JUMP STARTER/COMPRESSOR
MODEL H6310
INSTRUCTION MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
COPYRIGHT © SEPTEMBER, 2004 BY GRIZZLY INDUSTRIAL, INC.
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TR6648 PRINTED IN CHINA
Red
Terminal
Clamp
Flashlight
Securing
Strap
Flashlight
Switch
Hazard
Light
Switch
Hazard
Lights
DC
Output
Sockets
Black
Terminal
Clamp
Voltage
Meter
Main Power
Switch
Voltage Meter
Switch
Charging
Socket
Storage
Compartment
Air
Pump
Switch
12V DC Cord
Charging
Adapter
Model H6310 Jump Starter/Compressor -1-
12V DC
Output
Socket
Air Pressure
Gauge
Air Hose
SAFETY
For Your Own Safety Read Instruction Manual
Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which
are intended to convey the level of importance of the safety messages. The
progression of symbols is described below. Remember that safety messages by
themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates an imminently hazardous situation which, if
not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if
not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if
not avoided, MAY result in minor or moderate injury.
It may also be used to alert against unsafe practices.
NOTICE
This symbol is used to alert the user to useful information about proper operation of the equipment.
Safety Instructions for Machinery
1. READ THROUGH THE ENTIRE
MANUAL BEFORE STARTING
MACHINERY. Machinery presents
serious injury hazards to untrained
users.
2. MAKE SURE ALL GUARDS ARE
IN THEIR CORRECT PLACE AND
WORK CORRECTLY BEFORE
USING MACHINERY. NEVER
OPERATE MACHINE WITHOUT
GUARDS.
3. ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN
OPERATING MACHINERY.
4. WEAR PROPER APPAREL. DO
NOT wear loose clothing, gloves,
neckties, rings, or jewelry which may
get caught in moving parts. Wear
protective hair covering to contain
long hair and wear non-slip footwear.
5. NEVER OPERATE MACHINERY
WHEN TIRED, OR UNDER THE
INFLUENCE OF DRUGS OR
ALCOHOL. Be mentally alert at all
times when running machinery.
Model H6310 Jump Starter/Compressor-2-
6. ONLY ALLOW TRAINED AND
PROP ERLY SUPE RVISE D
PERSONNEL TO OPERATE
MACHINERY. Make sure opera-
tion instructions are safe and
clearly understood.
7. KEEP CHILDREN AND VISITORS
AWAY. Keep all children and visi-
tors a safe distance from the work
area.
8. MAKE WORKSHOP CHILD
PROOF. Use padlocks, master
switches, and remove start switch
keys.
9. NEVER LEAVE WHEN MACHINE
IS RUNNING. Turn power OFF
and allow all moving parts to come
to a complete stop before leaving
machine unattended.
10. DO NOT USE IN DANGEROUS
ENVIRONMENTS. DO NOT use
machinery in damp, wet locations,
or where any flammable or noxious fumes may exist.
11. KEEP WORK AREA CLEAN AND
WELL LIT. Clutter and dark shad-
ows may cause accidents.
12. USE A GROUNDED EXTENSION
CORD RATED FOR THE
MAC H I NE AMP E R AGE.
Undersized cords overheat and
reduce voltage. Replace extension cords if they become damaged. DO NOT use extension
cords for 220V machinery.
13.
ALWAYS DISCONNECT FROM
POWER SOURCE BEFORE
SERVICING MACHINERY. Make
sure switch is in
before reconnecting.
14. MAINTAIN MACHINERY WITH
CARE. Keep blades sharp and
clean for best and safest performance. Follow instructions for
lubricating and changing accessories.
15. REMOVE ADJUSTING KEYS
AND WRENCHES. Make a habit
of checking for keys and adjusting wrenches before turning ON
machinery.
16. CHECK FOR DAMAGED PARTS
BEFORE USING MACHINERY.
Check for binding and alignment
of parts, broken parts, part mounting, loose bolts, and any other
conditions that may affect machine
operation. Repair or replace damaged parts.
17. USE RECOMMENDED
ACCESSORIES. Refer to the
instruction manual for recommended accessories. The use of
improper accessories may cause
risk of injury.
18. DO NOT FORCE MACHINERY.
Work at the speed for which
the machine or accessory was
designed.
OFF
position
Model H6310 Jump Starter/Compressor -3-
Additional Safety Instructions for the Jump
Starter/Compressor
1. READ THIS MANUAL: This manu-
al contains proper operating instructions for this jump starter/compressor.
2. AVOID SHORTING TERMINAL
CLAMPS: Touching red and black
terminal clamps together will cause
a short and may cause an explosion
or fire. Never touch red and black
terminal clamps together!
3. MAIN POWER SWITCH : The main
power switch allows you to cut
power to the terminal clamps to
avoid shorting them during removal
from a battery or during trunk storage. Always turn the main power
OFF after using and for storage.
4. DC CHARGER : This jump starter/compressor uses a DC charger. Using an AC charger with this
model may cause fire or explosion.
5. SECURING STRAP: The securing
strap is provided to help you keep
the jump starter/compressor away
from fans and drive belts. Contact with these items may cause
personal injury or damage to the
equipment.
6. ATTACHING TO BATTERY TERMINALS: Connecting the terminal
clamps to the wrong battery terminals can lead to fire or explosion.
Always connect the red terminal
clamp to the positive battery terminal and the black terminal clamp to
the negative battery terminal.
7. AVOID CONTACT WITH WATER:
Besides damaging the jump starter/compressor, contact with water
may cause a short or may cause
you to get shocked by the current in
the terminal clamps.
No list of safety guidelines can be
complete. Every environment is
different. Always consider safety
first, as it applies to your individual
working conditions. Use this jump
starter/compressor with caution and
respect. Failure to do so could result
in serious personal injury, damage
to equipment or poor results.
Model H6310 Jump Starter/Compressor-4-
INTRODUCTION
Foreword Contact Info
We are proud to offer the Grizzly Model
H6310 Jump Starter/Compressor. This
model is part of a growing Grizzly family of
fine power tools. When used according to
the guidelines set forth in this manual, you
can expect years of trouble-free, enjoyable
operation and proof of Grizzly’s commitment to customer satisfaction.
The Model H6310 is designed to be
charged from a 110V outlet, then stowed
away in an automobile for later use. The
Model H6310 features a flashlight, hazard
lights, a jump starter, a tire inflater, and
four DC outlets for powering various DC
operated accessories.
It is our pleasure to provide this manual
with the Model H6310. It was written
to encourage safety considerations and
guide you through general operating procedures and maintenance.
The specifications, details, and photographs in this manual represent the Model
H6310 as supplied when the manual was
prepared. However, owing to Grizzly’s policy of continuous improvement, changes
may be made at any time with no obligation on the part of Grizzly.
If you have any comments regarding this
manual, please write to us at the following
address:
Grizzly Industrial, Inc.
C/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Most importantly, we stand behind our
tools. If you have any service questions or
parts requests, please call or write us at
the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
Machine Data
Charging Source .................................110V
DC Output ....................... 3V, 6V, 9V & 12V
Max. Air Compressor Run Time .......15 Min
Rated Air Exhaust Volume ..........0.35 CFM
Jump Start Current ............................600 A
Charging Current ............................500 mA
Hazard Blink Frequency ..... 120 per minute
Illumination Power .......................... 6 Watts
Model H6310 Jump Starter/Compressor -5-
Read the manual before operation.
Become familiar with this jump starter/compressor, its safety instructions,
and its operation before beginning
any work. Serious personal injury may
result if safety or operational information is not understood or followed.
SET UP
Unpacking
Your jump starter/compressor left our
warehouse in a carefully packed crate or
box. If you discover damage after you have
signed for delivery, please immediately
call Customer Service at (570) 546-9663
for advice.
Save the containers and all packing materials for possible inspection by the carrier or
its agent. Otherwise, filing a freight claim
can be difficult.
When you are completely satisfied with
the condition of the shipment, you should
inventory the equipment.
Inventory
After you have unpacked the carton you
should find the following.
Model H6310 Inventory (Figure 1)
A. Main Unit ............................................ 1
B. Charging Adapter Cord ...................... 1
C. 12V Output Cord ................................ 1
D. Securing Strap ................................... 1
Charging
The Model H6310 is shipped with a charging adapter that fits neatly into the storage
compartment.
To charge the Model H6310:
1. Remove the charging adapter from the
storage compartment, and plug it into a
110V electrical outlet.
2. Turn the main power switch ON, and
press the "Test" button so the voltage
meter shows the charge.
3. Plug the adapter cord into the
"Recharge" socket.
— The red light will light up if the Model
H6310 is charging.
— If the red light will not light up, the
Model H6310 is fully charged.
4. Allow the Model H6310 to charge until
the red light turns off or until the voltage meter reaches 13V.
5. Disconnect the Model H6310 from the
charger.
NOTICE
DO NOT charge the Model H6310 for
longer than 24 hours or internal damage may result.
Model H6310 Jump Starter/Compressor-6-
OPERATIONS
Jump Starter
When jump starting any automobile,
always check the actual symbols on the
battery to ensure which terminals are positive "+" or negative "-". (DO NOT rely on
red or black colors of the cables already
connected to the battery, as these are not
always consistent.) Also, never touch the
red and black terminal clamps together
as this will short out the jump starter and
may cause fire, explosion, or damage to
equipment.
To use the jump starter:
1. Remove the black and red terminal
clamps from the holders.
2. Clip the black terminal clamp on the
negative "-" battery terminal.
3. Clip the red terminal clamp on the positive "+" battery terminal.
4. Turn the main power switch ON.
Tire Inflater
The air nozzle is tucked inside the storage compartment that is located near the
black terminal clamp. If you are filling a
tire at night, and you are on the side of the
road near oncoming traffic, use the hazard
lights to increase your personal safety.
To use the tire inflater:
1. Remove the cover to the storage com-
partment, and pull out the air hose.
2. Clamp the air hose to the tire valve
stem.
3. Turn the main power switch ON.
4. Push the air pump button to "–" to start
the air pump.
5. Fill the tire while monitoring the PSI
gauge, and stop the air pump (push
button to "O") when the tire is filled to
the correct PSI listed on the tire.
5. Start the car.
— If car starts, remove the red terminal
clamp first, then the black.
— If car won't start, refer to
Troubleshooting on page 9.
Touching red and black terminal
clamps together will cause a short
and may cause an explosion or fire.
Never touch red and black terminal
clamps together!
Model H6310 Jump Starter/Compressor -7-
Hazard Lights
Securing Strap
In the event of an emergency, the hazard
lights help notify oncoming vehicles of
your presence. This is especially important
at night when you are working on the side
of a road with busy traffic.
To use the hazard lights :
1. Turn the main power switch ON.
2. Press the green "Showing" button.
Flashlight
A built-in flashlight is included on the
Model H6310 to help you see when you
are jump starting a battery or filling a tire.
To use the built-in flashlight:
1. Turn the main power switch ON.
2. Press the red "Lighting" button.
DC Output Sockets
The securing strap is included to hang
the Model H6310 from the hood of a car.
Hanging the Model H6310 will keep it out
of the way of moving parts like drive belts
and fans.
To use the securing strap :
1. Make sure the strap is fed through the
slide buckle and the slide buckle is
halfway up the strap.
2. Wrap the end of the strap (the end
WITHOUT the hook on it) around the
handle of the Model H6310.
3. Feed the strap end through the slide
buckle in the opposite direction.
4. Make sure the slide buckle will hold by
lifting the Model H6310 approximately
1" off the ground. If it doesn't hold, you
have the strap buckled wrong.
5. Hang the Model H6310 from the car
hood and adjust the strap as necessary.
Four sockets have been included to power
DC appliances that use 3V, 6V, 9V, or 12V
power.
For 3V, 6V, and 9V appliances:
Use the power adapter that came with the
appliance or purchase a universal adapter
and plug into the corresponding socket.
For 12V appliances:
Use the included adapter and plug into
the large socket on the back of the Model
H6310. This socket and plug are also
universal with common cigarette lighter
sockets or adapters that are found in most
automobiles.
Storage
The Model H6310 should be stored with
the main power switch turned OFF.
Model H6310 Jump Starter/Compressor-8-
TROUBLESHOOTING
Symptom Possible Cause Possible Solution
Car will not jump
start.
Flashlight does
not work when
unit is charged.
Unit will not
charge.
No output from
3V, 6V, 9V sock
ets.
Air pump does
not work.
12V Socket has
no output.
Voltage meter
stops or does
not work.
1. Bad connection at car battery
posts.
2. Car battery has lost too much
charge.
3. Car battery is dead.
1. Bulb burned out or damaged.
2. Switch is damaged.
1. Charger or cord is damaged.
2. Indicator light burned out, giv
ing the appearance that unit
is not charging.
3. Unit damaged from charging
beyond maximum time of 24
hours (current overload).
1. Unit damaged from charging
-
beyond maximum time of 24
hours (current overload).
2. Distributor damaged.
1. Switch damaged.
2. Air pump damaged.
1. Cord or plug damaged.
2. Socket damaged.
1. Meter damaged.
2. Needle stuck on the face
plate.
3. Switch damaged.
1. Clean battery posts, or rotate
terminal clamps on post with firm
pressure to establish contact.
2. Recharge car battery.
3. Replace car battery.
1. Replace the bulb.
2. Replace switch.
1. Replace the charger.
-
2. Monitor charging progress with
the voltage meter.
3. Replace.
1. Replace unit.
2. Replace distributor.
1. Replace switch.
2. Replace air pump.
1. Replace cord.
2. Replace socket.
1. Replace the meter.
2. Remove cover and free up the
needle.
3. Replace switch.
Model H6310 Jump Starter/Compressor -9-
Parts Breakdown
Model H6310 Jump Starter/Compressor-10-
REF
1 PH6310001 VOLTMETER
2 PW07M FLAT WASHER 3MM
3 PN07M HEX NUT M3-.5
4 PH6310004 LAMPSHADE
5 PH6310005 ON/OFF DIAL
6 PH6310006 TRANSPARENT PLATE
7 PH6310007 ILLUMINATING LAMP 12V/6W
8 PH6310008 REFLECTOR
9 PHTEK21M TAP SCREW M2.9 X 10
10 PH6310010 RED BUTTON, FLASHLIGHT
11 PH6310011 GREED BUTTON, HAZARD LIGHTS
12 PH6310012 RED BUTTON, VOLTMETER
13 PH6310013 FRONT SHELL
14 PH6310014 FLASH CONTROL PANEL
15 PHTEK21M TAP SCREW M2.9 X 10
16 PH6310016 VOLT/CHARGE CONTROL PANEL
17 PHTEK22M TAP SCREW M3.5 X 13
18 PH6310018 BRASS BOLT M5-.8 X 16
19 PLW01M LOCK WASHER 5MM
20 PN06M HEX NUT M5-.8
21 PH6310021 STORAGE BATTERY DC12V, 17AH
22 PH6310022 GASKET
23 PH6310023 CURRENT PROTECTOR
24 PHTEK23M TAP SCREW M3.5 X 19
25 PH6310025 BRASS HEX NUT M6-1
26 PH6310026 POWER SWITCH
27 PH6310027 RED TERMINAL CLAMP W/CABLE
28 PH6310028 WIRE CLAMP
29 PHTEK23M TAP SCREW M3.5 X 19
30 PH6310030 HOLD-DOWN CLAMP
31 PH6310031 AIR PUMP MOTOR
32 PH6310032 FILLING VALVE W/AIR HOSE
33 PH6310033 PUMP BODY
34 PHTEK2M TAP SCREW M3.5 X 16
35 PH6310035 PRESSURE METER 20KG/CM2
36 PH6310036 PRESSURE METER WASHER
37 PHTEK21M TAP SCREW M2.9 X 10
38 PH6310038 GUARD BOARD
39 PHTEK23M TAP SCREW M3.5 X 19
40 PHTEK23M TAP SCREW M3.5 X 19
41 PH6310041 BLACK TERMINAL CLAMP W/CABLE
42 PH6310042 SPECIAL WASHER
43 PH6310043 SEMICIRCULAR PAD
44 PH6310044 BACK SHELL
45 PH6310045 CIGARETTE LIGHTER SOCKET
46 PH6310046 SOCKET CAP
47 PH6310047 AIR PUMP SWITCH
48 PH6310048 JACKET
49 PH6310049 DC CHARGING ADAPTER
50 PH6310050 12V DC CIGARETTE LIGHTER CORD
51 PH6310051 SECURING STRAP
52 PH6310052 MACHINE ID LABEL
PART #
DESCRIPTION
Model H6310 Jump Starter/Compressor -11-
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original
purchaser from the date of purchase. This warranty does not apply to defects due directly
or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of
maintenance. This is Grizzly’s sole written warranty and any and all warranties that may
be implied by law, including any merchantability or fitness, for any particular purpose, are
hereby limited to the duration of this written warranty. We do not warrant or represent that
the merchandise complies with the provisions of any law or acts unless the manufacturer so
warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price
paid for the product and any legal actions brought against Grizzly shall be tried in the State
of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental,
contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details.
We will then issue you a “Return Authorization Number,” which must be clearly posted on
the outside as well as the inside of the carton. We will not accept any item back without this
number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they
constantly strive to achieve better quality equipment. We make every effort to ensure that
our products meet high quality and durability standards and we hope you never need to
use this warranty.
Please feel free to write or call us if you have any questions about the machine or the
manual.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail:
techsupport@grizzly.com
Web Site: http://www.grizzly.com
Thank you again for your business and continued support. We hope to serve you again
soon!
Model H6310 Jump Starter/Compressor-12-
WARRANTY CARD
Name _________________________________________________________________________
Street ________________________________________________________________________
City____________________State________Zip_________
Phone Number____________E-Mail___________________FAX ____________
Model # H6310 Jump Starter/Compressor Serial#________________Order #____________
The following information is given on a voluntary basis. It will be used for marketing purposes to help
us develop better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
___Advertisement ___Friend
___Catalog ___Card Deck
___World Wide Web
___Other__________________________
2. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999
___$30,000-$39,999 ___$70,000-$79,999
___$40,000-$49,999 ___$80,000-$89,999
___$50,000-$59,999 ___$90,000 +
3. What is your age group?
___20-29 ___50-59
___30-39 ___60-69
___40-49 ___70 +
4. How long have you been a woodworker?
___0 - 2 Years ___8 - 20 Years
___2 - 8 Years ___20+ Years
5. How would you rank your woodworking skills?
___Simple ___Advanced
___Intermediate ___Master Craftsman
6. What stationary woodworking tools do you own?
Check all that apply.
___Air Compressor ___Panel Saw
___Band Saw ___Planer
___Drill Press ___Power Feeder
___Drum Sander ___Radial Arm Saw
___Dust Collector ___Shaper
___Spindle Sander ___Jointer
___Table Saw ___Lathe
___Mortiser ___Wide Belt Sander
___Horiz.Boring Machine
___Vacuum Veneer Press
___Other______________________________
7. How many of your woodworking machines are
Grizzly? _______________________________
8. Which benchtop tools do you own? Check all
that apply.
___1"x42" Belt Sander ___6" - 8" Grinder
___5" - 8" Drill Press ___Mini Lathe
___8" Table Saw ___8" - 10" Bandsaw
___Scroll Saw ___Disc/Belt Sander
___Spindle/Belt Sander ___Mini Jointer
___10"-12"Thickness Planer ___
Other____________________________________
9. How many of the machines checked above are
Grizzly? __________________________________
10. Which portable/hand held power tools do you own?
Check all that apply.
___Belt Sander ___Orbital Sander
___Biscuit Joiner ___Palm Sander
___Circular Saw ___Portable Planer
___Detail Sander ___Saber Saw
___Drill/Driver ___Reciprocating Saw
___Miter Saw ___Router
Other_________________________________
11. What machines/supplies would you like Grizzly
Industrial to carry?
________________________________________
________________________________________
________________________________________
________________________________________
12. What new accessories would you like Grizzly
Industrial to carry?
________________________________________
________________________________________
________________________________________
________________________________________
13. What other companies do you purchase your tools
and supplies from?
________________________________________
________________________________________
________________________________________
________________________________________
14. Do you think your purchase represents good
value?
___Yes ___No
15. Would you recommend Grizzly to a friend?
___Yes ___No
16. Would you allow us to use your name as a refer
ence for Grizzly customers in your area? Note: We
never use names more than three times.
___Yes ___No
17.Comments:________________________________
_________________________________________
_________________________________________
_________________________________________
-
Send a Grizzly Catalog to a friend:
Name________________________________
Street________________________________
City______________State______Zip_______
FOLD ALONG DOTTED LINE
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
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