Grizzly G9956 User Manual

MODEL G9956

HEAVY DUTY DOUBLE

AIR FILTER

OWNER'S MANUAL

(For models manufactured since 8/15)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#DD6008 PRINTED IN TAIWAN

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Manual Accuracy ........................................... 2

Contact Info.................................................... 2

Machine Description ...................................... 2

Identification ................................................... 3

Accessories .................................................... 3

Machine Data Sheet ...................................... 4

SECTION 1: SAFETY ....................................... 6

Safety Instructions for Machinery .................. 6

Additional Safety for Air Filters ...................... 8

SECTION 2: POWER SUPPLY ........................ 9

Availability .................................................... 9

Full-Load Current Rating ............................. 9

Circuit Requirements ................................... 9

Grounding & Plug Requirements ............... 10

Extension Cords ........................................ 10

SECTION 3: SETUP ....................................... 11

Needed for Setup ......................................... 11

Unpacking .................................................... 11

Inventory ...................................................... 11

Power Connection........................................ 12

Connecting Power ..................................... 12

Disconnecting Power ................................. 12

Remote Control ............................................ 12

Test Run ...................................................... 12

Site Planning ................................................ 13

Mounting ...................................................... 14

SECTION 4: OPERATIONS ........................... 16

Operation Controls ....................................... 16

Machine Storage .......................................... 18

SECTION 5: MAINTENANCE ......................... 19

Cleaning Filters ............................................ 19

SECTION 6: SERVICE ................................... 20

Troubleshooting ........................................... 20

Motor & Electrical ...................................... 20

Air Filter Operations .................................. 20

Remote Control Battery Replacement ......... 21

SECTION 7: WIRING ...................................... 22

Wiring Safety Instructions ............................ 22

SECTION 8: PARTS ....................................... 25

Main Breakdown .......................................... 25

Main Parts List ............................................. 26

WARRANTY & RETURNS ............................. 29

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the

from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the

serial number

from the

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

Manual Accuracy

made every effort to be exact with the

sometimes the machine

www.grizzly.com.

Manufacture Date and Serial Number

manual updates for free

e post

Contact Info

and manufacture date

Grizzly Technical Support

1815 W. Battlefield

Springfield, MO 65807 Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manufacture Date

Serial Number

Machine Description

This machine is designed to capture dust from ambient air in a woodworking shop for a short time after cutting or sanding operations. The air is drawn in through the filter by a centrifugal fan or "squirrel cage" impeller and filtered before it returns to the workspace.

Depending on the size of the shop and layout of the air filter in relation to the woodworking machinery, the air filter may be used in conjunction with others.

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Model G9956 (Mfg. Since 8/15)

Eye Bolt

Identification

Remote

Control

Main Switch

Thermal

Breaker

Primary

Filter

Figure 1. Front and rear view of G9956 air filter.

Accessories

Some aftermarket accessories can be installed on this machine that could cause it to function improperly, increasing the risk of serious personal injury. To minimize this risk, only install accessories recommended for this machine by Grizzly.

Power Cord

To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.

H2451—1-Micron Washable Secondary Filter

1 micron bag for the Model G9956.

H2452—5-Micron Disposable Primary Filter

Disposable primary filter for the Model G9956.

Pull Chain Switch

ACCESSORIES

NOTICE

Refer to the newest copy of the Grizzly Catalog for other accessories available for this machine.

Model G9956 (Mfg. Since 8/15)

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Machine Data Sheet

mACHINe dATA

SHeeT

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

model G9956

RemoTe-CoNTRolled HeAV Y-dUTY doUBle AIR FIlTeR

Product Dimensions:

Weight ............................................................................................................................................................................. 73 lbs.

Length/Width/Height .................................................................................................................................30

Shipping Dimensions:

Type ...........................................................................................................................................................................Cardboard

Content .......................................................................................................................................................................... Machine

Weight .............................................................................................................................................................................. 74 lbs.

Length/Width/Height ............................................................................................................................................33" x 23" x 20"

Electrical:

Switch .......................................................................................................................ON/OFF Switch & Programmable Remote

Switch Voltage ................................................................................................................................................................... 120V

Cord Length ..........................................................................................................................................................................6 ft.

Cord Gauge ................................................................................................................................................................16 Gauge

Minimum Circuit Requirement .............................................................................................................................................. 15A

Included Plug ........................................................................................................................................................................Yes

Recommended Plug & Receptacle .......................................................................................................................... NEMA 5-15

⁄8" x 19 7⁄8" x 16 3⁄8"

Motors:

Fan

Type ..........................................................................................................................................................TEFC Induction

Horsepower ..............................................................................................................................................................

Voltage ..................................................................................................................................................................... 120V

Phase ......................................................................................................................................................................Single

Amps ............................................................................................................................................................................ 3A

Number of Speeds ..........................................................................................................................................................5

Speeds ........................................................................................................................ 800, 900, 1000, 1100, 1200 RPM

Cycle ........................................................................................................................................................................ 60 Hz

Power Transfer ........................................................................................................................................................ Direct

Bearings .....................................................................................................................Shielded and Permanently Sealed

⁄3 HP

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Model G9956 (Mfg. Since 8/15)

Main Specifications:

Operation Information

Air Suction Capacity .........................................................................................................................................1400 CFM

Impeller Type ...............................................................................................................................................Squirrel Cage

Impeller Size ............................................................................................................................................................... 9

Filter Information

Number of Filters .............................................................................................................................................................2

Primary Filter Micron .......................................................................................................................................................5

Primary Filter Type ............................................................................................................................................. Filter Net

Primary Filter Size (Length/Width/Thickness) ...................................................................................... 15

Secondary Filter Micron ..................................................................................................................................................1

Secondary Filter Type .................................................................................................................3-Pocket Woven Fabric

Secondary Filter Size (Length/Width/Thickness) .............................................................................15

⁄4" x 19 1⁄4" x 17 7⁄8"

Construction Information

Frame ................................................................................................................................................... Pre-Formed Steel

Impeller ......................................................................................................................................................................Steel

Paint .........................................................................................................................................................Powder Coated

Other Specifications:

ISO Factory ................................................................................................................................................................. ISO 9001

Country Of Origin ............................................................................................................................................................ Taiwan

Warranty ........................................................................................................................................................................... 1 Year

Serial Number Location ..................................................................................................................................Machine ID Label

Assembly Time ......................................................................................................................................................... 30 Minutes

⁄4" x 19 1⁄4" x 7⁄8"

⁄2"

Features:

Programmable Remote Control 2-Stage Filtration

Model G9956 (Mfg. Since 8/15)

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SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

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Model G9956 (Mfg. Since 8/15)

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

Model G9956 (Mfg. Since 8/15)

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To reduce risk of start-

To reduce risk of injuries due to fil-

Additional Safety for Air Filters

Long-term respiratory damage can occur from using this filter to capture hazardous dust without proper use of a respirator. Collecting flammable or combustible liquids, vapors, or explosive dusts can cause fire or explosions, resulting in smoke inhalation, serious burns, or death. An improperly secured air filter can fall, causing head injuries. To reduce the risk of these hazards, operator and bystanders MUST completely heed hazards and warnings below.

LUNG PROTECTION. Fine dust that is too small

to be caught in filter will be blown into ambient air during operation. Always wear a NIOSHapproved respirator during operation and for a short time after to reduce your risk of permanent respiratory damage.

INTENDED USE. Using this filter regularly to collect prohibited materials can result in serious health problems. It is only designed to capture dust from ambient air in a woodworking shop for a short time after cutting or sanding operations. DO NOT use to collect particles of silica, polyurethane, metal, lead paint, asbestos, or hazardous bacterium. DO NOT allow filter to collect explosive dusts, flammable, or combustible liquids or fumes, burning or smoking material, or toxic fumes. DO NOT connect directly to air filtration system. Only operate with filters installed.

HAZARDOUS DUST. Dust exposure may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.

DUST ALLERGIES. Dust from certain woods may cause an allergic reaction in people and animals. Make sure you know what type of wood dust you will be exposed to in case of an allergic reaction.

POWER DISCONNECT. Turn switch OFF, dis- connect air filter from power supply, and allow impeller to come to a complete stop before doing any cleaning, maintenance, or service.

OPERATING LOCATION. DO NOT operate the air filter in rainy or wet locations—exposure to water may create a shock hazard or decrease the life of the machine.

REGULAR CLEANING.

ing fire, regularly clean surrounding area where machine is operated. Excessive fine dust buildup on overhead lights, heaters, electrical panels, or other heat sources can increase risk of fire. Regularly check/clean/change filters to avoid fine dust buildup.

EMPTYING DUST. To reduce exposure to wood dust when removing dust from filters, which may increase risk of allergic reactions or respiratory problems, always turn switch OFF, disconnect power, and wear a respirator and safety glasses. To reduce fire and explosion risk, empty dust away from ignition sources and into an approved container.

SUSPENDED DUST PARTICLES AND IGNITION SOURCES. To reduce risk of death or injury

caused by explosions or fires, DO NOT operate filter in areas where these risks are high, including, but not limited to, spaces near pilot lights, open flames, or other ignition sources.

MOUNTING.

ter falling, secure it to load-bearing joists or wall studs that can support its weight. Do not mount unit only to sheet rock, pressboard, paneling, or honeycomb ceiling panels with expansion-type fasteners, which can easily tear out.

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Model G9956 (Mfg. Since 8/15)

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