Grizzly H0937 Instruction Manual

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COPYRIGHT © MARCH, 2002 BY GRIZZLY INDUSTRIAL, INC.
1821 VALENCIA ST., BELLINGHAM, WA 98227
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN CHINA
2000 LB ELECTRIC WINCH
MODEL H0937
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For Your Own Safety Read Instruction Manual
Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.
It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progres­sion of symbols is described below. Remember that safety messages by them­selves do not eliminate danger and are not a substitute for proper accident pre­vention measures.
NOTICE
General Safety Instructions
1. KEEP ALL SAFETY DEVICES IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of check-
ing to see that keys and adjusting wrenches are removed from winch before operation.
3. KEEP CHILDREN AWAY. All chil-
dren should be kept at a safe dis­tance from winch.
4. DO NOT USE UNDER THE INFLU­ENCE OF DRUGS OR ALCOHOL.
5. NEVER ALLOW UNTRAINED USERS TO RUN THIS WINCH WHILE UNSUPERVISED.
SAFETY
6. WEAR PROPER APPAREL. Do
not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.
7. ALWAYS USE SAFETY GLASS­ES. Everyday eyeglasses only
have impact resistant lenses, they are NOT safety glasses.
8. IF YOU ARE UNSURE OF THE INTENDED OPERATION, STOP USING THE WINCH.
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Safety Instructions For The Grizzly Winch
1. Be sure the battery is in good condition. Avoid contact with battery acid.
2. Always wear ANSI approved eye protection when operating winch.
3. Run the engine while operating the winch to avoid wearing down battery.
4. Do not stand in line with cable while the winch is operating. If the cable breaks it will whip back along this line.
5. Keep all loose clothing, hair, jew­elry and hands away from operat­ing winch.
6. Use a spotter to help ensure safety when using the winch. Be sure the spotter is out of the way of the vehicle and the cable before operating the winch.
7. Do not attempt to exceed the pulling limits of the winch.
8. Never use the hand crank to assist the winch while running. This will damage the winch and could cause personal injury.
9. Be sure the cable is not dam­aged.
10. Do not use the winch if the cable is frayed.
11. Do not replace the cable with one of lesser strength.
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INTRODUCTION
Commentary
Most importantly, we stand behind our tools. If you have any service questions or parts requests, please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
We are proud to offer the Grizzly Model H0937 2000 Lb. Electric Winch. This model is part of a growing Grizzly family of fine machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoy­able operation and proof of Grizzly’s com­mitment to customer satisfaction.
The Model H0937 features convenient, portable power for pulling boats, stuck vehicles, and other heavy items. The 2000 lb. pulling capacity can be powered by a 12V battery to eliminate the need for an extension cord. The winch also has a built in carrying handle and quick attach mount­ing plate.
We are pleased to provide this manual with the Model H0937. It was written to encourage safety considerations and guide you through general operating pro­cedures and maintenance. This manual represents our effort to produce the best documentation possible.
The specifications, details, and pho­tographs in this manual represent the Model H0937 as supplied when the manu­al was prepared. However, owing to Grizzly’s policy of continuous improve­ment, changes may be made at any time with no obligation on the part of Grizzly. If you have any comments regarding this manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Read the manual before assembly and operation. Become familiar with this machine, its safety instructions, and its operation before beginning work. Serious personal injury may result if safety or operational infor­mation is not understood or followed.
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PARTS IDENTIFICATION
3
2
4
1
1. Power cable, fitted with a water resis-
tant plug and alligator clips.
2. Remote switch with a water resistant
plug for safe operation.
3. Mounting bracket for a trailer hitch.
4. Emergency crank handle.
Figure 1: Parts layout.
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INSTALLATION
Wiring Your Grizzly Winch
2. Connect the red alligator clip to the
positive (+/RED) terminal of your bat­tery. Use only a 12V battery source that is in good working condition. Connect the black alligator clip to the frame of your vehicle to establish a ground connection.
3. Plug the remote control switch into the
second plug socket on the side of the winch. This remote switch allows the winch to be operated from a safe dis­tance.
4. Set the remote control aside in a safe
place until the winch is ready to oper­ate.
PERMANENT WIRING
The winch can be permanently wired to your vehicle or trailer in one of two ways.
Example 1:
The included power cable can be used for a permanent wire set-up; however, the alligator clips must be be cut from the power cable. Replace the red alligator clip with a suitable connector to allow hook up to the positive 12V power source and replace the black alligator clip with a 14 A.W.G. ring tongue connector. Connect the red positive power cord to the positive 12V power source and the black ring tongue connector to the frame of the vehi­cle. Connect the power cable plug into the plug socket on the side of the winch.
Example 2:
New 14 gauge wiring can also be used for connecting the winch permanently to the 12V DC electrical system. The winch plug sockets are not used in this configuration; instead, the power cable is attached directly to the solenoid within the winch body. Remove the plastic body from the winch and locate the two wires on the back side of the power cable plug socket. These two wires will terminate at the sol-
Your winch may be permanently or tem­porarily wired to a power source.
TEMPORARY WIRING
1. Remove the plug socket cover from
the side of the winch body. Plug the power cable into the corresponding plug socket on the winch. Route the power cable from the winch to your battery, being careful to avoid getting it tangled with the other wires or causing a tripping hazard.
Important Wiring Reminders
1. Always connect the positive (+/RED) cable to the positive (+/RED) battery post and the neg­ative (-/BLACK) cable to the vehi­cle frame.
2. Never run the battery dead while using the winch.
3. Running your vehicle while oper­ating the winch will prevent the battery from running dead; how­ever, avoid standing in front or behind the running vehicle. Serious personal injury could occur if the gear became engaged.
4. Never use a battery that is leak­ing acid or is badly corroded.
5. Always wear ANSI approved safety glasses when operating the winch or working near the 12V battery.
6. Always connect the red alligator clip to the battery FIRST, fol­lowed by the black alligator clip to the vehicle frame.
Failure to comply with these and other warnings could result in seri­ous personal injury.
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enoid. Connect the new power cable to the corresponding solenoid termi-
nals shown in Figure 2, making sure
to leave the existing wires hooked up. This allows the winch to be operated with the original power cable and a separate 12V battery if your vehicle battery is not working.
The Model H0937 is designed to be mounted temporarily to the trailer hitch mounting plate; however, you may also mount the winch permanently.
TEMPORARY MOUNTING
1. Attach the (3) plate stud bolts to the
mounting plate using the supplied hex nuts. Tighten securely.
2. Index the heads of the mounting plate
studs into the keyhole slots on the back of the winch.
3. Attach the mounting plate assembly to
your trailer hitch by inserting the trail­er hitch ball through the shaped hole in the mounting plate.
PERMANENT MOUNTING
1. Select a mounting location on your
bumper, boat trailer, truck bed, or some other suitable location.
2. Place the winch in the desired mount-
ing location and mark the location of the mounting holes with a scribe or
some other marking tool.
3. Drill out the holes for mounting the
winch.
4. Using hardened steel bolts of at least
3
8" diameter, mount the winch to the
vehicle.
Mounting Your Grizzly Winch
1. Place the vehicle in Neutral. Never
winch a vehicle while it is in Gear or Park. This could damage the trans­mission of the vehicle. Put your emer­gency brake ON and block the wheels with suitable chocks.
2. To pull out the cable, turn the clutch
knob counterclockwise to loosen it, then pull out the amount of cable you need. Always leave at least three turns of cable on the winch to prevent it from slipping off under initial ten­sion.
3. Hook onto the pulling object using a
pulling point, tow strap, or chain.
Using Your Grizzly Winch
This winch creates 2000 lbs. of pulling force. Be sure the mounting location is capable of withstanding this amount of force. Reinforcement or modification may be required depending on the mounting location. Failure to comply with this notice could result in damage to your vehi­cle and/or property.
NOTICE
Figure 2: Solenoid connections.
Red Power Cable
Black Power Cable
Solenoid
If holes are drilled into metal to route the power cable, be sure to use rubber grommets to protect the cable from being cut on the sharp metal.
NOTICE
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4. Retighten the clutch knob.
5. Stand clear of the cable. Use the
remote control to turn the winch ON and begin retracting the cable.
USING THE HAND CRANK
1. Turn the clutch knob clockwise until it
is hand tight. Do not force it or over­tighten it.
2. Place the end of the hand crank over
the flattened end of the threaded shaft on the left side of the winch.
3. Rotate the hand crank clockwise to
tighten the cable. Continue to turn until the cable has been completely retracted.
Ocassionally examine the cable for any fray or other damage. Damage to the cable can significantly reduce the pulling capacity and will increase the likelihood of breaking under load. This could cause seri­ous personal injury.
1. Ocassionally lubricate the cable with a
light machine oil.
2. Grease the gears every 6 months.
Separate the left and right housing to expose the gears. Use a good quality waterproof grease.
Maintaining Your Grizzly Winch
This winch has a pulling capacity of 2,000 lbs. Applying this capability to a practical sense, you can:
• Move a load from a “dead” stop of up to 2,000 lbs. on level ground.
• Move a water-born craft of up to 4,800 lbs.
• Maintain movement of a wheeled vehi­cle of up to 6,000 lbs.
Pulling capacity is reduced as the incline increases. For example, maintaining vehi­cle movement capacity is reduced from 6,000 lbs. on flat ground to 1,100 lbs. on
a 45° incline. Please refer to Figure 3 for
estimated pulling capacity (maintaining vehicle movement) on various inclines.
Pulling Capacity
Never use the hand crank to assist the operating winch. This will dam­age the winch and may cause seri­ous personal injury.
Never wrap the cable around the object and attach the hook to the cable itself. This can cause damage to the object and can fray or kink the cable. Should the cable or pulling object fail, serious personal injury could occur.
Figure 3: Pulling capacity chart.
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NOTES
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NOTES
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H0937 Electric Winch
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original
purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main­tenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are here­by limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, con­tingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Authorization Number,” which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they con­stantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the man­ual.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail:
techsupport@grizzly.com
Web Site: http://www.grizzly.com
Thank you again for your business and continued support. We hope to serve you again soon!
WARRANTY AND RETURNS
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Name__________________________________________________________ Street__________________________________________________________ City____________________State________Zip_________ Phone Number____________E-Mail___________________FAX____________
Model #___________________________ Serial #______________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
WARRANTY CARD
9. How many of the machines checked above are Grizzly? ____________
10. Which portable/hand held power tools do you own? Check all that apply. ___Belt Sander ___Orbital Sander ___Biscuit Joiner ___Palm Sander ___Circular Saw ___Portable Planer ___Detail Sander ___Saber Saw ___Drill/Driver ___Reciprocating Saw ___Miter Saw ___Router ___Other_________________________________
11. What machines/supplies would you like Grizzly Industrial to carry? ________________________________________ ________________________________________ ________________________________________ ________________________________________
12. What new accessories would you like Grizzly Industrial to carry? ________________________________________ ________________________________________ ________________________________________ ________________________________________
13. What other companies do you purchase your tools and supplies from? _________________________________________ _________________________________________ _________________________________________
14. Do you think your purchase represents good value?
___Yes ___No
15. Would you recommend Grizzly to a friend?
___Yes ___No
16. Would you allow us to use your name as a refer­ence for Grizzly customers in your area? Note: We
never use names more than three times.
___Yes ___No
17.Comments:________________________________ _________________________________________ _________________________________________ _________________________________________
1. How did you learn about us? ___Advertisement ___Friend ___Catalog ___Card Deck ___World Wide Web ___Other__________________________
2. What is your annual household income? ___$20,000-$29,999 ___$60,000-$69,999 ___$30,000-$39,999 ___$70,000-$79,999 ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 +
3. What is your age group? ___20-29 ___50-59 ___30-39 ___60-69 ___40-49 ___70 +
4. How long have you been a woodworker? ___0 - 2 Years ___8 - 20 Years ___2 - 8 Years ___20+ Years
5. How would you rank your woodworking skills? ___Simple ___Advanced ___Intermediate ___Master Craftsman
6. What stationary woodworking tools do you own? Check all that apply. ___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Spindle Sander ___Jointer ___Table Saw ___Lathe ___Mortiser ___Wide Belt Sander ___Horiz.Boring Machine ___Vacuum Veneer Press ___Other______________________________
7. How many of your woodworking machines are Grizzly? _____________
8. Which benchtop tools do you own? Check all that apply. ___1"x42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Jointer ___10"-12"Thickness Planer ___Other______________________________
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GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
TAPE ALONG EDGES--PLEASE DO NOT NAIL
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Street________________________________
City______________State______Zip_______
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