Grizzly H5697 Instruction Manual

CEMENT MIXER
MODEL H5697
INSTRUCTION MANUAL
COPYRIGHT © NOVEMBER, 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#5904 PRINTED IN CHINA
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PRE-
VIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
WARNING
Some dust created by power sanding, sawing, grind­ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil­ter out microscopic particles.
Table of Contents
SECTION 1: SAFETY ........................................................................................................................2
Safety Instructions for Power Tools ............................................................................................2
Additional Safety for Cement Mixers ..........................................................................................4
SECTION 2: GENERAL INFORMATION..........................................................................................5
Commentary................................................................................................................................5
SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................6
110V Operation ..........................................................................................................................6
SECTION 4: SET UP ........................................................................................................................7
Unpacking ..................................................................................................................................7
Inventory......................................................................................................................................7
Hardware Recognition Chart ......................................................................................................9
Stand & Yoke ............................................................................................................................10
Drive System ............................................................................................................................11
Wheels ......................................................................................................................................14
Handle & Dump Lever ..............................................................................................................15
Drum..........................................................................................................................................16
SECTION 5: OPERATIONS............................................................................................................17
Operations ................................................................................................................................17
SECTION 6: MAINTENANCE ........................................................................................................18
Lubrication ................................................................................................................................18
Cleaning the Mixer ....................................................................................................................18
V-Belts ......................................................................................................................................18
SECTION 7: REFERENCE INFO....................................................................................................19
H5697 Data Sheet ....................................................................................................................19
H5697 Parts Breakdown and Parts Lists ..................................................................................20
Warranty and Returns ..............................................................................................................22
-2- H5697 Cement Mixer
5. KEEP CHILDREN AND VISITORS AWAY.
All children and visitors should be
kept at a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
7. DO NOT FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. DO NOT force tool or attachment to do a job for which it was not designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND WRENCHES.
Form a habit of checking to see that keys and adjusting wrenches are removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVI­RONMENT.
DO NOT use power tools in damp or wet locations, or where any flam­mable or noxious fumes may exist. Keep work area well lighted.
For Your Own Safety, Read Instruction
Manual Before Operating this Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Safety Instructions for Power Tools
NOTICE
SECTION 1: SAFETY
H5697 Cement Mixer -3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi­tion. Conductor size should be in accor­dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace exten­sion cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protec­tive hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It is safer than using your hand and frees both hands to operate tool.
13. DO NOT OVERREACH. Keep proper foot-
ing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest performance. Follow instructions for lubri­cating and changing accessories.
Safety Instructions for Power Tools
15. USE RECOMMENDED ACCESSORIES.
Consult the instruction manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
16. REDUCE THE RISK OF UNINTENTION­AL STARTING.
On machines with mag­netic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before recon­necting.
17. MANY WOODWORKING TOOLS CAN “KICKBACK” THE WORKPIECE
toward the operator if not handled properly. Know what conditions can create “kickback” and know how to avoid them. Read the manual accompanying the machine thoroughly.
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF.
DO NOT
leave tool until it comes to a complete stop.
20. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.
Full mental alert­ness is required at all times when running a machine.
21. NEVER ALLOW UNSUPERVISED OR UNTRAINED PERSONNEL TO OPER­ATE THE MACHINE.
Make sure any instructions you give in regards to the operation of the machine are approved, correct, safe, and clearly understood.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 16 16 16
7-10 16 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
-4- H5697 Cement Mixer
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment or poor work results.
Additional Safety for Cement Mixers
6. DO NOT ALLOW WATER TO GET ON SWITCH OR MOTOR WHEN CLEANING
. If this does happen, allow these compo­nents to completely dry before connecting the mixer to the power supply.
7. IF AT ANY TIME YOU ARE EXPERIENC­ING DIFFICULTIES PERFORMING THE INTENDED OPERATION, STOP USING THE MACHINE!
Then contact our service department or ask a qualified expert how the operation should be performed.
8. BE AWARE THAT CEMENT, MORTAR, GROUT, AND ALL SILICATE DUSTS PRESENT A SERIOUS RESPIRATORY HAZARD WHEN THEY ARE AIRBORNE.
Protect yourself by always wearing a res­pirator approved to guard against these kinds of dusts.
1. NEVER ALLOW CHILDREN TO PLAY ON OR IN THE CEMENT MIXER.
2. STORE THE CEMENT MIXER WITH THE DRUM IN THE DOWN POSITION.
This will help prevent children from climbing inside.
3. IF MIXER CANNOT BE STORED IN A LOCKED BUILDING, ALWAYS REMOVE THE SWITCH KEY WHEN UNATTENDED.
4. KEEP LOOSE CLOTHING AND LONG HAIR AWAY FROM MOVING EQUIP­MENT.
5. ALL CLEANING, ADJUSTMENTS, AND MAINTENANCE MUST BE DONE WITH THE POWER OFF
and the plug pulled from the outlet. Always wait for all moving parts to come to a complete stop.
H5697 Cement Mixer -5-
Grizzly Industrial, Inc. is proud to offer the Model H5697 Cement Mixer. This machine is part of Grizzly’s growing family of fine machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation.
We are also pleased to provide this manual with the Model H5697. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre­sents our latest effort to produce the best docu­mentation possible.
If you have any comments or criticisms that you feel we should address in our next printing, please write to us at:
Grizzly Industrial, Inc.
C
O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227
Most important, we stand behind our machines. We have excellent regional service departments at your disposal should the need arise.
If you have any service questions or parts requests, please call or write to us at the location listed below.
Grizzly Industrial, Inc
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone:(570) 546-9663
Fax:(800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
The specifications, drawings, and photographs illustrated in this manual represent the Model H5697 as supplied when the manual was pre­pared. However, owing to Grizzly’s policy of con­tinuous improvement, changes may be made at any time with no obligation on the part of Grizzly. For your convenience, we always keep current Grizzly manuals available on our website at www.grizzly.com
. Any updates to your machine will be reflected in these manuals as soon as they are complete.
If you DO NOT read this entire manual before operating the machine, you will greatly increase your chances of serious personal injury. To pro­tect yourself, read and understand this entire manual!
Commentary
SECTION 2: GENERAL INFORMATION
-6- H5697 Cement Mixer
Figure 1. Typical type 5-15 plug and receptacle.
Serious personal injury could occur if you connect the machine to the power source before you have completed the set up process. DO NOT connect the machine to the power source until instructed to do so.
110V Operation
Grounding
In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric cur­rent. This tool is equipped with a power cord that has a plug with an equipment-grounding prong. The outlet must be properly installed and ground­ed in accordance with all local codes and ordi­nances.
Amperage Draw
The 1⁄2 HP motor on the Model H5697 will draw the following amps:
110V Motor Draw ....................................4 Amps
Circuit Breaker Requirements
Install your machine on a dedicated circuit to reduce the possibility of tripping the circuit break­er. If the circuit breaker frequently trips, have the circuit inspected by a qualified electrician. Never use a larger circuit breaker than stated below, or you will increase the risk of fire.
Circuit Breaker ............................10 Amp, 1 Pole
Plug Type
The Model H5697 is supplied with a 5-15 plug, similar to
Figure 1.
This machine must have a ground prong in the plug to help ensure that it is grounded. DO NOT remove ground prong from plug to fit into a two-pronged outlet! If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.
Extension Cords
Make sure the cord is rated Standard Service
(grade S) or better.
The extension cord must also contain a
ground wire and plug pin.
Use at least a 16 gauge cord.
•DONOT use a cord longer that 50 feet!
SECTION 3: CIRCUIT REQUIREMENTS
H5697 Cement Mixer -7-
Your machine left our warehouse in a carefully packed crate or box. If you discover the machine is damaged after you have signed for delivery,
please immediately call Customer Service at (570) 546-9663 for advice.
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con­dition of the shipment, you should inventory the equipment.
Wear safety glasses dur­ing the entire set up process!
This machine presents serious injury hazards to untrained users. Read through this entire man­ual to become familiar with the controls and operations BEFORE starting the machine!
Inventory
The Model H5697 is a heavy machine (106 lbs. shipping weight). DO NOT over-exert yourself while unpacking or mov­ing your machine—get assistance.
After all the parts have been removed from the carton, you should have:
Stand Pieces (Figure 2)
A.
Slide Braces................................................2
B. Cross Braces ..............................................2
C. Left Front Leg..............................................1
D. Right Front Leg ..........................................1
E. Left Rear Leg ..............................................1
F. Right Rear Leg............................................1
G. Corner Braces ............................................4
H. Hardware Bag (see list below)....................1
Figure 2. Stand Pieces.
Hardware Bag Inventory (use page 9 to identi-
fy hardware)
Hex Bolt M10-1.5 x 70 ................................2
Hex Bolt M10-1.5 x 30 ................................2
Hex Bolt M10-1.5 x 25 ................................4
Hex Bolt M10-1.5 x 20 ................................4
Carriage Bolt M10-1.5 x 25 ........................4
Ext Tooth Washer 10mm ..........................16
Hex Nut M10-1.5 ......................................16
Hex Bolt M8-1.25 x 25 ................................8
Hex Bolt M8-1.25 x 20 ..............................10
Hex Bolt M8-1.25 x 16 ................................8
A B
G
H
C D E F
Unpacking
SECTION 4: SET UP
-8- H5697 Cement Mixer
Figure 4. Drum assembly & dumping pieces.
Drum Assembly & Dumping Pieces (Figure 4)
Q.
Drum Assembly ..........................................1
R. Driving End Plate........................................1
S. Yoke Support ..............................................1
T. Yoke............................................................1
Motor & Pulley Components (Figure 5)
U.
Splash Guard..............................................1
V. Rear Cover ................................................1
W. Front Cover ................................................1
X. Motor and Switch Assembly ......................1
Y. Pinion Gear ................................................1
Z. Motor Pulley................................................1
AA. Upper Pulley Shaft w/Bushing....................1
BB. Upper Pulley ..............................................1
CC. Motor Mount................................................1
DD. V-Belts ........................................................2
EE. Safety Guard (not shown) ..........................1
J
K
LI
M
N
O
P
In the event that any nonproprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or, for the sake of expedi­ency, replacements can be obtained at your local hardware store.
Set Screw M8-1.25 x 16 ............................2
Set Screw M8-1.25 x 8 ..............................3
Flat Washer 8mm........................................2
Ext Tooth Washer 8mm ............................26
Hex Nut M8-1.25 ......................................24
Hex Bolt M6-1 x 20 ....................................4
Phlp Hd Screw M6-1 x 20 ..........................4
Flat Washer 6mm........................................4
Phlp Hd Screw M5-.8 x 16..........................2
Phlp Hd Screw M5-.8 x 10..........................4
Flat Hd Screw M5-.8 x 16 ..........................6
Spanner Nut M24-1.5..................................2
Wheels, Axle, and Handle Pieces (Figure 3)
I.
Axle ............................................................1
J. Handle ........................................................1
K. Lever Safety Guard ....................................1
L. Dump Lever ................................................1
M. Handle Brace ..............................................1
N. Stop Plate ..................................................1
O. Wheels ........................................................2
P. Axle Braces ................................................2
Q
R
T
S
Figure 5. Motor & pulley components.
Figure 3. Wheels, axle, and handle pieces.
U
V
W
X
Y
Z
AA BB
CC
DD
H5697 Cement Mixer -9-
Hardware Recognition Chart
-10- H5697 Cement Mixer
Components and Hardware Needed Qty
Slide Braces ......................................................2
Cross Braces......................................................2
Left Front Leg ....................................................1
Right Front Leg ..................................................1
Right Rear Leg ..................................................1
Left Rear Leg ....................................................1
Corner Braces....................................................4
Driving End Plate ..............................................1
Yoke Support ....................................................1
Yoke ..................................................................1
Inside Cover ......................................................1
Hex Bolts M8-1.25 x 20 ....................................4
Hex Bolts M8-1.25 x 16 ....................................8
Ext Tooth Washers 8mm ................................12
Hex Nuts M8-1.25 ............................................12
Hex Bolts M10-1.5 x 20 ....................................4
Ext Tooth Washers 10mm ..............................12
Hex Nuts M10-1.5 ............................................12
Carriage Bolts M10-1.5 x 25 ..............................4
Hex Bolts M10-1.5 x 25 ....................................4
Tools Needed
Wrenches/Sockets 13mm ................................2
Wrenches/Sockets 16mm ................................2
To assemble the stand:
Note—Prevent frustration by NOT tightening the stand bolts until the entire stand is assembled.
1. Using one of the cross braces, connect the
middle of the left front leg and the middle of the left rear leg with (2) M8-1.25 x 20 hex bolts, (2) 8mm exterior tooth washers, and (2) M8-1.25 hex nuts.
2. Secure one corner brace on each side of the
assembly with (4) M8-1.25 x 16 hex bolts, (4) 8mm exterior tooth washers, and (4) M8-1.25 hex nuts (see
Figure 6).
3. Repeat steps 1 & 2 with the right legs, so
that the assembly mirrors the left stand assembly shown in
Figure 6.
Stand & Yoke
Figure 6. Left side stand assembly.
Figure 7. Slide brace attached to
stand assembly.
4. Attach the slide braces to the bottoms of both
stand assemblies with (4) M10-1.5 x 20 hex bolts, (4) 10mm ext tooth washers, and (4) M10-1.5 hex nuts (
Figure 7).
5. Using the yoke support, connect the front
legs of the two stand assemblies together with (4) M10-1.5 x 25 carriage bolts, (4) 10mm ext tooth washers, and (4) M10-1.5 hex nuts (see
Figure 8 on the next page).
Cross Brace
Cross Brace
Front
Leg
Corner Braces
Slide
Brace
H5697 Cement Mixer -11-
Drive System
Figure 9.
Driving end plate and inside cover
installed and supporting rear end of yoke
.
Figure 10. Splash guard attached to motor
mount.
Figure 8. Yoke support connecting left and right
side stand assemblies.
6. Insert the front end of the yoke into the yoke
support and rest the rear end of the yoke on top of the stand legs. Note—
The front end of
the yoke is the end WITHOUT the groove.
7. Fit the inside cover over the rear end of the
yoke and slide the driving end plate into the groove in the rear end of the yoke. Hold or have your assistant hold the driving end plate in position, and secure the driving end plate and inside cover to the stand with (4) M10-
1.5 x 25 hex bolts, (4) 10mm ext tooth wash­ers, and (4) M10-1.5 hex nuts (
Figure 9).
Components and Hardware Needed Qty
Splash Guard ....................................................1
Motor Mount ......................................................1
Motor Pulley ......................................................1
Motor ..................................................................1
Upper Pulley Shaft w/Bushing ..........................1
Upper Pulley ......................................................1
V-Belts................................................................2
Outside Pulley Cover ........................................1
Pinion Gear ........................................................1
Flat Head Screws M5-.8 x 16 ............................6
Hex Bolts M8-1.25 x 20 ....................................4
Exterior Tooth Washers 8mm ............................4
Hex Nuts M8-1.25 ..............................................4
Hex Bolts M6-1 x 20 ..........................................4
Flat Washers 6mm ............................................4
Set Screw M8-1.25 x 8 ......................................1
Phillips Head Screws M6-1 x 20........................4
Phillips Head Screws M5-.8 x 10 ......................4
Set Screws M8-1.25 x 8 ....................................2
Tools Needed:
Phillips Screwdriver............................................1
Wrenches/Sockets 13mm ................................2
Wrench/Socket 10mm ......................................1
Allen Wrench 4mm ............................................1
To assemble the drive system:
1.
Attach the splash guard to the motor mount with the (6) M8-1.25 x 20 flat head screws (
Figure 10).
8. Tighten all of the stand bolts that you left
loose during assembly.
Yoke
Support
Inside Pulley Cover
Driving
End Plate
Yoke
Splash Guard
Motor Mount
-12- H5697 Cement Mixer
2. Slide the motor mount between the inside
cover and stand legs, and attach it to the stand with the (4) M8-1.25 x 20 hex bolts, (4) 8mm exterior tooth washers, and (4) M8-1.25 hex nuts (
Figure 11).
7. Secure the upper pulley shaft to the upper
pulley with the (4) M6-1 x 20 Phillips head screws (
Figure 14).
5. Remove the bushing from the upper pulley
shaft, insert the upper pulley shaft into the upper pulley, and place the the bushing back onto the upper pulley shaft.
6. Insert the shaft into the yoke as shown in Figure 13.
3. Install the motor pulley on the motor shaft.
Thread in the M8-1.25 x 8 set screw enough to keep the motor pulley in place, but do not fully tighten it at this time.
4. Install the motor by attaching it to the motor
mount with the (4) M6-1 x 20 hex bolts and (4) 6mm flat washers (
Figure 12). Note—DO
NOT fully tighten these bolts at this time.
Figure 11. Motor mount attached to stand.
Figure 12. Motor installed and properly attached
to motor mount.
Figure 13. Installing upper pulley into yoke.
Figure 14. Upper pulley installed and properly
secured to upper pulley shaft.
Motor Mount
H5697 Cement Mixer -13-
Figure 16. Attaching switch box to the outside
pulley with the existing screws in the switch box.
Figure 17. Securing outside pulley cover to
inside pulley cover.
Figure 18. Installing pinion gear so the
setscrews are directly over the flats on the shaft.
Figure 15. Installing V-belts.
8. Align the motor and upper pulleys by loosen-
ing the motor pulley set screw, move the motor pulley in or out until it is aligned with the upper pulley, then fully tighten the motor pulley set screw.
9. Install the V-belts one at a time by first plac-
ing them into the outside motor pulley groove, then rolling them into the upper pul­ley grooves, as shown in
Figure 15.
10. Pull the motor down to slightly tension the V-
belts and tighten the (4) hex bolts that secure the motor to the motor mount.
11. Attach the switch box to the outside pulley
cover, as shown in
Figure 16, with the (2)
long Phillips head screws, washers and nuts that are already installed on the switch box.
12. Place the outside pulley cover over the inside cover and secure it in place with the (4) M5­.8 x 10 Phillips head screws, as shown in
Figure 17.
13. Insert the pinion gear onto the end of the
upper pulley shaft, so that the (2) M8-1.25 x 8 set screws are directly over the two flats on the shaft, as shown in
Figure 18.
14. When the outside edge of the pinion gear is
flush with the end of the upper pulley shaft, tighten the set screws.
Shaft Flats
Set Screws
-14- H5697 Cement Mixer
Wheels
Figure 19. Axle brace mounted to rear of stand
assembly.
Figure 20. Securing axle to axle brace by
tightening setscrew.
Figure 21. Wheel installed on axle.
Components and Hardware Needed Qty
Axle ....................................................................1
Axle Braces........................................................2
Wheels ..............................................................2
Hex Bolts M8-1.25 x 25 ....................................4
Exterior Tooth Washers 8mm ............................6
Hex Nuts M8-1.25 ..............................................4
Set Screws M8-1.25 x 16 ..................................2
Hex Bolts M8-1.25 x 20 ....................................2
Flat Washers 8mm ............................................2
Tools Needed:
Wrenches/Sockets 13mm ................................2
Allen Wrench 4mm ............................................1
To install the wheels onto the stand assem­bly:
1.
Attach the axle braces to the rear of the stand assembly with (4) M8-1.25 x 25 hex bolts, (4) 8mm exterior tooth washers, and (4) M8-1.25 hex nuts (
Figure 19). Note—DO
NOT fully tighten these bolts at this time.
2. Slide the axle through both axle braces, so that it is evenly centered with the stand.
3. Use one set screw on each axle brace to secure the axle in position, as shown in
Figure 20.
4. Tighten the axle brace mounting bolts.
5. Slide each wheel over each end of the axle.
6. Use (2) M8-1.25 x 20 hex bolts, (2) 8mm
exterior tooth washers, and (2) 8mm flat washers on the ends of the axles to secure the wheels in place (
Figure 21).
H5697 Cement Mixer -15-
Handle & Dump
Lever
Components and Hardware Needed Qty
Handle................................................................1
Handle Brace ....................................................1
Dump Lever........................................................1
Stop Plate ..........................................................1
Lever Safety Guard............................................1
Hex Bolts M8-1.25 x 25 ....................................4
Exterior Tooth Washers 8mm ............................4
Hex Nuts M8-1.25 ..............................................4
Hex Bolts M10-1.5 x 30 ....................................2
Exterior Tooth Washers 10mm ..........................4
Hex Nuts M10-1.5 ..............................................4
Hex Bolts M10-1.5 x 70 ....................................2
Tools Needed:
Wrench/Socket 13mm ......................................2
Wrench/Socket 16mm ......................................2
To install the handle and dump lever:
1.
Attach the handle brace and handle to the front of the stand assembly with (4) M8-1.25 x 25 hex bolts, (4) 8mm exterior tooth wash­ers, and (4) M8-1.25 hex nuts (
Figure 22).
Figure 22. Handle and handle brace installed on
front of stand assembly.
Figure 23. Dump lever, stop plate, and lever
safety guard properly installed.
2. Install the stop plate on the dump lever so the curved side is facing down, using (2) M10-1.5 x 30 hex bolts, (2) 10mm exterior tooth washers, and (2) M10-1.5 hex nuts.
3. Place the lever safety guard over the two holes at the end of the dump lever and secure the lever to the yoke with (2) M10-1.5 x 70 hex bolts, (2) 10mm exterior tooth wash­ers, and (2) M10-1.5 hex nuts. Your final assembly of the dump lever should look like Figure 23.
Lever Safety Guard
Stop Plate
-16- H5697 Cement Mixer
Drum
Components and Hardware Needed Qty
Drum ..................................................................1
Spanner Nuts M24-1.5 ......................................2
Pinion Gear Safety Guard..................................1
Phillips Head Screws M5-.8 x 16 ......................2
Tools Needed:
Phillips Screwdriver............................................1
To install the drum:
1.
Insert the drum shaft into the yoke.
2. Thread one of the spanner nuts onto the end
of the drum shaft; tighten it all the way down by hand, then loosen it a
1
4 turn.
3. Thread on the remaining spanner nut and
tighten it against the first spanner nut (
Figure
24
).
Figure 24. Spanner nuts securing drum to yoke.
4. Using the Phillips head screws, secure the
pinion gear safety guard to the yoke, so that it is directly over the pinion gear.
H5697 Cement Mixer -17-
The maximum working capacity of this mixer is
2.5 60lb premix bags or 1.2 cubic feet.
The Model H5697 is operated by a paddle switch. Pull the switch up to start the motor, and push the switch down to stop the motor.
This switch can be locked out by removing the switch key, as shown in
Figure 25, when the
cement mixer is not in use.
Figure 25. Removing ON/OFF switch key to
prevent accidental startup.
Operations
Children can hurt themselves if playing on this mixer. If this machine is not stored in a locked facility, always removed the switch key when leaving it unattended.
RESPIRATORY HAZARD! Fine dust from shoveling or mixing cement, mortar, grout or other silicates may cause lung damage. Always wear an approved respirator.
Keep loose clothing out of the way of machinery and keep hair pulled back during operations.
Operating this equipment creates the potential for flying debris to cause eye injury. Always wear safety glasses when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be cer­tain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI).
SECTION 5: OPERATIONS
-18- H5697 Cement Mixer
V-Belts
Avoid getting grease or oil on the V-belt or pul­leys. Check the V-belt, as part of a monthly inspection for proper tension and belt condition. Cracking and glazing could result in belt failure. Replace the belt if such conditions appear.
Lubricate your machine with a high-quality multi­purpose grease.
The three main points of lubrication for the cement mixer are the pulley shaft grease fitting, the pinion gear, and the drum shaft grease fitting shown in
Figures 26. Note—Apply grease direct-
ly to pinion gear.
To avoid personal injury, disconnect power to machine when perform­ing any adjustments, cleaning or maintenance.
Figure 26. Lubrication points.
Pulley Shaft
Grease Fitting
Pinion Gear
Cleaning Tips
Always unplug the cement mixer before cleaning.
Avoid getting water on the motor or switch while cleaning. If you do, allow the compo­nents to thoroughly dry before plugging in the motor.
The easiest way to clean the cement mixer is by hosing it out with water.
Always clean the mixing drum immediately after using it. As a general rule, the sooner you clean, the easier it will be.
For tough to remove buildup, use a stiff brisled brush or a rag to make cleaning eas­ier.
Small, hardened cement splatters usually can be removed by rubbing with a dry rag.
Hardened cement can be scraped, chiseled or pounded off with a hammer; however, these actions WILL damage the surface area of the the drum, making it harder to clean in the future.
Drum Shaft
Grease Fitting
Cleaning the Mixer
Lubrication
SECTION 6: MAINTENANCE
H5697 Cement Mixer -19-
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MACHINE DATA
SHEET
Overall Dimensions:
Height (Barrel Up)..................................................................................................571⁄2"
Width (Barrel to Side) ..............................................................................................34"
Length ......................................................................................................................37"
Net Weight ........................................................................................................235 lbs.
Footprint ..........................................................................................................27" x 29"
Barrel:
Diameter / Length ........................................................................................163⁄4" x 23"
Working Capacity....................................2.5 – 60 lb. Bags of Premix (1.2 Cubic Feet)
Maximum Capacity (With Drum Facing Up) ..........................................3.2 Cubic Feet
Mixing RPM ......................................................................................................22 RPM
Motor:
Type......................................................................................................TEFC Induction
Horsepower ..........................................................................................................
1
2 HP
Phase / Voltage ............................................................................Single Phase ⁄ 110V
Amps ........................................................................................................................4A
Cycle / RPM ................................................................................60 Hertz ⁄ 1725 RPM
Bearings ................................................................Shielded & Permanently Lubricated
Switch..........................................................................................Paddle Switch w/ Key
Features:
......................................................................................................A-frame Type Stand
......................................................................................................................5" Wheels
..............................................................................................Protected Dual-Belt Drive
..................................................................................................Cast Iron Drum Bottom
Specifications, while deemed accurate, are not guaranteed.
GRIZZLY MODEL H5697 CEMENT MIXER
The following pages contain the machine data sheet, parts breakdown, parts list, and the Warranty/Return information for the Model H5697.
If you have any comments regarding this manual, please write to Grizzly at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
If you need additional technical information relat­ing to this machine, general assistance or replacement parts, please contact the Service Department at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
.
SECTION 7: REFERENCE INFO
-20- H5697 Cement Mixer
H5697 Parts Breakdown
79
1
Motor
66
3
18
13
4
5
9
15
16
60
70
56
61
64
55
71
67
8
11 12
68
65
69
62
2
7
6
10
14
17
Sub-Components
63
57
54
74
75
61-4
61-3
61-1
61-2
53
58
47
48
78
52
46
77
76
51
50
49
19
25
22
26
27
20
23
29
21
28
24
30
32
73
31
72
36
33
34
37
59
42
35
45
38
43
39
44
41
40
H5697 Cement Mixer -21-
H5697 Parts List
1 PH5697001 DUMP LEVER 2 PB01M HEX BOLT M10-1.5 X 30 3 PTLW08M EXT TOOTH WASHER 10MM 4 PN02M HEX NUT M10-1.5 5 PH5697005 STOP PLATE 6 PH5697006 LEVER SAFETY GUARD 7 PB101M HEX BOLT M10-1.5 X 70 8 PTLW08M EXT TOOTH WASHER 10MM 9 PN02M HEX NUT M10-1.5 10 PCB17M CARRIAGE BOLT M10-1.5 X 25 11 PTLW08M EXT TOOTH WASHER 10MM 12 PN02M HEX NUT M10-1.5 13 PH5697013 YOKE SUPPORT 14 PB07M HEX BOLT M8-1.25 X 25 15 PTLW09M EXT TOOTH WASHER 8MM 16 PN03M HEX NUT M8-1.25 17 PH5697017 HANDLE 18 PH5697018 HANDLE BRACE 19 PB03M HEX BOLT M8-1.25 X 16 20 PTLW09M EXT TOOTH WASHER 8MM 21 PN03M HEX NUT M8-1.25 22 PB09M HEX BOLT M8-1.25 X 20 23 PTLW09M EXT TOOTH WASHER 8MM 24 PN03M HEX NUT M8-1.25 25 PH5697025 RIGHT FRONT LEG 26 PB74M HEX BOLT M10-1.5 X 20 27 PTLW08M EXT TOOTH WASHER 10MM 28 PN02M HEX NUT M10-1.5 29 PH5697029 SLIDE BRACE 30 PH5697030 CROSS BRACE 31 PH5697031 CORNER BRACE 32 PB09M HEX BOLT M8-1.25 X 20 33 PW01M FLAT WASHER 8MM 34 PTLW09M EXT TOOTH WASHER 8MM 35 PH5697035 WHEEL 36 PH5697036 RIGHT BACK LEG 37 PB09M HEX BOLT M8-1.25 X 20 38 PH5697038 AXLE 39 PH5697039 SLIDE BRACE 40 PH5697040 AXLE BRACE 41 PSS06M SET SCREW M8-1.25 X 16 42 PB07M HEX BOLT M8-1.25 X 25
REF PART # DESCRIPTION REF PART # DESCRIPTION
43 PTLW09M EXT TOOTH WASHER 8MM 44 PN03M HEX NUT M8-1.25 45 PH5697045 LEFT BACK LEG 46 PH5697046 MOTOR PULLEY 47 PVM50 V-BELT M-50 3L500 48 PSS20M SET SCREW M8-1.25 X 8 49 PS09M PHLP HD SCR M5-.8 X 10 50 PH5697050 OUTSIDE COVER 51 PS26M PHLP HD SCR M6-1 X 20 52 PH5697052 SHAFT WITH BUSINGS 53 PH5697053 SPINDLE PULLEY 54 PB32M HEX BOLT M10-1.5 X 25 55 PTLW08M EXT TOOTH WASHER 10MM 56 PN02M HEX NUT M10-1.5 57 PH5697057 DRIVING END PLATE 58 PH5697058 INSIDE COVER 59 PH5697059 MOTOR MOUNT 60 PH5697060 YOKE 61 PH5697061 1/2 HP MOTOR 61-1 PH5697061-1 MOTOR COVER 61-2 PH5697061-2 FAN 61-3 PC200S CAPACITOR 200MFD 125VAC 61-4 PH5697061-4 CAPACITOR COVER 62 PH5697062 SPLASH GUARD 63 PH5697063 PINION GEAR SAFETY GUARD 64 PSS20M SET SCREW M8-1.25 X 8 65 PH5697065 PINION GEAR 66 PH5697066 DRUM ASSEMBLY 67 PH5697067 DRUM SHAFT 68 PH5697068 LEFT FRONT LEG 69 PH5697069 SPANNER NUT M24-1.5 70 PS40M PHLP HD SCR M5-.8 X 16 71 PFH39M FLAT HD SCR M5-.8 X 16 72 PTLW09M EXT TOOTH WASHER 8MM 73 PN03M HEX NUT M8-1.25 74 PB08M HEX BOLT M6-1 X 20 75 PW03M FLAT WASHER 6MM 76 PH5697076 SHOCK LABEL 77 PLABEL-12 READ MANUAL LABEL 78 PLABEL-26 UNPLUG (110V) LABEL 79 PH5697079 MACHINE ID/WARNING LABEL
-22- H5697 Cement Mixer
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe­cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car­ton. We will not accept any item back without this number. Proof of purchase must accompany the mer­chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
WARRANTY AND RETURNS
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___Other__________________________________________________
9. How many of your woodworking machines are Grizzly? _____________
10. Which benchtop tools do you own? Check all that apply.
___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc / Belt Sander ___Spindle / Belt Sander ___Mini Jointer ___Other__________________________________________________
11. How many of the machines checked above are Grizzly? ____________
12. Which portable⁄hand held power tools do you own? Check all that apply.
___________________________________________________________
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___________________________________________________________
13. What machines⁄supplies would you like Grizzly Industrial to carry?
___________________________________________________________
___________________________________________________________
___________________________________________________________
14. What new accessories would you like Grizzly Industrial to carry?
___Builders Hardware ___Hand Tools ___Fasteners ___Wood Components ___Other__________________________________________________
15. What other companies do you purchase your tools and supplies from? __________________________________________________________ __________________________________________________________
16. Do you think your purchase represents good value?
___Yes ___No
17. Would you recommend Grizzly Industrial to a friend?
___Yes ___No
18. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than three times.
___Yes ___No
19. Comments:__________________________________________________
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___________________________________________________________
1. How did you learn about us?
___Advertisement ___Friend ___Catalog ___Card Deck ___World Wide Web
___Other__________________________________________________
2. Which of the following magazines do you subscribe to.
___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today’s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics ___Woodworker ___Popular Science ___Woodworker’s Journal ___Popular Woodworking ___Workbench ___Other__________________________________________________
3. Which of the following woodworking⁄remodeling shows do you watch?
___Backyard America ___The New Yankee Workshop ___Home Time ___This Old House ___The American Woodworker ___Woodwright’s Shop ___Other__________________________________________________
4. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999 ___$30,000-$39,999 ___$70,000-$79,999 ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 +
5. What is your age group?
___20-29 ___50-59 ___30-39 ___60-69 ___40-49 ___70 +
6. How long have you been a woodworker?
___0 - 2 Years ___8 - 20 Years ___2 - 8 Years ___20+ Years
7. How would you rank your woodworking skills?
___Simple ___Advanced ___Intermediate ___Master Craftsman
8. What stationary woodworking tools do you own? Check all that apply.
___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Horizontal Boring Machine ___Spindle Sander ___Jointer ___Table Saw ___Lathe ___Vacuum Veneer Press ___Mortiser ___Wide Belt Sander
Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________
MODEL: H5697 CEMENT MIXER Serial #______________________ Order _______________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
WARRANTY CARD
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