Grizzly G8220 User Manual

WET/DRY BENCH GRINDER
MODEL G8220
INSTRUCTION MANUAL
COPYRIGHT ©2000 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
JANUARY, 2000. PRINTED IN TAIWAN
G8220 Wet/Dry Bench Grinder -1-
PAGE
1. SAFETY
SAFETY INSTRUCTIONS FOR POWER TOOLS ................................................2-3
ADDITIONAL SAFETY INSTRUCTIONS FOR GRINDERS......................................4
2. CIRCUIT REQUIREMENTS
110V OPERATION ....................................................................................................5
FUSING......................................................................................................................5
EXTENSION CORDS ................................................................................................5
GROUNDING ............................................................................................................5
3. INTRODUCTION
COMMENTARY ........................................................................................................6
UNPACKING ..............................................................................................................7
PIECE INVENTORY ..................................................................................................7
SITE CONSIDERATIONS ..........................................................................................8
4. ASSEMBLY
WATER RESERVOIR ................................................................................................9
TOOL REST/EYE SHIELD ........................................................................................9
TOOL REST - WET WHEEL....................................................................................10
5. OPERATIONS
OVERVIEW ..............................................................................................................11
WET WHEEL GRINDING ........................................................................................11
DRY WHEEL GRINDING ........................................................................................12
6. MAINTENANCE
WHEEL REMOVAL ..................................................................................................13
7. CLOSURE ....................................................................................................................14
MACHINE DATA SHEET....................................................................................................15
PARTS BREAKDOWN..................................................................................................16-18
WARRANTY AND RETURNS ........................................................................BACK COVER
-2- G8220 Wet/Dry Bench Grinder
Safety Instructions For Power Tools
SECTION 1: SAFETY
5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be
kept a safe distance from work area.
6. MAKE WORK SHOP CHILD PROOF with
padlocks, master switches, or by removing starter keys.
7. DON’T FORCE TOOL. It will do the job
better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Don’t force tool or
attachment to do a job for which it was not designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRON­MENT. Don’t use power tools in damp or
wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury. It may also
be used to alert against unsafe practices. This symbol is used to alert the user to useful information
about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substi­tute for proper accident prevention measures.
NOTICE
G8220 Wet/Dry Bench Grinder -3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi­tion. Conductor size should be in accor­dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace exten­sion cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair cov­ering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safe­ty glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16 7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
Safety Instructions For Power Tools
13. DON’T OVERREACH. Keep proper foot-
ing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest performance. Follow instructions for lubri­cating and changing accessories.
15. DISCONNECT TOOLS before servicing
and changing accessories, such as blades, bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTION­AL STARTING. Make sure switch is in off
position before plugging in.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. Don’t
leave tool until it comes to a complete stop.
-4- G8220 Wet/Dry Bench Grinder
Additional Safety Instructions For Grinders
1. Wear a face shield and/or safety gog­gles.
2. Use clamps and supports to sharpen tools.
3. Grinding creates sparks. Make sure your work area is free of combustible materials.
4. Dress the grinding wheel when its sur­face becomes rutted or uneven. Replace the wheel if the wear or dam­age becomes excessive.
5. Do not use a wheel that is cracked or chipped.
6. Be sure the grinder is mounted on a stable surface.
7. If you are unclear about operating the machine, don’t use it. Please call our service department if you have ques­tions about any element of this machine’s operation.
8. Use care when handling sharpened cut­ting tools.
Operating this equipment has the potential to propel debris into the air which can cause eye injury. Always wear safety glass­es or goggles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glass­es you wear meet the appropriate stan­dards of the American National Standards Institute (ANSI).
Like all power tools, there is danger asso­ciated with the Model G8220 Wet/Dry Bench Grinder. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibility of operator injury. If normal safety precau­tions are overlooked or ignored serious personal injury may occur.
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­son injury, damage to equipment or poor work results.
G8220 Wet/Dry Bench Grinder -5-
110V Operation
SECTION 2: CIRCUIT REQUIREMENTS
A 15-amp fuse or circuit breaker should be used when connecting this Bench Grinder. Circuits rated any higher are not adequate to protect the motor from power surges.
Equipment returned to us for service that shows evidence of being over-fused will be repaired or replaced totally at the customer’s expense, regardless of the present warranty status.
Fusing
If you find it necessary to use an extension cord with the Model G8220, make sure the cord is rated Hard Service (grade S) or better. Refer to the chart in the standard safety instructions to determine the minimum gauge for the extension cord. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged.
Extension Cords
Grounding
This equipment must be grounded. Verify that any existing electrical outlet and circuit you intend to plug into is actually ground­ed. If it is not, it will be necessary to run a separate 12 A.W.G. copper grounding wire from the outlet to a known ground. Under no circumstances should the grounding pin from any three-pronged plug be removed. Serious injury may occur.
In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric cur­rent. This tool is equipped with a power cord hav-
ing an equipment-grounding conductor. See Figure 1. The outlet must be properly installed
and grounded in accordance with all local codes and ordinances.
The Model G8220 is wired for 110V, single phase operation only. The
1
4
HP motor will draw 1 amp at 110V. If you operate this grinder on any circuit that is already close to its capacity, it might blow a fuse or trip a circuit breaker. However, if an unusual load does not exist and a power failure still occurs, contact a qualified electrician or our service department.
Figure 1. Grounded plug configuration.
-6- G8220 Wet/Dry Bench Grinder
SECTION 3: INTRODUCTION
We are proud to offer the Grizzly Model G8220 Wet/Dry Bench Grinder. The Model G8220 is part of a growing Grizzly family of fine woodworking machinery. When used according to the guide­lines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satis­faction.
The Model G8220 incorporates two different grinding media into one package. A 7
7
8" diameter horizontally mounted wheel turns at 400 RPM with a water feed system to keep the item being ground cool and to maximize the sharpening capability. This wheel has an adjustable rest and miter gauge to make perfect bevels an easy task. A second 4
7
8" diameter, fully guarded wheel operating at 3450 RPM has an adjustable tool rest and shield for coarse grinding.
We are also pleased to provide this manual with the Model G8220. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre­sents our effort to produce the best documenta­tion possible. If you have any comments regard­ing this manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/
O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
The specifications, drawings, and photographs illustrated in this manual represent the Model G8220 as supplied when the manual was pre­pared. However, owing to Grizzly’s policy of con­tinuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, we urge you to insert the new information with the old and keep it for reference.
To operate this, or any power tool, safely and efficiently, it is essential to become as familiar with its characteristics as possible. The time you invest before you begin to use your Model G8220 will be time well spent. DO NOT operate this machine until you are completely familiar with the contents of this manual. Make sure you read and understand all of the safety procedures. If you do not understand something, DO NOT operate the machine.
Commentary
G8220 Wet/Dry Bench Grinder -7-
Unpacking
This Wet/Dry Bench Grinder is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier. Save the containers and all packing mate­rials for possible inspection by the carrier or its agent. Without the packing materials, filing a
freight claim can be difficult. If you need assis-
tance determining whether you need to file a freight claim, or with the procedure to file one, please contact our Customer Service.
When you are completely satisfied with the con­dition of your shipment, you should inventory its parts.
Piece Inventory
NOTICE
A full parts list and illustrated breakdown can be found toward the end of this manual. For easier assembly, or to identify missing parts, please refer to this section.
After all the parts have been removed from the
carton, you should have:
• Grinding Machine w/Wheels Installed
• Water Reservoir and Valve
• Plastic Tube
• Blade Rest Assembly
• Blade Rest Mounting Hardware
• Tool Rest
• Tool Rest Mounting Hardware
• Eye Shield Assembly and Hardware
• Wheel Wrench
In the event that any non-proprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or, for the sake of expedi­ency, replacements can be obtained at your local hardware store.
-8- G8220 Wet/Dry Bench Grinder
Site Considerations
Notes
BENCH MOUNTING
Your G8220 Wet/Dry Grinder is designed to be used on a workbench. Make sure it is positioned at a comfortable working height. The machine can be permanently mounted to a bench by removing the base and using the four holes in the motor body to secure it directly to the surface of a bench.
WORKING CLEARANCES
Working clearances can be thought of as the dis­tances between machines and obstacles that allow safe operation of every machine without limitation. Ensure that your working area offers plenty of room for free movement and a substan­tial amount of distance between you and others that may be working in your shop space.
LIGHTING AND OUTLETS
Lighting should be bright enough to eliminate shadow and prevent eye strain. Electrical circuits should be dedicated or large enough to handle combined motor amp loads. Outlets should be located near each machine so power or exten­sion cords are not obstructing high-traffic areas. Be sure to observe local electrical codes for prop­er installation of new lighting, outlets, or circuits.
Make your shop “child safe”. Ensure that your workplace is inaccessible to young­sters by closing and locking all entrances when you are away. Never allow visitors in your shop when assembling, adjusting or operating equipment.
G8220 Wet/Dry Bench Grinder -9-
SECTION 4: ASSEMBLY
Tool Rest/Eye Shield
To assemble the Eye Shield:
1. Take the L-shaped bracket and position it
so the holes line up and the bracket is on the underside of the plastic shield.
2. Use the two (2) combination head screws,
washers and nuts to secure the L-bracket in place.
3. Attach the assembled Eye Shield to the
right side of the wheel guard using the short hex head bolt and washer.
Water Reservoir
Insert the water valve into the hole in the Water Reservoir. Attach the Water Reservoir to the post behind the wet grinding wheel. Position the water drip over the center of the grinding surface.
Attach the clear plastic drain pipe to the fitting which in on the underside of the wet wheel hous­ing.
Figure 2. Mounting water reservoir.
The Tool Rest attaches to the front of the dry grinding wheel. It is adjustable for height and for angle to provide a steady platform for a variety of
grinding angles and sizes. Refer to Figure 3 for
general orientation of the Tool Rest and Eye Shield.
Figure 3. Dry wheel guard and rest positioning.
To assemble the Tool Rest:
1. Take the T-shaped bracket and position it
between the tabs on the underside of the Tool Rest.
2. Secure the bracket to the rest with two (2)
hex head bolts and the wing nuts which have a plastic knob.
3. Attach the assembled Tool Rest to the
Wheel Guard using a hex head bolt and washer.
Water Valve
Mounting Post
Drain Pipe
-10- G8220 Wet/Dry Bench Grinder
Tool Rest-Wet Wheel
The large horizontally mounted wet grinding wheel also has a tool rest situated over it to aid the user in the grinding operations:
1. Position the two support brackets in the
wide grooves which are located on each side of the water tray. The recess in the shape of a half circle should be facing out-
ward on each side. See Figure 4.
Figure 4. Mounting rest holder.
Figure 5. Mounting tool rest.
2. Thread a locking knob with washer through
the hole in the bottom of the holder and into the water tray body. These knobs control the overall height of the tool rest assembly.
3. Set the tool rest into the half circle recess-
es. The sliding tool rest should already be assembled onto the holder, if it is not, slide the tool rest into the groove. It only goes one way as there is a tab preventing incor­rect installation. The miter gauge also should already be positioned on the sliding tool rest.
4. Attach the tool rest assembly to the support
brackets. Using the M4-.7 x 30mm Hex Head Bolt, push the bolt through from the inside of the holder and secure a knob to it
on the outside. See Figure 5. These two
knobs control the angular adjustment of the tool rest. The hex heads will lock into a recess molded into the inside of the brack­et.
G8220 Wet/Dry Bench Grinder -11-
SECTION 5: Operations
The dry wheel supplied with the G8220 is an 80 grit Aluminum Oxide wheel good for heavy mate­rial removal and for roughing in to approximate dimensions. The wet wheel is a very fine 1000 grit which, along with the water supply, allows fine grinding and honing to very precise edges. Choose the wheel and grinding method appro­priate for your grinding needs.
naturally generated during the grinding process. Secondly, the water acts as a lubricant for the grinding process improving the cutting character­istics of the fine grit wheel. As you begin grinding, adjust the water flow so there is a steady drip onto the surface of the wheel, close to the inner edge. Make sure the drain pipe coming out the underside of the water tray is directed so it is going into some type of container.
Plug the machine in and turn the motor on. Allow the wheel to get up to full operating speed before beginning the grind. Introduce the item to the wheel slowly and carefully, making sure it is fully supported against the tool rest and miter gauge. For some types of grinds, it may be necessary to sweep the item across the wheel surface by slid­ing the tool rest across the holder. Always lift the item off the surface when returning to the starting point of the sweep. Do not let the workpiece get too hot during grinding. If heat is increasing, slow down the rate of grind, or turn up the water flow. High heat will destroy the temper of the metal and will make it impossible to hold an edge.
Use extreme caution when sharpening any type of knife, both during and after sharp­ening. Make certain the knife is fully sup­ported by the rest before bringing it into contact with the wheel. Failure to exercise care while working near knives could result in severe injury.
Overview
Wet Wheel Grinding
There are three adjustments necessary to get the proper grinding angle. Tool rest height, tool rest angle, and miter gauge angle must all be adjust­ed to get the proper angle of attack on the grind­ing wheel. Be sure the machine is off and unplugged. Lay the item to be ground on the rest and lay it against the stationary wheel. Adjust all three elements until the blade contacts the wheel in the proper orientation. A typical set up for a
bevel tip chisel is shown in Figure 6.
The water reservoir allows the operator to drip water onto the wheel during the grinding process. The water serves two purposes. One is to provide a certain amount of cooling for the heat which is
Figure 6. Typical wet wheel grinding operation.
-12- G8220 Wet/Dry Bench Grinder
Long straight types of blades such as jointer or planer knives can also be sharpened on this machine as well. Position the blades as shown in
Figure 7, with the miter gauge set at a zero
angle. For this type of operation, it is necessary to sweep the blade edge across the wheel. The sliding table retained in the groove of the tool rest holder allows for this sweeping action. Allow the blade edge to push the circular foam materi­al down, this is perfectly acceptable and helps to insure the water does not spin off the wheel.
Maintain a constant and steady pressure throughout the entire range of the sweeping action to ensure that the blade is evenly ground all the way to its edges. Be sure to avoid over­heating the blades during grinding.
Figure 7. Grinding long knives.
Figure 8. Grinding on dry wheel.
Adjust the angle of the Tool Rest by loosening the two lock knobs. The angle can also be affect­ed by raising or lowering the entire Tool Rest assembly by loosening the hex bolt at the front of the wheel guard. Once you have achieved the angle necessary for the item to be ground, make certain all the adjustment knobs and bolts are tightened so the rest will not move during grind­ing.
Position the Eye Shield so it will cover the grind­ing area. The Eye Shield can be moved up and down, as well as back and forth, to get it in a position where sparks will not fly up in the oper­ator’s face. Tighten the adjusting bolt.
For dry grinding, it may be helpful to have a tray of water handy for quenching the piece when it builds up heat in the grinding process. Similar to the wet wheel process, quenching keeps the ground item from losing its temper by keeping the temperature down.
Turn the grinder on and allow the wheel to come up to full speed. Place the item to be ground firmly on the Tool Rest and introduce it slowly into the wheel. Grinding should be done lightly and for short duration to avoid damage to the tool you’re working with.
Use extreme caution when working near rotating grinding wheels. Accidental con­tact with the wheel can cause cuts and abrasions. The spinning wheels can also propel items which are not firmly support­ed. Failure to exercise care while working near grinding wheels could result in severe injury.
Dry Wheel Grinding
Sweep back
and forth
G8220 Wet/Dry Bench Grinder -13-
SECTION 6: MAINTENANCE
After prolonged use, you may find it necessary to replace the grinding wheel. New wheels for the Model G8220 are available through the Grizzly catalog. Check the latest catalog for ordering and price information.
Changing the wet wheel:
1. Remove the Tool Rest assembly.
2. Remove the Water Reservoir.
3. Remove the wheel mounting nut. See Figure 9. A special wrench is supplied to
remove the wet wheel. Hold the wheel from turning by holding the dry wheel with your other hand. Note the threading direction area molded into the top of the nut.
4. Lift the wheel off of the spindle.
5. When installing the new wheel, make sure
the flat on the wheel plate is engaged on the spindle. Reinstall the mounting nut.
Never allow visitors into your shop while assembling, operating, or maintaining tools and machinery. Keep your shop child-safe by locking up securely when not in use, and by providing proper supervision when chil­dren are present.
Wheel Removal
Figure 9. Removing wet wheel.
Figure 10. Removing dry wheel.
Changing the dry wheel:
1. Remove the three screws holding the
wheel cover in place.
2. Use a socket or open end wrench to
remove the nut on the wheel spindle.
3. Remove the wheel flange and the wheel
from the spindle. There is another wheel flange on the back side of the wheel.
4. When installing the new wheel make sure
the wheel flanges are in place on both sides of the wheel, with the convex portion of the flange facing out. Reinstall the hex nut and tighten.
-14- G8220 Wet/Dry Bench Grinder
The following pages contain general machine data, parts diagrams, parts list and Warranty and Return information for your Model G8220 Wet/Dry Bench Grinder.
If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service technicians will be glad to help you.
If you have comments dealing specifically with this manual, please write to our Bellingham, Washington location using the address in Section 3: Introduction. The specifications, drawings, and photographs illustrated in this manual represent the Model G8220 as supplied when the manual was prepared. However, due to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, add the new information to this manual and keep it for refer­ence.
We have included some important safety mea­sures that are essential to this machine’s opera­tion. While most safety measures are generally universal, Grizzly reminds you that each work­shop is different and safety rules should be con-
sidered as they apply to your specific situation.
We recommend you keep a copy of our current catalog for complete information regarding Grizzly's warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Service Department listed in Section 3: Introduction
Additional information sources are necessary to realize the full potential of this machine. Trade journals, woodworking magazines, and your local library are good places to start.
SECTION 7: CLOSURE
The Model G8220 was specifically designed
for knife grinding. DO NOT MODIFY AND/OR
USE THIS MACHINE FOR ANY OTHER PUR­POSE. Modifications or improper use of this tool will void the warranty. If you are
confused about any aspect of this machine,
DO NOT use it until you have answered all your questions. Serious personal injury may
occur.
Operating this equipment has the potential for flying debris, which can cause eye injury. Always wear safety glasses or gog­gles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI).
Like all power tools, there is danger associ­ated with the Model G8220 Wet/Dry Bench Grinder. Accidents are frequently caused by lack of familiarity or failure to pay atten­tion. Use this tool with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
G8220 Wet/Dry Bench Grinder -15-
Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
GRIZZLY MODEL G8220 WET/DRY BENCH GRINDER
MACHINE DATA
SHEET
Design Type.................................................................................................... Bench Model
Overall Dimensions:
Height ....................................................................................................................11
3
4"
Length ......................................................................................................................12"
Width........................................................................................................................6
1
4"
Shipping Weight ..................................................................................................24 lbs.
Net Weight ..........................................................................................................22 lbs.
Box Size................................................................................18
3
4" L x 12" W x 111⁄2" H
Footprint ....................................................................................................17
3
4" x 10
3
4"
Grinding Wheel Specifications:
Wet Wheel
Type ⁄ Grit................................................................Type 50 Plate Mounted, 1000 Grit
Diameter ..................................................................................................................7
7
8"
Thickness....................................................................................................................1"
Bore ..........................................................................................................
11
16" with flat
Wheel RPM..............................................................................................................400
Dry Wheel
Type ⁄ Grit ........................................................................Type 6, Straight Cup, 80 Grit
Diameter ..................................................................................................................4
7
8"
Thickness....................................................................................................................2"
Bore ..........................................................................................................................
1
4"
Wheel RPM............................................................................................................3450
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower ..........................................................................................................
1
4 HP
Amps............................................................................................................................1
Phase ⁄ Voltage ............................................................................Single Phase ⁄ 110V
Cycle ⁄ RPM..................................................................................60 Hertz ⁄ 3450 RPM
Switch ..................................................................................................On ⁄ Off Rocker
Power Transfer ..........................................................................................Direct Drive
Bearings ................................................................Shielded & Permanently Lubricated
Features:
Includes adjustable tool rest for both wheels, eye shield, water reservoir, drain tube and wheel wrench.
Specifications, while deemed accurate, are not guaranteed.
REVISED 1/00
-16- G8220 Wet/Dry Bench Grinder
G8220 MOTOR ASSEMBLY
G8220 Wet/Dry Bench Grinder -17-
G8220 UPPER ASSEMBLY
-18- G8220 Wet/Dry Bench Grinder
01 P8220001 SIDE GUARD 02 P8220002 COMBO HD LKG 10-24 X
5
8"
03 PN15 HEX NUT
9
/16"-12 04 P8220004 WHEEL FLANGE 05 P8220005 GRINDING WHEEL 80 GRIT 06 P8220006 COMBO HD LKG 10-24 X
1
2" 08 P8220008 WHEEL GUARD 10 P8220010 TOOL REST 12 P8220012 WING NUT 13 P8220013 BRACKET - TOOL REST 14 PW03M FLAT WASHER M6 15 PLW02 LOCK WASHER
1
4" 16 PB02M HEX BOLT M6-1 X 12 17 P8220017 BRACKET - EYE SHIELD 18 PB15 HEX BOLT 5/16-18 X
3
/8" 19 PN04M HEX NUT M4-0.7 20 PW05M FLAT WASHER 4MM 21 PS02M PHLP HD SCR M4-.7 X 12 22 P8220022 EYE SHIELD 23 P8220023 BUSHING 24 P6202 BALL BEARING 6202 25 P8220025 MOTOR STATOR 26 P8022026 MOTOR ROTOR 27 PSC1614 SPADE CONNECTOR 28 P8220028 CAPACITOR 8 MFD 29 P8220029 PLATE 30 P8220030 REAR BODY 31 P8220031 STRAIN RELIEF 32
PWRCRD110L POWER CORD 110V, LONG W/PLUG
33 P8220033 FRONT BODY 34 PB03 HEX BOLT 5/16-18 X 1 35 PW07 FLAT WASHER
5
16"
36 PS22 PHLP HD SCR 10-24 X
5
8"
37 P8220037 POWER SWITCH
38 P8220038 BASE 39 P8220039 BASE FOOT 40 PS01 PHLP HD SCR 10-24 X
1
/2" 41 PRP22M ROLL PIN 4 X 32 42 PFH01 FLAT HD SCR 10-24 X 3/8 43 P8220043 WORM 44 P8220044 RING PLATE 45 P6200 BALL BEARING 6200 46 P8220046 GEAR BOX 47 PS24M PHLP HD SCR M6-1 X 10 48 PRP22M ROLL PIN 4 X 32 49 P8220049 WORM GEAR 50 P8220050 GEAR BOX COVER 51 P8220051 SPINDLE 52 P8220052 DRAIN HOSE 53 P8220053 WATER TRAY 54 P8220054 SPONGE 55 P8220055 WATER RESERVOIR 56 P8220056 WATER VALVE 57 P8220057 WHEEL MOUNT WASHER 58 P8220058 PLATE MTD WHEEL 1000 59 P8220059 WHEEL MOUNT NUT 60 P8220060 WRENCH 61 P8220061 LOCKING KNOB 62 P8220062 SUPPORT BRACKET 63 PB41M HEX BOLT M4-.7 X 30 64 P8220064 KNOB 65 P8220065 TOOL HOLDER 66 P8220066 TOOL REST WET WHEEL 67 P8220067 GUIDE 68 PR05M EXT RET RING 15MM 69 PW07 FLAT WASHER
5
16"
70 PS25M PHLP HD SCR M4-.7 X 30
REF PART # DESCRIPTION REF PART # DESCRIPTION
10. Which benchtop tools do you own? Check all that apply.
___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Jointer
___Other__________________________________________________
11. How many of the machines checked above are Grizzly? ____________
12. Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander ___Orbital Sander ___Biscuit Joiner ___Palm Sander ___Circular Saw ___Portable Planer ___Detail Sander ___Saber Saw ___Drill/Driver ___Reciprocating Saw ___Miter Saw ___Router
___Other__________________________________________________
13. What machines/supplies would you like Grizzly Industrial to carry?
___12" Table Saw ___Radial Arm Saw ___12" Jointer ___Panel Saw ___Combination Planer/Jointer ___Brass Hardware ___Paint & Finishing Supplies ___Lumber ___Contractor’s Supplies
___Other__________________________________________________
14. What new accessories would you like Grizzly Industrial to carry?
___Builders Hardware ___Hand Tools ___Fasteners ___Wood Components
___Other__________________________________________________
15. What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
16. Do you think your purchase represents good value?
___Yes ___No
17. Would you recommend Grizzly Imports to a friend?
___Yes ___No
18. Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
___Yes ___No
19. Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
1. How did you learn about us?
___Advertisement ___Friend ___Catalog ___Card Deck ___World Wide Web
___Other__________________________________________________
2. Which of the following magazines do you subscribe to.
___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today’s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___WoodenBoat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics ___Woodworker ___Popular Science ___Woodworker’s Journal ___Popular Woodworking ___Workbench
___Other__________________________________________________
3. Which of the following woodworking/remodeling shows do you watch?
___Backyard America ___The New Yankee Workshop ___Home Time ___This Old House ___The American Woodworker ___Woodwright’s Shop
___Other__________________________________________________
4. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999 ___$30,000-$39,999 ___$70,000-$79,999 ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 +
5. What is your age group?
___20-29 ___50-59 ___30-39 ___60-69 ___40-49 ___70 +
6. How long have you been a woodworker?
___0 - 2 Years ___8 - 20 Years ___2 - 8 Years ___20+ Years
7. How would you rank your woodworking skills?
___Simple ___Advanced ___Intermediate ___Master Craftsman
8. What stationary woodworking tools do you own? Check all that apply.
___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Horizontal Boring Machine ___Spindle Sander ___Jointer ___Table Saw ___Lathe ___Vacuum Veneer Press ___Mortiser ___Wide Belt Sander
___Other__________________________________________________
9. How many of your woodworking machines are Grizzly? _____________
Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________
MODEL # G8220 Wet/Dry Bench Grinder Order #______________________________________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
WARRANTY CARD
CUT ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
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GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
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TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Name_______________________________
Street_______________________________
City______________State______Zip______
Send a Grizzly Catalog to a friend:
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number’’, which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constant­ly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business. We hope to serve you again soon.
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it
sells for a period of 1 year to the original pur-
chaser from the date of purchase. This warranty does not apply to defects due directly or indirect­ly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provi­sions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
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