Grizzly G7148 User Manual

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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

PRINTED IN CHINA

12" SLIP ROLL

MODEL G7148

INSTRUCTION MANUAL

Safety Instructions

SAFETY

5. USE RIGHT TOOL. Do not force tool or

attachment to do a job for which it was not designed.

6. ALWAYS USE SAFETY GLASSES.

Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

7. MAINTAIN TOOLS WITH CARE. Keep

tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

8. NEVER OVERREACH. Keep proper foot-

ing and balance at all times.

1. KEEP WORK AREA CLEAN. Cluttered

areas and benches invite accidents.

2. SECURE WORK. Use clamps or a vise to

hold work when practical. It’s safer than using your hand and frees both hands to operate tool.

3. MAKE WORKSHOP CHILD PROOF with

padlocks, master switches, or by removing starter keys.

4. NEVER FORCE TOOL. It will do the job

better and safer at the rate for which it was designed.

For Your Own Safety Read Instruction

Manual Before Operating This Equipment

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD

result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY

result in minor or moderate injury. It may also

be used to alert against unsafe practices. This symbol is used to alert the user to useful information

about proper operation of the equipment.

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.

NOTICE

G7148 12" Slip Roll -1-

GENERAL INFORMATION

Grizzly Industrial, Inc. is proud to offer the Model G7148 12" Slip Roll. This tool is part of Grizzly’s growing family of fine machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation.

We are also pleased to provide this manual with the Model G7148. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It represents our latest effort to produce the best documentation possible. If you have any criticisms that you feel we should address in our next printing, please write to us at the address below:

Grizzly Industrial, Inc.

⁄O Technical Documentation

P.O. Box 2069

Bellingham, WA 98227

Most important, we stand behind our machines. We have an excellent service department at your disposal should the need arise.

If you have any service questions or parts requests, please call or write to us at the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Pennsdale, PA 17756

Phone:(570) 546-9663

Fax:(800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com

Commentary

Specifications

The specifications, drawings, and photographs illustrated in this manual represent the Model G7148 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, we urge you to insert the new information with the old and keep it for reference.

Read the manual before assembly and operation. Become familiar with the machine and its operation before beginning any work. Serious personal injury may result if safety or operational information is not understood or followed.

Minimum Roll Diameter . . . . . . . . . . . . . . . . .1"

Maximum Roll Length . . . . . . . . . . . . . . . . .12"

Maximum Thickness (Steel) . . . . . . . .20 Gauge

Maximum Thickness (Brass) . . . . . . .18 Gauge

Maximum Thickness (Aluminum) . . . .17 Gauge

Wire Forming Grooves . . . . . . . . . .

⁄8", 1⁄4", & 3⁄8"

Weight . . . . . . . . . . . . . . . . . . . . . . . . .37.4 lbs

Overall Dimensions . . . . . . . . . .23" x 6

⁄4" x 91⁄2"

-2- G7148 12" Slip Roll

Site Considerations

WORKBENCH LOAD

Your Model G7148 Slip Roll represents a relatively small weight load. However, the combined weight of materials and operating forces may be too much for light duty workbenches. Make sure your workbench is strong enough to handle the anticipated weight of materials and operating forces required to manipulate those materials.

WORKING CLEARANCES

Working clearances can be thought of as the distances between machines and obstacles that allow safe operation of every machine without limitation. Consider existing and anticipated machine needs, size of material to be processed through each machine, and space for auxiliary stands and/or work tables. Also consider the relative position of each machine to one another for efficient material handling. Be sure to allow yourself sufficient room to safely operate your machines in any foreseeable operation.

LIGHTING AND OUTLETS

Lighting should be bright enough to eliminate shadow and prevent eye strain.

Make your shop “child safe.” Ensure that your workplace is inaccessible to children by closing and locking all entrances when you are away. Never allow visitors in your area when assembling, adjusting or operating equipment.

Unpacking

If you discover the slip roll is damaged after you’ve signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier. Save the containers and all packing materials for possible inspection by the carrier or its agent. Without the packing materials, fil-

ing a freight claim can be difficult. If you need

assistance determining whether you need to file a freight claim, or with the procedure to file one, please contact our Customer Service.

Cleaning

The slip roll is covered with a protective grease for shipping purposes. Clean this with a non-solvent cleaner such as the Model G7895 Citrus Degreaser in the Grizzly catalog.

Do not use gasoline or other petroleum-based solvents to clean with. They have low flash points which make them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur.

G7148 12" Slip Roll -3-

MOUNTING & ADJUSTMENTS

Mounting Slip Roll

To mount the Model G7148 you will need to provide four

⁄16" bolts, nuts, lock washers, and eight flat washers. To determine the length of the bolts, add 1" to the thickness of your workbench.

1. Place the Model G7148 in the desired loca-

tion on the workbench. Make sure there is enough room for the handle to move. (The handle should be positioned on the right when looking at the slip roll from the front.) Make sure there is enough room behind the slip roll to accommodate the material.

2. Mark the bench through the base, remove

the slip roll, and drill

⁄32" holes in the work-

bench.

3. Place the slip roll so the holes in the base

line up with the drilled holes, and install the hardware in the following order: (1) Bolt, (2) Flat Washer, (3) Slip Roll, (4) Workbench, (5) Flat Washer, (6) Lock Washer, and (7) Nut.

Wear safety glasses during the entire assembly process. Failure to comply may result in serious personal injury.

Some metal parts may have sharp edges on them after they are formed. Please examine the edges of all metal parts before handling them. Failure to do so could result in injury.

Figure 1.

Adjusting

MATERIAL THICKNESS

The distance between the fixed shaft and the front movable shaft allow for varying thicknesses of material.

To increase the gap between the fixed shaft and the front shaft, screw the front adjustment knobs counterclockwise. Make sure you adjust both knobs an equal amount. To decrease this distance, turn the knurled adjustment knobs clock-

wise. See Figure 1 for control locations and part

identification.

ROLL DIAMETER

The distance between the fixed shaft and the rear movable shaft control the diameter of the roll.

To increase the distance between the fixed shaft and the rear movable shaft, turn the knurled adjustment knob counterclockwise. To decrease this distance, move the adjustable knobs clockwise. Make sure you adjust both knobs an equal amount.

Rear Movable Shaft

Front Movable Shaft

Fixed Shaft

Front

Adjustment

Knob

Rear

Adjustment

Knob

-4- G7148 12" Slip Roll

Using The Slip Roll

1. Perform all adjustments as required by the

material thickness and whether you are engaging in straight rolls or cones.

2. Insert material edge between the fixed shaft

and the front movable shaft.

3. Turn the handle to process the material.

4. If you are only performing partial rolls and

need to remove the material, slide out

release rod shown in Figure 2 and pull the

fixed shaft forward. You can now remove the material from the slip roll.

SECTION 6: OPERATION

Keep loose clothing rolled up and out of the way of rollers and keep hair pulled back.

Wear safety glasses during all operations on the slip roll. Failure to comply may result in serious personal injury.

Forming Wires

1. To form wires, select the smallest groove

that you can use (see grooves shown in

Figure 3) and put the edge of that wire on

the groove of the front movable shaft.

2. Turn the handle to process the wire.

3. If you are only rolling part of the wire, slide

out the release rod and pull the fixed shaft forward. You can now remove the wire from the slip roll.

4. If you want to form rings from wire, process

the wire until the end meets the length of the stock. Remove the fixed shaft and cut the wire where the end meets it.

Figure 2.

Figure 3. Wire grooves.

Shaft

Release

Rod

G7148 12" Slip Roll -5-

CLOSURE

The following pages contain general machine parts diagrams/lists, and Warranty/Return information for your Model G7148 12" Slip Roll.

If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service technicians will be glad to help you.

If you have comments dealing specifically with this manual, please write to our Bellingham, Washington location using the address in the

General Information section. The specifications,

drawings, and photographs illustrated in this manual represent the Model G7148 as supplied when the manual was prepared. However, due to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, add the new information to this manual and keep it for reference.

We have included some important safety measures that are essential to the operation of this tool. While most safety measures are generally universal, Grizzly reminds you that each work-

shop is different and safety rules should be considered as they apply to your specific situation.

We recommend you keep a copy of our current catalog for complete information regarding Grizzly's warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Service

Department listed in the General Information

section.

Additional information sources are necessary to realize the full potential of this machine. Trade magazines, books and formal training are good sources to begin with.

DO NOT MODIFY AND/OR USE THIS MACHINE FOR ANY OTHER PURPOSE. Modifications or improper use of this tool will void the warranty. If you are confused about any aspect of this machine, DO NOT use it until all your questions have been answered, or serious personal injury may occur.

MAINTENANCE

Lubrication

Occasionally lubricate the gears with a medium weight wheel bearing grease through the grease

fitting shown in Figure 4. Frequency of lubrication

will depend on the amount of use.

Roller shafts should also be maintained with rust protecting oil such as Boeshield

T-9 or Model

G2870/G2871 in the Grizzly catalog.

Figure 4. Grease fitting.

Grease Fitting

-6- G7148 12" Slip Roll

01 P7148001 Adjustment Screw 02 P7148002 Grease Cup 03 P7148003 Rotating Support 04 P7148004 Adjustment Knob 05 P7148005 Left Stand 06 P7148006 Bushing 07 P7148007 Flat Key 4 x 8 08 P7148008 Rear Movable Shaft 09 P7148009 Handle Shaft 10 P7148010 Right Stand 11 P7148011 Release Rod 12 PW03M Flat Washer 6mm 14 PS11M Screw M6-1 x 16

REF PART # DESCRIPTION

15 P7148015 Bushing 16 P7148016 Gear 17 P7148017 Fixed Shaft 18 P7148018 Front Movable Shaft 19A P7148019A Handle Assembly 23 P7148023 Pin 24 P7148024 Adjustment Knob 25 P7148025 Base 26 PW04M Flat Washer 10mm 27 PLW06M Lock Washer 10mm 28 PB047M Hex Bolt M10-1.25 x 20 29 PSS02M Setscrew M6-1 x 6

REF PART # DESCRIPTION

G7148 12" Slip Roll -7-

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

WARRANTY AND RETURNS

-8- G7148 12" Slip Roll

CUT ALONG DOTTED LINE

10. Which benchtop tools do you own? Check all that apply.

___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Jointer

___Other__________________________________________________

11. How many of the machines checked above are Grizzly? ____________

12. Which portable/hand held power tools do you own? Check all that apply.

___Belt Sander ___Orbital Sander ___Biscuit Joiner ___Palm Sander ___Circular Saw ___Portable Planer ___Detail Sander ___Saber Saw ___Drill/Driver ___Reciprocating Saw ___Miter Saw ___Router

___Other__________________________________________________

13. What machines/supplies would you like Grizzly Industrial to carry?

_________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________

14. What new accessories would you like Grizzly Industrial to carry?

15. What other companies do you purchase your tools and supplies from?

__________________________________________________________

16. Do you think your purchase represents good value?

___Yes ___No

17. Would you recommend Grizzly Industrial to a friend?

___Yes ___No

18. Would you allow us to use your name as a reference for Grizzly customers

in your area? Note: We never use names more than three times.

___Yes ___No

19. Comments:_______________________________________________

__________________________________________________________

1. How did you learn about us?

___Advertisement ___Friend ___Catalog ___World Wide Web

___Other__________________________________________________

2. Which of the following magazines do you subscribe to.

___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today’s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics ___Woodworker ___Popular Science ___Woodworker’s Journal ___Popular Woodworking ___Workbench

___Other__________________________________________________

3. Which of the following woodworking/remodeling shows do you watch?

___Backyard America ___The New Yankee Workshop ___Home Time ___This Old House ___The American Woodworker ___Woodwright’s Shop

___Other__________________________________________________

4. What is your annual household income?

___$20,000-$29,999 ___$60,000-$69,999 ___$30,000-$39,999 ___$70,000-$79,999 ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 +

5. What is your age group?

___20-29 ___50-59 ___30-39 ___60-69 ___40-49 ___70 +

6. How long have you been a woodworker?

___0 - 2 Years ___8 - 20 Years ___2 - 8 Years ___20+ Years

7. How would you rank your woodworking skills?

___Simple ___Advanced ___Intermediate ___Master Craftsman

8. What stationary woodworking tools do you own? Check all that apply.

___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Horizontal Boring Machine ___Spindle Sander ___Jointer ___Table Saw ___Lathe ___Vacuum Veneer Press ___Mortiser ___Wide Belt Sander

___Other__________________________________________________

9. How many of your woodworking machines are Grizzly? _____________

Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________

MODEL # G7148 12" Slip Roll Order #______________________________________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

WARRANTY CARD

Grizzly G7148 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual