Grizzly H3390 User Manual

10" WET TILE SAW
MODEL H3390
INSTRUCTION MANUAL
COPYRIGHT © NOVEMBER 2002 BY GRIZZLY INDUSTRIAL, INC
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN CHINA
ONLINE MANUAL DISCLAIMER
MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF
THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS
ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemi­cals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
TABLE OF CONTENTS
PAGE
1. SAFETY ......................................................................................................................................................2
SAFETY RULES FOR TOOLS ........................................................................................................2-3
SAFETY RULES FOR TILE SAWS ....................................................................................................4
2. INTRODUCTION ........................................................................................................................................5
COMMENTARY....................................................................................................................................5
3. CIRCUIT REQUIREMENTS ........................................................................................................................6
110V ....................................................................................................................................................6
GROUNDING ......................................................................................................................................7
EXTENSION CORDS ..........................................................................................................................7
4. SET UP ........................................................................................................................................................8
CLEAN UP............................................................................................................................................8
SITE CONSIDERATIONS ....................................................................................................................8
MAIN FEATURES ................................................................................................................................9
ASSEMBLY ..................................................................................................................................10-13
BLADE CHANGES ............................................................................................................................13
START UP..........................................................................................................................................14
LUBRICATION ..................................................................................................................................15
5. OPERATION..............................................................................................................................................16
CUT PREPARATION ........................................................................................................................16
CUTTING............................................................................................................................................16
RIP FENCE ........................................................................................................................................17
45˚ FENCE ........................................................................................................................................17
6. MAINTENANCE ........................................................................................................................................18
GENERAL ..........................................................................................................................................18
7. REFERENCE INFO ..................................................................................................................................19
DATA SHEET ........................................................................................................................................................20
PARTS BREAKDOWNS & LIST ......................................................................................................................21-23
WARRANTY AND RETURNS ..........................................................................................................................26-28
-2- H3390 Wet Tile Saw
SECTION 1: SAFETY
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury, or MAY cause property damage.
This symbol is used to alert the user to useful information about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
NOTICE
Safety Instructions For Power Tools
5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be
kept at a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing starter keys.
7. DO NOT FORCE TOOL. It will do the job
better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVI­RONMENT. Do not use power tools in
damp or wet locations, or where any flam­mable or noxious fumes may exist. Keep work area well lighted.
H3390 Wet Tile Saw -3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi­tion. Conductor size must be in accor­dance with the chart below. The amperage rating is listed on the motor or tool name­plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace damaged exten­sion cords.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair cov­ering to contain long hair.
11. ALWAYS USE ANSI-APPROVED SAFE­TY GLASSES. Also use face or dust mask
if cutting operation is dusty. Everyday eye­glasses only have impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It is safer than using your hand and frees both hands to operate tool.
13. NEVER OVERREACH. Keep proper foot-
ing and balance at all times.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16 7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
Safety Instructions For Power Tools
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest performance. Follow instructions for lubri­cating and changing accessories.
15. DISCONNECT TOOLS before servicing
and changing accessories, such as blades, bits, cutters, and any other item.
16. REDUCE THE RISK OF UNINTENTION­AL STARTING. Make sure switch is in off
position before plugging in. Also, the mag­netic switch on this machine may start if the switch gets bumped hard enough.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
20. NEVER USE UNDER THE INFLUENCE of
alcohol or drugs, or when tired.
21. IF AT ANY TIME YOU ARE EXPERIENC­ING DIFFICULTIES performing the intend-
ed operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.
-4- H3390 Wet Tile Saw
1. Water Pump. Replace the water pump
with a replacement pump from our parts department only.
2. Wet Hands. DO NOT touch connections
with wet hands.
3. Plug In. All plug and receptacles should be
off the ground and in a dry location.
4. Drip Loop. Always make a drip loop with
the power cord when using the saw
(Figure 18, Page 14).
5. GFCI. Always use a GFCI in the electrical circuit of the saw (Figure 1, Page 6).
6. Water Flow. Ensure that a continuous flow
of water is present on both side of the saw blade when cutting.
7. Dry Cutting. Never dry cut with blades
designed for wet cutting.
8. Blade Cooling. DO NOT make long con-
tinuous dry cuts. Allow the blade to cool by running it in the air every few minutes.
9. Dust Mask. Always wear a dust mask
when cutting tile.
10. Diamond Blades. Diamond blades DO
NOT cut material, rather they grind materi-
Safety Instructions For Tile Saws
al. DO NOT feed the tile into the blade faster than the blade can grind.
11. Blade Selection. Match the correct dia-
mond blade to the cutting operation being performed.
12. Blade Mounting. Before mounting the
blade, inspect the arbor, arbor nut, and flanges for damage or wear. Replace any damaged or worn parts.
13. Blade Direction. Check that the direction-
al arrow on the saw blade points in a counter-clockwise direction as viewed from the mounting side.
14. Blade Arbor. Ensure the blade arbor hole
size matches the arbor shaft size on the saw.
15. Blade Guard. Never operate the saw with-
out the blade guard installed and properly adjusted.
16. Blade Speed. DO NOT exceed the blades
safe operating speed.
17. Side Grinding. Never grind tile on the side
of the blade, or make radius or curve cuts.
H3390 Wet Tile Saw -5-
SECTION 2: INTRODUCTION
We are proud to offer the Grizzly Model H3390 Wet Tile Saw. The Model H3390 is part of a growing Grizzly family of fine woodworking machinery. When used according to the guide­lines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satis­faction.
This high quality wet cutting Tile Saw is the per­fect addition for the professional tile-setter or the ambitious homeowner. The motor is a 2.5 HP, 110V, 3450 RPM induction motor. The saw fea­tures a belt driven
5
8" arbor, an 18" ripping capac-
ity, a 12" diagonal cutting capacity, a 3
3
4
" cutting
depth, a 16
3
8" x 111⁄8" table size, a 45˚ bullnose miter gauge, a rip fence, a sliding table, a plastic water tub, a fully submersible water pump, and a folding stand with casters for portability.
Grizzly is also pleased to provide this manual with the Model H3390. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. If you have any comments regarding this manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Commentary
Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below:
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
The specifications, drawings, and photographs illustrated in this manual represent the Model H3390 as supplied when the manual was pre­pared. However, owing to Grizzly’s policy of con­tinuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Current Grizzly machine manuals can be viewed and printed at: www.grizzly.com.
Lack of familiarity with this manual could cause serious person­al injury. Become familiar with the con­tents of this manual, including all the safety warnings.
-6- H3390 Wet Tile Saw
SECTION 3: CIRCUIT REQUIREMENTS
110V Operation
The Model H3390 is wired to operate at 110V. A Ground Fault Circuit Interrupter (GFCI) must be used at all times when using this saw. If an outlet is not available that is equipped with a GFCI, use a GFCI plug adapter between the saw power cord
and a properly grounded outlet. See Figure 1 for
a typical 110V plug and GFCI outlet.
Under normal 110V use, the Model H3390 motor draws approximately 15 amps. Use a 20 amp cir­cuit breaker or a 20 amp slow-blow fuse.
If the machine is not wired correctly a fire could result. Make sure your wiring, recep­tacle, plug, and circuit breaker can handle the amperage draw of the machine. If you are not sure that your electrical circuit can handle the amperage draw, get a qualified electrician to test your electrical system and do any required upgrades. DO NOT attempt to modify an existing circuit by only replacing the circuit breaker with one rated for a higher amperage draw than the wiring, receptacle, and plug are rated for.
The circuit you use should be dedicated, (i.e., the machine should provide the only draw from that circuit). If frequent circuit failures occur when using this machine, contact our Service Department or your local electrical contractor.
Figure 1. Typical 110V 3-prong plug and
GFCI outlet.
RESET
TEST
H3390 Wet Tile Saw -7-
Grounding Extension Cord
Reduce the risk of elec­trocution by keeping all connections dry and off the ground. DO NOT touch plugs with wet hands. Failure to follow these warning could result in serious injury.
NOTICE
The wire on the power cord with green or green and yellow striped insulation is the grounding conductor.
In the event of an electrical short, grounding pro­vides electric current a path of least resistance to reduce the risk of electrical shock to the operator. Ground the power cord and this machine in accor­dance with all local codes and ordinances.
Operating this machine when it is not properly grounded can result in electric shock or electro­cution.
No single list of electrical guidelines can be comprehensive for all shop environ­ments. Operating this machinery may require additional electrical upgrades spe­cific to your machine and shop environ­ment. It is your responsibility to make sure your electrical systems comply with all local electrical codes and ordinances.
Only use extension cords that are intended for outdoor use. These types of extension cords are designated with a label stating, “Acceptable for use with outdoor appliances; store indoors when
not in use.” Refer to the chart in Section 1: Safety Instructions to determine the minimum gauge for
the extension cord. Always repair or replace extension cords when they become worn or dam­aged.
-8- H3390 Wet Tile Saw
Clean Up Site Considerations
Unsupervised children and visitors entering a shop could receive seri­ous personal injury. Ensure child and visitor safety by keeping all entrances to the shop locked at all times. DO NOT allow unsupervised children or visitors in the shop at any time.
Unpainted surfaces may be coated with a waxy oil to protect them from corrosion during ship­ment. Remove this waxy oil with a solvent clean­er or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some
parts may need to be removed. The machine
will operate best when the waxy oil is removed from all moving and sliding parts.
Chlorine-based cleaners and solvents will dam­age the painted surfaces of the machine. Follow the manufacturer’s instructions when using any type of cleaning product.
Gasoline or petroleum products used to clean the machinery could explode causing serious personal injury. DO NOT use gasoline or petrole­um products to clean the machinery.
Smoking near solvents could ignite an explosion or fire causing serious injury. DO NOT smoke while using solvents.
Lack of ventilation while using solvents could cause serious personal health risks, fire, or environmental hazards. Always work in a well ventilated areas to pre­vent the accumulation of dangerous fumes. Supply the work area with a constant supply of fresh air using a fan.
Floor Load
The Model H3390 is a medium load with a medi­um footprint. Most commercial or home shop floors should be sufficient to carry the weight of the machine. Reinforce the floor if you question its ability to support the weight.
Working Clearance
Working clearances can be thought of as the dis­tances between machines and obstacles that allow safe operation of every machine without lim­itation. Consider existing and anticipated machine needs, size of material to be processed through each machine, and space for auxiliary stands or work tables. Also, consider the relative position of each machine to one another for efficient materi­al handling. Be sure to allow yourself sufficient room to safely run your machines in any foresee­able operation.
Lighting
Lighting should be bright enough to eliminate shadows and prevent eye strain. Electrical circuits should be dedicated or large enough to handle combined motor amp loads. Be sure to follow local electrical codes for proper installation of new lighting or circuits.
SECTION 4: SET UP
Loading...
+ 22 hidden pages