Toner
aerosols.
Figure 56. Guitar Finishing DVD.
T23658T23659T23660T23661
Figure 58. Assorted position marks.
H8069 Heirloom Curly Maple Guitar Kit
-27-
Page 30
Ground to
Tremolo Bridge
To Audio
Jack
Electrical Components
Tone
Controls
Five Way
Switch
Volume
Control
Figure 59. Pick guard wiring.
Black Wire
Solder Point
White Wire
Solder Point
Figure 60. Audio jack wiring.
Available in color online at www.grizzly.com
Ground to
Tremolo Bridge
To Audio
Jack
Figure 61. Ground wiring.
-28-
H8069 Heirloom Curly Maple Guitar Kit
Page 31
Wiring Diagram
COLOR KEY
BLACK
WHITE
RED
Pick Guard
Bk
Wt
Pickup
Wt
Bk
Available in color online
at www.grizzly.com
Tone
Control
Wt
Bk
Tone
Control
Wt
5-Way Switch
Wt
Wt
Wt
Wt
Wt
Bk
Volume
Control
Wt
Wt
Pickup
Bk
Pickup
Bk
Bk
Wt
Bk
Spring
Hanger
Figure 62. Model H8069 wiring diagram.
H8069 Heirloom Curly Maple Guitar Kit
Bk
Ground
Audio
Jack
Wt
Bk
-29-
Page 32
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
-30-
H8069 Heirloom Curly Maple Guitar Kit
Page 33
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
____ Advertisement ____ Friend ____ Catalog
____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM
____ Family Handyman
____ Hand Loader
____ Handy
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Model Airplane News
____ Old House Journal
____ Popular Mechanics
3. What is your annual household income?
____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000
____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
CUT ALONG DOTTED LINE
4. What is your age group?
____ 20-29 ____ 30-39 ____ 40-49
____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years
6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5 ____ 6-9 ____10+
____ Popular Science
____ Popular Woodworking
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
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____ Shop Notes
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____ Today’s Homeowner
____ Wood