Grizzly H5698 User Manual

INSTRUCTION MANUAL
MODEL W1713
16" Scroll Saw
Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@woodstockint.com
COPYRIGHT © AUGUST, 2003 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
Some dust created by power sanding, sawing, grind­ing, drilling, and other construction activities con­tains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement, and other masonry products.
Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well venti­lated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
ELECTRICITY
ASSEMBLY
OPERATIONS
MAINTENANCE
ADJUSTMENTS
SAFETY
INTRODUCTION
INTRODUCTION ............................................................................................2
About Your New Scroll Saw ..................................................................................2
Woodstock Service And Support ..............................................................................2
Warranty And Returns..........................................................................................3
Specifications ..................................................................................................3
SAFETY ......................................................................................................4
Standard Safety Instructions ..................................................................................4
Know Your Machine ............................................................................................6
Safety Instructions for Your Scroll Saw......................................................................7
ELECTRICAL REQUIREMENTS ............................................................................8
110V Operation..................................................................................................8
Extension Cords ................................................................................................8
Grounding ........................................................................................................8
ASSEMBLY ..................................................................................................9
Unpacking ........................................................................................................9
Inventory ........................................................................................................9
Shop Preparation ..............................................................................................10
Dust Collection ................................................................................................10
Initial Cleaning ................................................................................................10
Mounting Scroll Saw ..........................................................................................11
Table Prep......................................................................................................11
Blade Guard ....................................................................................................11
Installing Pin-End Blades ....................................................................................12
Installing Pain-End Blades....................................................................................13
ADJUSTMENTS ............................................................................................14
Drop Foot ......................................................................................................14
Sawdust Blower ................................................................................................14
Scale Calibration ..............................................................................................15
Blade Tension ..................................................................................................15
OPERATIONS ..............................................................................................16
Test Run ........................................................................................................16
Blade Information ............................................................................................17
Blade Speed ....................................................................................................17
Blade Selection Table ........................................................................................17
Standard Scroll Cutting ......................................................................................18
Interior Scroll Cutting ........................................................................................18
MAINTENANCE ............................................................................................19
General..........................................................................................................19
Arm Bearings ..................................................................................................19
Motor Brushes ..................................................................................................19
Parts ........................................................................................................21
CONTENTS
INTRODUCTION
-2-
Your new SHOP FOX®Model W1713 16" Scroll Saw is specially designed to provide many years of trou­ble-free service. Close attention to engineering detail, ruggedly built parts, and a rigid quality control program assure safe and reliable operation.
The
SHOP FOX
®
Model W1713 16" Scroll Saw features variable speed blade control, extra large work-
ing table, and cast iron construction. The
SHOP FOX
®
Scroll Saw also offers a gooseneck work light, a dust blower, a dust port, a 45° table tilt capacity, and and easy blade change system. Uses stan­dard plain and pin end saw blades.
For more features and details, refer to the Specifications section in this manual.
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our intent to include all the information necessary for safety, ease of assembly, practical use and durabili­ty of this product.
We stand behind our machines! In the event that a defect is found, parts are missing or questions arise about your machine, please contact Woodstock International Service and Support at 1-360-734-3482 or send e-mail to: tech-support@shopfox.biz
. Our knowledgeable staff will help you troubleshoot problems,
order parts or arrange warranty returns.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you still have questions after reading the latest manual, or if you have comments please contact us at:
Woodstock International, Inc.
Attn: Technical Support Department
P.O. Box 2309
Bellingham, WA 98227
Woodstock Service And Support
About Your New Scroll Saw
INTRODUCTION
INTRODUCTION
-3-
INTRODUCTION
Woodstock International, Inc. warrants all SHOP FOX®machinery to be free of defects from work­manship and materials for a period of 2 years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or acci­dents, lack of maintenance, or to repairs or alterations made or specifically authorized by anyone other than Woodstock International, Inc.
Woodstock International, Inc. will repair or replace, at its expense and at its option, the
SHOP FOX
®
machine or machine part which in normal use has proven to be defective, provided that the original owner returns the product prepaid to the
SHOP FOX
®
factory service center or authorized repair facil­ity designated by our Bellingham, WA office, with proof of their purchase of the product within 2 years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that
SHOP FOX
®
machinery complies with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this war­ranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequen­tial damages arising from the use of our products.
Every effort has been made to ensure that all
SHOP FOX
®
machinery meets high quality and durabili­ty standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.
Specifications
Motor Size ............................................................................................1⁄
8 HP
Motor Speed........................................................................................Variable
No Load Speed ..............................................................................550-1700 SPM
Amp Draw ..............................................................................................0.8 A
Blade Stroke..............................................................................................
3
4"
Maximum Cutting Width................................................................................16"
Minimum Cutting Thickness ............................................................................2"
Machine Weight ......................................................................................31 lbs
Warranty And Returns
SAFETY
-4-
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
1. Thoroughly read the instruction manual before operating your machine. Learn the applications,
limitations and potential hazards of this machine. Keep manual in a safe, convenient place for future reference.
2. Keep work area clean and well lit. Clutter and inadequate lighting invite potential hazards.
3. Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged into a three-
hole grounded electrical receptacle or grounded extension cord. If using an adapter to aid in accom­modating a two-hole receptacle, ground using a screw to a known ground.
4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles that meet
the appropriate standards of the American National Standards Institute (ANSI).
5. Avoid dangerous environments. DO NOT operate this machine in wet or open flame environments.
Airborne dust particles could cause an explosion and severe fire hazard.
6. Ensure all guards are securely in place and in working condition.
7. Make sure the machine power switch is in the OFF position before connecting power to machine.
8. Keep the work area clean, free of clutter, grease, etc.
9. Keep children and visitors away. Visitors should be kept at a safe distance while operating unit.
10. Childproof your workshop with padlocks, master switches or by removing starter keys.
11. Stop and disconnect the machine when cleaning, adjusting or servicing.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury, MAY result in property damage.
This symbol is used to alert the user to useful information about proper operation of the equipment.
NOTICE
Standard Safety Instructions
SAFETY
SAFETY
-5-
12. DO NOT force tool. The machine will do a safer and better job at the rate for which it was designed.
13. Use correct tool. DO NOT force machine or attachment to do a job for which it was not designed.
14. Wear proper apparel. DO NOT wear loose clothing, neck ties, gloves, jewelry, and secure long hair
away from moving parts.
15. Remove adjusting keys, rags, and tools. Before turning the machine on, make it a habit to check
that all adjusting keys and wrenches have been removed.
16. Avoid using an extension cord. But if you must, examine the extension cord to ensure it is in good
condition. Use the “Extension Cord Requirements” table below to determine the correct length and gauge of extension cord needed for your particular needs. The amp rating of the motor can be found on its nameplate. If the motor is dual voltage, be sure to use the amp rating for the voltage you will be using. If you use an extension cord with an undersized gauge or one that is too long, excessive heat will be generated within the circuit, increasing the chance of a fire or damage to the circuit. Always use an extension cord that uses a ground pin and connected ground wire. Immediately replace a damaged extension cord.
17. Keep proper footing and balance at all times and lock mobile base from freely rolling before using
your machine.
18. DO NOT leave machine unattended. Wait until it comes to a complete stop before leaving the area.
19. Perform machine maintenance and care. Follow lubrication and accessory attachment instructions
in the manual.
20. Keep machine away from open flame. Operating machines near pilot lights and/or open flames cre-
ates a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause an explosion. DO NOT operate the machine in high-risk areas, including but not limited to, those men- tioned above.
21. If at any time you are experiencing difficulties performing the intended operation, stop using the
machine! Contact our service department or ask a qualified expert how the operation should be per­formed.
22. Habits are hard to break. Develop good habits in your shop and consistent safety practices will
become second-nature to you.
Operating this equipment creates the potential for flying debris to cause eye injury. Always wear safety glasses or gog­gles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI).
Length And Gauge
Amp Rating 25ft 50ft 100ft
0-6 #16 #16 #16 7-10 #16 #16 #14 11-12 #16 #16 #14 13-16 #14 #12 #12 17-20 #12 #12 #10 21-30 #10 #10 No
Extension Cord Requirements
SAFETY
-6-
B
A
H
G
F
E
A. Blade Tension Knob B. Arm Bearing C. Table Bevel Scale D. Table Lock Knob E. Dust Port F. Light Button G. Variable Speed/Power Knob H. Table I. Blade Guard J. Work Light K. Blade Adapter L. Drop Foot Rod Lock Knob M. Drop Foot Rod N. Drop Foot O. Blade Adapter (Mounted) P. Sawdust Blower Q. Upper Blade Holder
An important part of safety is knowing your machine and its components. Please take the time to learn the items shown in the pictures below. The letters in the picture correspond to the following descrip­tions in the list.
I
J
K
C
D
L
M
N
O
P
Q
Know Your Machine
SAFETY
-7-
1. SAW SAFETY BEGINS WITH YOUR LUMBER. Inspect your workpiece carefully before you feed it into
the saw. If you have any doubts about the stability or structural integrity of your workpiece, DO NOT SAW IT!
2. AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause your hand
to move into the blade. Always make sure you have good balance.
3. KEEP HANDS AWAY FROM CUTTING AREA. DO NOT hand hold pieces so small that your fingers go
under the blade guard. DO NOT reach underneath work or in blade cutting path with your hands and fingers for any reason.
4. FIRMLY CLAMP OR BOLT your saw to a stable, level workbench or table. The best height is waist
level.
5. USE ONLY CORRECT BLADES. Use the correct blade size, style and cutting speed for the material
and type of cut.
6. ALWAYS SUPPORT LARGE WORKPIECES while cutting to minimize blade pinching and blade break-
age. The saw may slip, walk or slide when cutting large or heavy workpieces.
7. DO NOT REMOVE JAMMED CUT-OFF PIECES UNTIL THE BLADE HAS COME TO A COMPLETE STOP.
8. NEVER START THE SAW WHEN THE BLADE IS IN CONTACT WITH THE WORKPIECE.
9. BEFORE CHANGING THE SETUP, REMOVING COVERS, GUARDS OR BLADES, unplug the saw from the power source and remove the switch safety key.
10. NEVER PERFORM CUTTING OPERATIONS WITH THE BLADE GUARD REMOVED.
11. BE AWARE THAT CERTAIN WOODS MAY CAUSE AN ALLERGIC REACTION in people and animals,
especially when exposed to fine dust. Make sure you know what type of wood dust you will be exposed to and always wear an approved respirator
READ and understand this entire instruction manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and fol­lowed. DO NOT risk your safety by not reading!
Use this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working condi­tions. No list of safety guidelines can be com­plete—every shop environment is different. Failure to follow guidelines could result in serious personal injury, damage to equip­ment or poor work results.
Safety Instructions for Your Scroll Saw
ELECTRICITY
-8-
If you must use an extension cord with the Model W1713, please follow these requirements:
•Use a cord rated for Standard Service (Grade S).
•Use a 16 AWG cord that is 100 feet or less
•Use a cord with a ground pin
•Use an undamaged cord only
The SHOP FOX®Model W1713 motor draws approximately 0.8 amps.
Since other machines may be using the same circuit, make sure the circuit, circuit breaker, or fuse can carry the total load without tripping. If the total amperage load of all machines and the scroll saw exceeds the amperage rating of the circuit breaker or fuse, use a different cir­cuit that can carry the load.
DO NOT modify an existing low-amperage circuit by only replacing the circuit breaker with a breaker rated for a higher amperage. The break­er and the complete circuit must be replaced by a qualified electrician, otherwise the wires can overheat and cause a fire.
Figure 1. NEMA-style 5-15 plug and receptacle.
Ground this machine! The electrical cord sup­plied with the
SHOP FOX
®
Model W1713 Scroll
saw has a three prong plug for grounded outlets. See Figure 1. If your power receptacle does not have a ground pin hole, have the receptacle replaced by a qualified electrician, or have an appropriate adapter installed and grounded properly. NEVER cut the ground pin off so your scroll saw will plug into a non-grounded recep­tacle.
NOTICE
When using an electrical plug adapter, make sure the adapter is grounded.
Serious injury or fire may occur if you plug this machine into a receptacle that is not grounded. Connect this machine to grounded outlets only!
Remember, an adapter with a grounding wire does not guarantee the scroll saw is grounded. A ground source must always be verified in the electrical circuit within the wall or conduit.
Grounding
Extension Cords
110V Operation
ELECTRICAL REQUIREMENTS
ASSEMBLY
-9-
Layout and inventory the package contents list­ed below and familiarize, yourself with the com­ponents shown in Figure 8 to ease assembly.
1. Scroll Saw Unit ................................1
2. 4mm Allen Wrench ............................1
3. 3mm T-Handle Allen Wrench ................1
4. Saw Blades ......................................2
5. Blade Guard ....................................1
6. Blade Adapters ................................2
Item Qty.
The Model W1713 was carefully packed when it left our warehouse. If you receive it damaged or missing any parts, please contact Woodstock International Service and Support at 1-360-734­3482 or send e-mail to:tech-support@shopfox.biz
.
Read and understand this entire instruction manual before performing any operations with your machine. Serious personal injury may occur if safety and operational informa­tion is not understood and followed.
The Model W1713 is a heavy machine at 31 lbs. Use assistance when lifting or moving the machine.
Inventory
Unpacking
ASSEMBLY
ASSEMBLY
-10-
The exposed and unpainted scroll saw surfaces are coated with a waxy oil to prevent rust dur­ing storage and shipment. DO NOT use chlorine based solutions or solvents to remove the this waxy oil, or you will damage the painted sur­faces. Remove the waxy oil with a solvent based degreaser before you use the scroll saw. Always follow all usage and safety instructions of the product that you are using.
ONLY ALLOW TRAINED PEOPLE in your shop! Make sure shop entrances are locked and machines are correctly turned off with lock-out devices when not in use. Otherwise, injury or death can occur.
DO NOT use flammables such as gas or other petroleum-based solvents to clean your machine. These products have low flash points and present the risk of explosion and severe personal injury!
DO NOT smoke while using cleaning solvents. Smoking may cause explosion or risk of fire when exposed to these products!
ALWAYS work in a well ventilated area when using solvents with fumes, and keep away from any potential igni­tion sources (pilot lights). Most solvents used to clean machinery are toxic when inhaled or ingested. Always dis­pose of waste rags in a sealed container to make sure they do not cause fire or environmental hazards.
For information on the correct dust collection components for the scroll saw, contact your Woodstock International dealer for a copy of the Dust Collection Basics handbook and available accessories.
THIS MACHINE produces sawdust that may cause allergic reactions or res­piratory problems. Wear a respirator in addition to using a dust collection system.
Initial Cleaning
Dust Collection
Shop Preparation
Lighting: Lighting should be bright enough
to eliminate shadows and prevent eye strain.
•Working Clearances: Consider your current
and future shop needs with respect to the safe operation of this machine.
Outlets: Make sure the electrical circuits
have the capacity to handle the amperage requirements for your Model W1713. Refer to page 8 for more information. Electrical outlets should be located near the lathe, so power or extension cords are clear of high­traffic areas.
ASSEMBLY
-11-
To prepare the table surface for workpieces, do these steps:
Clean the table surface with a rust preventative such as SLIPIT
®
.
UNPLUG POWER CORD before you do any assem­bly or adjustment tasks! Otherwise, serious per­sonal injury to you or oth­ers may occur!
Read and understand this entire instruction manual before performing any operations with your machine. Serious personal injury may occur if safety and operational informa­tion is not understood and followed.
Figure 2. Blade guard mounting location.
The scroll saw can be mounted to a workbench two ways:
Permanent mounting can be accomplished by bolting the base to the workbench.
Because workbench table thickness can vary, fasteners have not been supplied.
Temporary mounting can be accomplished by securing the base of the scroll saw to a piece of
3
4" plywood that measures at least 21" x 14". The scroll saw/plywood assembly can then be temporarily clamped to a work­bench or other suitable working surface.
Vibration caused by operating the scroll saw can be reduced by placing a foam pad or piece of carpet between the saw base and the work­bench.
The blade guard must be installed before turn­ing the scroll saw ON and before performing a cutting operation.
To install the blade guard, do these steps:
1. UNPLUG THE SCROLL SAW!
2. Using the supplied screw, nut, and washers,
install the clear blade guard onto the drop foot rod (Figure 2). Over-tightening the
bolt could break the clear plastic arms of the blade guard.
3. Swing the blade guard up and down to
ensure that it moves smoothly.
Blade Guard
Table Prep
Mounting Scroll Saw
ASSEMBLY
-12-
Scroll saw blades are classified as either “pin end” or “plain end.” The blade included with this saw is a pin end blade.
To install a pin end blade, do these steps:
1. UNPLUG THE SCROLL SAW!
2. Turn the tension adjustment knob counter-
clockwise to decrease the tension.
3. Remove the throat plate and slide the saw
blade down through the table insert hole so the teeth face forward and down.
4. Slide the lower blade end through the V­notch on the lower blade holder (Figure 3).
5. Press the upper blade holder downward and slide the upper blade end through the V­notch (Figure 4).
6. Turn the tension adjustment knob clockwise to increase the blade tension to the desired amount.
7. Replace the throat plate removed in step 3.
Figure 4. V-notch on upper blade holder.
Figure 3. V-notch on lower blade holder.
Installing Pin-End
Blades
ASSEMBLY
-13-
Using plain end blades requires the use of blade adapters. The blade adapters attach to each end of the saw blade, allowing plain end blade to be installed on the upper and lower blade holders.
To install a plain end blade, do these steps:
1. UNPLUG THE SCROLL SAW!
2. Turn the tension adjustment knob counter-
clockwise to decrease the tension.
3. Loosen the setscrews (Figure 5) on the blade adapters to allow the saw blade ends to slide through the mounting holes. The
setscrews can be threaded into either set of holes depending on whether side cutting or straight cutting is desired.
4. Position the blade adapters in the gauge on top of the scroll saw (Figure 6) to correctly set the blade length.
5. TIghten the blade adapter setscrews to securely position the blade in the center of the mounting holes
6. Remove the throat plate and slide the saw blade down through the table insert hole so the teeth face forward and down.
7. Slide the lower blade adapter over the mounting arm of the lower blade holder. Then, press the upper blade holder down­ward and slide the upper blade adapter over the mounting arm of the upper blade hold­er (Figure 7).
8. Turn the tension adjustment knob clockwise to increase the blade tension to the desired amount.
9. Replace the throat plate removed in step 6.
Figure 5. Blade adapter setscrews.
Figure 6. Blade adapters in the gauge on top of
the scroll saw.
Figure 7. Blade adapter on the
upper blade holder.
Installing Pain-End
Blades
ASSEMBLY
-14-
The drop foot must be adjusted to hold the workpiece against the table during cutting oper­ations. The front of the drop foot also acts as a blade guard, preventing the operator’s fingers from coming into contact with the blade.
To adjust the drop foot, do these steps:
1. Loosen the drop foot lock knob (Figure 8).
2. Adjust the drop foot so it makes contact
with the workpiece.
3. Retighten the drop foot lock knob.
The bottom face of the drop foot must always be parallel to the top face of the table.
UNPLUG the power cord before you do any assem­bly or adjustment tasks! Otherwise, serious per­sonal injury to you or oth­ers may occur!
Figure 8. Upper saw adjustments.
The sawdust blower directs a current of air onto the cut line, blowing the sawdust from the work­piece.
To adjust the sawdust blower, do these steps:
1. Loosen the phillips head screw on the side of the drop foot rod (Figure 8).
2. Adjust the sawdust blower to the desired
position.
Drop Foot
Lock Knob
Screw For Blower
Adjustment
Sawdust Blower
Drop Foot
ADJUSTMENTS
ADJUSTMENTS
-15-
Correct blade tension is essential to maximizing the performance of the scroll saw. Blades that are tensioned correctly will also last longer and are less likely to break during a cutting opera­tion; however, finding the correct amount of tension for the saw blade is a subjective matter that often results in trial-and-error adjustments.
Having too little tension on the blade is safer than having too much. If the blade is tensioned too tight, the blade could break, causing serious personal injury. If the blade is tensioned too loose, the blade will more than likely fall off during the cutting operation.
To adjust the blade tension, do these steps:
Turn the blade tension knob (Figure 10) clockwise to increase the blade tension.
Turn the blade tension knob counter-clock­wise to decrease the blade tension.
Get into the habit of plucking the saw blade every time the blade is replaced or re-installed. With time and experience, a distinct sound will be recognized as the “correct” blade tension.
Figure 10. Blade tension knob.
Figure 9. Lower saw adjustments.
Table Lock
Knob
Angle Scale
Pointer
Blade Tension
Scale Calibration
To calibrate the scale, do these steps:
1. Loosen the table lock knob (Figure 9).
2. Using a machinist’s square, adjust the table
square to the saw blade. Retighten the table lock knob.
3. Adjust the angle scale pointer to the 0˚ mark (Figure 9).
4. Adjust the table stop bolt so it makes con­tact with the underside of the table.
The angle scale is only a rough scale and should not be used to set the table for precise angle cuts.
OPERATIONS
-16-
Once assembly is complete, the machine is ready for a test run. The purpose of a test run is to identify any unusual noises and vibrations, as well as to confirm that the machine is perform­ing as intended.
To test run the Model W1713, do these steps:
1. Make sure that all tools have been removed
from the scroll saw.
2. Turn the variable speed/power knob clock­wise to turn the scroll saw ON.
3. Once the scroll saw is running, listen for any unusual noises. The machine should run smoothly with little or no vibrations.
• If there are any unusual noises or vibra-
tions, stop the scroll saw immediately by pushing the paddle switch down.
4. Unplug the scroll saw and investigate the source of the noise or vibration. DO NOT make any adjustments to the scroll saw while it is plugged in. The scroll saw should not be run any further until the problems are corrected.
THIS MACHINE produces sawdust that may cause allergic reactions or res­piratory problems. Wear a respirator in addition to using a dust collector.
THIS MACHINE throws wood chips and sawdust. Wear safety glasses or a face shield during all operations.
KEEP loose clothing rolled up and out of the way of machinery and keep hair pulled back.
Test Run
OPERATIONS
OPERATIONS
-17-
Important issues regarding blade perfor­mance:
Scroll saw blades wear out and must be replaced frequently. Typically a blade will stay sharp anywhere from
1
2 to 2 hours depending on how the blade is used and what type of material is being cut.
Best cutting results will be achieved when cutting material less than 1" thick.
When cutting material thicker than 1", use a very slow feed rate.
Blades will become dull quickly whenever making cuts in plywood, hardwoods, and laminates.
Exerting excessive side pressure on the blade greatly increases the chance of blade breakage.
Teeth Per Inch Width Thickness Strokes-Per-Minute Material Being Cut
10 0.110" 0.020" 1200-1600 General purpose blade for cutting hard
and soft woods between
3
16" and 2". Also good for plastics, paper, felt, and bone.
15 0.110" 0.020" 600-1200 Good for cutting very thin wood and
plastic between
3
32" and 1⁄2".
18 0.095" 0.010" 400-600 Good for tight radius cutting in thin
hard and soft woods between
3
32" and
1
8". Also good for veneer, bone, ivory,
and plastics
To change the blade speed:
The blade speed is variable between 400 and 1600 strokes-per-minute (SPM). Blade speed adjustments are made using the variable speed /power knob (Figure 11)on the front of the scroll saw.
Figure 11. Variable speed/power knob.
Blade Selection Table
Blade SpeedBlade Information
OPERATIONS
-18-
To perform a standard scroll cutting opera­tion:
For standard scroll cutting, follow the pattern lines on the workpiece by pushing and turning the workpiece at the same time. DO NOT turn the workpiece without pushing it at the same time; otherwise, the blade could twist and break.
Interior Scroll
Cutting
Standard Scroll
Cutting
The scroll saw can also make internal scroll cuts without having to cut through the perimeter of the workpiece.
To perform an interior scroll cutting opera­tion:
1. UNPLUG THE SCROLL SAW!
2. Remove the saw blade.
3. Drill a
1
4" hole in the workpiece.
4. Place the hole in the workpiece over the
blade hole in the table insert.
5. Re-install the blade by sliding the bottom
end of the blade through the workpiece hole. Note—If a plain end blade is being
used, the lower blade adapter may need to be installed after the blade is slid through the workpiece.
6. Adjust the drop foot onto the surface of the
workpiece.
7. Plug the scroll saw in and perform the cut-
ting operation.
8. When the cutting operation is complete,
unplug the scroll saw and remove the saw blade.
To replace the motor brushes, do these steps:
1. Using a flat-head screwdriver, remove the
motor brush caps. The top cap is accessible from the top of the scroll saw and the bot­tom cap is accessible through a hole on the bottom of the base (Figure 13).
2. Replace the motor brushes if they are dam-
aged or severely blackened by carbon build­up.
3. Re-install the motor brush caps.
Figure 13. Motor brush cap (1 of 2).
MAINTENANCE
-19-
Make sure that your machine is unplugged during any maintenance procedures except where instructed other­wise! If this warning is ignored, serious person­al injury may occur.
Regular periodic maintenance on your Model W1713 will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check for the following condi-
tions and repair or replace when necessary:
Loose mounting bolts.
Worn switch.
Worn or damaged cords and plugs.
Any other condition that could hamper the
safe operation of this machine.
The arm bearings (Figure 12) on each side of the scroll saw need to be lubricated after every 6-10 hours of use. Unplug the saw, lay it on its side, and apply a generous amount of SAE 20 oil. Let stand overnight. Perform the same procedure to the opposite side bearings.
Figure 12. Arm bearings.
Motor Brushes
Arm Bearings
General
MAINTENANCE
-20-
The following pages contain parts diagrams/lists and a warranty card for your
SHOP FOX
®
Model
W1713.
If you need parts or help in assembling your machine, or if you need operational informa­tion, we encourage you to call our Service Department. Our trained service technicians will be glad to help you.
If you have comments dealing specifically with this manual, please write to us using the address in the General Information. The specifications, drawings, and photographs illustrated in this manual represent the Model W1713 as supplied when the manual was prepared. However, due to Woodstock International, Inc.’s policy of con­tinuous improvement, changes may be made at any time with no obligation on the part of Woodstock International, Inc. Whenever possi­ble, though, we send manual updates to all own­ers of a particular tool or machine that have reg­istered their purchase with our warranty card. Should you receive one, add the new informa­tion to this manual and keep it for reference.
We have included some important safety mea­sures that are essential to this machine’s opera­tion. While most safety measures are generally universal, we remind you that each workshop is different and safety rules should be considered as they apply to your specific situation.
We recommend you keep this manual for com­plete information regarding Woodstock International, Inc.’s warranty and return policy. Should a problem arise, we recommend that you keep your proof of purchase with your manual. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Service Department at 1-360-734-3482 or e­mail: tech-support@shopfox.biz
.
Additional information sources are necessary to realize the full potential of this machine. Trade journals, woodworking magazines, and your local library are good places to start.
The Model W1713 is specifically designed for cutting operations. DO NOT MODIFY AND/OR
USE THIS MACHINE FOR ANY OTHER PURPOSE. MODIFICATIONS OR IMPROPER USE OF THIS TOOL WILL VOID THE WARRANTY. If you are confused about any aspect of this machine, DO NOT use it until all your questions have been
answered.
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Parts
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REF PART # DESCRIPTION REF PART # DESCRIPTION
1 X1713001 TABLE 2 X1713002 TABLE INSERT 3 X1713003 TABLE PIVOT BRACKET 4 XPSB48M CAP SCREW M6-1 X 35 5 XPW03M FLAT WASHER 6MM 6 XPS09M PHLP HD SCR M5-.8 X 10 7 XPLW01M LOCK WASHER 5MM 8 X1713008 TABLE PEDESTAL 9 XPB07M HEX BOLT M8-1.25 X 25 10 XPLW04M LOCK WASHER 8MM 11 XPS65M PHLP HD SCR M6-1 X 10 12 X1713012 SCALE INDICATOR 13 X1713013 MALE KNOB M6 X 14 14 X1713014 GRADUATED SCALE 0-45˚ 15 X1713015 AIR HOSE POST 16 X1713016 BLADE GUARD 17 X1713017 AIR HOSE 18 XPS65M PHLP HD SCR M6-1. X 10 19 XPLW03M LOCK WASHER 6MM 20 XPW03M FLAT WASHER 6MM 21 X1713021 HOLD DOWN SHOE 22 XPS09M PHLP HD SCR M5-.8 X 10 23 X1713023 KNOB BOLT M6-1 X 13 24 X1713024 BLADE CLAMP 25 X1713025 UPPER BLADE GUIDE 26 X1713026 LOWER BLADE GUIDE 27 X1713027 SWITCH BOX HOUSING 28 X1713028 CIRCUIT BOARD 29 XPS02M PHLP HD SCR M4-.7 X 12 30 XPW05M FLAT WASHER 4MM 31 XPN09M HEX NUT M12-1.75 32 XPLW05M LOCK WASHER 12MM 33 X1713033 SWITCH BOX COVER 34 X1713034 LIGHT SWITCH 35 X1713035 SPEED CONTROL DIAL 36 XPHTEK7 TAP SCREW #8 X 3⁄8" 37 X1713037 POWER CORD 38 X1713038 BLADE TENSION ASSEMBLY 39 X1713039 UPPER ARM 40 X1713040 LOWER ARM 41 XPS75M PHLP HD SCR M5-.8 X 35 42 XPLW01M LOCK WASHER 5MM 43 X1713043 RIGHT ARM COVER 44 X1713044 LEFT ARM COVER 45 X1713045 BUSHING 3⁄8"
46 X1713046 MOTOR 46-1 X1713046-1 CARBON BRUSH 46-2 X1713046-2 CARBON BRUSH CAP 47 X1713047 FLYWHEEL 48 X1713048 LINK 49 XP625 BALL BEARING 625ZZ 50 X1713050 RETAINER 51 XPSB24M CAP SCREW M5-.8 X 16 52 XPLW01M LOCK WASHER 5MM 53 XPSB38M CAP SCREW M5-.8 X 25 54 XPW02M FLAT WASHER 5MM 55 XPLW02M LOCK WASHER 4MM 56 X1713056 SPACER 5MM ID X 6MM 57 XPN06M HEX NUT M5-.8 58 XPLW01M LOCK WASHER 5MM 59 X1713059 6 AMP FUSE 60 X1713060 BLADE TENSION SPRING 61 X1713061 FLEXIBLE NECK GUARD 62 X1713062 MOTOR CORD 63 X1713063 FLEXIBLE NECK 64 X1713064 LAMP HOUSING 65 X1713065 LAMP 66 X1713066 BULB 67 X1713067 CORD CLAMP 68 XPS07M PHLP HD SCR M4-.7 X 8 69 X1713069 BELLOWS 70 X1713070 BELLOWS LOCK 71 X1713071 PVC TUBE 72 X1713072 FORKED RETAINER 73 XPSB17M CAP SCREW M4-.7 X 10 74 XPS05M PHLP HD SCR M5-.8 X 8 75 X1713075 VARIABLE SPEED SWITCH 76 X1713076 THIN PROFILE HEX NUT 10MM 77 X1713077 BASE 78 XPCB13M CARRIAGE BOLT M6-1 X 20 79 XPLW03M LOCK WASHER 6MM 80 XPN01M HEX NUT M6-1 81 XPLW03M LOCK WASHER 6MM 82 XPB08M HEX BOLT M6-1 X 20 83 X1713083 STUD BOLT M6-1 X 95 84 XPN01M HEX NUT M6-1 85 X1713085 SPACER 86 X1713086 STUD BOLT HINGE PIN M6-1 X 18 87 XPS62M PHLP HD SCR M6-1 X 30 88 X1713088 BLADE GUIDE SPACER
CUT ALONG DOTTED LINE
___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Machine ___Horizontal Boring Machine ___Spindle Sander ___Scroll saw ___Table Saw ___Machine ___Vacuum Veneer Press ___Mortiser ___Wide Belt Sander ___Other__________________________________________________
11. Which benchtop tools do you own? Check all that apply.
___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Machine ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Scroll saw ___Other__________________________________________________
12. Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander ___Orbital Sander ___Biscuit Joiner ___Palm Sander ___Circular Saw ___Portable Planer ___Detail Sander ___Saber Saw ___Drill/Driver ___Reciprocating Saw ___Miter Saw ___Router ___Other__________________________________________________
13. What machines/supplies would you like to see? _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________
14. What new accessories would you like Woodstock International to carry? _________________________________________________________ _________________________________________________________
15. Do you think your purchase represents good value?
___Yes ___No
16. Would you recommend SHOP FOX
®
products to a friend?
___Yes ___No
17. Comments:________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________
1. Where did you purchase your SHOP FOX
®
machine?
_________________________________________________________
2. How did you first learn about us?
___Advertisement ___Friend ___Mail order Catalog ___Local Store ___World Wide Web Site
___Other__________________________________________________
3. Which of the following magazines do you subscribe to.
___American Woodworker ___Today’s Homeowner ___Cabinetmaker ___Wood ___Family Handyman ___Wooden Boat ___Fine Homebuilding ___Woodshop News ___Fine Woodworking ___Woodsmith ___Home Handyman ___Woodwork ___Journal of Light Construction ___Woodworker ___Old House Journal ___Woodworker’s Journal ___Popular Mechanics ___Workbench ___Popular Science ___American How-To ___Popular Woodworking ___Other__________________________________________________
4. Which of the following woodworking/remodeling shows do you watch?
___Backyard America ___The New Yankee Workshop ___Home Time ___This Old House ___The American Woodworker ___Woodwright’s Shop ___Other__________________________________________________
5. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999 ___$30,000-$39,999 ___$70,000-$79,999 ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 +
6. What is your age group?
___20-29 ___50-59 ___30-39 ___60-69 ___40-49 ___70 +
7. How long have you been a woodworker?
___0 - 2 Years ___8 - 20 Years ___2 - 8 Years ___20+ Years
8. How would you rank your woodworking skills?
___Simple ___Advanced ___Intermediate ___Master Craftsman
9. How many SHOP FOX
®
machines do you own? _____________
10. What stationary woodworking tools do you own? Check all that apply.
Name __________________________________________________________________________________________ Street __________________________________________________________________________________________ City ____________________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_________________________________FAX___________________
MODEL #______________________________ Serial #___________________________________________________
The following information is given on a voluntary basis and is strictly confidential.
WARRANTY CARD
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
WOODSTOCK INTERNATIONAL, INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309
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