3 H.P. OVERARM ROUTER
MODEL G8030
INSTRUCTION MANUAL
COPYRIGHT © 2001 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN TAIWAN
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G8030 3 H.P. Overarm Router
Table Of Contents
PAGE
1. SAFETY
SAFETY RULES FOR ALL TOOLS..................................................................2-3
ADDITIONAL SAFETY INSTRUCTIONS FOR OVERARM ROUTERS ..............4
2. CIRCUIT REQUIREMENTS ........................................................................................
220V OPERATION ..............................................................................................5
CIRCUIT LOAD ....................................................................................................5
GROUNDING ......................................................................................................6
EXTENSION CORDS ..........................................................................................6
WIRING ................................................................................................................6
3. INTRODUCTION
COMMENTARY....................................................................................................7
UNPACKING ........................................................................................................8
PIECE INVENTORY ............................................................................................8
CLEAN UP............................................................................................................9
SITE CONSIDERATIONS ....................................................................................9
4. ASSEMBLY .............................................................................................................. .
BEGINNING ASSEMBLY ..................................................................................10
POWER ..............................................................................................................10
ROTATION CHECK ..........................................................................................11
AIR TUBE/FOOT SWITCH CONNECTION ..................................................11-12
CHIP BLOWER ..................................................................................................12
BIT INSTALLATION ..........................................................................................13
BIT TIGHTENING ..............................................................................................14
INSTALLING THE SHIELD ................................................................................14
INSTALLING THE BRAKE HANDLE..................................................................15
INSTALLING THE FENCE..................................................................................15
5. ADJUSTMENTS ..........................................................................................................
BELT ..................................................................................................................16
SPINDLE LOWERING SPEED ..........................................................................17
TABLE TILT........................................................................................................17
SPINDLE BASE ADJUSTMENT ........................................................................18
CUTTING DEPTH ..............................................................................................19
MICRO ADJUSTMENTS....................................................................................19
6. OPERATIONS
TEST RUN..........................................................................................................20
GUIDE PIN INSTALLATION ........................................................................20-21
PATTERN ROUTING....................................................................................21-22
STRAIGHT LINE ROUTING ..............................................................................23
DUST CONTROL ..............................................................................................23
7. MAINTENANCE...........................................................................................................
GENERAL ..........................................................................................................24
TABLE ................................................................................................................24
LUBRICATION ..................................................................................................25
BELT ..................................................................................................................25
8. CLOSURE................................................................................................................26
MACHINE DATA................................................................................................................27
PARTS BREAKDOWN AND PARTS LISTS ................................................................28-30
WARRANTY AND RETURNS ......................................................................................32-34
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G8030 3 H.P. Overarm Router
Safety Instructions For Power Tools
SECTION 1: SAFETY
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
7. DO NOT FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not
designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVIRONMENT. Do not use power tools in
damp or wet locations, or where any flammable or noxious fumes may exist. Keep
work area well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not
avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, MAY
result in minor or moderate injury. It may also
be used to alert against unsafe practices.
This symbol is used to alert the user to useful information
about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words which are intended to convey the level
of importance of the safety messages. The progression of symbols is described below.
Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
NOTICE
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G8030 3 H.P. Overarm Router
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause
a drop in line voltage resulting in loss of
power and overheating. Your extension
cord must also contain a ground wire and
plug pin. Always repair or replace extension cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear
is recommended. Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have impact
resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to hold
work when practical. It’s safer than using your
hand and frees both hands to operate tool.
13. DO NOT OVERREACH. Keep proper foot-
ing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing accessories.
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended accessories. The use of improper
accessories may cause risk of injury.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16
7-10 18 16 14
11-12 16 16 14
13-16 14 12 12
17-20 12 12 10
21-30 10 10 No
Safety Instructions For Power Tools
16. REDUCE THE RISK OF UNINTENTIONAL STARTING. On machines with mag-
netic contact starting switches there is a
risk of starting if the machine is bumped or
jarred. Always disconnect from power
source before adjusting or servicing. Make
sure switch is in OFF position before reconnecting.
17. MANY WOODWORKING TOOLS CAN
“KICKBACK” THE WORKPIECE toward
the operator if not handled properly. Know
what conditions can create “kickback” and
know how to avoid them. Read the manual
accompanying the machine thoroughly.
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged should be properly
repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
20. NEVER OPERATE A MACHINE WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running
a machine.
21. NEVER ALLOW UNSUPERVISED OR
UNTRAINED PERSONNEL TO OPERATE THE MACHINE. Make sure any
instructions you give in regards to machine
operation are approved, correct, safe, and
clearly understood.
22. IF AT ANY TIME YOU ARE EXPERIENCING DIFFICULTIES performing the intend-
ed operation, stop using the machine!
Then contact our service department or
ask a qualified expert how the operation
should be performed.
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G8030 3 H.P. Overarm Router
Additional Safety Instructions For The
Overarm Router
1. ALWAYS USE A GUIDE PIN WHEN
ROUTING WITHOUT THE FENCE.
2. DO NOT ROUT STOCK TOO SMALL TO
HOLD SECURELY WITHOUT SPECIAL
JIGS. Use longer stock and cut to size.
3. ALWAYS TEST ANY NEW TEMPLATE
OR SETUP with the machine unplugged,
to ensure proper template contact and
swing before starting the machine.
4. NEVER ATTEMPT TO REMOVE TOO
MUCH MATERIAL IN ONE PASS.
Several light passes are safer and give a
cleaner finish.
5. THE USE OF PUSH STICKS AS SAFETY DEVICES in some applications is
smart; in others it can be quite dangerous.
If the push stick comes in contact with the
cutter on the end grain, it can fly out of
your hand like a bullet – potentially causing serious injury. We recommend using
some type of fixture, jig, or hold-down
device as a safer alternative. Use a
guard, or other type of protective device
at all times.
6. ALWAYS USE BITS THAT ARE RATED
FOR 20,000 R.P.M. OPERATION OR
HIGHER. Do not use bits that are
designed for slow R.P.M. operation. If
you do not know the maximum rated
R.P.M. for a particular bit, do not use it in
the overarm router. The bit could break
apart under the high centrifical forces,
causing flying metal to be launched into
the air like a bullet.
7. ALWAYS USE SPINDLE BRAKE OR
WAIT FOR SPINDLE TO STOP ROTATING BEFORE MAKING ANY ADJUSTMENTS. Never grab spindle, or use an
object to slow the spindle down.
8. NEVER PLACE HAND NEAR A
ROTATING CUTTER. Placing hands
near the rotating cutter or bit is extremely dangerous and can cause the operator
to become injured.
No list of safety guidelines can be complete. Every shop environment is different.
Always consider safety first, as it applies to
your individual working conditions. Use
this and other machinery with caution and
respect. Failure to follow guidelines could
result in serious personal injury, damage to
equipment or poor work results.
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G8030 3 H.P. Overarm Router
SECTION 2: CIRCUIT REQUIREMENTS
220V Operation
The Model G8030 has a 3 H.P., 3450 R.P.M.
motor which requires a 220V single-phase circuit.
The cord set enclosed does not have a plug as
the style of plug you require will depend upon the
type of service you currently have or plan to
install. The motor will safely draw about 15 amps
at 220V under load. If you operate the Model
G8030 on any circuit that is already close to its
capacity, it might blow a fuse or trip a circuit
breaker. However, if an unusual load does not
exist, and power failure still occurs, have the circuit inspected by a qualified electrician.
Circuit Load
When operating at 220V, we recommend using a
NEMA-style 6L-20 plug and outlet. See Figure 1.
You may also “hard-wire” the machine directly to
your panel, provided you place a disconnect
switch near the machine. Check the electrical
codes in your area for specifics on wiring requirements.
Under normal use, the motor draws approximately 15 amps at 220V. We recommend a 20 amp circuit breaker for 220V operation. This should be
satisfactory for normal use while providing
enough protection against circuit damage caused
by power surges.
Figure 1. Typical 220V 3-prong plug and outlet
We do not recommend the use of extension cords
with 220V equipment. It is much better to arrange
the placement of your equipment and the installed
wiring to eliminate the need for extension cords.
Should it be necessary to use an extension make
sure the cord is rated Hard Service (grade S) or
better. Refer to the chart in Section 1: Safety
Instructions to determine the minimum gauge for
the extension cord. The extension cord must also
contain a ground wire and plug pin. Always repair
or replace extension cords when they become
worn or damaged.
Extension Cords
Your Model G8030 comes pre-wired for 220 volt
operation. A wiring diagram is provided at the
back of this manual should it be necessary to
repair or revise the wiring. Always utilize a qualified electrician when doing any electrical work on
this equipment.
Wiring Diagram
We have covered some basic electrical
requirements for the safe operation of your
machine. These requirements are not necessarily comprehensive. You must be sure
that your particular electrical configuration
complies with local and state codes.
Ensure compliance by checking with your
local municipality or a licensed electrician.
Grounding
In the event of a malfunction or breakdown,
grounding provides electric current a path of least
resistance. This tool is equipped with an electric
cord having an equipment-grounding conductor
which must be properly connected to a grounding
plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
Improper connections of the electrical-grounding
conductor can result in risk of electric shock. The
conductor with green or green and yellow striped
insulation is the electrical-grounding conductor. If
repair or replacement of the electric cord or plug
is necessary, do not connect the equipment
grounding conductor to a live terminal.
This equipment must be
grounded. Verify that any
existing electrical outlet
and circuit you intend to
plug into is actually
grounded. Under no circumstances should the
grounding pin from any
three-pronged plug be
removed. Serious injury
may occur.
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G8030 3 H.P. Overarm Router
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G8030 3 H.P. Overarm Router
SECTION 3: INTRODUCTION
We are proud to offer the Grizzly Model G8030
Overarm Router. The Model G8030 is part of a
growing Grizzly family of fine woodworking
machinery. When used according to the guidelines set forth in this manual, you can expect
years of trouble-free, enjoyable operation and
proof of Grizzly’s commitment to customer satisfaction.
The Model G8030 is intended for heavy-duty professional use. It features a 3 H.P., 220V singlephase motor and magnetic power switching, as
well as a precision-ground cast iron table, a brake
lever, a foot control for the vertical spindle movement and a front mounted switch. The Model
G8030 operates at 20,000 R.P.M., giving you
clean and smooth cuts.
A wide variety of router bits for the Model G8030
are available. Please refer to the current Grizzly
catalog for more information.
We are also pleased to provide this manual with
the Model G8030. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It represents our latest effort to produce the best documentation possible. If you have any criticisms that
you feel we should address in our next printing,
please write to us at the address below:
Grizzly Industrial, Inc.
C
⁄O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227
Commentary
Most importantly, we stand behind our machines.
If you have any service questions or parts
requests, please call or write us at the location
listed below.
Grizzly Industrial, Inc.
2406 Reach Road
Williamsport, PA 17701
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
After Fall 2001:
Grizzly Industrial, Inc.
1203 Lycoming Circle
Pennsdale, PA 17756
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G8030 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
Whenever possible, though, we send manual
updates to all owners of a particular tool or
machine. Should you receive one, we urge you to
insert the new information with the old and keep it
for reference.
Read the manual before
assembly and operation. Become familiar
with the machine and
it’s operation before
beginning any work.
Serious personal injury
may result if safety or
operational information
is not understood or followed.
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G8030 3 H.P. Overarm Router
Unpacking
Piece Inventory
After all the parts have been removed from the
carton, you should have:
• Overarm Router Unit
• Fence
• Hardware Box
The G8030 Hardware Box contains:
Hardware Qty
Brake Handle 1
Spacer Set 18
Draw Bar 1
Draw Nut 1
Spindle Wrench Set 1
Safety Guard 1
Safety Guard Shaft 1
Starting Pins 3
Hold Downs 4
Hold Down Bars 2
Hold Down Brackets 4
3
⁄8"-16 x 1" Hex Bolts 3
3
⁄8" Lock Washers 3
5
⁄16"-18 x 1" Flat Head Screws 4
5
⁄16
"-18 x
3
⁄4
" Flat Head Screws 2
5
⁄16" Flat Washers 4
5
⁄16" Hex Nuts 6
Handle For Hand Wheel 1
In the event that any nonproprietary parts are
missing (e.g. a nut or a washer), we would be glad
to replace them, or, for the sake of expediency,
replacements can be obtained at your local hardware store.
NOTICE
A full parts list and breakdown can be found
toward the end of this manual. For easier
assembly, or to identify specific parts,
please refer to the detailed illustrations at
the end of the manual.
The Model G8030 is shipped from the manufacturer in a carefully packed carton. If you discover
the machine is damaged after you’ve signed for
delivery, immediately call Customer Service for
advice.
When you are completely satisfied with the condition of your shipment, you should inventory its
parts.
The G8030 is a heavy
machine, 683 lbs. shipping weight. DO NOT
over-exert yourself
while unpacking or
moving your machine –
you will need assistance and power equipment. Serious personal
injury may occur if safe
moving methods are not
followed.
Make sure floor structure
is capable of supporting
the combined weight of
the machine parts and
people.
NOTICE
Save all containers and packing materials
until you are satisfied that your Model
G8030 has arrived in good condition.
Freight company adjusters will want to
inspect those materials in the event that a
freight claim must be made.
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G8030 3 H.P. Overarm Router
Clean Up
The unpainted surfaces are coated with a waxy oil
to protect them from corrosion during shipment.
Remove this protective coating with a solvent
cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. Avoid chlorine-based
solvents as they may damage painted surfaces
should they come in contact. Always follow the
usage instructions on the product you choose for
clean up.
Site Considerations
FLOOR LOAD
Your Model G8030 represents a large weight load
in a small footprint. Most commercial or home
shop floors should be sufficient to carry the weight
of the Model G8030. If you question the strength
of your floor, you can opt to reinforce it.
WORKING CLEARANCES
Working clearances can be thought of as the distances between machines and obstacles that
allow safe operation of every machine without limitation. Consider existing and anticipated machine
needs, size of material to be processed through
each machine, and space for auxiliary stands
and/or work tables. Also, consider the relative
position of each machine to one another for efficient material handling. Be sure to allow yourself
sufficient room to safely run your machines in any
foreseeable operation.
LIGHTING AND OUTLETS
Lighting should be bright enough to eliminate
shadows and prevent eye strain. Electrical circuits
should be dedicated or large enough to handle
combined motor amp loads. Outlets should be
located near each machine so power or extension
cords are not obstructing high-traffic areas. Be
sure to observe local electrical codes for proper
installation of new lighting, outlets, or circuits.
Do not smoke while using
solvents. A risk of explosion or fire exists and may
result in serious personal
injury.
Make your shop “child
safe.” Ensure that your
workplace is inaccessible
to youngsters by closing
and locking all entrances
when you are away. Never
allow visitors in your shop
when assembling, adjusting or operating equipment.
Do not use gasoline or
other petroleum-based
solvents. They have low
flash points which make
them extremely flammable. A risk of explosion
and burning exists if
these products are
used. Serious personal
injury may occur if this
warning is ignored.
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingested. Always work in wellventilated areas far from
potential ignition sources
when dealing with solvents. Use care when disposing of waste rags and
towels to be sure they do
not create fire or environmental hazards.
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G8030 3 H.P. Overarm Router
SECTION 4: ASSEMBLY
Beginning Assembly
Most of your Model G8030 Overarm Router has
been assembled at the factory, but some parts
must be assembled or installed after delivery. We
have organized the assembly process into steps.
Please follow along in the order presented here.
TOOLS REQUIRED: You will need a straight-
edge, 12mm, 14mm, 15mm open end wrenches,
and a 3 mm Allen
®
wrench.
Power Panel
The power panel at the rear of the Model G8030
must be properly wired with a safe ground. The
green wire is the ground wire and is usually the
wire on the right when facing the panel as shown
in Figure 2. Please read Section 2: Circuit
Requirements for further information on wiring.
Figure 2. G8030 power panel, with ground wire
on right.
All die-cut metal parts have a sharp edge
(called “flashing”) on them after they are
formed. This is removed at the factory.
Sometimes, though, a bit of flashing might
escape inspection. Please examine the
edges of all die-cut metal parts before handling them or serious injury may occur.
Disconnect power to the
machine when performing any maintenance,
assembly or adjustments. Failure to do this
may result in serious
personal injury.
!
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
Wear safety glasses during the entire assembly
process. Failure to comply may result in serious
personal injury.
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G8030 3 H.P. Overarm Router
Air Tubes/Foot
Switch Connection
The foot switch controls the direction of vertical
spindle travel. Step on the switch and the spindle
comes down. Step off the switch and the spindle
rises from the work area.
1. Turn the yellow switch housing upside down.
2. Insert the three hoses—blue, yellow and
orange—through the grommet in the back of
the housing.
3. Make sure each hose is aligned with the cor-
rect fitting before inserting, as removal is diffi-
cult as shown in Figure 4.
Figure 4. Installing air hoses.
Spindle Rotation
Check
The Model G8030 spindle must rotate in the direction of the arrow on the face of the machine.
To check rotation:
1. Disconnect the machine from the power
source.
2. Turn the spindle by hand as shown in Figure
3.
3. Make sure the nut is secure.
4. Start the machine and observe the direction of
the spindle travel.
5. If the spindle rotates in the opposite direction,
call our customer service department for help.
Figure 3. Spindle and nut. Note arrow direction.
Make certain the spindle nut is secure and
your hand is well away before starting the
motor. If either condition is not met, it is
highly possible there will be an injury to the
operator.
Orange
Yellow
Blue
The foot switch is never used when the
spindle is not running. Make sure the spindle is turning before stepping on the foot
switch.
Make sure that your
hands and fingers are
not in the path of the
router bit before activating the foot pedal.
Failure to do so could
result in serious personal injury.
NOTICE
!
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G8030 3 H.P. Overarm Router
The air line control is used to check and control air
flow to the chip blower.
1. Turn control on and off to see if pressure exists
as shown in Figure 6.
2. Adjust flow to most effectively remove chips
from the line of sight.
Figure 5. Lift and turn cap to adjust air
pressure. Turn lube valve to lubricate
foot switch control.
4. Connect an air compressor to the regulator. Air
pressure must be 90 pounds per square inch.
5. To raise the air pressure, lift the air unit cap
and turn it counterclockwise as shown in
Figure 5.
Cap
Lube Valve
Figure 6. Air line control for chip blower.
Chip Blower
Compressed air can be very dangerous if
not handled carefully. Never point an air
hose nozzle or blower towards any person,
including yourself. Failure to comply with
this caution could result in serious injury.
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G8030 3 H.P. Overarm Router
Figure 8. Installing the router bit.
Bit Installation
The Model G8030 Overarm Router uses standard
router bits.
1. Place the proper collet on the spindle. You can
use
1
⁄4" or 1⁄2" size.
2. Install the nut loosely as shown in Figure 7.
Figure 7. Installing collet nut.
3. Slide the base of the router bit into the collet as
shown in Figure 8.
4. Finger tighten the nut, keeping a grip on the bit.
Router bits are very sharp. Use care in
handling to prevent injury.
Always use bits that are rated for 20,000
R.P.M. or higher. Do not use bits that are
designed for slow R.P.M. operation. If you
do not know the maximum rated R.P.M. for
a particular bit, do not use it in the overarm
router. The bit could break apart under the
high centrifical forces, causing flying metal
to be launched into the air like a bullet.
Serious personal injury or death could
result.
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G8030 3 H.P. Overarm Router
Bit Tightening
The installed router bit must be carefully tightened. Two open end wrenches are supplied with
the machine.
1. Place one wrench on the flats of the spindle as
shown in Figure 9.
2. Place the second wrench on the collet nut.
3. Turn until tight.
Figure 9. Tightening the collet nut.
Installing the Shield
The dust shield also serves to help keep chips
away from the operator’s face. Installation is
quick.
1. Slide the shield onto its post and place the post
in its guide hole on the side of the head.
2. Install the hex head bolt in the bottom of the
post. Use a flat washer between the bolt head
and the shield as shown in Figure 10.
3. Swing the dust shield into place and tighten it
with the hand screw.
Figure 10. Securing the dust shield.
Do not use the spindle brake to tighten the
collet nut. The collet nut must be secured
using the two supplied wrenches. If the collet nut is not secured properly, the bit could
fly out of the collet like a bullet. Serious personal injury could result.
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G8030 3 H.P. Overarm Router
Installing the Brake
Handle
The hand brake serves to stop the spindle when
repositioning the workpiece. The machine must
be turned off before you begin applying the brake
to the spindle
1. Slide the brake lever into its hole as shown in
Figure 11.
2. Tighten the hex head nut to hold the brake
lever in place.
Figure 11. Installed brake lever.
Lock Screw
Installing the Fence
The fence is used for straight routing and is easily installed and removed.
1. Place the fence at the location in which it is to
be used as shown in Figure 11.
2. Assemble and tighten the fence lock as shown
in Figure 12.
3. Assemble and tighten the fence lock on the
other side of the table.
Figure 12. Fence lock in place.
Always turn off the power switch before
applying the hand brake. Applying the brake
does not disengage the power switch.
Failure to do so will result in damage to the
braking mechanism.
NOTICE
Always stop the spindle with the brake, or
allow it to come to a complete stop before
moving hands near the spindle.
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G8030 3 H.P. Overarm Router
3. Tighten the motor mount plate bolts.
4. Check tension. If it is not correct, repeat Steps
1 to 4.
Adjusting the Belt
SECTION 5: ADJUSTMENTS
A slipping belt wastes power, causes control
problems and wears the belt out prematurely. You
should be able to deflect the belt
1
⁄2" to 3⁄4" with
moderate finger pressure. The belt will slip if too
loose and squeal or cause vibration if too tight.
If the belt is too loose, or too tight:
1. Loosen the bolts around the motor base as
shown in Figure 13.
Figure 13. Loosening motor mount bolts.
2. Locate the handle on the motor base, and use
it to pull the belt tight. A backwards pull tight-
ens the belt as shown in Figure 14.
Figure 14. Belt adjustment handle.
All die-cut metal parts have a sharp edge
(called “flashing”) on them after they are
formed. This is removed at the factory.
Sometimes, though, a bit of flashing might
escape inspection. Please examine the
edges of all die-cut metal parts before handling them. Serious injury may occur.
Disconnect power to the
machine when performing any maintenance,
assembly or adjustments. Failure to do this
may result in serious
personal injury.
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
Wear safety glasses during the entire adjustment
process. Failure to comply may result in serious
personal injury.
!
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G8030 3 H.P. Overarm Router
Spindle Lowering
Speed
The Model G8030 Overarm Router uses an air
valve to control the speed with which the spindle
is lowered.
1. Increase or decrease lowering speed, as
desired, by turning the knurled knob as shown
in Figure 13.
2. We suggest you try different settings until you
find the most useful speed to use. Hardwoods
will require a slower setting than softwoods.
Figure 15. Spindle adjustment.
The table on the Model G8030 adjusts from a 0°
to 45° angle of tilt. The right side trunnion is
marked in degrees, and both trunnions have locking handles to secure the table in the exact position needed.
1. Loosen the table lock handles as shown in
Figure 16.
Table Tilt
Adjustment
Figure 16. Table tilt adjustment scale
and handle.
2. Tilt the table until it reaches the required angle.
3. Tighten the right and left locking handles
securely.
Table Tilt
Scale
-18-
G8030 3 H.P. Overarm Router
Spindle Base
Adjustment
The handwheel adjusts the main spindle base up
or down, as needed.
1. Unlock the spindle locking handle shown in
Figure 18.
2. Turn the handwheel to decrease or increase
the spindle base height from the table as
shown in Figure 17.
4. Use the locking handle on the other side of the
head to lock in the spindle height adjustments
as shown in Figure 18.
5. Position the spindle base on the highest setting
allowable. It is safer to adjust the spindle base
down to the correct depth of cut. If the spindle
base is too low, you run the risk of the router bit
hitting the table when activating the foot pedal.
Figure 18. Locking handle.
3. The height scale on the left makes keeping
track of the spindle height simple.
Figure 17. Handwheel, with height scale
to left.
Adjust the spindle base to the highest setting before operating the router. If the spindle base is set too low, you run the risk of
the router bit hitting the table during operation. Serious personal injury could occur.
-19-
G8030 3 H.P. Overarm Router
Cutting Depth
Control Knob
The Model G8030 uses a rapid adjusting ring to
control the cutting depth of the spindle. There are
six settings on the ring.
1. Simply twist the ring to the adjustment that cor-
responds with the depth required as shown in
Figure 19.
2. Each number has a corresponding bolt that
can be adjusted to a predetermined depth.
This will be explained further in the next section.
Micro Adjustments
3. Back off the locking nut a quarter turn. Then
adjust the bolt as shown in Figure 20.
The Model G8030 spindle depth stop can be finely adjusted from the bolts on the inside of the
head cover, which are fixed to the depth control
wheel.
1. Open the door on the front of the head and
locate the bolts. Note that there are locking
nuts on each adjustment bolt.
2. The indicated number on the depth control ring
corresponds to the bolt in the vertical position.
4. Retighten locking nuts and check settings.
5. Bolt heads can be reached in sequence by
turning the depth control ring.
6. You will need to make sure the cutting bit
doesn’t slam into the table when the foot pedal
is pressed. Measure the distance between the
end of the installed bit and the table. This distance should always be greater than the distance between the depth setting bolt head and
the stationary hex bolt head immediately
above the depth setting bolt head. This will
ensure the bit will not hit the table. The next
step will be to fine tune the depth for the specific application.
7. Place the desired workpiece onto the router
table. If a template tray/pattern is used under
the workpiece, make sure that it is in place.
Now measure the distance between the bottom of the cutting bit and the top surface of the
workpiece. Add this measurement to the depth
of cut you want to make. This is the overall distance that the bit should plunge. Make sure
that the distance between the hex bolt head on
the depth setting ring, and the one directly
above it, is the same as the overall distance
you want the bit to plunge. Test the setup on a
piece of scrap wood of the same thickness.
Figure 20. Locking bolts and lock nuts.
Figure 19. Depth control ring.
-20-
G8030 3 H.P. Overarm Router
SECTION 6: OPERATIONS
Test Run
Guide Pin
Installation
Pattern and template cuts are made by sliding the
work or template against a guide pin, which may
be one of six included with the Model G8030
(three pins, two sizes each).
1. Place the guide pin in its hole in the table as
shown in Figure 21.
Figure 21. Installing a guide pin.
2. Check guide pin height.
3. Locate adjuster bolt and lock nut directly under
the guide pin in the table as shown in Figure
22. Turn the bolt until the desired depth is
obtained and then lock in place with the nut.
The guide pin shoulder should be flush or
below the table surface.
Once assembly is complete and adjustments are
done to your satisfaction, you are ready to test run
the machine.
Turn on the power supply at the main panel.
Press the START button. Make sure that your finger is poised on the switch, just in case there is a
problem. The machine should run smoothly, with
little or no vibration or rubbing noises. Strange or
unnatural noises should be investigated and corrected before operating the machine further.
If you cannot easily locate the source of an
unusual noise or vibration, contact our service
department for help.
Always use bits that are rated for 20,000
R.P.M. or higher. Do not use bits that are
designed for slow R.P.M. operation. If you
do not know the maximum rated R.P.M. for
a particular bit, do not use it in the overarm
router. The bit could break apart under the
high forces, causing flying metal to be
launched into the air like a bullet. Serious
personal injury or death could result.
Disconnect power to the
machine when performing any maintenance,
assembly or adjustments. Failure to do this
may result in serious
personal injury.
!
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
Wear safety glasses during the entire operation
process. Failure to comply may result in serious
personal injury.
-21-
G8030 3 H.P. Overarm Router
Figure 22. Location of guide pin height lock.
Figure 23. “X” equals the diameter of the router
bit.
Pattern Routing
The overarm pin router truly excels in the area of
pattern routing. The basic set-up consists of a
guide pin and router bit that have the same diameter. The guide pin is mounted in the table directly below the position of the installed router bit.
When used in conjunction with a pattern mounted
to the underside of the workpiece, the operator is
able to guide the pattern along the pin while transferring the exact routing path to the top of the
workpiece.
This operation can be used to rout consistent
grooves in the tops of workpieces; however, it can
also be used to cut consistent shapes completely
out of workpieces. It is also helpful when many
pieces of the exact same profile are required, or
when making even one cutting operation where
absolute precision is required on the initial
attempt. It only takes one mistake to ruin expensive lumber or a time consuming assembly.
The key to successful pattern routing is having
good patterns to follow. The time you spend making accurate patterns will save a lot of time during
production runs, as well as reducing the amount
of wasted lumber from mis-cuts. Take the time to
follow our pattern making directions and you will
be on your way to very efficient routing operations. For this example, we will be making a “smiley” face.
1. Draw out the full scale pattern on a piece of
paper. A computer aided drawing program
can be helpful here, but it is not necessary. Be
sure that the pattern drawing takes into
account the area that will be cut away during
the routing operation. It is best to draw a line
that represents the centerline, then draw two
more lines on each side of the centerline, representing the actual width of the routed line.
For example, we are using a
1
⁄4" bit, so we
need to measure
1
⁄8" off of either side of the
centerline to account for the full width of the
routed line as shown in Figure 23.
2. Using spray adhesive, glue the paper pattern
to a piece of
1
⁄8" to 1⁄4" birch plywood.
3. Using a jig saw or scroll saw, cut out the area
that represents the full width of the routed
area. Use a drill to make saw starts that are
located on the inner part of the pattern. A
1
⁄4"
diameter drill bit can also be used to make the
rounded holes and ends of lines.
Make sure that your
hands and fingers are
not in the path of the
router bit before activating the foot pedal.
Failure to do so could
result in serious personal injury.
X
Centerline
!
-22-
G8030 3 H.P. Overarm Router
Always use a scrap piece of wood when
testing your pattern for the first time. Make
sure that the desired results are produced
before using expensive project wood.
4. Once all the waste areas have been removed
from the pattern, mount them to a piece of
medium density fiberboard (MDF). Center and
glue the pattern pieces to the MDF.
5. Cut (4)
1
⁄2" wide strips of the same birch plywood used for the pattern. Glue them on the
four sides of the MDF, on the same side as
the pattern. These will serve as runners to
keep the whole assembly level when perform-
ing the routing operation as shown in Figure
24.
6. Flip the MDF over to the blank side.Two dow-
els and clamps need to be mounted as shown
in Figure 25.
7. Determine the size of the workpiece that will
be used with the pattern. Center the workpiece over the area that contains the pattern
cut-outs on the other side. Install the dowels
at the opposite sides of the clamps so that the
workpiece will be held secure.
8. Your template is now ready for use. Simply
clamp the workpiece into the pattern template
and place it on the guide pin on the router
table. Push the pattern template clockwise
around the entire pattern, making sure the
template guides through the entire pattern
with no hang ups.
Figure 24. Bottom side of the pattern template.
Figure 25. Top side of the pattern template.
NOTICE
-23-
G8030 3 H.P. Overarm Router
Dust Control
The overarm router produces a significant amount
of wood dust. Although it does not have a dedicated dust collection port, we recommend using a
universal dust collector attachment such as the
Grizzly G2754. Designed to hold a suction inlet as
close to the cutting operation as possible without
interfering with the machine movement, the dust
collector will be able to eliminate most of the wood
dust produced. The overarm router is also
equipped with a chip blower (Figure 27) that can
help keep the cutting area clear by blowing and
redirecting the wood dust towards the dust collec-
tor.
Figure 26. Straight routing direction.
Straight Routing
The overarm router can also be used to do
straight routing procedures as well. The overarm
router comes with a clamp-on fence that can be
adjusted on the table. The guide pin is removed
when using the fence. This type of routing is the
same as routing on a traditional routing table
except that the router is mounted above the workpiece. The advantage of this is having increased
visibility of the cut while it is being performed.
Figure 27. Chip Blower.
1. Set the fence to the position required for the
routing application. Tighten down the bolts
securely so the fence will not move accidently.
2. The feed direction will be from the left to the
right. Note that this is the opposite way that is
normally used for a router table or shaper,
where the motor is mounted below the table
as shown in Figure 26.
3. Establish the correct depth of cut using the
depth control knob and the spindle base
height handwheel.
4. Activate the foot pedal and slowly feed the
workpiece into the router bit.
Feed Direction
-24-
G8030 3 H.P. Overarm Router
SECTION 7: MAINTENANCE
Regular periodic maintenance on your Model
G8030 Overarm Router will ensure its optimum
performance. Make a habit of inspecting your
overarm router each time you use it. Check for the
following conditions and repair or replace when
necessary.
1. Loose mounting bolts.
2. Worn switch.
3. Worn or damaged cords and plugs.
4. Damaged belt.
5. Inspect air fittings and hoses.
6. Any other condition that could hamper the safe
operation of this machine.
7. Bleed the water out of the condenser bottle
below the air regulator—everyday.
General
Table
The table and other non-painted surfaces on the
Model G8030 should be protected against rust
and pitting. Wiping the table clean after every use
ensures that wood dust isn’t allowed to trap moisture against bare metal surfaces.
Some woodworkers recommend using automotive paste wax on exposed steel and cast iron surfaces. The wax provides a layer of protection, as
well as reducing friction between lumber and the
table, making cuts faster and smoother. Avoid
waxes that contain silicone or other synthetic
ingredients. These materials can find their way
into lumber that’s being worked, and can make
staining and finishing difficult. If you use paste
wax, make sure that it’s 100% Carnauba wax.
Disconnect power to the
machine when performing any maintenance,
assembly or adjustments. Failure to do this
may result in serious
personal injury.
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
Wear safety glasses during the entire maintenance process. Failure
to comply may result in
serious personal injury.
!
-25-
G8030 3 H.P. Overarm Router
Figure 28. Grease cup.
Drive Belt
Inspect regularly for tension and wear. Check pulleys to ensure that they are properly aligned. See
Pulley/Drive belt sections for proper tension and
pulley alignment procedures.
Lubrication
The only parts on this machine that require periodic lubrication are the spindle bearings. The frequency of lubrication depends on the amount you
use the overarm router. As a habit, inspect the
machine at least once a month. To lubricate the
spindle cartridge:
1. Turn the grease cup one turn after every four
to six weeks of working use. See Figure 28.
2. Keep the grease cup filled with NO. 2 grease.
-26-
G8030 3 H.P. Overarm Router
The following pages contain general machine
data, parts diagrams/lists, a troubleshooting guide
and Warranty/Return information for your Model
G8030.
If you need parts or help in assembling your
machine, or if you need operational information,
we encourage you to call our Service Department.
Our trained service technicians will be glad to help
you.
If you have comments dealing specifically with
this manual, please write to our Bellingham,
Washington location using the address in Section
3 Introduction.
We have included some important safety measures that are essential to this machine’s operation. While most safety measures are generally
universal, Grizzly reminds you that each workshop is different and safety rules should be considered as they apply to your specific situation.
We recommend you keep a copy of our current
catalog for complete information regarding
Grizzly's warranty and return policy. If you need
additional technical information relating to this
machine, or if you need general assistance or
replacement parts, please contact the Service
Department listed in Section 3 Introduction.
Additional information sources are necessary to
realize the full potential of this machine. Trade
journals, woodworking magazines, and your local
library are good places to start.
SECTION 8: CLOSURE
The Model G8030 was specifically designed
for routing operations. DO NOT MODIFY
AND/OR USE THIS MACHINE FOR ANY
OTHER PURPOSE. Modifications or
improper use of this tool will void the warranty. If you are confused about any aspect
of this machine, DO NOT use it until all your
questions have been answered or serious
personal injury may occur.
Like all power tools, there is danger associated with the Model G8030. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this tool with
respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
Operating this equipment creates the potential for flying debris to cause eye injury.
Always wear safety glasses or goggles
when operating equipment. Everyday glasses or reading glasses only have impact
resistant lenses, they are not safety glasses.
Be certain the safety glasses you wear meet
the appropriate standards of the American
National Standards Institute (ANSI).
-27-
G8030 3 H.P. Overarm Router
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MACHINE DATA
SHEET
Design Type...................................................................................................... Floor Model
Overall Dimensions:
Table ..............................................................................................................24" x 18"
Overall Height ..........................................................................................................74"
Height From Table To Floor ....................................................................................34"
Depth ........................................................................................................................35"
Width (w/o fence)......................................................................................................24"
Width (w/ fence installed ......................................................................................33
1
⁄2''
Weight (Shipping)..............................................................................................680 lbs.
Weight (in place) ..............................................................................................600 lbs.
Box Size......................................................................................28" L x 40" W x 45" H
Footprint ......................................................................................................21
1
⁄2" x 26"
Capacities:
Spindle Stroke ........................................................................................................3
5
⁄8"
Head Travel ............................................................................................................5
3
⁄4"
Maximum Distance Spindle to Table ......................................................................9
1
⁄2"
Table Tilt ..................................................................................................................45˚
Swing ....................................................................................................................19
1
⁄2''
Spindle Speed ..........................................................................................20,000 RPM
Spindle Bearings ....................................................Shielded, Lubricated Ball Bearings
Construction:
Table ..................................................................................................Ground Cast Iron
Fence Assembly..............................................................................................Cast Iron
Body Assembly ..............................................................................................Cast Iron
Stand ..................................................................................................Pre-formed Steel
Motor:
Type ............................................................................TEFC Capacitor-Start Induction
Horsepower............................................................................................................3 HP
Phase ⁄ Voltage ............................................................................Single Phase ⁄ 220 V
Amps..........................................................................................................................15
Cycle ⁄ RPM..................................................................................60 Hertz ⁄ 3580 RPM
Bearings ......................................................Shielded & Lubricated Ball Bearings
Switch ............................................................................................Push On/Off Switch
Power Transfer ................................................................................................Flat Belt
Features:
..........................................................................Independently Adjustable Split Fence
......................................................................................Insertable Pins for Pin Routing
....................................................................Table Tilt Locks with Two Positive Stops
............................................................................Spindle Travels on Dovetailed Ways
..................................................................Foot Control Allows Hands Free Operation
....................................................................Pneumatic and Hydraulically Driven Head
......................................................................................................Clear Plastic Guard
..........................................................................................Six Adjustable Depth Stops
..........................................................................................................Complete Tool Kit
................................................................................................................
1
⁄2'' & 1⁄4'' Collet
................................................................................
3
⁄8'' Plunge Router Bit w/ 1⁄2'' Shank
Specifications, while deemed accurate, are not guaranteed.
MODEL G8030 OVERARM HIGH SPEED ROUTER
-29-
G8030 3 H.P. Overarm Router
Ref# Part# Description
Ref# Part# Description
001 P8030001 MOTOR
002 PB01M HEX HD BOLT M10-1.5 X 30
003 PLW06M LOCK WASHER M10
004 PW04M FLAT WASHER M10
005 P8030005 KNOB
006 P8030006 COVER
007 PS05M PHLP HD SCR M5-0.8 X 8
008 P8030008 COVER
009 P8030009 MOTOR
010 P8030010 COVER
011 PB42M HEX HD BOLT M5-0.8 X 20
012 P8030012 SUPPORTER
013 P8030013 SWITCH
014 P8030014 COVER
015 PB09M HEX HD BOLT M8-1.25 X 20
016 P8030016 WASHER M8 X 30 X 6
017 P8030017 MOTOR PULLEY
018 P8030018 BELT
019 PSS16M SETSCREW M8-1.25 X 10
020 P8030020 BRAKE BASE
021 P8030021 SUPPORTER
022 P8030022 BRAKE PLATE
023 P8030023 PLATE
024 P8030024 POLE
025 P8030025 KNOB
026 P8030026 SPRING
027 P8030027 RING M8 X 20
028 PW01M FLAT WASHER M8
029 PLW04M LOCK WASHER M8
030 PB20M HEX HD BOLT M8-1.25 X 35
031 PB14M HEX HD BOLT M10-1.5 X 35
032 PLW06M LOCK WASHER M10
033 PW06M FLAT WASHER M12
034 PS24M PHLP HD SCR M6-1.0 X 10
035 P8030035 PLATE
036 P8030036 NEEDLE UNIT
037 P8030037 BRASS WORM GEAR
038 P8030038 WORM GEAR BOX
039 PS11M PHLP HD SCR M6-1.0 X 16
040 PLW03M LOCK WASHER M6
041 PW03M FLAT WASHER M6
042 P8030042 C-RING
043 P8030043 BEARING 6002
044 PS27M PHLP HD SCR M30-5.0 X 75
045 PW04M FLAT WASHER M10
046 PB09M HEX HD BOLT M8-1.25 X 20
047 P8030047 BRACKET
048 P8030048 SLIDE
049 PB08M HEX HD BOLT M6-1.0 X 20
050 PLW03M LOCK WASHER M6
051 P8030051 KNOB
052 P8030052 KNOB
053 P8030053 POLT
054 P8030054 ACRYLIC COVER
055 PW03M FLAT WASHER M6
056 PS11M PHLP HD SCR M6-1.0 X 16
057 P8030057 VALVE
058 P8030058 LUBRICANT UNIT
059 P8030059 PWER UNIT
060 PB07M HEX HD BOLT M8-1.25 X 25
061 P8030061 FLAT WASHER M8 X 30
062 P8030062 RING
063 P8030063 SPINDLE PULLEY
064 P8030064 BALL BEARING
065 P8030065 MAIN SPINDLE
066 P8030066 BRACKET
067 P8030067 CYLINDER
068 PB46M HEX HD BOLT M12-1.75 X 75
069 PN09M HEX NUT M12-1.75
070 PB22M HEX HD BOLT M8-1.25 X 50
071 PS22M PHLP HD SCR M5-0.8 X 25
072 P8030072 GREASE BALL
073 P8030073 HOUSING
074 P8030074 SPINDLE BOX
075 P8030075 GREASE CUP
076 PW01M WASHER M8
077 PSS21M SETSCREW M8-1.25 X 25
078 PN03M HEX NUT M8-1.25
079 PB01M HEX HD BOLT M10-1.5 X 30
080 P8030080 SCREW M8-1.25 X 15, 20, 25
081 PN03M HEX NUT M8-1.25
082 P8030082 RING
083 P8030083 DOOR PLATE
084 P8030084 KNOB
085 P8030085 KNOB
086 P8030086 PLATE
087 P8030087 GREASE
088 P8030088 C-RING
089 P8030089 DUST COVER
090 P8030090 HEX NUT
091 P8030091 BLOWER
092 P8030092 SUPPORTER
093 PS09M PHLP HD SCR M5-0.8 X 10
094 P8030094 VALVE
095 P8030095 AIR TUBE CONNECT
096 P8030096 POLE
097 P8030097 ROTATION RING
098 PB44M HEX HD BOLT M10-1.5 X 75
099 PW04M FLAT WASHER M10
100 P8030100 BALL
-30-
G8030 3 H.P. Overarm Router
Ref# Part# Description
101 P8030101 SPRING
102 PS29M PHLP HD SCR M12-1.75 X 25
103 P8030103 FRAME BODY
104 P8030104 SCREW
105 P8030105 SUPPORTER
106 PS26M PHLP HD SCR M6-1.0 X 20
107 PK34M KEY M5 X 5 X 20
108 P8030108 GEAR POLE
108 P8030109 RING
110 P8030110 KNOB
111 P8030111 KNOB
113 PN09M HEX NUT M12-1.75
114 PLW05M LOCK WASHER M12
115 PN03M HEX NUT M8-1.25
116 PW01M FLAT WASHER M8
117 P8030117 WORKING TABLE
118 P8030118 FENCE
119 P8030119 RING
120 P8030120 PLATE
121 PW01M FLAT WASHER M8
122 PB45M HEX HD BOLT M8-1.25 X 100
123 P8030123 PHLP HD SCR M8-1.25
124 PW01M FLAT WASHER M8
125 P8030125 TILTING UNIT
126 P8030126 KNOB
127 P8030127 RING
128 P8030128 SPRING
129 PN09M HEX NUT M12-1.75
130 PB38M HEX HD BOLT M12-1.75 X 60
131 P8030131 FRAME FOOT
132 P8030132 TUBE
133 P8030133 FOOT SWITCH
134 P8030134 REGULATOR
135 P8030135 PLATE
136 PS28M PHLP HD SCR M8-1.25 X 30
137 PB43M HEX HD BOLT M12-1.75 X 75
138 P8030138 PLATE
139 PM09M HEX NUT M12-1.75
140 G9987 MINI CAST LOGO
141 P8030141 ELEC. WARNING LABEL
142 P8030142 WARNING / ID LABEL
143 P8030143 SAFETY GLASSES LABEL
-31-
G8030 3 H.P. Overarm Router
NOTES
-32-
G8030 3 H.P. Overarm Router
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
WARRANTY AND RETURNS
-33-
G8030 3 H.P. Overarm Router
CUT ALONG DOTTED LINE
10. Which benchtop tools do you own? Check all that apply.
___1" x 42" Belt Sander ___6" - 8" Grinder
___5" - 8" Drill Press ___Mini Lathe
___8" Table Saw ___10" - 12" Thickness Planer
___8" - 10" Bandsaw ___Scroll Saw
___Disc/Belt Sander ___Spindle/Belt Sander
___Mini Jointer
___Other__________________________________________________
11. How many of the machines checked above are Grizzly? ____________
12. Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander ___Orbital Sander
___Biscuit Joiner ___Palm Sander
___Circular Saw ___Portable Planer
___Detail Sander ___Saber Saw
___Drill/Driver ___Reciprocating Saw
___Miter Saw ___Router
___Other__________________________________________________
13. What machines/supplies would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
14. What new accessories would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
15. What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
16. Do you think your purchase represents good value?
___Yes ___No
17. Would you recommend Grizzly Industrial to a friend?
___Yes ___No
18. Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
___Yes ___No
19. Comments:_______________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
1. How did you learn about us?
___Advertisement ___Friend
___Catalog ___Card Deck
___World Wide Web
___Other__________________________________________________
2. Which of the following magazines do you subscribe to.
___American Woodworker ___Practical Homeowner
___Cabinetmaker ___Shop Notes
___Family Handyman ___Today’s Homeowner
___Fine Homebuilding ___WOOD
___Fine Woodworking ___Wooden Boat
___Home Handyman ___Woodshop News
___Journal of Light Construction ___Woodsmith
___Old House Journal ___Woodwork
___Popular Mechanics ___Woodworker
___Popular Science ___Woodworker’s Journal
___Popular Woodworking ___Workbench
___Other__________________________________________________
3. Which of the following woodworking/remodeling shows do you watch?
___Backyard America ___The New Yankee Workshop
___Home Time ___This Old House
___The American Woodworker ___Woodwright’s Shop
___Other__________________________________________________
4. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999
___$30,000-$39,999 ___$70,000-$79,999
___$40,000-$49,999 ___$80,000-$89,999
___$50,000-$59,999 ___$90,000 +
5. What is your age group?
___20-29 ___50-59
___30-39 ___60-69
___40-49 ___70 +
6. How long have you been a woodworker?
___0 - 2 Years ___8 - 20 Years
___2 - 8 Years ___20+ Years
7. How would you rank your woodworking skills?
___Simple ___Advanced
___Intermediate ___Master Craftsman
8. What stationary woodworking tools do you own? Check all that apply.
___Air Compressor ___Panel Saw
___Band Saw ___Planer
___Drill Press ___Power Feeder
___Drum Sander ___Radial Arm Saw
___Dust Collector ___Shaper
___Horizontal Boring Machine ___Spindle Sander
___Jointer ___Table Saw
___Lathe ___Vacuum Veneer Press
___Mortiser ___Wide Belt Sander
___Other__________________________________________________
9. How many of your woodworking machines are Grizzly? _____________
Name ____________________________________________________________________________________
Street ____________________________________________________________________________________
City ______________________________________________________________State________Zip_________
Phone Number_______________________E-Mail_______________________FAX________________________
MODEL #_G8030 3H.P. Overarm Router________Order#________________________________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of
course, all information is strictly confidential.
WARRANTY CARD
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
FOLD ALONG DOTTED LINE
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GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
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Name_______________________________
Street_______________________________
City______________State______Zip______
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