Grizzly GO555 Instruction Manual

14" ULTIMATE BANDSAW
MODEL G0555
INSTRUCTION MANUAL
COPYRIGHT © AUGUST, 2002 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN TAIWAN
ONLINE MANUAL DISCLAIMER
MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE
MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS
ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
WARNING
Some dust created by power sanding, sawing, grind­ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil­ter out microscopic particles.
Table Of Contents
PAGE
1. SAFETY ......................................................................................................................................................2
Safety Instructions For Power Tools ................................................................................................2-3
Additional Safety Instructions For Bandsaws ......................................................................................4
2. GENERAL INFORMATION ........................................................................................................................5
3. CIRCUIT REQUIREMENTS ........................................................................................................................6
110V Operation ....................................................................................................................................6
220V Operation ....................................................................................................................................6
Grounding ............................................................................................................................................7
Extension Cords ..................................................................................................................................7
4. MACHINE FEATURES................................................................................................................................8
5. SET UP ........................................................................................................................................................9
Unpacking ............................................................................................................................................9
Piece Inventory................................................................................................................................9-10
Hardware Recognition Chart ..............................................................................................................11
Clean Up ............................................................................................................................................12
Site Considerations ............................................................................................................................12
Stand Assembly ............................................................................................................................13-14
Mounting Bandsaw ............................................................................................................................15
Mounting Trunnion Base ....................................................................................................................15
Installing Positive Stop ......................................................................................................................16
Installing Table ..................................................................................................................................16
Installing Fence ..................................................................................................................................17
Connecting Dust Hose ......................................................................................................................18
Blade Tracking ..............................................................................................................................18-19
Test Run ............................................................................................................................................19
Tensioning Blade................................................................................................................................20
Adjusting Support Bearings ..........................................................................................................20-21
Adjusting Blade Guides ................................................................................................................22-23
Adjusting Positive Stop ......................................................................................................................23
Setting Table Tilt Scale to 0˚ ..............................................................................................................23
Aligning Table ....................................................................................................................................24
Aligning Fence....................................................................................................................................24
6. OPERATIONS ..........................................................................................................................................25
Overview ......................................................................................................................................25-26
Table Tilt ............................................................................................................................................26
Guide Post..........................................................................................................................................26
Ripping ..............................................................................................................................................27
Crosscutting........................................................................................................................................28
Resawing ......................................................................................................................................28-29
Cutting Curves....................................................................................................................................29
Stacked Cuts ................................................................................................................................29-30
Blade Speed..................................................................................................................................30-31
Blade Information ..........................................................................................................................31-33
Blade Changes..............................................................................................................................33-34
Scale Calibration ................................................................................................................................34
7. MAINTENANCE ........................................................................................................................................35
General Maintenance ........................................................................................................................35
Miscellaneous ....................................................................................................................................35
Table ..................................................................................................................................................35
Lubrication ..........................................................................................................................................35
8. SERVICE ADJUSTMENTS ......................................................................................................................36
About Service ....................................................................................................................................36
Checking V-Belt..................................................................................................................................36
Tensioning V-Belt ..........................................................................................................................36-37
Replacing V-Belt ................................................................................................................................37
Shimming Table..................................................................................................................................38
Blade Lead ....................................................................................................................................38-39
Wheel Alignment ..........................................................................................................................39-40
Wiring Diagram ..................................................................................................................................41
Troubleshooting..................................................................................................................................42
9. CLOSURE ................................................................................................................................................43
Machine Data ....................................................................................................................................44
Parts Breakdown and Parts List....................................................................................................44-49
Warranty and Returns ........................................................................................................................50
-2- G0555 14" Ultimate Bandsaw
Safety Instructions For Power Tools
SECTION 1: SAFETY
5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be
kept at a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by remov­ing starter keys.
7. DO NOT FORCE MACHINE. It will do the
job better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning ON.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVI­RONMENT. Do not use power tools in
damp or wet locations, or where any flam­mable or noxious fumes may exist. Keep work area well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper operation of the equipment or property damage hazards.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
NOTICE
G0555 14" Ultimate Bandsaw -3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi­tion. Conductor size should be in accor­dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace exten­sion cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair cov­ering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK.Use clamps or a vise to hold
work when practical. It is safer than using your hand and frees both hands to operate tool.
13. DO NOT OVERREACH. Keep proper foot-
ing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest performance. Follow instructions for lubri­cating and changing accessories.
Safety Instructions For Power Tools
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
16. REDUCE THE RISK OF UNINTENTION­AL STARTING. On machines with mag-
netic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before recon­necting.
17. MANY WOODWORKING TOOLS CAN “KICKBACK” THE WORKPIECE toward
the operator if not handled properly. Know what conditions can create “kickback” and know how to avoid them. Read the manual accompanying the machine thoroughly.
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
20. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a machine.
21. NEVER ALLOW UNSUPERVISED OR UNTRAINED PERSONNEL TO OPER­ATE THE MACHINE. Make sure any
instructions you give in regards to the operation of the machine are approved, correct, safe, and clearly understood.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16 7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
-4- G0555 14" Ultimate Bandsaw
Additional Safety Instructions For Bandsaws
7. ALWAYS FEED STOCK EVENLY AND SMOOTHLY. DO NOT force or twist blade
while cutting, especially when sawing small radii.
8. THIS MACHINE IS NOT DESIGNED TO CUT METAL or other material except
wood.
9. BLADE SHOULD BE RUNNING AT FULL SPEED before beginning a cut.
10. DO NOT MANUALLY STOP OR SLOW BLADE after turning the saw off. Allow it to
come to a complete stop before you leave it unattended.
11. ALL INSPECTIONS, ADJUSTMENTS, AND MAINTENANCE ARE TO BE DONE WITH THE POWER OFF and the plug
pulled from the outlet. Wait for all moving parts to come to a complete stop.
12. HABITS – GOOD AND BAD – ARE HARD TO BREAK. Develop good habits
in your shop and safety will become sec­ond-nature to you.
13. IF AT ANY TIME YOU ARE EXPERIENC-
ING DIFFICULTIES PERFORMING THE INTENDED OPERATION, STOP USING THE BANDSAW! Then contact our ser-
vice department or ask a qualified expert how the operation should be performed.
1. DO NOT OPERATE WITH DULL OR BADLY WORN BLADES. Dull blades
require more effort to use and are difficult to control. Inspect blades before each use.
2. NEVER POSITION FINGERS OR THUMBS IN LINE WITH THE CUT.
Serious personal injury could occur.
3. DO NOT OPERATE THIS BANDSAW WITHOUT WHEEL, PULLEY, AND BLADE GUARDS IN PLACE.
4. WHEN REPLACING BLADES, make sure
the teeth face down toward the table. The force of the cut is always down. Make sure the blade is properly tensioned.
5. CUTS SHOULD ALWAYS BE FULLY SUPPORTED by the table or some type of
support fixture. Always support round stock in a V-block.
6. DO NOT BACK WORKPIECE AWAY
from the blade while the saw is running. Plan your cuts so that you always cut out of the wood. If you need to back the work out, turn the bandsaw off and wait for the blade to come to a complete stop. DO NOT twist or put excessive stress on the blade while backing work away.
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in seri­ous personal injury, damage to equipment or poor work results.
To operate this or any power tool safely and efficiently, it is essential to become as famil­iar with it as possible. The time you invest before you begin to use the Model G0555 will be time well spent. DO NOT operate this machine until you are completely familiar with the contents of this manual or serious personal injury may occur.
G0555 14" Ultimate Bandsaw -5-
Grizzly Industrial, Inc. is proud to offer the Model G0555 14" Ultimate Bandsaw. This bandsaw is part of Grizzly’s growing family of fine woodwork­ing machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation, and proof of Grizzly’s commitment to customer satis­faction.
The Model G0555 features a deluxe heavy-duty stand, upper and lower ball bearing guides, a 2" dust port, 1500 and 3200 FPM blade speeds, a 14" x 14" precision ground cast iron table, deluxe extruded aluminum fence with magnifying win­dow, a miter gauge, and computer balanced cast aluminum wheels.
Specifications include a 1 HP 110/220V single­phase motor, a 13
3
8" cutting throat capacity, a 6"
maximum cutting height capacity, a 43
5
16" floor to
table height, a 45° right and 10° left table tilting capacity, cast iron frame construction, a 92
1
2" blade
length capacity, a
1
8" to
3
4" blade width capacity,
and an overall size of 66
1
2"H x 263⁄8"W x 201⁄2"D.
We are also pleased to provide this manual with the Model G0555. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre­sents our latest effort to produce the best docu­mentation possible. If you have any comments or criticisms that you feel we should address in our next printing, please write to us at:
Grizzly Industrial, Inc.
C
O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227
SECTION 2: GENERAL INFORMATION
Most important, we stand behind our machines. We have excellent regional service departments at your disposal should the need arise. If you have any service questions or parts requests, please call or write to us at the location listed below.
Grizzly Industrial, Inc
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone:(570) 546-9663
Fax:(800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
The specifications, drawings, and photographs illustrated in this manual represent the Model G0555 as supplied when the manual was pre­pared. However, owing to Grizzly’s policy of con­tinuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, we urge you to insert the new information with the old and keep
it for reference.
Commentary
Serious personal injury may result if safety or operational information is not understood or fol­lowed. Read the manual before assembly and operation to become fa­miliar with the machine and its operation before beginning any work.
-6- G0555 14" Ultimate Bandsaw
SECTION 3: CIRCUIT REQUIREMENTS
110V Operation
The Model G0555 motor is prewired to operate at 110V, and includes a plug (similar to the illustra-
tion in Figure 1) that has a ground prong and two
current carrying prongs. The plug should only be placed into a grounded outlet box similar to the
one illustrated in Figure 1. Make sure the outlet
that you plug into is properly installed and grounded in accordance with all local codes and ordinances.
Figure 1. Typical 110V 3-prong plug and outlet.
Under normal 110V use, the motor draws approx­imately 10 amps. We recommend a 15 amp cir­cuit breaker or a 15 amp slow-blow fuse.
We also recommend that the circuit you use should be dedicated, (i.e., the G0555 should pro­vide the only draw from that circuit). If frequent circuit failures occur when using the bandsaw, contact our Service Department or your local electrical contractor.
220V Operation
The Model G0555 motor can be wired to single­phase 220V. Under normal use, the motor draws approximately 5 amps at 220V. We recommend a 10 amp circuit breaker for 220V operation. This should be satisfactory for normal use while pro­viding enough protection for the circuits. Also, be sure the wires in your circuit are rated for at least 10 amp service.
This machine does not come supplied with a 220V plug, therefore a suitable 220V plug must be wired in. When operating at 220V, we recom­mend using a NEMA-style 6-15 plug and outlet.
See Figure 1A. You may also “hard-wire” the
machine directly to your panel, provided you place a disconnect switch near the machine. Check the electrical codes in your area for specifics on wiring requirements.
Figure 1A. NEMA 6-15 220V plug and outlet.
G0555 14" Ultimate Bandsaw -7-
Grounding
In the event of a malfunction or breakdown, grounding provides electric current a path of least resistance to reduce the risk of electric shock.
This tool is equipped with an electric cord having an equipment grounding conductor. Improper connections of the electrical-grounding conductor can result in the risk of electric shock. The con­ductor with green or green and yellow striped insulation is the electrical grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal.
We have covered some basic electrical requirements for the safe operation of your bandsaw. These requirements are not nec­essarily comprehensive. You must be sure that your particular electrical configuration complies with local and state codes. Ensure compliance by checking with your local municipality or a licensed electrician.
If you find it necessary to use an extension cord with this machine:
Only use a cord that is rated for hard service (Grade S).
Only use a cord that contains a grounding prong.
Use at least a 16 gauge cord if the cord is 50 feet long or less.
Use at least a 14 gauge cord if the cord is between 50-100 feet.
Always repair or replace cords when they become worn or damaged.
Extension Cords
This machine must have a ground prong in the plug to help ensure that it is grounded. DO NOT remove ground prong from plug to fit into a two-pronged outlet! If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.
Electrocution or fire may result if this machine is not grounded correctly. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded. DO NOT use the machine if it is not grounded.
Check with a qualified electrician or one of our service personnel if the grounding instructions are not completely understood, or if you are in doubt as to whether the tool is properly grounded.
-8- G0555 14" Ultimate Bandsaw
SECTION 4: MACHINE FEATURES
Bandsaw Features
To help you understand the set up and opera­tion instructions, become familiar with the basic features of your new bandsaw.
Match up the list below with the letters in Figures 2 & 3 to identify the bandsaw features and con-
trols.
A. ON/OFF Switch — Makes the machine run
or stop, but does not cut power to the machine and should never be substituted for unplugging the power when required.
B. Fence Lock Handle — Locks the fence in
place for cutting operations and unlocks the fence for adjustments or removal.
C. Hinged Wheel Covers — Allows wheels
and pulleys to be easily accessed for main­tenance, blade changes or adjustments.
D. Blade Guide Assemblies — Two assem-
blies, 1 upper and 1 lower, each consisting of 2 roller bearing blade guides for side-to-side support and 1 roller bearing to support the back of the blade.
E. Table Trunnion Adjustment Knobs
Loosens the table on the trunnions for tilt adjustments and locks the table in place at a desired angle.
F. Table Tilt Scale — Displays the current
angle of table tilt.
G. Quick Blade Tension Lever — Quickly
releases or engages blade tension for blade changes.
H. Blade Tension Adjustment Knob
Controls minor/moderate blade tension adjustments.
B
A
C
D
D
E
F
Figure 2. Front view of bandsaw.
Figure 3. Rear view of bandsaw.
G
H
I
J
C
E
I. Blade Tracking Adjustment Knob
Controls the tilt angle of the upper wheel, which defines how the blade will track on the wheel.
J. Guide Post Lock Knob — Loosens the
guide post for adjustments and locks the guide post in place after adjustments.
K. Blade Tension Scale — Displays the cur-
rent blade tension and is marked with a scale for a range of blade sizes.
K
G0555 14" Ultimate Bandsaw -9-
Piece Inventory
After you remove the items from Box 1, you
should have:
QTY
Bandsaw Unit..............................................1
Table ..........................................................1
Trunnion Support ........................................1
Stand Top ..................................................1
Stand Top Braces ......................................2
Stand Sides ................................................2
Lower Stand Braces....................................2
Upper Stand Braces....................................2
Knobs ..........................................................2
Miter Gauge ................................................1
Hardware Bags:
— Hex Bolt M8-1.25 x 35 ....................4
— Flat Washer 8MM............................8
— Lock Washer 8MM ..........................6
— Hex Nut M8-1.25 ............................5
— Hex Bolt M8-1.25 x 30 ....................2
— Hex Bolt M8-1.25 x 80 ....................1
— Carriage Bolt M8-1.25 x 16 ............8
— Flange Nut M8-1.25 ........................8
— Hex Bolt M6-1.0 x 16 ....................16
— Flat Washer 6MM..........................16
— Flange Nut M6-1.0 ........................16
— Stand Foot ......................................4
— Hex Nut
3
8"-16 ................................8
— Flat Washer M10 ............................8
Figures 4 and 5 on the next page show the items from Box 1.
Unpacking
The Model G0555 Bandsaw is shipped from the manufacturer in 2 carefully packed cartons. If you discover the machine is damaged after you have
signed for delivery, please call Customer Service
immediately for advice.
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise filing a freight claim can be difficult.
When you are completely satisfied with the con­dition of your shipment, you should inventory its parts.
The Model G0555 weighs approximately 167 lbs. when fully assembled. DO NOT over-exert your­self while unpacking or moving your machine – get assistance.
Some metal parts may have sharp edges that can cause minor injury. Please examine the edges of all metal parts BEFORE handling them and be careful WHILE handling them.
SECTION 5: SET UP
-10- G0555 14" Ultimate Bandsaw
Figure 6. Fence components from Box 2.
Figure 5. Bandsaw components from Box 1.
After you remove the items from Box 2, you
should have:
Fence ..........................................................1
Large Fence Rail ........................................1
Small Fence Rail ........................................1
Hardware Bag:
— Fence Lock Handle M8 ..................1
— Cap Screw M6 x 16 ........................2
— Hex Bolt M6 x 20 ............................2
— Lock Washer M6 ............................2
— Hex Nut M8 ....................................1
— Flat Washer M6 ..............................2
Figure 4. Bandsaw unit from Box 1.
In the event that any non-proprietary parts are missing (e.g. nuts or washers), we would be glad to replace them, or for the sake of expediency, replacements can be obtained at your local hard­ware store.
G0555 14" Ultimate Bandsaw -11-
Hardware Recognition Chart
Use this chart to match up hardware pieces during the assembly process!
-12- G0555 14" Ultimate Bandsaw
Site Considerations
Floor Load: Your Model G0555 14" Ultimate
Bandsaw represents a moderate weight load in a small footprint. Most commercial floors are suitable for the Model G0555. Some res­idential floors may require additional build up to support both the machine and the opera­tor.
Working Clearances: Consider existing and
anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your bandsaw.
Lighting and Outlets: Lighting should be
bright enough to eliminate shadow and pre­vent eye strain. Electrical circuits should be dedicated or large enough to handle amper­age requirements. Outlets should be located near each machine so power or extension cords are clear of high-traffic areas. Observe local electrical codes for proper installation of new lighting, outlets or circuits.
Make your shop “child safe.” Ensure that your workplace is inaccessible to children by closing and locking all entrances when you are away. Never allow visitors in your shop when assembling, adjusting, or operating equipment.
Clean Up
The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship­ment. Remove this protective coating with a sol­vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly,
some parts may need to be removed. For opti-
mum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated. Avoid chlo-
rine-based solvents as they may damage painted surfaces should they come in contact. Always fol­low the manufacturer’s instructions when using any type of cleaning product.
Do not use gasoline or other petroleum-based solvents to clean with. They have low flash points which make them extremely flammable. A risk of explosion and burning exists if these products are used.
Do not smoke while using solvents. A risk of explo­sion or fire exists and may result in serious personal injury.
Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingest­ed. Always work in well­ventilated areas far from potential ignition sources when dealing with sol­vents. Use care when dis­posing of waste rags and towels to be sure they do not create fire or environ­mental hazards.
G0555 14" Ultimate Bandsaw -13-
To assemble the stand:
1. Lay one of the stand sides on its back and
secure the two lower braces with (4) M6-1.0 x 16 hex bolts, (4) 6mm flat washers, and (4) M6-1.0 flange nuts from the hardware bag.
2. Attach the two upper braces to the stand
side in the same manner with (4) M6-1.0 x 16 hex bolts, (4) 6mm flat washers, and (4) M6-
1.0 flange nuts from the hardware bag. Your
assembly should now look like Figure 7.
Assembling Stand
Figure 7. Braces attached to stand side.
Figure 8. Second stand side attached
to assembly.
Figure 9. Foot installed into stand corner.
3. Attach the second stand side to the assem-
bly with (8) M6-0.8 x 16 hex bolts, (8) 6mm flat washers, and (8) M6-0.8 flange nuts from the hardware bag. Your assembly should
now look like Figure 8.
4. Thread a
3
8"-16 hex nut onto each foot and
follow it with a 10mm flat washer.
5. Install the feet into the corner brace of the
stand, and secure it with another
3
8"-16 hex
nut and 10mm flat washer as shown in
Figure 9.
6. Adjust the feet so that they are approximate-
ly the same height. This step will make level­ing the stand easier.
Some metal parts may have sharp edges that can cause minor injury. Please examine the edges of all metal parts BEFORE handling them and be careful WHILE handling them.
-14- G0555 14" Ultimate Bandsaw
Figure 10. Installing braces on stand top.
Figure 11. Stand top installed on
stand assembly.
7. Place the 2 top stand braces into the under-
side of the stand top.
8. Line the braces up with the holes and secure only the end shown in Figure 10 with (2) M8-
1.0 x 16 carriage bolts and (2) M8-1.0 flange
nuts from the hardware bag. The holes in the
other end of the brace must be left open to mount the bandsaw unit.
9. Turn the stand assembly upright and secure
the stand top to the stand assembly with the remaining (8) M8-1.0 x 16 carriage bolts and (8) M8-1.0 flange nuts from the hardware bag. The stand assembly is now complete
and should look similar to Figure 11.
Figure 12. Leveling stand.
10. Place a level across the stand top as shown
in Figure 12 and adjust the feet as neces-
sary to make the stand level. Turn the level 90˚ and adjust the stand to be level again. Repeat these two adjustments until the stand is level in both directions.
11. Tighten the hex nuts on the feet, so that they
are against the underside of the stand and will lock the feet in place to keep the stand level.
G0555 14" Ultimate Bandsaw -15-
Mounting Bandsaw
To mount the bandsaw to the stand:
1. Get an assistant to help you lift the bandsaw
and place it on top of the stand.
2. Line up the mounting holes on the bandsaw
base with those on the stand top, so that the front of the bandsaw is closer to the stand edge than the back of the bandsaw.
3. Secure the bandsaw to the stand with the (4)
M8-1.25 x 35 hex bolts, (8) 8mm flat wash­ers, (4) 8mm lock washers, and (4) M8-1.25 hex nuts from the hardware bag. The band­saw should now be mounted to the stand as
shown in Figure 13.
Figure 13. Bandsaw mounted to stand.
Mounting
Trunnion Base
To mount the trunnion base:
1. Place the trunnion base on the bandsaw as shown in Figure 14.
2. Fasten the trunnion base to the bandsaw
with the (2) M8-1.25 x 30 hex bolts and (2) 8mm lock washers from the hardware bag.
Figure 14. Installing trunnion base.
Trunnion
Base
Get assistance from an­other person when lifting the bandsaw onto the stand or moderate per­sonal injury may occur.
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