Grizzly H4519 User Manual

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#5770 PRINTED IN CHINA

ONLINE MANUAL DISCLAIMER

THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE

AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURATION CAN CHANGE AS

PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF

THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUS-

TOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PREVIOUS VER-

SIONS ARE NOT AVAILABLE ONLINE.

3 HP AIR COMPRESSOR

MODEL H4519

INSTRUCTION MANUAL

WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

H4519 3 HP Air Compressor

For Your Own Safety Read Instruction Manual

Before Operating This Equipment

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY

result in minor or moderate injury. It

may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about proper operation of the equipment.

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.

NOTICE

Safety Instructions For Pneumatic Tools

1. KEEP ALL SAFETY DEVICES IN PLACE and in working order.

2. REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of

checking to see that keys and adjusting wrenches are removed from tool before operation.

3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

4. DO NOT USE IN DANGEROUS ENVIRONMENT. DO NOT use

pneumatic tools in damp or wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted.

SAFETY

5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors

should be kept at a safe distance from work area.

6. MAKE WORKSHOP CHILD PROOF with padlocks, master

switches, or by removing air hoses from tools.

7. DO NOT FORCE TOOL. It will do the job better and safer at the rate for which it was designed.

8. USE THE RIGHT TOOL. DO NOT force tool or attachment to do a job for which it was not designed.

9. DO NOT USE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.

Indicates a potentially hazardous situation which, if not avoided, COULD

result in death or serious injury.

-1-

H4519 3 HP Air Compressor

10. USE PROPER AIR HOSE for the

tool. Make sure your air hose is in good condition and is long enough to reach your work without stretching.

11. WEAR PROPER APPAREL. DO

NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear a protective hair covering to contain long hair.

12. ALWAYS USE SAFETY GLASSES.

Also use a face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

13. WEAR APPROVED HEARING PROTECTION.

14. SECURE WORK. Use clamps or a

vise to hold work when practical. It is safer than using your hand and frees both hands to operate tool.

15. DO NOT OVERREACH. Keep proper footing and balance at all times.

16. MAINTAIN TOOLS WITH CARE.

Keep tools lubricated and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

17. REDUCE THE RISK OF UNINTENTIONAL STARTING. DO NOT carry

tool with hand on trigger and always disconnect from air when not in use.

Safety Instructions For Pneumatic Tools

18. DISCONNECT TOOLS before ser-

vicing and changing accessories.

19. USE THE RECOMMENDED ACCESSORIES. Consult the

owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury.

20. CHECK DAMAGED PARTS.

Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

21. NEVER LEAVE UNATTENDED TOOL CONNECTED TO AIR.

Disconnect the air hose and DO NOT leave tool until it is relieved of any built up pressure.

22. NEVER ALLOW UNTRAINED USERS TO USE THIS TOOL WHILE UNSUPERVISED.

23. IF YOU ARE UNSURE OF THE INTENDED OPERATION, STOP USING THE TOOL. Seek formal

training or research books or magazines that specialize in pneumatic tools.

-2-

H4519 3 HP Air Compressor

1. READ THIS ENTIRE MANUAL BEFORE OPERATING THE COMPRESSOR.

2. OPERATE THE COMPRESSOR IN A WELL VENTILATED AREA free

of acids, vapor, explosive gases and flammable or unstable materials.

3. DO NOT PULL ON THE GAUGES OR REGULATORS TO MOVE THE COMPRESSOR!

4. DO NOT USE THE COMPRESSOR FOR FILLING BREATHING OR DIVING APPARATUS. Compressed air

from this compressor cannot be used for pharmaceutical, food or health requirements without further treatment.

5. NEVER TRANSPORT THE COMPRESSOR UNDER PRESSURE.

Always release the pressure in the storage tanks before moving.

6. NEVER RUN THE COMPRESSOR BEYOND THE ADVISED DUTY CYCLE! The advised duty cycle is described on page 7.

Additional Safety For

Air Compressors

7. DRAIN TANK DAILY OR AT THE END OF EACH USE to avoid tank

corrosion and possible tank rupture.

8. AVOID TOUCHING THE TOP OF THE MOTOR HOUSING, it will

become hot during operation.

9. MAKE SURE TO ADD OIL! Use compressor oil or a non-detergent 30 weight oil.

10. NEVER LEAVE COMPRESSOR TURNED ON WHEN NO ONE IS AROUND! A leak could develop caus-

ing compressor to run continuously causing overheating and possibly a fire.

11. NEVER AIM THE AIR NOZZLE DIRECTLY AT YOURSELF OR OTHERS. Pressurized air can break or

bruise the skin.

12. NEVER LOAD YOUR COMPRESSOR PAST THE MAXIMUM PSI RATING OF 115 PSI.

Operating this compressor can propel objects into the air, causing immediate eye damage. To protect yourself, always wear American National Standards Institute (ANSI) approved safety glasses or goggles when operating this equipment.

-3-

Always be aware of the duty cycle for your air compressor. Failure to operate the air compressor properly could result in overheating and motor seizure. There could also be risk of fire hazard due to overheating. Be sure to use a compressor capable of handling the air demand of connected tools

H4519 3 HP Air Compressor-4-

INTRODUCTION AND SET UP

If you have any comments regarding this manual, please write to us at the following address:

Grizzly Industrial, Inc.

Technical Documentation

P.O. Box 2069

Bellingham, WA 98227-2069

Most important, we stand behind our tools. If you have any service questions or parts requests, please call or write us at the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com

We are proud to offer the Grizzly Model H4519 3 HP Air Compressor. This model is part of a growing Grizzly family of fine power tools. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.

The Model H4519 features a powerful 220V 3 HP motor, two cylinder aluminum pump with cast iron cylinder liners, an incredible 10.9 CFM@ 40 PSI, 9.1 CFM @90 PSI, 11 gallon welded steel tank, and a 115 PSI maximum working pressure. The Model H4519 compressor fills its 11 gallon tank from 0 to 115 PSI in a little over a minute!

We are pleased to provide this manual with the Model H4519. It was written to encourage safety considerations and guide you through general operating procedures and maintenance. This manual represents our effort to produce the best documentation possible.

The specifications, details, and photographs in this manual represent the Model H4519 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly.

Read the manual before assembly and operation. Become familiar with this tool, its safety instructions, and its operation before beginning any work. Serious personal injury may result if safety or operational information is not understood or followed.

Commentary

H4519 3 HP Air Compressor

-5-

The Model H4519 represents a heavy load at 142 pounds. Seek assistance before moving.

This air compressor is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you have signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier. Save the containers and all packing materials for possible inspection by the carrier or its agent. Without the packing materials, filing a freight claim can be difficult. If you need

assistance determining whether you need to file a freight claim, or with the procedure to file one, please contact our Customer Service at (570) 546-9663.

When determining where to set up the compressor in the shop, or when taking the air compressor to a job site, the most important consideration is access to an adequate and properly fused power supply. Refer to Circuit Requirements for the needs of your particular compressor.

Also, make sure the compressor is not operating in an environment where there are any explosive, flammable or caustic fumes or gases. A clear and well ventilated area is best for its safe operation.

Place the compressor on a solid and level surface. Make sure that the hoses you attach to your pneumatic device will be unrestricted in movement and not subject to being run over by vehicles or punctured by any sharp objects in the area.

Since air compressors are often used for a sustained period of time, sometimes in restricted areas, it is also best to wear ear protection to avoid long term exposure to the sound of the electric motor and compression pump.

Long term exposure to this machine may cause hearing loss. Wear approved hearing protection while operating this machine to minimize this risk!

Unpacking

Site Placement

Do not place the compressor next to any flammable liquids or gas! The compressor cylinder head and feed pipe can reach high temperatures and could cause the flammable gas to ignite. Keep work area clear from flammable gas when using the compressor.

H4519 3 HP Air Compressor-6-

CIRCUIT REQUIREMENTS

Wiring:

The Model H4519 3 HP Air Compressor is wired for 220V operation.

Amperage Draw

The Model H4519 has a 3 HP motor and draws the following amperage.

Amperage Draw . . . . . . . . . . . .18 Amps

Circuit Breaker Requirements

Install your air compressor on a dedicated circuit to reduce the possibility of overloading the circuit and tripping the circuit breaker. However, if an unusual load does not exist, and the circuit breaker still trips, have the circuit inspected by a qualified electrician. Never use a larger circuit breaker than stated below, or you will increase the risk of fire.

Circuit Breaker...........20 Amp Double Pole

220V Operation

Extension Cords

In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric current. These machines are equipped with power cords having an equipment-grounding conductor. See Figure 1. The outlet must be properly installed and grounded in accordance with all local codes and ordinances.

Grounding

Figure 1. Ground plug configuration.

If you find it necessary to use an extension cord with your compressor, make sure the cord is rated Standard Service (grade S) or better. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged.

Overheating, short circuit and fire damage will result form inadequate wiring. Follow the guidelines in this section.

Potential for electrical shock hazard, this equipment must be grounded. Verify that any existing electrical outlet and circuit you use is actually grounded.

+ 18 hidden pages