Grizzly G7945, G7946 User Manual

RADIAL DRILL PRESS
MODEL G7945/46
INSTRUCTION MANUAL
COPYRIGHT © 2001 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
JUNE, 2001 PRINTED IN CHINA.
WARNING
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your expo­sure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out micro­scopic particles.
G7945/46 Radial Drill Press -1-
Table Of Contents
PAGE
1. SAFETY
SAFETY RULES FOR ALL TOOLS ......................................................................2-3
ADDITIONAL SAFETY INSTRUCTIONS FOR G7945/46 ......................................4
2. CIRCUIT REQUIREMENTS
110V OPERATION ..................................................................................................5
GROUNDING ..........................................................................................................5
EXTENSION CORDS ..............................................................................................5
3. INTRODUCTION
COMMENTARY........................................................................................................6
UNPACKING ............................................................................................................7
PIECE INVENTORY ................................................................................................7
CLEAN UP................................................................................................................8
SITE CONSIDERATIONS ........................................................................................8
4. ASSEMBLY
BEGINNING ASSEMBLY ........................................................................................9
COLUMN/BASE........................................................................................................9
TABLE SUPPORT..................................................................................................10
HEADSTOCK ........................................................................................................11
HANDLES ..............................................................................................................11
DRILL CHUCK AND ARBOR ................................................................................11
5. ADJUSTMENTS
SPEED CHANGE ..................................................................................................12
DEPTH STOP ........................................................................................................13
TABLE ADJUSTMENTS ........................................................................................14
HEAD ADJUSTMENTS ..........................................................................................15
6. OPERATIONS
TEST RUN..............................................................................................................16
DRILL BIT CHANGES ............................................................................................16
7. MAINTENANCE
GENERAL ..............................................................................................................17
TABLES ..................................................................................................................17
LUBRICATION........................................................................................................17
V-BELT ..................................................................................................................17
8. CLOSURE ....................................................................................................................18
MACHINE DATA ..........................................................................................................19-20
PARTS BREAKDOWN AND PARTS LISTS ................................................................21-22
WARRANTY AND RETURNS ......................................................................................24-25
-2- G7945/46 Radial Drill Press
Safety Instructions For Power Tools
SECTION 1: SAFETY
5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be
kept a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing starter keys.
7. DO NOT FORCE TOOL. It will do the job
better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVI­RONMENT. Don’t use power tools in
damp or wet locations, or where any flam­mable or noxious fumes may exist. Keep work area well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
NOTICE
G7945/46 Radial Drill Press -3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi­tion. Conductor size should be in accor­dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace exten­sion cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair cov­ering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK.Use clamps or a vise to hold
work when practical. It’s safer than using your hand and frees both hands to operate tool.
13. DO NOT OVERREACH. Keep proper foot-
ing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest performance. Follow instructions for lubri­cating and changing accessories.
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16 7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
Safety Instructions For Power Tools
16. REDUCE THE RISK OF UNINTENTION­AL STARTING. On machines with mag-
netic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before recon­necting.
17. MANY WOODWORKING TOOLS CAN “KICKBACK” THE WORKPIECE toward
the operator if not handled properly. Know what conditions can create “kickback” and know how to avoid them. Read the manual accompanying the machine thoroughly.
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNAT­TENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
20. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a machine.
21. NEVER ALLOW UNSUPERVISED OR INEXPERIENCED PERSONNEL TO OPERATE THE MACHINE. Make sure
any instructions you give in regards to machine operation are approved, correct, safe, and clearly understood.
22. IF AT ANY TIME YOU ARE EXPERIENC­ING DIFFICULTIES performing the intend-
ed operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.
-4- G7945/46 Radial Drill Press
1. ALWAYS OPERATE YOUR DRILL PRESS AT SPEEDS that are appropriate for the drill bit size
and the material that you are drilling.
2. FEED THE DRILL BIT EVENLY INTO THE WORKPIECE. Back the bit out of deep holes and clear
the chips with a brush after you have turned the machine off.
3. MAKE SURE THE DRILL BIT YOU ARE USING IS TIGHTENED PROPERLY. Use only round,
hex or triangular shank drill bits.
4. NEVER DO MAINTENANCE OR CHANGE SPEEDS WITH THIS MACHINE PLUGGED IN.
5. NEVER USE TOOLS THAT ARE IN POOR CONDITION. Cutting tools that are dull or damaged
are difficult to control and may cause serious injury.
6. NEVER DRILL SHEET METAL UNLESS IT IS CLAMPED SECURELY TO THE TABLE.
7. WORK SHOULD BE POSITIONED IN SUCH A WAY AS TO AVOID DRILLING INTO THE TABLE.
8. A FACE SHIELD USED WITH SAFETY GLASSES IS RECOMMENDED.
9. ALWAYS CLAMP WORKPIECE SECURELY TO TABLE BEFORE DRILLING. Never hold a
workpiece by hand while drilling.
10. HABITS – GOOD AND BAD – ARE HARD TO BREAK. Develop good habits in your shop and
safety will become second-nature to you.
11. REMOVE ADJUSTING KEYS AND WRENCHES. Before turning the machine on, make it a habit
to check that all adjusting keys and wrenches have been removed.
Additional Safety Instructions For Drill Presses
No list of safety guidelines can be com­plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equip­ment or poor work results.
G7945/46 Radial Drill Press -5-
110V Operation
SECTION 2: CIRCUIT REQUIREMENTS
A 10-amp fuse or circuit breaker should be used when fusing this drill press. Circuits breakers rated any higher may not be adequate to protect the circuit from power surges.
If you find it necessary to use an extension cord with the Model G7945/7946, make sure the cord is rated Hard Service (grade S) or better. Refer to the chart in the standard safety instructions to determine the minimum gauge for the extension cord. The extension cord must also contain a ground wire and plug pin.
Extension Cords
Grounding
In the event of an electrical short, grounding reduces the risk of electric shock by providing electric current a path of least resistance. This tool is equipped with a power cord having an
equipment-grounding conductor. See Figure 1.
The outlet must be properly installed and ground­ed in accordance with all local codes and ordi­nances.
The Model G7945/46 is wired for 110V, single phase operation only. The
1
2 HP motor will safely draw 5 amps at 110V. If you operate this machine on any circuit that is already close to its capacity, it might blow a fuse or trip a circuit breaker. However, if an unusual load does not exist and a power failure still occurs, contact a qualified elec­trician or our service department.
Figure 1. Typical 110V 3-prong plug and outlet.
Figure 1A. Do not remove grounding pin.
This equipment must be grounded. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded. Under no cir­cumstances should the grounding pin from any three-pronged plug be removed or serious injury may occur.
-6- G7945/46 Radial Drill Press
SECTION 3: INTRODUCTION
We are proud to offer the Grizzly Model G7945/46 Radial Drill Press. The Model G7945/46 is part of a growing Grizzly family of fine woodworking machinery. When used according to the guide­lines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satis­faction.
The Model G7945/46 is a five speed radial drill press that features variable swing up to 34" and pivoting head for drilling at just about any angle. A
1
2 H.P. motor powers the drill press from 550 to 3470 R.P.M. to handle a wide variety of drilling needs. The table tilts 90° in both directions and swings 360°. The Model G7946 is exactly the same as the Model G7945, but adds the double pivot table support as well as being a floor model.
A number of bits, sanding drums, and other accessories are available for the Model G7945/46 through the Grizzly catalog.
We are also pleased to provide this manual with the Model G7945/46. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre­sents our effort to produce the best documenta­tion possible. If you have any comments regard­ing this manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
The specifications, drawings, and photographs illustrated in this manual represent the Model G7945/46 as supplied when the manual was pre­pared. However, owing to Grizzly’s policy of con­tinuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, we urge you to insert the new information with the old and keep it for reference.
Commentary
Read the manual before assembly and opera­tion. Become familiar with the machine and it’s operation before beginning any work. Serious personal injury may result if safety or operational information is not understood or fol­lowed.
Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below.
Grizzly Industrial, Inc.
2406 Reach Road
Williamsport, PA 17701
Phone: (570) 546-9663
Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
After fall 2001: Grizzly Industrial, Inc. 1203 Lycoming Circle Pennsdale, PA 17756
G7945/46 Radial Drill Press -7-
If moving this machine up or down stairs, the machine must be dis­mantled and moved in smaller pieces. Make sure floor and stair structures are capable of supporting the com­bined weight of the machine parts and the people moving them.
The Model G7945/46 is shipped from the manu­facturer in a carefully packed carton. If you dis­cover the machine is damaged after you’ve signed for delivery, immediately call Customer Service for advice.
When you are completely satisfied with the con­dition of your shipment, you should inventory its parts.
Unpacking
The G7945/7946 repre­sents a heavy load at 100/150 pounds. Seek assistance before begin­ning assembly.
Piece Inventory
NOTICE
A full parts list and breakdown can be found toward the end of this manual. For easier assembly, or to identify specific parts, please refer to the detailed illustrations at the end of the manual.
• Pinion Gear
• Lock Handles (4, 5 for G7946)
• Rack
• Column Ring
• Hardware Bag
In the event that any nonproprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or, for the sake of expediency, replacements can be obtained at your local hard­ware store.
After all the parts have been removed from the carton, you should have:
• Headstock
• Base
• Column
• Table
• Column Lock
• Drill Chuck and Key
• Spindle Handles (3)
• Allen
®
Wrenches (2)
• Handle
Figure 2A. G7946 layout.
Figure 2. G7945 layout.
-8-
Clean Up
The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact. Always follow the usage instructions on the product you choose for clean up.
Site Considerations
FLOOR LOAD
Your Model G7945/46 represents a moderate weight load in a small footprint. Most commercial or home shop floors should be sufficient to carry the weight of the Model G7945/46. If you question the strength of your floor, you can opt to reinforce it. Ensure that the stand or bench you use with the Model G7945 is capable of supporting the machine.
WORKING CLEARANCES
Working clearances can be thought of as the dis­tances between machines and obstacles that allow safe operation of every machine without lim­itation. Consider existing and anticipated machine needs, size of material to be processed through each machine, and space for auxiliary stands and/or work tables. Be sure to allow yourself suf­ficient room to safely run your machines in any foreseeable operation.
LIGHTING AND OUTLETS
Lighting should be bright enough to eliminate shadow and prevent eye strain. Electrical circuits should be dedicated or large enough to handle combined motor amp loads. Outlets should be located near each machine so power or extension cords are not obstructing high-traffic areas. Be sure to observe local electrical codes for proper installation of new lighting, outlets, or circuits.
Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingested. Always work in well-ventilated areas far from potential ignition sources when dealing with solvents. Use care when disposing of waste rags and towels to be sure they do not create fire or environmen­tal hazards. Keep children and animals safely away when cleaning and assembling this machine.
Do not smoke while using solvents. A risk of explo­sion or fire exists and may result in serious personal injury.
Make your shop “child safe.” Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away. Never allow visitors in your shop when assembling, adjust­ing or operating equip­ment.
Do not use gasoline or other petroleum-based solvents. They have low flash points which make them extremely flamma­ble. A risk of explosion and burning exists if these products are used. Serious personal injury may occur if this warning is ignored.
G7945/7946 Radial Drill Press
G7945/46 Radial Drill Press -9-
SECTION 4: ASSEMBLY
Beginning Assembly
Most of your Model G7945/46 Radial Drill Press has been assembled at the factory, but some parts must be assembled or installed after deliv­ery. We have organized the assembly process into steps. Please follow along in the order pre­sented here.
TOOLS REQUIRED:
11
16" open end wrench, rub-
ber or wooden mallet and a 5mm Allen
®
wrench
(supplied).
The Model G7946 is a floor model and must be secured to the floor using anchor bolts or the base should be secured to a piece of plywood. The G7945 must be secured to a bench.
1. Unplug machine before assembly.
2. Model G7946
Secure the base to the floor using the appro­priate anchor bolts.
or
Secure base to a piece of 4' x 4' x
3
4" plywood.
Using the holes in the base as a guide, drill and bolt the base to the back center of the plywood
using carriage bolts. See Figure 3.
2. Model G7945
Secure base to a bench top capable of holding approximately 100 lbs plus the weight of the workpiece. Using the holes in the base as a guide, drill and bolt the base to the bench top using carriage bolts.
3. Place the column on the base and line up the
mounting holes. Insert and tighten the M10-1.5 x 40mm hex head bolts with a wrench.
Column/Base
Figure 3. Attaching plywood sub-base.
Disconnect power to the machine when perform­ing any maintenance, assembly or adjust­ments. Failure to do this may result in serious personal injury.
Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.
Wear safety glasses dur­ing the entire assembly process. Failure to com­ply may result in serious personal injury.
Do not use a mobile base. Drill presses are extremely top heavy. A stable base is required to prevent serious bodily injury.
-10- G7945/46 Radial Drill Press
The Model G7945 comes with a one piece square
table and support as shown in Figure 4. The
Model G7946 comes with a round table and two piece hinged table support.
1. Insert the pinion gear into the hole on the side
of the bracket from the inside, starting with the
shaft. See Figure 5. Align the setscrew in the
crank with the flat portion of the pinion gear shaft. Secure with a 3mm Allen
®
wrench.
2. The rack has teeth that extend farther on one
end than the other. This end must be posi­tioned down. Insert the rack into the table sup­port bracket and position in the pocket. Be sure that the gear teeth are positioned out.
See Figure 6.
3. While holding the rack in place, slide the table
support bracket over the column. Allow the bracket and rack to slide down the column until the bottom of the rack contacts the shoul­der of the column support. Secure the table bracket by tightening the lock handle.
4. Slide the column ring onto the top end of the
column with the inside bevel downward. See
Figure 7. Move the ring around until the tip of
the rack fits inside the bevel.
Figure 6. Rack orientation (G7946 shown).
Figure 5.
Insert the pinion gear from the inside.
Figure 4.
G7945 table and support.
Table Support
Figure 7.
Inside bevel in the correct position.
NOTICE
Do not over-tighten the setscrew in the col­umn ring, as it may split the ring.
Pinion Gear
Do not overtighten.
G7945/46 Radial Drill Press -11-
The headstock repre­sents a heavy load. Seek assistance before begin­ning this step.
Figure 8.
Lock Handles and gib location.
1. Make sure the locking gib is in the recessed
pocket on the inside edge of the headstock
opening. See Figure 8.
2. With the help of an assistant, lift the headstock
over the top end of the column. When the underside of the headstock is lined up with the column, slide the headstock onto the column until it stops (approximately 2").
3. Screw two lock handles into each side of the headstock bracket. See Figure 8.
Headstock
Three handles are supplied with the drill press. Thread them into the handle hub.
Handles
The drill chuck is attached to the drill spindle by means of a machined taper between the chuck and spindle nose. An almost permanent assem­bly is created when properly joined. To assemble the drill chuck and mount it to the spindle, care­fully follow the instructions below:
1. The drill chuck and spindle must be thor-
oughly cleaned and dried before assembly. It is recommended that mineral spirits be used for this task. Refer to the safety warnings on
the container of the mineral spirits. Failure to
clean the mating surfaces may result in separation, and an unsafe condition. Separation is usually a result of oil or grease on the taper.
2. Use the chuck key provided to adjust the
jaws of the chuck until they are well inside the drill chuck body.
3. Slide the chuck onto the spindle end and tap
the end of the drill chuck with a rubber or wooden mallet to seat it. See
Figure 9.
Drill Chuck and Arbor
DO NOT use a steel hammer on the drill chuck to seat it onto the spindle. Damage will occur to the chuck and/or spindle which may make them unusable or unsafe.
Figure 9.
Seating chuck into spindle. (Note
retracted jaws.)
Locking gib is located inside
the headstock in this location.
-12- G7945/46 Radial Drill Press
SECTION 5: ADJUSTMENTS
Unplug the drill press before changing speeds. The drill press has 5 speeds ranging
from 550 to 3470 R.P.M. There is a speed chart located under the belt guard. Refer to this chart when setting a speed.
1. Loosen the belt tension lock knob on the side of the headstock. See Figure 10.
2. Pivot the motor to take tension off the V-belt.
3. Determine the desired speed on the chart
and move the V-belt to the desired V­grooves on the motor and spindle pulleys.
4. Pivot the motor toward the back of the head-
stock, the motor support rod is spring loaded and will follow the motor. Tighten the lock knob once the desired V-belt tension is achieved.
5. Close the cover.
Never operate drill press with belt cover in the open position. Your hand may become trapped in a belt and serious personal injury will occur.
Speed Change
Figure 10. Loosening the lock knob.
Disconnect power to the machine when perform­ing any maintenance, assembly or adjust­ments. Failure to do this may result in serious personal injury.
Wear safety glasses during the entire adjust­ment process. Failure to comply may result in serious personal injury.
Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.
G7945/46 Radial Drill Press -13-
Your radial drill press comes with a depth stop for use when drilling. Follow the instructions below for use.
1. Loosen the depth collar lock knob. See Figure 11.
2. Secure the wood stock you will be drilling
onto the drill press table.
3. With the desired bit installed, lower the spin-
dle until the tip of the bit just touches the wood stock you will be drilling. Hold the spin­dle in this position.
4. Turn the depth collar to the desired depth
indicated by the scale on the collar. Secure the collar by tightening the lock knob.
3. Remove the wood stock and test the depth
stop by measuring how far the spindle travels
when the handles are rotated. See Figure
12.
You can also lock the spindle in the down posi­tion for operations such as spindle sanding.
1. Loosen the depth collar lock knob. See Figure 11.
2. Rotate the spindle to the desired depth and
hold it steady.
3. Rotate the the collar clockwise until it stops,
and tighten the lock knob.
4. Slowly release the drill press handle and the
spindle should not move.
Figure 11. Loosening collar lock knob.
Figure 12. Actual stop depth being measured.
Depth Stop
-14- G7945/46 Radial Drill Press
The Model G7945 table can be adjusted for height and angle. The G7946 adds the adjust­ments of table distance from column and rotation. Follow these instructions to adjust height:
1. Loosen the table support bracket lock han-
dle. Turn the table hand crank to lift or lower the table.
2. Remember to lock the support bracket in
place before operating the machine.
Adjust angle: (Model G7946 only).
1. Turn the nut shown by the arrow in
Figure
13,
in a clockwise direction. This will draw the location pin out of the casting. Once loose, pull out the pin and nut, and set them in a safe place until needed.
2. Loosen the large bolt in the center of the sup-
port bracket. See
Figure 13.
3.
Using the scale on the side of the bracket or a protractor to set the angle, rotate the brack­et to the desired angle. Lock in place by tight­ening bolt.
Adjust rotation (Model G7946 Only):
1. Loosen the lock handle located under the
table. Rotate the table the desired amount.
2. Always lock the support bracket in place
before operating the machine.
Adjusting distance from column (G7946 Only):
1. Loosen the lock handle located at the pivot­ing elbow of the table support. See Figure
15.
2. Swing the table support to the desired dis-
tance from the column. The support bracket may need to be rotated around the column to keep the table centered under the chuck. Secure all lock handles before operating the machine.
Figure 13. Locating pin and nut (G7946).
Figure 15. Adjusting distance from column.
Figure 14. Angle adjustment bolt (G7945).
Table Adjustments
G7945/46 Radial Drill Press -15-
Head Adjustments
Figure 16. Guide pin location.
The headstock can be tilted from 45° clockwise to
90° counterclockwise.
1. Loosen the lock handle on the right side of
the headstock.
2. Pull out the guide pin located on the left side
of the headstock and rotate the pin 90°. See
Figure 16. Tilt the headstock to the desired
angle specified on the scale and tighten the lock handle on the right side of the head­stock.
Return to vertical position:
1. Loosen the lock handle located on the right
side of the headstock.
2. Move the headstock to its original position
and move the guide pin back into the guide slot. Tighten the lock handle.
The headstock can also be adjusted back and
forth:
1. Loosen the lock handle located on the right
side of the headstock.
2.
Turn the black ribbed handle to move the headstock back and forth to desired position. Tighten the lock handle before operating the machine.
-16- G7945/46 Radial Drill Press
SECTION 6: OPERATIONS
Test Run
Drill Bit Changes
Care must be taken to secure the bit firmly in place. When changing bits, proceed as follows:
1. Disconnect the machine from the power
source.
2. Open the chuck wide enough to accept a
new bit.
3. Install the bit so the chuck jaws will grab as
much of the bit shank as possible. Do not allow the chuck to grab the fluted body of the drill bit. Make sure small drill bits do not get trapped between the edges of two jaws.
4. Tighten the chuck with the chuck key using
any of the three key end locations.
5. Remove the chuck key and reconnect the
power source.
6. Reverse steps to remove the drill bit.
Once assembly is complete and adjustments are done to your satisfaction, you are ready to test run the machine.
Turn on the power supply at the main panel. Press the START button. Make sure that your fin­ger is poised on the paddle switch, just in case there’s a problem. The drill press should run smoothly, with little or no vibration or rubbing nois­es. Strange or unnatural noises should be investi­gated and corrected before operating the machine further.
If you cannot easily locate the source of an unusual noise or vibration, contact our service department for help.
Disconnect power to the machine when perform­ing any maintenance, assembly or adjust­ments. Failure to do this may result in serious personal injury.
Wear safety glasses during the entire opera­tion process. Failure to comply may result in serious personal injury.
Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.
G7945/46 Radial Drill Press -17-
SECTION 7: MAINTENANCE
Lubrication
V-Belt
Since all bearings are shielded and permanently lubricated, simply leave them alone until they need to be replaced. Do not lubricate them.
Inspect regularly for tension and wear. Check pul­leys to ensure that they are properly aligned. See pulley/V-belt sections for proper tension and pul­ley alignment procedures.
Regular periodic maintenance on your Model G7945/46 will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check for the following conditions and repair or replace when necessary:
1. Loose mounting bolts.
2. Worn switch.
3. Worn or damaged cords and plugs.
4. Damaged V-belt.
5. Any other condition that could hamper the
safe operation of this machine.
General
Tables
The nonpainted surfaces on the Model G7945/46 should be protected against rust and pitting. Wiping the machine clean after every use ensures that wood dust will not trap moisture against bare metal surfaces.
Some woodworkers recommend using automo­tive paste wax on exposed steel and cast iron sur­faces. The wax provides a layer of protection, as well as reducing friction between lumber and the table, making cuts faster and smoother. Avoid waxes that contain silicone or other synthetic ingredients. These materials can find their way into lumber that is being worked, and can make staining and finishing difficult. If you use paste wax, make sure that it is 100% Carnauba wax.
Disconnect power to the machine when perform­ing any maintenance, assembly or adjust­ments. Failure to do this may result in serious personal injury.
Wear safety glasses dur­ing the entire mainte­nance process. Failure to comply may result in serious personal injury.
Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.
-18- G7945/46 Radial Drill Press
The following pages contain general machine data, parts diagrams/lists, a troubleshooting guide and Warranty/Return information for your Model G7945/46 Radial Drill Press.
If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service technicians will be glad to help you.
If you have comments dealing specifically with this manual, please write to our Bellingham,
Washington location using the address in Section
3 Introduction.
We have included some important safety mea­sures that are essential to this machine’s opera­tion. While most safety measures are generally universal, Grizzly reminds you that each work­shop is different and safety rules should be con­sidered as they apply to your specific situation.
We recommend you keep a copy of our current catalog for complete information regarding Grizzly's warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Service
Department listed in Section 3: General
Information.
Additional information sources are necessary to realize the full potential of this machine. Trade journals, woodworking magazines, and your local library are good places to start.
SECTION 8: CLOSURE
The Model G7945/46 was specifically designed for drilling operations. DO NOT MODIFY AND/OR USE THIS MACHINE FOR ANY OTHER PURPOSE. Modifications or improper use of this tool will void the war­ranty. If you are confused about any aspect of this machine, DO NOT use it until all your questions have been answered or serious personal injury may occur.
Like all power tools, there is danger asso­ciated with the Model G7945/46. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the pos­sibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
Operating this equipment has the potential for flying debris to cause eye injury. Always wear safety glasses or goggles when oper­ating equipment. Everyday glasses or read­ing glasses only have impact resistant lens­es, they are not safety glasses. Be certain the safety glasses you wear meet the appro­priate standards of the American National Standards Institute (ANSI).
G7945/46 Radial Drill Press -19-
Design Type ....................................................................................................Bench Model
Overall Dimensions:
Table ................................................................................................................8
5
8'' x 9''
Overall Height........................................................................................................31
1
2''
Overall Width ........................................................................................................11
1
2''
Overall Depth ........................................................................................................33
1
2''
Column Diameter ................................................................................................2.360"
Quill Diameter.................................................................................................... 0.575''
Shipping Weight ................................................................................................100 lbs.
Box Size................................................................................34
1
2" L x 18" W x 121⁄2" H
Footprint ....................................................................................................13
1
2" x 81⁄2"
Construction:
Table ..................................................................................Precision Ground Cast Iron
Column....................................................................................Cylindrical Ground Steel
Base & Head ..................................................................................................Cast Iron
Capacities:
Spindle Travel..........................................................................................................3
1
4''
Max. Distance, Spindle to Base ..............................................................................19''
Max. Distance, Spindle to Table............................................................................14
1
2''
Spindle Nose..........................................................................................................B-16
Swing........................................................................................................................34''
Chuck Size ......................................................................................
5
8'' (16mm), keyed
Speeds ..............................................................................................5, Belt Controlled
Range of Speeds ..................................................550, 880, 1520, 2490, 3470 R.P.M.
Head Radial Movement ........................................................................................12
1
2"
Head Radial Pivot..........45° Clockwise, 90° Counter-Clockwise, Positive Stop @ 90°
Drilling Capacity............................................................................
1
2'' Diameter in Steel
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower ........................................................................................................
1
2 H.P.
Phase ⁄ Cycle ..............................................................................Single Phase ⁄ 60 Hz
Amps............................................................................................................................5
Voltage ..................................................................................................................110V
R.P.M. ....................................................................................................................1720
Power Transfer.......................................................................................... V-Belt Drive
Bearings ..............................................................Shielded & Lubricated Ball Bearings
Switch ..................................................................Toggle ON/OFF w/ Safety Lock Tab
Features:
Table ..................360° Swivel Around Support Column,Tilt -90° to + 90°, Lock Levers
Vertical Table Movement ............................Crank Handle Operated Rack and Pinion
Slots................................................................................................................2 slots, 5⁄8'' x 6''
Depth Gauge ..................................................On Feed Handle Hub, Inch Increments
Specifications, while deemed accurate, are not guaranteed.
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
GRIZZLY MODEL G7945 RADIAL DRILL PRESS
MACHINE DATA
SHEET
-20- G7945/46 Radial Drill Press
Design Type ......................................................................................................Floor Model
Overall Dimensions:
Table ........................................................................................................12
3
16'' Round
Overall Height........................................................................................................64
1
2''
Overall Width............................................................................................................14''
Overall Depth............................................................................................................32''
Column Diameter ................................................2.790" (Vertical), 2.356" (Horizontal)
Quill Diameter ................................................................................................... 0.575''
Shipping Weight ................................................................................................150 lbs.
Box Size ..................................................................................55" L x 20
1
2" W x 10" H
Footprint ........................................................................................................18" x 11"
Construction:
Table ..................................................................................Precision Ground Cast Iron
Column....................................................................................Cylindrical Ground Steel
Base & Head ..................................................................................................Cast Iron
Capacities:
Spindle Travel..........................................................................................................3
1
4''
Max. Distance, Spindle to Base ..............................................................................51''
Max. Distance, Spindle to Table............................................................................30
1
2''
Spindle Nose..........................................................................................................B-16
Swing ....................................................................................................................33
1
2''
Chuck Size ......................................................................................
5
8'' (16mm), keyed
Speeds ..............................................................................................5, Belt Controlled
Range of Speeds ..................................................550, 880, 1520, 2490, 3470 R.P.M.
Head Radial Movement ........................................................................................12
1
2''
Head Radial Pivot..........45° Clockwise, 90° Counter-Clockwise, Positive Stop @ 90°
Drilling Capacity............................................................................
1
2'' Diameter in Steel
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower ........................................................................................................
1
2 H.P.
Phase / Cycle ..............................................................................Single Phase ⁄ 60 Hz
Voltage ..................................................................................................................110V
Amps............................................................................................................................5
R.P.M. ....................................................................................................................1720
Power Transfer ..........................................................................................V-Belt Drive
Bearings ..............................................................Shielded & Lubricated Ball Bearings
Switch ..................................................................Toggle ON/OFF w/ Safety Lock Tab
Features:
Table ..360° Swivel Around Table Center, 270° Swivel Around Pivot 6'' from Column,
360° Swivel Around Support Column, Tilt -90° to + 90°, Lock Levers
Vertical Table Movement ............................Crank Handle Operated Rack and Pinion
Slots..................................................................................................6 radial slots, 5⁄8'' x 31⁄4'',
Depth Gauge ..................................................On Feed Handle Hub, Inch Increments
Specifications, while deemed accurate, are not guaranteed.
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
GRIZZLY MODEL G7946 FLOOR RADIAL DRILL PRESS
MACHINE DATA
SHEET
23
66
52
21
31
35
38
32
25
60
22
53
26
59
37
40
75
62
57
50
51
39
85
28
28A 28
27
34
56
55
86
36
46
11
83
63
33
58
45
64
24
48
65
24
11
29
11
78
84
69
79
20
56
7
54
9
13
49
5
16
76
10
77
70
80
82
67 68
4
74
36
81
73
53
19
19A
18
17
15
8
30
71
72
4A
41
44
42
43
47
2A
3
2
1
84A
5A
G7946 ONLY
-22- G7945/46 Radial Drill Press
Ref# Part# Description
001 P7945001 BASE
002 P7945002 FLANGE
002A P7946002A W1670 FLANGE
003 PB07 HEX BOLT
5
16"-18X3⁄4"
004 P7945004 RACK
004A P7945004A LONG RACK
005 P7945005 VERT. COLUMN
005A P7945005A LONG VERT. COLUMN
007 P7945007 TABLE SUPPORT BRACKET
008 P7945008 GEAR
009 P7945009 RETAINER RING
010 P7945010 HEX NUT
011 P7945011 CLAMP BOLT
012 P7945012 LCK HANDLE ASSY
013 P7945013 COLUMN BRACKET
014 PSS02 SETSCREW
5
16"-18X3⁄8"
015 P7945015 LOCK KNOB
016 P7945016 MOUNT PLATE
017 P7945017 SPRING
018 P7945018 ADJUSTMENT BOLT
019 P7945019 MOTOR
019A P7945019A MOTOR MOUNT BRACKET
020 P7945020 PULLEY COVER
021 P7945021 MOTOR PULLEY
022 P7945022 V-BELT
023 P7945023 KNOB
024 P7945024 LOCK PIN
025 P7945025 SPINDLE PULLEY
026 P7945026 DRIVE SLEEVE
027 P7945027 40M RETAINING RING
028 PB203 6203-2RS BEARING
028A P7945028A SPACER
029 P7945029 KNOB
030 P7945030 HORIZONTAL ADJ KNOB
031 PLN08
1
2"-20 LOCK NUT
032 P7945032 COVER WITH SPRING
033 P7945033 HORIZONTAL COLUMN
034 P7945034 HEADSTOCK
035 P7945035 SWITCH
036 PSS02 SETSCREW
5
16"-18X3⁄8"
037 PS22 PHLP SCREW10-24X
5
8"
038 P7945038 SWITCH MOUNT COVER
039 P7945039 RUBBER WASHER
040 P7945040 QUILL
041 PB202 6202-2RS BEARING
042 P7945042 SPINDLE
043 P7945043 CHUCK KEY
044 P7945044
1
2" CHUCK
045 P7945045 SCALE SLEEVE
046 P7945046 PINION
Ref# Part# Description
047 P7945047 HUB
048 P7945048 HANDLE
049 P7945049 DEGREE SCALE
050 P7945050 12M RETAINING RING
051 PB201 6201-2RS BEARING
052 P7945052 POWER CORD
053 P7945053 PULLEY SET NUT
054 PS07 PHLP SCREW
1
4"-20X3⁄8"
055 P7945055 SPINDLE SCALE
056 P7945056 RIVET
057 P7945057 POINTER
058 P7945058 LOCK KNOB
059 P7945059 SPECIAL SETSCREW
060 PN02 HEX NUT
5
16"-18
061 P7945061 HANDLE
062 P7945062 LOGO
063 P7945063 WIRE STRAP
064 PS06 PHLP SCREW 10-24X
3
8"
065 P7945065 MOTOR SWITCH CORD
066 P7945066 SPEED CHART
067 P7945067 SPECIAL BOLT
068 PW07 FLAT WASHER
5
16"
069 P7945069 TABLE SCALE
070 P7945070 PIN
071 P7945071 WORM SHAFT
072 P7945072 LIFT HANDLE CRANK
073 PSS01M SETSCREW M6-1.0X10
074 P7945074 10T GEAR
075 P7945075 SAFETY LABEL
076 P7945076 LOCKING GIB
077 P7945077 WASHER
078 P7945078 10M CAPSCREW
079 PW04M 10M FLATWASHER
080 P7945080 RETAINER RING
081 P7945081 HEX BOLT
082 P7945082 WASHER
083 P7945083 TABLE
084 P7945084 COLUMN SUPPORT
084A P7945084A TABLE SUPPORT EXTENSION
85 P7945085 SAFETY GLASSES WARNING
86 P7945086 CLOSE LID WARNING
G7945/46 Radial Drill Press -23-
NOTES
-24- G7945/46 Radial Drill Press
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe­cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car­ton. We will not accept any item back without this number. Proof of purchase must accompany the mer­chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
WARRANTY AND RETURNS
G7945/46 Radial Drill Press -25-
10. Which benchtop tools do you own? Check all that apply.
___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Jointer
___Other__________________________________________________
11. How many of the machines checked above are Grizzly? ____________
12. Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander ___Orbital Sander ___Biscuit Joiner ___Palm Sander ___Circular Saw ___Portable Planer ___Detail Sander ___Saber Saw ___Drill/Driver ___Reciprocating Saw ___Miter Saw ___Router
___Other__________________________________________________
13. What machines/supplies would you like Grizzly Industrial to carry?
___12" Table Saw ___Radial Arm Saw ___12" Jointer ___Panel Saw ___Combination Planer/Jointer ___Brass Hardware ___Paint & Finishing Supplies ___Lumber ___Contractor’s Supplies
___Other__________________________________________________
14. What new accessories would you like Grizzly Industrial to carry?
___Builders Hardware ___Hand Tools ___Fasteners ___Wood Components
___Other__________________________________________________
15. What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
16. Do you think your purchase represents good value?
___Yes ___No
17. Would you recommend Grizzly Industrial to a friend?
___Yes ___No
18. Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
___Yes ___No
19. Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
1. How did you learn about us?
___Advertisement ___Friend ___Catalog ___Card Deck ___World Wide Web
___Other__________________________________________________
2. Which of the following magazines do you subscribe to.
___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today’s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics ___Woodworker ___Popular Science ___Woodworker’s Journal ___Popular Woodworking ___Workbench
___Other__________________________________________________
3. Which of the following woodworking/remodeling shows do you watch?
___Backyard America ___The New Yankee Workshop ___Home Time ___This Old House ___The American Woodworker ___Woodwright’s Shop
___Other__________________________________________________
4. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999 ___$30,000-$39,999 ___$70,000-$79,999 ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 +
5. What is your age group?
___20-29 ___50-59 ___30-39 ___60-69 ___40-49 ___70 +
6. How long have you been a woodworker?
___0 - 2 Years ___8 - 20 Years ___2 - 8 Years ___20+ Years
7. How would you rank your woodworking skills?
___Simple ___Advanced ___Intermediate ___Master Craftsman
8. What stationary woodworking tools do you own? Check all that apply.
___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Horizontal Boring Machine ___Spindle Sander ___Jointer ___Table Saw ___Lathe ___Vacuum Veneer Press ___Mortiser ___Wide Belt Sander
___Other__________________________________________________
9. How many of your woodworking machines are Grizzly? _____________
Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________
MODEL # G7945/7946 Radial Drill Press Order #____________________________________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
WARRANTY CARD
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
Place
Stamp
Here
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Name_______________________________
Street_______________________________
City______________State______Zip______
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