Grizzly H2867 User Manual

COPYRIGHT © NOVEMBER, 2001 BY GRIZZLY INDUSTRIAL, INC.
1821 VALENCIA ST., BELLINGHAM, WA 98227
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN CHINA
ELECTRIC SHEAR
MODEL H2867
INSTRUCTION MANUAL
Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.
It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progres­sion of symbols is described below. Remember that safety messages by them­selves do not eliminate danger and are not a substitute for proper accident pre­vention measures.
NOTICE
Safety Instructions For Power Tools
1. KEEP ALL SAFETY DEVICES IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of check-
ing to see that keys and adjusting wrenches are removed from tool before operation.
3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVIRONMENT. Do not use power
tools in damp or wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted.
SAFETY
5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors
should be kept a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with padlocks, master
switches, or by removing starter keys.
7. DO NOT FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
8. USE THE RIGHT TOOL. Do not force tool or attachment to do a job for which it was not designed.
9. DO NOT USE UNDER THE INFLU­ENCE OF DRUGS OR ALCOHOL.
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10. USE PROPER EXTENSION CORD
for the tool. Make sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also con­tain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.
Minimum Gauge for Extension Cords
11. WEAR PROPER APPAREL. Do not
wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recom­mended. Wear protective hair cover­ing to contain long hair.
12. ALWAYS USE SAFETY GLASSES.
Also use face or dust mask if cutting operation is dusty. Everyday eye­glasses only have impact resistant lenses, they are NOT safety glasses.
13. SECURE WORK. Use clamps or a
vise to hold work when practical. It is safer than using your hand and frees both hands to operate tool.
14. DO NOT OVERREACH. Keep proper
footing and balance at all times.
Safety Instructions For Power Tools
AMP LENGTH
RATING 25ft 50ft 100ft
0-6 18 16 16 7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
15. MAINTAIN TOOLS WITH CARE.
Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
16. DISCONNECT TOOLS before ser-
vicing and changing accessories.
17. REDUCE THE RISK OF UNINTEN­TIONAL STARTING. Make sure
switch is in off position before plug­ging in.
18. USE THE RECOMMENDED ACCESSORIES. Consult the
owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for align­ment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
20. NEVER LEAVE TOOL RUNNING UNATTENDED. Turn the power off,
and do not leave tool until it comes to a complete stop.
21. NEVER ALLOW UNTRAINED USERS TO RUN THIS TOOL WHILE UNSUPERVISED.
22. IF YOU ARE UNSURE OF THE INTENDED OPERATION, STOP USING THE TOOL. Seek formal
training or research books or maga­zines that specialize in power tools.
H2867 Electric Shear
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INTRODUCTION
Commentary
Most importantly, we stand behind our tools. If you have any service questions or parts requests, please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
We are proud to offer the Grizzly Model H2867 Electric Shear. This model is part of a growing Grizzly family of fine power tools. When used according to the guide­lines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commit­ment to customer satisfaction.
This shear features a 2.4 amp motor,5⁄32
" width of cut and 4500 strokes/min, cuts up to
1
16" mild steel, 3⁄64" stainless steel, is double insulated, 110V and weighs 31⁄2 lbs.
We are pleased to provide this manual with the Model H2867. It was written to encourage safety considerations and guide you through general operating pro­cedures and maintenance. This manual represents our effort to produce the best documentation possible.
The specifications, details, and pho­tographs in this manual represent the Model H2867 as supplied when the manu­al was prepared. However, owing to Grizzly’s policy of continuous improve­ment, changes may be made at any time with no obligation on the part of Grizzly. If you have any comments regarding this manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Read the manual before assembly and operation. Become familiar with this tool, its safety instructions, and its operation before beginning any work. Serious personal injury may result if safety or operational infor­mation is not understood or followed.
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OPERATION
Adjustments
Your Model H2867 includes a set of three thickness shims: 0.005", 0.008" and
0.013". These shims are used to set the gap size between the side of the shear jaw and the moving cutter. Depending on the thickness of the material you intend to cut, one of the three thickness shims is used to set the desired gap. The following is a gen­eral guideline for correct adjustment:
Sheet Metal Shim
• 25 Gauge 0.005"
• 19 Gauge 0.008"
• 16 Gauge 0.013"
Use the supplied Allen®wrench to adjust the gap of the cutting jaws as shown in
Figure 1.
Test Run
Your Model H2867 has a slide style ON/OFF switch as shown in Figure 2. Before performing any cutting operations, turn the shear ON and listen for any unusual noises. If everything appears to be in working order, you are ready to begin cutting.
Operating this shear can propel objects into the air, causing immedi­ate eye damage. To protect yourself, always wear American National Standards Institute (ANSI) approved safety glasses or goggles when oper­ating this equipment. To protect your hands, always wear leather hand pro­tection when operating this shear.
Figure 1. Setting gap with shims.
Figure 2. ON/OFF switch.
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Operation
If you are cutting a large dimension of sheet metal, use a large flat working sur­face such as a workbench to support the work as shown in Figure 3. Once the cut lines have been determined, turn the shears ON and begin the cut.
If you need to trim small pieces of sheet metal, use the shear in a stationary posi­tion while pulling the metal through the shears, towards your body as shown in Figure 4. Avoid letting your fingers get to close to the moving jaws.
If everything is in proper adjustment and working order, there should be a spiral trail of sheet metal exiting the shear as you make your cut.
Figure 3. Cutting large stock.
Figure 4. Cutting small stock.
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Cleaning Shear
Use a good solvent to clean the jaw assembly of the shear. Avoid getting sol­vent on the plastic body of the shear as it may damage the plastic. Always be sure that the shear is dry before using it again.
Do not allow dust, chips, sand, etc. into the air vent holes. This could lead to motor fail­ure and premature bushing failure.
Never use use gasoline or other flam­mable liquids to clean this tool. Vapors in the tool may ignite, causing the tool to explode. Ignoring this warning may lead to serious personal injury or even death!
Oiling Shear
Periodically oil your new Grizzly shear to help maintain its useful life. Place one drop of light machine oil in the shear jaws (as shown in Figure 5) before every use. Wipe off any excess oil to avoid dust build-up.
Figure 5. Lubricating shear.
MAINTENANCE
Changing Brushes
Over time, the motor brushes will become worn and loaded with carbon deposits. This will dramatically lower the perfor­mance of the electrical motor.
An extra pair of brushes has been includ­ed. To change the brushes, unscrew the small caps on the sides of the shear body as shown in Figure 6.
Slide the old brushes out of the slots and replace with the fresh set as shown in Figure 7. Screw the caps back into the shear body and the shear is ready for use.
Figure 6. Removing brushes.
Figure 7. Replacing brushes.
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NOTES
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Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main­tenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are here­by limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, con­tingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Authorization Number,” which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they con­stantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the man­ual.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail:
techsupport@grizzly.com
Web Site: http://www.grizzly.com
Thank you again for your business and continued support. We hope to serve you again soon!
WARRANTY AND RETURNS
Name__________________________________________________________ Street__________________________________________________________ City____________________State________Zip_________ Phone Number____________E-Mail___________________FAX____________
Model #___________________________ Order #_______________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
WARRANTY CARD
9. How many of the machines checked above are Grizzly? ____________
10. Which portable/hand held power tools do you own? Check all that apply. ___Belt Sander ___Orbital Sander ___Biscuit Joiner ___Palm Sander ___Circular Saw ___Portable Planer ___Detail Sander ___Saber Saw ___Drill/Driver ___Reciprocating Saw ___Miter Saw ___Router ___Other_________________________________
11. What machines/supplies would you like Grizzly Industrial to carry? ________________________________________ ________________________________________ ________________________________________ ________________________________________
12. What new accessories would you like Grizzly Industrial to carry? ________________________________________ ________________________________________ ________________________________________ ________________________________________
13. What other companies do you purchase your tools and supplies from? _________________________________________ _________________________________________ _________________________________________
14. Do you think your purchase represents good value?
___Yes ___No
15. Would you recommend Grizzly to a friend?
___Yes ___No
16. Would you allow us to use your name as a refer­ence for Grizzly customers in your area? Note: We
never use names more than three times.
___Yes ___No
17.Comments:________________________________ _________________________________________ _________________________________________ _________________________________________
1. How did you learn about us? ___Advertisement ___Friend ___Catalog ___Card Deck ___World Wide Web ___Other__________________________
2. What is your annual household income? ___$20,000-$29,999 ___$60,000-$69,999 ___$30,000-$39,999 ___$70,000-$79,999 ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 +
3. What is your age group? ___20-29 ___50-59 ___30-39 ___60-69 ___40-49 ___70 +
4. How long have you been a woodworker? ___0 - 2 Years ___8 - 20 Years ___2 - 8 Years ___20+ Years
5. How would you rank your woodworking skills? ___Simple ___Advanced ___Intermediate ___Master Craftsman
6. What stationary woodworking tools do you own? Check all that apply. ___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Spindle Sander ___Jointer ___Table Saw ___Lathe ___Mortiser ___Wide Belt Sander ___Horiz.Boring Machine ___Vacuum Veneer Press ___Other______________________________
7. How many of your woodworking machines are Grizzly? _____________
8. Which benchtop tools do you own? Check all that apply. ___1"x42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Jointer ___10"-12"Thickness Planer ___Other______________________________
FOLD ALONG DOTTED LINE
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
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