Grizzly H437 User Manual

SLIMLINE BENCH GRINDER
MODEL H4378/H4379
INSTRUCTION MANUAL
COPYRIGHT © APRIL, 2002 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN CHINA.
ONLINE MANUAL DISCLAIMER
MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE
MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE. CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS
ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
Model H4378
Model H4379
WARNING
Some dust created by power sanding, sawing, grind­ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil­ter out microscopic particles.
Table Of Contents
PAGE
1. SAFETY
SAFETY RULES FOR POWER TOOLS ..........................................................2-3
ADDITIONAL SAFETY INSTRUCTIONS FOR GRINDERS ................................4
2. CIRCUIT REQUIREMENTS
110V OPERATION ..............................................................................................5
EXTENSION CORDS ..........................................................................................5
GROUNDING ......................................................................................................5
3. INTRODUCTION
COMMENTARY....................................................................................................6
4. ASSEMBLY
UNPACKING ........................................................................................................7
PIECE INVENTORY ............................................................................................7
MOUNTING ..........................................................................................................8
TOOL RESTS ......................................................................................................8
EYE SHIELDS......................................................................................................8
5. OPERATIONS
TEST RUN............................................................................................................9
SAFE GRINDING ..............................................................................................10
WHEEL CARE....................................................................................................10
WHEEL SELECTION ........................................................................................11
WHEEL INSPECTION........................................................................................12
WHEEL MOUNTING ..........................................................................................13
6. MAINTENANCE
GENERAL ..........................................................................................................14
LUBRICATION ..................................................................................................14
GRINDING WHEELS ........................................................................................14
MAINTENANCE NOTES....................................................................................15
7. CLOSURE................................................................................................................16
TROUBLESHOOTING ......................................................................................................17
MACHINE DATA ..........................................................................................................18-19
PARTS BREAKDOWN AND PARTS LIST..................................................................20-21
WARRANTY AND RETURNS ..........................................................................................22
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SECTION 1: SAFETY
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
NOTICE
Safety Instructions For Power Tools
5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be
kept at a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing starter keys.
7. DO NOT FORCE TOOL. It will do the job
better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVI­RONMENT. Do not use power tools in
damp or wet locations, or where any flam­mable or noxious fumes may exist. Keep work area well lighted.
H4378/H4379 Slimline Bench Grinder -3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi­tion. Conductor size should be in accor­dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace exten­sion cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair cov­ering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to hold
work when practical. It is safer than using your hand and frees both hands to operate tool.
13. DO NOT OVER-REACH. Keep proper
footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest performance. Follow instructions for lubri­cating and changing accessories.
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16 7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
Safety Instructions For Power Tools
16. REDUCE THE RISK OF UNINTENTION­AL STARTING. On machines with magnet-
ic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before reconnecting.
17. MANY WOODWORKING TOOLS CAN “KICKBACK” THE WORKPIECE toward the
operator if not handled properly. Know what conditions can create “kickback” and know how to avoid them. Read the manual accom­panying the machine thoroughly.
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
20. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a machine.
21. NEVER ALLOW UNSUPERVISED OR UNTRAINED PERSONNEL TO OPER­ATE THE MACHINE. Make sure any
instructions you give in regards to machine operation are approved, correct, safe, and clearly understood.
22. IF AT ANY TIME YOU ARE EXPERIENC­ING DIFFICULTIES performing the intend-
ed operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.
-4- H4378/H4379 Slimline Bench Grinder
Additional Safety Instructions For Grinders
1. ALWAYS WEAR EYE PROTECTION!
2. MAKE SURE GRINDER IS SECURED FIRMLY TO A BENCH OR STAND BEFORE USE. Any “wobbles” must be
corrected by shimming or blocking before operation.
3. BEFORE MOUNTING A NEW WHEEL, BE SURE WHEEL RPM IS RATED AT AN EQUAL OR HIGHER RPM THAN THE GRINDER.
4. DO NOT GRIND ON THE SIDES OF THE GRINDING WHEELS, unless they
are special wheels designed specifically for this purpose.
5. ONLY USE FLANGES THAT ARE INCLUDED WITH THE GRINDER.
6. WEAR AN APPROVED DUST MASK OR RESPIRATOR. Grinding operations
produce dust.
7. REPLACE A CRACKED WHEEL IMME­DIATELY. DO NOT use a grinding wheel
that has cracks or flaws. Before using, inspect each wheel. Handle wheels care­fully to avoid bumping or dropping.
8. DO NOT stand directly in front of grinding
wheels when turning machine on.
9. PERFORM a “ring test” (see page 12) on
grinding wheels to ensure that they are safe for use. Always inspect grinding wheels before operation.
10. HOLD THE WORKPIECE FIRMLY WHILE GRINDING.
11. DO NOT allow your hands to come into
contact with grinding wheels during oper­ation. Abrasive accessories have the ability to remove a lot of material, includ­ing skin, very quickly. However, do not wear gloves while grinding, they may get caught in the grinding wheel.
12. KEEP TOOL REST AS CLOSE AS POSSIBLE TO GRINDING WHEEL.
13. NEVER GRIND BY PLACING THE WORKPIECE ON TOP OF THE WHEEL. The wheel may kick the work-
piece toward the operator. Always grind on the downward part of the wheel.
No list of safety guidelines can be com­plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.
To operate this or any power tool safely and efficiently, become as familiar with it as possible. The time you invest before you begin to use your Model H4378/H4379 will be time well spent. DO NOT operate this machine until you are completely familiar with the contents of this manual, or serious personal injury may occur.
H4378/H4379 Slimline Bench Grinder -5-
110V Operation
SECTION 2: CIRCUIT REQUIREMENTS
If you find it necessary to use an extension cord with the Model H4378/H4379, make sure the cord is rated Hard Service (grade S) or better. Refer to the chart in the standard safety instructions to determine the minimum gauge for the extension cord. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or dam­aged.
Extension Cords
Grounding
This equipment must be grounded. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded. Under no cir­cumstances should the grounding pin from any three-pronged plug be removed. Serious injury may occur.
In the event of an electrical short, grounding reduces the risk of electric shock by providing electric current a path of least resistance. This tool is equipped with a power cord having an
equipment-grounding conductor. See Figure 1B.
The outlet must be properly installed and ground­ed in accordance with all local codes and ordi­nances.
The Model H4378 is wired for 110V and will draw
2.5 amps. The Model H4379 is wired for 110V and will draw 3.5 amps. If you operate this machine on any circuit that is already close to its capacity, it might blow a fuse or trip a circuit breaker. However, if an unusual load does not exist and a power failure still occurs, contact a qualified elec­trician or our service department.
A 10 amp dedicated circuit should be used with this grinder. Always check to see if your current wires are capable of handling a 10 amp load. If you are unsure, consult the advice of a qualified electrician.
Figure 1B. Typical 110V plug and outlet.
Figure 1A. Do not remove grounding pin.
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SECTION 3: INTRODUCTION
We are proud to offer the Grizzly Model H4378/H4379 Slimline Bench Grinder. The Model H4378/H4379 is part of a growing Grizzly family of fine woodworking machinery. When used accord­ing to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable oper­ation and proof of Grizzly’s commitment to cus­tomer satisfaction.
The Model H4378 offers a
1
3 HP, 3450 RPM motor and a 6" grinding wheel. The Model H4379 offers a
1
2 H.P., 3450 RPM motor and an 8" grind-
ing wheel.
A number of grinding wheels for the Model H4378/H4379 are available through the Grizzly catalog.
We are also pleased to provide this manual with the Model H4378/H4379. It was written to guide you through assembly, review safety considera­tions, and cover general operating procedures. This manual represents our effort to produce the best documentation possible. If you have any comments regarding this manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below:
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
The specifications, drawings, and photographs illustrated in this manual represent the Model H4378/H4379 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, we urge you to insert the new information with the old and keep it for reference.
Commentary
Read the manual before assembly and opera­tion. Become familiar with the machine and its operation before begin­ning any work. Serious personal injury may result if safety or opera­tional information is not understood or followed.
H4378/H4379 Slimline Bench Grinder -7-
SECTION 4: ASSEMBLY
Unpacking
The Model H4378/H4379 is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you have signed for delivery, immediately call Customer Service for advice.
When you are completely satisfied with the con­dition of your shipment, you should inventory its parts.
Some metal parts may have sharp edges on them after they are formed. Please examine the edges of all metal parts before handling them. Failure to do so could result in injury.
Piece Inventory
NOTICE
A full parts list and breakdown can be found toward the end of this manual. For easier assembly, or to identify specific parts, please refer to the detailed illustrations at the end of the manual.
After all the parts have been removed from the carton, you should have:
• Grinder
• Bolts (4)
• Washers (6)
• Knobs (2)
• Adjustable Rests (2)
• Eye Shields (2)
• Spark Breakers (2)
• Cooling Tray
NOTICE
When mounted, the cooling tray can be easi­ly damaged if the grinder is tipped forward.
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