Grizzly H4380 User Manual

8" BUFFER
MODEL H4380
INSTRUCTION MANUAL
COPYRIGHT © APRIL, 2002 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN CHINA.
ONLINE MANUAL DISCLAIMER
MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE
MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE. CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS
ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
WARNING
Some dust created by power sanding, sawing, grind­ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil­ter out microscopic particles.
Table Of Contents
PAGE
1. SAFETY
SAFETY RULES FOR POWER TOOLS ..............................................................2-3
ADDITIONAL SAFETY INSTRUCTIONS FOR BUFFERS ......................................4
2. CIRCUIT REQUIREMENTS
110V OPERATION ..................................................................................................5
EXTENSION CORDS ..............................................................................................5
GROUNDING ..........................................................................................................5
3. INTRODUCTION
COMMENTARY........................................................................................................6
UNPACKING ............................................................................................................7
MOUNTING ..............................................................................................................7
4. OPERATIONS
TEST RUN................................................................................................................8
GENERAL ................................................................................................................8
BUFFING & POLISHING..........................................................................................9
WHEEL REMOVAL ..................................................................................................9
BUFFING WHEEL SELECTION ............................................................................10
BUFFING COMPOUND SELECTION ....................................................................10
BUFFING TIPS ......................................................................................................11
5. MAINTENANCE
LUBRICATION........................................................................................................12
MISCELLANEOUS ................................................................................................12
6. CLOSURE ....................................................................................................................13
MACHINE DATA................................................................................................................14
PARTS BREAKDOWN AND PARTS LIST ......................................................................15
WARRANTY AND RETURNS ..........................................................................................16
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SECTION 1: SAFETY
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
NOTICE
Safety Instructions For Power Tools
5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be
kept a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing starter keys.
7. DO NOT FORCE TOOL. It will do the job
better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVI­RONMENT. Do not use power tools in
damp or wet locations, or where any flam­mable or noxious fumes may exist. Keep work area well lighted.
H4380 Buffer -3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi­tion. Conductor size should be in accor­dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace exten­sion cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair cov­ering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK.Use clamps or a vise to hold
work when practical. It is safer than using your hand and frees both hands to operate tool.
13. DO NOT OVER-REACH. Keep proper
footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest performance. Follow instructions for lubri­cating and changing accessories.
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16 7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
Safety Instructions For Power Tools
16. REDUCE THE RISK OF UNINTENTION­AL STARTING. On machines with magnet-
ic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before reconnecting.
17. MANY WOODWORKING TOOLS CAN “KICKBACK” THE WORKPIECE toward the
operator if not handled properly. Know what conditions can create “kickback” and know how to avoid them. Read the manual accom­panying the machine thoroughly.
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
20. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a machine.
21. NEVER ALLOW UNSUPERVISED OR UNTRAINED PERSONNEL TO OPER­ATE THE MACHINE. Make sure any
instructions you give in regards to machine operation are approved, correct, safe, and clearly understood.
22. IF AT ANY TIME YOU ARE EXPERIENC­ING DIFFICULTIES performing the intend-
ed operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.
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Additional Safety Instructions For Buffers
1. ALWAYS WEAR EYE PROTECTION!
2. WEAR AN APPROVED DUST MASK OR RESPIRATOR. Buffing operations
produce dust.
3. MAKE SURE BUFFER IS SECURED FIRMLY TO A BENCH OR STAND BEFORE USE. Any “wobbles” must be
corrected by shimming or blocking before operation.
4. DO NOT USE GRINDING WHEELS ON THIS MACHINE. It is strictly designed for
buffing and drum sanding only.
5. DO NOT stand directly in front of buffing
or sanding accessories when turning machine on.
6. PERFORM machine inspections and
maintenance service promptly when called for.
7. DO NOT allow your hands to come into
contact with buffing wheels during opera­tion. Abrasive accessories have the abil­ity to remove a lot of material, including skin, very quickly.
8. ANY PROBLEM concerned with any
moving parts or accessories must be investigated and corrected with the power disconnected, and after everything has come to a complete stop.
9. NEVER leave the machine running unat-
tended.
10. NEVER BUFF BY PLACING THE WORKPIECE ON TOP OF THE BUFF­ING WHEEL. The wheel may kick the
workpiece toward the operator. Always buff on the downward part of the buffing wheel.
11. HOLD THE WORKPIECE FIRMLY WHILE BUFFING.
No list of safety guidelines can be com­plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.
To operate this or any power tool safely and efficiently, it is essential to become as famil­iar with it as possible. The time you invest before you begin to use your Model H4380 will be time well spent. DO NOT operate this machine until you are completely familiar with the contents of this manual or serious personal injury may occur.
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