Grizzly H6246 User Manual

MEAT CUTTING BANDSAW
MODEL H6246
INSTRUCTION MANUAL
COPYRIGHT © SEPTEMBER, 2004 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
CA6566
PRINTED IN CHINA
INTRODUCTION ............................................................................................................................... 2
Foreword .................................................................................................................................... 2
Contact Info ................................................................................................................................
Data Sheet .................................................................................................................................
Identification ............................................................................................................................... 4
SECTION 1: SAFETY .......................................................................................................................
Safety Instructions for
Additional Safety Instructions for Meat Saws ............................................................................
SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................
110V Operation ..........................................................................................................................
SECTION 3: SET UP ........................................................................................................................
Set Up Safety .............................................................................................................................
Items Needed for Set Up ........................................................................................................... 9
Unpacking .................................................................................................................................. 9
Inventory ................................................................................................................................... 10
Hardware Recognition Chart ....................................................................................................
Clean Up ..................................................................................................................................
Site Considerations ..................................................................................................................
Legs .......................................................................................................................................... 13
Tensioning Blade .....................................................................................................................
Blade Tracking .........................................................................................................................
Adjusting Support Bearings ......................................................................................................
Adjusting Blade Guides ............................................................................................................ 15
Table ........................................................................................................................................ 16
Fences ...................................................................................................................................... 18
Meat Grinder ............................................................................................................................
Test Run ...................................................................................................................................
SECTION 4: OPERATIONS ...........................................................................................................
Operation Safety ......................................................................................................................
Key Switch ...............................................................................................................................
Guide Post ...............................................................................................................................
Changing Blades ......................................................................................................................
Cutting Meat .............................................................................................................................
Grinding Meat ...........................................................................................................................
SECTION 5: SANITIZATION ..........................................................................................................
Cleaning the Saw .....................................................................................................................
Proper Sanitation .....................................................................................................................
SECTION 6: ACCESSORIES ......................................................................................................... 25
SECTION 7: MAINTENANCE ........................................................................................................
Schedule .................................................................................................................................. 26
Table & Blade ...........................................................................................................................
V-Belt ........................................................................................................................................ 26
Lubrication ................................................................................................................................ 26
H6246 Wiring Diagram ............................................................................................................. 27
H6246 Parts Breakdown .......................................................................................................... 28
H6246 Parts List ....................................................................................................................... 31
Troubleshooting ........................................................................................................................ 33
WARRANTY AND RETURNS ........................................................................................................
Machinery ............................................................................................... 5
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INTRODUCTION
Foreword
We are proud to offer the Model H6246 Meat Cutting Bandsaw. This machine is part of a grow ing Grizzly family of fine machinery. When used according to the guidelines set forth in this manu al, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
We are pleased to provide this manual with the Mode through assembly, review safety considerations, and cover general operating procedures. It repre sents our effort to produce the best documenta tion possible.
The specifications, drawings, and photographs illustrated in this manual represent the Model H6246 as supplied when the manual was pre­pared. However, owing to Grizzly’s policy of con tinuous improvement, changes may be made at any time with no obligation on the part of Grizzly. For your convenience, we always keep current Grizzly manuals available on our website at grizzly.com. Any updates to your machine will be reflected in these manuals as soon as they are complete. Visit our site often to check for the lat est updates to this manual!
l H6246. It was written to guide you
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Contact Info
If you have any comments regarding this manual,
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please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
We stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
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H6246 Meat Cutting Bandsaw
H6246 Meat Cutting Bandsaw
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Identification
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Figure 1. Feature identification.
A. Guide Post B. Blade Guide Assembly C. Cutting Fences D. Sliding Table E. Blood Tray F. Meat Grinder/Sausage Stuffer G. Access Door H. Guide Post Lock Knob I. Tension Knob J. Tracking Control Knob
H6246 Meat Cutting Bandsaw
SECTION 1: SAFETY
For Your Own Safety, Read Instruction Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTICE
This symbol is used to alert the user to useful information about proper operation of the machine.
Safety Instructions for Machinery
1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY.
Machinery presents serious injury hazards to untrained users.
2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eyeglasses only
have impact resistant lenses, they are NOT safety glasses.
4. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con tain long hair and wear non-slip footwear.
5. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Be mentally alert
at all times when running machinery.
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3. ALWAYS USE HEARING PROTECTION WHEN
Machinery noise can cause permanent hearing damage.
H6246 Meat Cutting Bandsaw
OPERATING MACHINERY.
6. ONLY ALLOW TRAINED AND PROP­ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure
operation instructions are safe and clearly understood.
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Safety Instructions for Machinery
7. KEEP CHILDREN AND VISITORS AWAY.
Keep all children and visitors a safe dis tance from the work area.
8. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.
9. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power OFF and allow all
moving parts to come to a complete stop before leaving machine unattended.
10. DO NOT USE IN DANGEROUS
ENVIRONMENTS. DO NOT use machin-
ery in damp, wet locations, or where any flammable or noxious fumes may exist.
11. KEEP WORK AREA CLEAN AND WELL
LIT. Clutter and dark shadows may cause
accidents.
12. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords overheat
and lose power. Replace extension cords if they become damaged. DO NOT use extension cords for 220V machinery.
13.
ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is in
position before reconnecting.
14. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
OFF
16. REMOVE ADJUSTING KEYS AND
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WRENCHES. Make a habit of checking for keys and adjusting wrenches before turn ing machinery
17. CHECK FOR DAMAGED PARTS
BEFORE USING MACHINERY. Check
for binding and alignment of parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine operation. Repair or replace damaged parts.
18. USE RECOMMENDED ACCESSORIES.
Refer to the instruction manual for recom mended accessories. The use of improper accessories may cause risk of injury.
19. DO NOT FORCE MACHINERY. Work at the speed for which the machine or acces sory was designed.
20. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practi­cal. A secured workpiece protects your hands and frees both hands to operate the machine.
21. DO NOT OVERREACH. Keep proper foot ing and balance at all times.
22. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid conditions
that cause the workpiece to "kickback."
23. ALWAYS LOCK MOBILE BASES BEFORE OPERATING MACHINERY
ON.
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15. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.
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H6246 Meat Cutting Bandsaw
Additional Safety Instructions for Meat Saws
1. BLADE INSPECTION. Inspect blades
before each use. DO NOT operate with dull or badly worn blade. Dull blades require more effort and are difficult to control.
2. HAND PLACEMENT. Never position fin­gers or thumbs in line with the cut. Serious personal injury could occur.
3. GUARDS. DO NOT operate this saw with­out blade guards in place.
4. SANITIZATION/CLEANING. Always sani­tize and clean the saw thoroughly before and after cutting meat.
5. USDA REGULATIONS. If you are not familiar with safe meat handling techniques, then contact your local Board of Health or the USDA for proper sanitary practices.
6. BLADE REPLACEMENT. When replacing blades, make sure teeth face down toward the table. The force of the cut is always down towards the table. Make sure the blade is properly tensioned.
7. SUPPORTING CUTS. Cuts should always be fully supported by the table or some type of support fixture.
9. BLADE SPEED. Blade should be running at full speed before beginning a cut.
10. FEED RATE. Always feed material even­ly and smoothly. Do not force or twist blade while cutting, especially when sawing through bone.
11. BLADE CONTROL. Allow blade to come
to a complete stop before leaving it unat tended. DO NOT attempt stop or slow blade.
12. MAINTENANCE/ADJUSTMENTS. All inspections, adjustments, and maintenance are to be done with the power plug pulled from the outlet. Wait for all mov ing parts to come to a complete stop.
13. HABITS—GOOD AND BAD—ARE HARD TO BREAK.
shop and safety will become second-nature to you.
14. IF AT ANY TIME IF YOU ARE EXPE RIENCIN G DIFF ICULTIE S PERFORMING THE INTENDED OPERATION, STOP USING THE MEAT SAW! Contact our service department or
ask a qualified expert how the operation should be performed.
Develop good habits in your
OFF and the
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8. STALLED BLADE. Turn the saw off before attempting to "free" a stalled saw blade.
Like all machines there is danger associ­ated with the Model H6246. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the pos sibility of operator injury. If normal safety precautions are overlooked or ignored, seri ous personal injury may occur.
H6246 Meat Cutting Bandsaw
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and
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other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment, or poor work results.
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SECTION 2: CIRCUIT REQUIREMENTS
110V Operation
Electrocution or fire could result if this machine is not grounded correctly or
Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro cess. DO NOT connect the machine to the power source until instructed to do so.
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Amperage Draw
The 3/4 HP motor on the Model H6246 will draw the following amps:
if your electrical configu ration does not comply with local and state codes. Ensure compliance by checking with a qualified electrician!
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Motor Load ..............................................
5 Amps
Circuit Breaker Requirements
Install your machine on a dedicated circuit to reduce the possibility of tripping the circuit break er. If the circuit breaker frequently trips, have the circuit inspected by a qualified electrician. Never use a larger circuit breaker than stated below, or you will increase the risk of fire.
Circuit Breaker ......................................... 10 Amp
Plug Type
The Model H6246 is supplied with a 5-15 plug, similar to Figure
2.
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This machine must have a ground prong in the plug to help ensure that it is grounded. DO NOT remove ground prong from plug to fit into a two-pronged outlet! If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.
Extension Cords
Make sure the cord is rated Standard Service (grade S) or better.
Figure 2. A 5-15 plug and receptacle.
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The extension cord must contain a ground wire and plug pin.
Use at least a 16 gauge cord. cord if the cord is between 51-100 feet.
H6246 Meat Cutting Bandsaw
Use a 14 gauge
SECTION 3: SET UP
Set Up Safety
This machine presents serious injury hazards to untrained users. Read through this entire manu al to become familiar with the controls and opera tions before starting the machine!
Wear safety glasses dur­ing the entire set up pro cess!
Items Needed for
Set Up
The following items are needed to complete the set up process but are not included with your machine:
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DESCRIPTION Qty
Wrenches/Sockets 13mm .................................. 2
Wrenches/Sockets 10mm .................................
Hex Wrench 5mm ..............................................
Hex Wrench 4mm ..............................................
Hex Wrench 3mm ..............................................
Phillips Screwdriver ...........................................
Block .................................................................. 1
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Unpacking
The Model H6246 is a heavy machine 167 lbs. shipping weight) . DO NOT over-exert yourself while unpacking or mov ing your machine—get assistance.
The Model H6246 was carefully packed when it left our warehouse. If you discover the machine
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is damaged after you have signed for delivery,
please immediately call Customer Service at (570) 546-9663
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con dition of your shipment, you should inventory the contents.
for advice.
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H6246 Meat Cutting Bandsaw
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Inventory
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Figure 3. Inventory.
After all the parts have been removed from the two boxes, you should have the following items:
Inventory:
A. Legs ............................................................ 4
B. Meat Grinder Assembly .............................. 1
C. Sliding Table ............................................... 1
D. Rails (front/rear) ......................................... 2
E. Cover Plate ................................................. 1
F. Long Fence ................................................ 1
G. Long Rail .................................................... 1
H. Short Fence ................................................ 1
I. Short Rail .................................................... 1
J. Box ............................................................. 1
—Rail Brackets ...........................................
—Table Brace ............................................
—Rubber Feet ............................................
(Figure 3)
Qty
2 1 4
K. Bolt Bag ...................................................... 1
—Hex Bolts M8-1.25 x 16 ..........................
—Hex Bolt M8-1.25 x 60 ............................
—Hex Bolts M6-1 x 16 ...............................
—Hex Bolts M6-1 x 8 .................................
—Hex Nuts M8-1.25 ...................................
—Hex Nuts M6-1 ........................................
—Carriage Bolts M6-1 x 12 ........................
—Cap Screws M6-1 x 20 ...........................
—Knob Bolts M8-1.25 x 20 ........................
—Set Screws M8-1.25 x 12 .......................
—Flat Washers 6mm .................................
—Acorn Nuts M6-1 .....................................
L. Main Body .................................................. 1
In the event that any nonproprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or for the sake of expedi ency, replacements can be obtained at your local hardware store.
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H6246 Meat Cutting Bandsaw
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