Grizzly H3141 User Manual

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COPYRIGHT © DECEMBER 2002 BY GRIZZLY INDUSTRIAL, INC.
1821 VALENCIA ST., BELLINGHAM, WA 98227
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN CHINA
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE
PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF
THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUS-
TOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PREVIOUS VER-
SIONS ARE NOT AVAILABLE ONLINE.
HEAVY-DUTY PLANER
MODEL H3141
INSTRUCTION MANUAL
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WARNING
Some dust created by power sanding, sawing, grind­ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil­ter out microscopic particles.
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H3141 Heavy-Duty Planer
For Your Own Safety Read Instruction Manual
Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.
It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progres­sion of symbols is described below. Remember that safety messages by them­selves do not eliminate danger and are not a substitute for proper accident pre­vention measures.
NOTICE
Safety Instructions
1. KEEP ALL SAFETY DEVICES IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of check-
ing to see that keys and adjusting wrenches are removed from winch before operation.
3. KEEP CHILDREN AWAY. All chil­dren should be kept at a safe dis­tance from winch.
4. DO NOT USE UNDER THE INFLU­ENCE OF DRUGS OR ALCOHOL.
5. NEVER ALLOW UNTRAINED USERS TO RUN THIS TOOL WHILE UNSUPERVISED.
SAFETY
6. WEAR PROPER APPAREL. Do
not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.
7. ALWAYS USE SAFETY GLASS­ES. Also use face or dust mask if
cutting operation is dusty. Everyday eyeglasses only have impact resis­tant lenses, they are NOT safety glasses.
8. IF YOU ARE UNSURE OF THE INTENDED OPERATION, STOP USING THE TOOL.
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H3141 Heavy-Duty Planer
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9. USE PROPER EXTENSION CORD
for the tool. Make sure your exten­sion cord is in good condition. Conductor size should be in accor­dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not
wear loose clothing, gloves, neck­ties, rings, bracelets, or other jewel­ry which may get caught in moving parts. Non-slip footwear is recom­mended. Wear protective hair cover­ing to contain long hair.
11. ALWAYS USE SAFETY GLASSES.
Also use face or dust mask if cutting operation is dusty. Everyday eye­glasses only have impact resistant lenses, they are NOT safety glass­es.
12. SECURE WORK. Use clamps or a
vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
13. DON’T OVERREACH. Keep proper
footing and balance at all times.
Safety Instructions For Power Tools
14. MAINTAIN TOOLS WITH CARE.
Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before ser­vicing and changing accessories, such as blades, bits, cutters, and the like.
16. REDUCE THE RISK OF UNIN­TENTIONAL STARTING. Make
sure switch is in off position before plugging in.
17. USE RECOMMENDED ACCES­SORIES. Consult the owner’s
manual for recommended acces­sories. The use of improper acces­sories may cause risk of injury.
18. CHECK DAMAGED PARTS.
Before further use of the tool, a guard or other part that is dam­aged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mount­ing, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
AMP LENGTH
RATING 25ft 50ft 100ft
0-6 18 16 16
7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
No list of safety guidelines can be complete. Operating this tool may require additional safety precau­tions specific to your working environment. Failure to use rea­sonable caution while operating this tool could result in serious personal injury.
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H3141 Heavy-Duty Planer
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INTRODUCTION
The specifications, details, and pho­tographs in this manual represent the Model H3141 as supplied when the manu­al was prepared. However, owing to Grizzly’s policy of continuous improve­ment, changes may be made at any time with no obligation on the part of Grizzly. If you have any comments regarding this manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Most importantly, we stand behind our tools. If you have any service questions or parts requests, please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
Commentary
We are proud to offer the Grizzly Model H3141 Heavy-Duty Planer. This model is part of a growing Grizzly family of fine tools. When used according to the guide­lines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commit­ment to customer satisfaction.
The Model H3141 is perfect for
heavy-duty planing needs. It gives a wide 31⁄4" cut and can take off 5⁄64" per pass, as well as a 11⁄16" rabbet capability. This planer comes with a blade wrench, a spare cog belt, an edge guide and a dust bag.
We are pleased to provide this manual with the Model H3141. It was written to encourage safety considerations and guide you through general operating pro­cedures and maintenance. This manual represents our effort to produce the best documentation possible.
Lack of familiarity with this manual could cause serious personal injury. Spend a sufficient amount of time becoming familiar the contents of this manual, including all the safety warnings.
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H3141 Heavy-Duty Planer
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PLANER FEATURES
Fence
Belt Cover
Power Switch
Power Switch
Lock-On
Dust Bag
Infeed Sole
Cutterhead Assembly
Outfeed Sole
Depth Control Knob
Depth Stop
Brush/Motor
Cover
Retractable Side
Blade Guard
Figure 1. Left Side
Figure 2. Right Side
Figure 3. Bottom
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H3141 Heavy-Duty Planer
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ELECTRICAL & ADJUSTMENTS
Electrical
The Model H3141 draws approximately 6 amps when operating at 110 volts. Be sure your power source is 110 volts and capa­ble of handling a 6 amp current. The plug on the Model H3141 is a 2 prong double insulated style and should only be plugged into a grounded power outlet. If you are unsure about your electrical system, con­tact a qualified electrician.
Dust Bag
A dust collection bag is included with the H3141 Planer. A significant amount of shavings can be expelled from the planer during operation. Attaching the dust bag will reduce the amount of clean-up required and will provide a safer environ­ment for the operator.
Depth Of Cut
The depth of cut is adjustable. To increase the depth of cut turn the depth control knob (Figure 4) clockwise. To decrease the depth of cut turn the depth control knob counterclockwise.
Width Of Cut
The width of cut is adjustable. The width of cut can be set using the included fence shown in Figure 5. Use the threaded knob to secure the fence bracket to the side of the planer. Loosen the wing nut and slide the fence back and forth. Use the scale on the fence bracket to set the desired width of cut.
Depth Stop
The final cut depth on rabbeting operations can be set using the adjustable depth stop shown in Figure 6. Loosen the lock lever and slide the depth stop to the desired final depth on the scale. Re-lock the lever to secure the depth stop.
Unplug the planer from the power source before performing any adjust­ments or maintenance. Failure to fol­low this warning could result in seri­ous personal injury.
Figure 4. Depth control knob.
Figure 5. Fence assembly.
Figure 6. Depth stop.
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H3141 Heavy-Duty Planer
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Planing
1. Unplug the planer from the power
source!
2. Set the planer on a flat surface such
as a workbench.
3. Turn the depth control knob until both
the infeed and outfeed soles are flat against the workbench.
4. While keeping the outfeed sole flat
against the workbench, turn the depth control knob to raise the infeed sole off of the workbench. Note–The differ-
ence in height between the infeed and outfeed soles will be the depth of cut (See Figure 7).
5. Plug the planer into a suitable power source. Review the Electrical sec-
tion.
6. If the fence will be used, attach the
fence to the planer and adjust it to the desired width of cut.
7. Make sure all knobs are secure.
8. The planer is ready to be operated!
OPERATION
Figure 7. Depth of cut.
Failure to wear safety glasses while operating the grinder could cause serious personal eye injury.
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H3141 Heavy-Duty Planer
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MAINTENANCE
Blades Changes
Periodically the blades will become dull. Dull blades increase the load on the planer and can reduce its usable lifespan. When you notice the blade performance begin to decrease, change the blades.
1. Unplug the planer from the power source!
2. Use extreme caution when working around the sharp blade edge.
3. Using the open end wrench, loosen the
3 gib bolts (Figure 8) on the blade holder.
4. Using an allen wrench, loosen the 2
set screws in the blade holder.
5. Retract the side blade guard and slide
the blade and blade holder out of the cutterhead.
6. Using a small flat head screwdriver,
push the blade out from the end of the blade holder.
7. Once removed, you will notice 2 cut-
ting edges on each blade. Turning the blades reveals the new cutting edge.
8. Re-insert the blade into the blade hold-
er so the new edge will be revealed. New blades can be purchased in the current Grizzly Catalog as Part #H4999.
9. Re-install the blade holder into the cut-
terhead.
10. Set a straightedge across the outfeed
sole and over the cutterhead.
11. Rotate the cutterhead so the blade
edge is at the top-dead-center of its rotation shown in Figure 9.
Unplug the planer from the power source before performing any main­tenance. Failure to follow this warn­ing could result in serious personal injury.
Figure 8. 3 gib bolts.
Figure 9. Top dead center position.
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H3141 Heavy-Duty Planer
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Cog Belt
To replace the cog belt (Figure 12), loosen the phillips screws on the belt cover and set the belt cover aside. To remove the belt, turn the belt and pull it off the pulley at the same time. To install the belt, place the belt over the large pulley first, then pull and turn the belt onto the smaller pulley.
Motor Brushes
To replace the motor brushes, loosen the phillips screws on the vented motor cover and set the motor cover aside. Remove the brush holders and brushes, and replace with new ones as shown in Figure 13.
12. Using an allen wrench, adjust the set screws in the cutterhead (Figure 10) until the blade edge just touches the straightedge (Figure 11) . Note–If the
blade edge is set lower than the out­feed sole, the end of the workpiece will not pass smoothly onto the outfeed sole. If the blade edge is set higher than the outfeed sole, accurate planing results will not be achieved.
13. The edge of the outfeed and infeed soles should be aligned with the edge of the blade. Adjust if necessary.
14. Using the open-end wrench, tighten the 3 gib bolts to secure the blade holder into position.
15. Recheck the blade holder alignment and blade height using a straightedge,
16. Repeat the blade changing process for the second blade.
Figure 10. Setting cutter height.
Figure 11. Correctly adjusted cutter.
Figure 12. Cog belt.
Figure 13. Changing motor brushes.
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H3141 Heavy-Duty Planer
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1 PH3141001 CABLE
2 PH3141002 CABLE BUSHING
3PHTEK8 TAP SCREW #8 X 1/2"
4 PH3141004 CABLE CLAMP
5 PH3141005 CAPACITANCE
6 PH3141006 SWITCH
7 PH3141007 HANDLE COVER
8 PH3141008 NAMEPLATE
9 PHTEK10 TAP SCREW #8 X 5/8"
10 PH3141010 RIGHT COVER
11 PH3141011 BRUSH HOLDER
12 PH3141012 BRUSH LINING
13 PH3141013 SPRING
14 PH3141014 CARBON BRUSH
15 PHTEK8 TAP SCREW #8 X 1/2"
16 PH3141016 PIN
17 PHTEK11 TAP SCREW #8 X 3/4"
18 PH3141018 BUSHING
19 PH3141019 SPRING
20 PH3141020 BAFFLE
21 PH3141021 RIGHT HOUSING
22 PH3141022 LEFT HANDLE
23 PHTEK10 TAP SCREW #8 X 5/8"
24 PHTEK10 TAP SCREW #8 X 5/8"
25 PH3141025 ROTATOR
26 P626 BEARING626ZZ
27 PH3141027 AIR DEFLECTOR
28 PHTEK12 TAP SCREW #8 X 2"
29 PH3141029 STATOR
30 PH3141030 SLAT
31 PH3141031 LEFT HOUSING
32 PH3141032 SPRING
33 PH3141033 SLEEVE
34 P608 BEARING 608ZZ
35 P6200 BEARING 6200ZZ
36 PH3141036 FLANGE
37 PS39M PHLP HD SCR M8-1.25 X 10
38 PH3141038 DRIVING WHEEL
39 PH3141039 PASSIVE WHEEL
40 PNO1M HEX NUT M6
41 PH3141041 DRIVING BELT
42 PH3141042 LEFT COVER
43 PHTEK10 TAP SCREW #8 X 5/8"
44 PH3141044 BRAND
45 PH3141045 BLADE BODY
46 P606 BEARING 606ZZ
47 PH3141047 TOOL CARRIER
48 PH3141048 KNOB COVER
49 PH3141049 KNOB
50 PHTEK8 TAP SCREW #8 X 1/2"
51 PW02M FLAT WASHER M5
52 PH3141052 ADJUSTING RING
53 PS38M PHLP HD SCR M4-0.7 X 10
54 PN04M HEX NUT M4-0.7
55 PH3141055 REGULATIVE SHAFT
56 PH3141056 SUPPORT FRAME
57 PH3141057 SPRING
58 PH3141058 SHAFT
59 PH3141059 BASE PLATE
60 PH3141060 BASE PLATE
61 PHTEK8 TAP SCREW #8 X 1/2"
62 PH3141062 DUST COLLECTION BAG
63 PH3141063 DUST COLLECTOR
64 PH3141064 WIRE
65 PH3141065 SPANNER
66 PS07M PHLP HD SCR M4-0.7 X 8
67 PH3141067 LOCK KNOB
68 PH3141068 SPECIAL BOLT M6-1.0 X 24
69 PH3141069 BUSHING
70 PH3141070 DEPTH GAUGE
71 PH3141071 FIXATION FRAME
72 PH3141072 BUSHING
73 PH3141073 KNOB BOLT M6-1.0 X 10
74 PCB5M
CARRIAGE BOLT M6-1.0 X 12
75 PH3141075 BAFFLE
76 PWN01M WING NUT M6-1.0
REF PART # DESCRIPTION REF PART # DESCRIPTION
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H3141 Heavy-Duty Planer
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NOTES
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H3141 Heavy-Duty Planer
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NOTES
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H3141 Heavy-Duty Planer
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NOTES
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H3141 Heavy-Duty Planer
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Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main­tenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are here­by limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, con­tingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Authorization Number,” which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they con­stantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the man­ual.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail:
techsupport@grizzly.com
Web Site: http://www.grizzly.com
Thank you again for your business and continued support. We hope to serve you again soon!
WARRANTY AND RETURNS
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Name__________________________________________________________ Street__________________________________________________________ City____________________State________Zip_________ Phone Number____________E-Mail___________________FAX____________
Model #___________________________ Serial #______________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
WARRANTY CARD
9. How many of the machines checked above are Grizzly? ____________
10. Which portable/hand held power tools do you own? Check all that apply. ___Belt Sander ___Orbital Sander ___Biscuit Joiner ___Palm Sander ___Circular Saw ___Portable Planer ___Detail Sander ___Saber Saw ___Drill/Driver ___Reciprocating Saw ___Miter Saw ___Router ___Other_________________________________
11. What machines/supplies would you like Grizzly Industrial to carry? ________________________________________ ________________________________________ ________________________________________ ________________________________________
12. What new accessories would you like Grizzly Industrial to carry? ________________________________________ ________________________________________ ________________________________________ ________________________________________
13. What other companies do you purchase your tools and supplies from? _________________________________________ _________________________________________ _________________________________________
14. Do you think your purchase represents good value?
___Yes ___No
15. Would you recommend Grizzly to a friend?
___Yes ___No
16. Would you allow us to use your name as a refer­ence for Grizzly customers in your area? Note: We
never use names more than three times.
___Yes ___No
17.Comments:________________________________ _________________________________________ _________________________________________ _________________________________________
1. How did you learn about us? ___Advertisement ___Friend ___Catalog ___Card Deck ___World Wide Web ___Other__________________________
2. What is your annual household income? ___$20,000-$29,999 ___$60,000-$69,999 ___$30,000-$39,999 ___$70,000-$79,999 ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 +
3. What is your age group? ___20-29 ___50-59 ___30-39 ___60-69 ___40-49 ___70 +
4. How long have you been a woodworker? ___0 - 2 Years ___8 - 20 Years ___2 - 8 Years ___20+ Years
5. How would you rank your woodworking skills? ___Simple ___Advanced ___Intermediate ___Master Craftsman
6. What stationary woodworking tools do you own? Check all that apply. ___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Spindle Sander ___Jointer ___Table Saw ___Lathe ___Mortiser ___Wide Belt Sander ___Horiz.Boring Machine ___Vacuum Veneer Press ___Other______________________________
7. How many of your woodworking machines are Grizzly? _____________
8. Which benchtop tools do you own? Check all that apply. ___1"x42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Jointer ___10"-12"Thickness Planer ___Other______________________________
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FOLD ALONG DOTTED LINE
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
TAPE ALONG EDGES--PLEASE DO NOT NAIL
Name________________________________
Street________________________________
City______________State______Zip_______
Send a Grizzly Catalog to a friend:
Place
Stamp
Here
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