Grizzly G6045 User Manual

COPYRIGHT © OCTOBER, 2001 BY GRIZZLY INDUSTRIAL, INC.
1821 VALENCIA ST., BELLINGHAM, WA 98227
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN TAIWAN
18 GAUGE BRAD NAILER
MODEL G6045/G6046/G6047
INSTRUCTION MANUAL
Model G6045 not shown
Nailer With Case
For Your Own Safety Read Instruction Manual
Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.
It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progres­sion of symbols is described below. Remember that safety messages by them­selves do not eliminate danger and are not a substitute for proper accident pre­vention measures.
NOTICE
Safety Instructions For Power Tools
1. KEEP ALL SAFETY DEVICES IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of check-
ing to see that keys and adjusting wrenches are removed from tool before operation.
3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVIRONMENT. Do not use power
tools in damp or wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted.
SAFETY
5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors
should be kept a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with padlocks, master
switches, or by removing starter keys.
7. DO NOT FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
8. USE THE RIGHT TOOL. Do not force tool or attachment to do a job for which it was not designed.
9. DO NOT USE UNDER THE INFLU­ENCE OF DRUGS OR ALCOHOL.
G6045/G6046/G6047 18 Gauge Brad Nailer
-2-
10. USE PROPER EXTENSION CORD
for the tool. Make sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also con­tain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.
Minimum Gauge for Extension Cords
11. WEAR PROPER APPAREL. Do not
wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recom­mended. Wear protective hair cover­ing to contain long hair.
12. ALWAYS USE SAFETY GLASSES.
Also use face or dust mask if cutting operation is dusty. Everyday eye­glasses only have impact resistant lenses, they are NOT safety glasses.
13. SECURE WORK. Use clamps or a
vise to hold work when practical. it is safer than using your hand and frees both hands to operate tool.
14. DO NOT OVERREACH. Keep proper
footing and balance at all times.
Safety Instructions For Power Tools
AMP LENGTH
RATING 25ft 50ft 100ft
0-6 18 16 16 7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
15. MAINTAIN TOOLS WITH CARE.
Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
16. DISCONNECT TOOLS before ser-
vicing and changing accessories.
17. REDUCE THE RISK OF UNINTEN­TIONAL STARTING. Make sure
switch is in off position before plug­ging in.
18. USE THE RECOMMENDED ACCESSORIES. Consult the
owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury.
19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for align­ment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
20. NEVER LEAVE TOOL RUNNING UNATTENDED. Turn the power off,
and do not leave tool until it comes to a complete stop.
21. NEVER ALLOW UNTRAINED USERS TO RUN THIS TOOL WHILE UNSUPERVISED.
22. IF YOU ARE UNSURE OF THE INTENDED OPERATION, STOP USING THE TOOL. Seek formal
training or research books or maga­zines that specialize in power tools.
G6045/G6046/G6047 18 Gauge Brad Nailer
-3-
Operating this nailer can propel objects into the air, causing immedi­ate eye damage. To protect yourself, always wear American National Standards Institute (ANSI) approved safety glasses or goggles when oper­ating this equipment. In addition, this nailer discharges at 85-90 decibels. To protect your hearing, always wear ANSI approved ear protection when operating this nailer.
Basic Nailer Safety
In addition to the rules stated in the previ­ous section, and those in the warning boxes throughout this manual, please observe the following safety tips for your new nailer:
1. READ THIS ENTIRE MANUAL BEFORE OPERATING THE NAIL­ER.
2. ALWAYS DISCONNECT AIR FROM THE NAILER WHENEVER SERVIC­ING OR INSTALLING NAILS. During
maintenance, a nailer connected to air may fire accidentally, causing seri­ous personal injury.
3. DO NOT PLACE HANDS NEAR NAIL POINT OF ENTRY. Nail can
deflect and tear through the surface of the workpiece, puncturing your hand or fingers.
4. NEVER CONNECT THE NAILER TO PRESSURIZED OXYGEN OR OTHER COMBUSTIBLE GASES AS A POWER SOURCE. Only use fil-
tered, lubricated, and regulated com­pressed air.
5. NEVER USE GASOLINE OR OTHER FLAMMABLE LIQUIDS TO CLEAN THE NAILER. Vapors in the
tool will ignite by a spark and cause the tool to explode.
6. DO NOT CARRY THE NAILER BY ANY OTHER PART THAN THE HANDLE, and do not carry the nailer
by the air hose.
7. DO NOT KEEP THE TRIGGER PULLED ON THE SAFETY YOKE MECHANISM WHEN CARRYING OR HOLDING THE TOOL.
8. DO NOT USE A CHECK VALVE OR ANY OTHER FITTING THAT ALLOWS AIR TO REMAIN IN THE TOOL.
Never point this nailer at yourself or another person! Always pay attention to the direction this nailer is pointed. Use this tool with respect and caution to lessen the possibility of operator or bystander injury. Ignoring this warn­ing may result in serious personal injury.
G6045/G6046/G6047 18 Gauge Brad Nailer
-4-
INTRODUCTION
Commentary
Most importantly, we stand behind our tools. If you have any service questions or parts requests, please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Pennsdale, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
We are proud to offer the Grizzly Model G6045/G6046/G6047 18 Gauge Brad Nailer. This model is part of a growing Grizzly family of fine power tools. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
This model features 360˚ adjustable exhaust, a convenient side-loading maga­zine, a safety trigger and a durable plastic carrying case.
We are pleased to provide this manual with the Model G6045/G6046/G6047. It was written to encourage safety consider­ations and guide you through general operating procedures and maintenance. This manual represents our effort to pro­duce the best documentation possible.
The specifications, details, and pho­tographs in this manual represent the Model G6045/G6046/G6047 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. If you have any comments regard­ing this manual, please write to us at the address below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Read the manual before assembly and operation. Become familiar with this tool, its safety instructions, and its operation before beginning any work. Serious personal injury may result if safety or operational infor­mation is not understood or followed.
G6045/G6046/G6047 18 Gauge Brad Nailer
-5-
Compressed Air System Safety Yoke Mechanism
The safety yoke is a mechanical device that can fail. Never rely on the safety yoke mechanism as an excuse to point the nailer at yourself or any bystanders. Serious injury may occur.
Exceeding the maximum permissible operating pressure may cause the nailer to explode, blowing metal frag­ments in all directions. To protect yourself from serious personal injury, DO NOT allow your air compressor to exceed the recommended pressure when connected to this nailer!
The Models G6045 & G6046 are designed to be operated at 60-100 psi. The Model G6047 is designed to be operated at 70­110 psi. Do not exceed the maximum
operating pressure for your model.
Before using your new nailer, install the included 3⁄8
" quick connect fitting. Install a
female
3
8
" fitting on the air hose. Regulate the air pressure on your air compressor to barely over the minimum psi for your model.
Many pneumatic tools benefit from an in­line filter/lubricator/regulator unit. This attachment is connected by hoses between the air compressor and the nailer. Using this unit protects your tool from dam­aging water build-up, allows you to adjust and maintain constant air pressure to your tool, and saves you the inconvenience of having to manually lubricate your tool every time you use it. Check the current Grizzly catalog for availability of this unit. If you plan on installing a filter/lubricator/reg­ulator unit in your compressed air system, always follow the connection instructions that come with the unit.
A safety yoke mechanism (bump fire) on the nose of the nailer acts as a secondary safety device. When the trigger is pressed, the nailer will not fire until the safety yoke mechanism is depressed.
Before you use your nailer for the first time, check the safety yoke mechanism to ensure proper function. To do this:
1. Make sure the nailer is disconnect­ed from the air supply!
2. Make sure the magazine is empty and
contains no nails.
3. Make sure the trigger and the safety yoke mechanism move up and down without sticking.
4. Connect the nailer to the air supply.
5. Without pressing the trigger,
depress the safety yoke mechanism against a scrap piece of wood that is clean and free of any knots, nails, or other foreign objects. If the nailer does not fire, then the safety yoke mechanism is working correctly. If the nailer does fire when you do this, immediately disconnect the nailer from the air supply and call our cus­tomer service for help.
Similarly if the nailer fires when the trigger is pulled, without the safety yoke mecha­nism being depressed, then the nailer is not working properly.
If either of these two conditions develop after you have used your nailer for a peri­od of time, check the lubrication of these mechanisms.
G6045/G6046/G6047 18 Gauge Brad Nailer
-6-
OPERATION
Loading Nailer
Operating Nailer
To load your nailer:
1. Disconnect the air supply from the nailer!
2. Flip the magazine latch in the direc- tion shown in Figure 1.
If you have not read the safety instruc­tions in this manual, do not operate the nailer.
Before you operate your nailer, place one drop of the included oil into the quick con­nect fitting where the nailer connects to the air supply. Fire the EMPTY nailer 3-4 times before beginning, so oil does not come out onto the project during regular operation.
To operate your nailer:
1. Connect the air supply to the quick
connect fitting.
2. Test the loaded nailer for proper brad
penetration. Hold the nailer perpen­dicular to the surface of a piece of clean scrap wood that is thick enough for the length of brad nails you have loaded. Depress the safety yoke mechanism on your workpiece.
3. Before pressing the trigger, make
sure your free hand is positioned out of the way of a potential path of a brad nail in case of deflection. (Deflection is caused when grain irregularities, knots or foreign objects inside the wood cause the nail to change its path, resulting in the nail puncturing the surface of the workpiece as shown in Figure 3.)
3. Pull back the magazine cover until it stops.
4. Point the nailer down and insert a stick of brad nails into the magazine as shown in Figure 2. Make sure that the pointed ends of the nails rest in the slot at the bottom of the magazine.
Figure 1. Releasing magazine latch.
Figure 2. Loading brad nails into nailer.
Figure 3. Example of brad nail deflection.
5. Push the magazine cover forward
until the magazine latch locks in place.
G6045/G6046/G6047 18 Gauge Brad Nailer
-7-
Cleaning Nailer
Oiling Nailer
Special oil has been included with your new Grizzly nailer to help maintain its use­ful life. Place one drop of oil in the nailer air inlet (as shown in Figure 4) before every use. Wipe off any excess oil near the nail­er exhaust to avoid dust build-up. When the oil that was included with the nailer has been completely used, replace with Grizzly Model G2820 pnuematic tool oil.
Another option to manual oiling would be to install a lubricator in your air compressor line. If your air compressor line already has a lubricator, then regular lubrication of your nailer will not be necessary. Just make sure there is always oil in the lubricator.
As mentioned before, the best option is to install a filter/lubricator/regulator unit such as the Grizzly Model H2333 in your air line.
Use a good solvent to clean the nose assembly of the nailer. Always be sure that the nailer is dry before using it again.
Do not allow dust, chips, sand, etc. into the air connectors or into the body of the nail­er; this may result in leaks and damage to the nailer and the air couplings.
Never use use gasoline or other flam­mable liquids to clean this tool. Vapors in the tool may ignite, causing the tool to explode. Ignoring this warning may lead to serious personal injury or even death!
Figure 4. Lubricating nailer via air inlet.
Besides damaging your workpiece, deflection can cause injury if your free hand is securing the workpiece in the location that the nail deflects.
4. Press the trigger. If the brad nail drove
into the wood far enough, continue with your intended operations. If the brad nail either went too far or not far enough, then adjust the air pressure. More air pressure will make the brad nail go deeper and less air pressure will decrease the brad nail penetra­tion.
Always disconnect air from nailer whenever clearing a jammed nail!
G6045/G6046/G6047 18 Gauge Brad Nailer
-8-
To clear a jammed nail from the discharge area on the Model G6046:
1. Disconnect the nailer from the air supply! Remove all brad nails from
the magazine.
2. Loosen the 2 cap screws that secure the driver guide cover to the driver guide on the nose assembly. Slide the driver guide cover toward the nose and pull it over the 2 cap screws. See
Figure 6 to identify these parts.
3. The jammed nail should now be visi-
ble; remove it with needle nose pliers.
4. Install the guide cover and check the safety yoke mechanism for proper operation (following the same instruc­tions as mentioned in the Safety sec- tion).
Figure 6. Removing guide cover.
Cap Screws
Guide Cover
Clearing Jammed Nails
The most frequent situation with any type of nailer is a nail jam. A jammed nail must be cleared before using the nailer again. The two places where a nail can get jammed are the magazine and the dis­charge area.
Figure 5. Removing guide cover.
Quick Release Latch
6. Replace the driver guide cover and snap the quick release latch back into operating position.
To clear a jammed nail from the magazine:
1. Disconnect the nailer from the air supply!
2. Open the magazine cover and pull the
magazine all the way back.
3. Locate and remove the jammed brad nail with a pair of needle nose pliers. Close the magazine cover so it latch­es.
To clear a jammed nail from the discharge area with the Model G6045/G6047:
1. Disconnect the nailer from the air supply!
2. Remove all of the brad nails from the
magazine.
3. Flip up the quick release latch that is located on top of the nailer nose assembly as shown in Figure 5.
4. Remove the driver guide cover.
5. The jammed nail should now be visi-
ble; remove it from the discharge area with needle nose pliers.
Driver Guide Cover
G6045/G6046/G6047 18 Gauge Brad Nailer
-9-
Replacing Pistons/O-Rings
If you use your nailer day in and day out, Grizzly offers repair pistons as cheap insurance against wasted down time and lost profits in the event that a piston or pis­ton shaft becomes worn out. To replace a piston:
Figure 7. Removing rear cap.
6. Remove the guide cover from the
nose assembly by loosening the 2 cap screws.
7. Watch the nose assembly and push
the top of the piston with your finger. You will see the piston shaft slide along the guide.
8. Push the piston shaft back inside the
nailer until you can grip the piston head and remove it from the cylinder.
9. Place a new O-ring on the new piston
and apply a thin film of the proper lubricating oil on the O-ring.
10. Insert the new piston in the cylinder.
Make sure that the grooves on the piston shaft line up with those on the guide. The new piston should easily slide into the cylinder. Do not force the piston into the cylinder! If the piston is not easily inserted, double­check the alignment of the piston shaft with the grooves on the guide.
11. After the piston is inserted correctly,
replace the guide cover and tighten the 2 cap screws. Replace the rear cap assembly and tighten the 4 cap screws.
12. For more assistance, or to install a
complete O-ring set, refer to the appropriate breakdown diagram in the back of this manual.
Always disconnect air from nailer whenever servicing! During mainte­nance, a nailer connected to air may fire accidentally, causing serious personal injury!
1. Disconnect the nailer from the air supply!
2. Remove all nails from the magazine
cartridge.
3. Remove the 4 cap screws on the back of the nailer, near the exhaust port.
4. Remove the rear cap as shown in Figure 7.
5. The top of the piston should now be
visible inside the cylinder, which is housed in the back of the nailer.
G6045/G6046/G6047 18 Gauge Brad Nailer
-10-
G6045 PART BREAKDOWN
43
61
58
59
63
46
76
31
44
60
47
41A
62
43
50
42
45
57
48
49
55
27
51
26
54
53
25
32
23
40A
52
24
37
65
38
35
36
39
33
34
76
67
66
68
64
12
11
20
10
8A
22
75
14A
3
2
1
13
74
72
71
19
8
9
21
7
6
18
19A
5
4
G6045/G6046/G6047 18 Gauge Brad Nailer
-11-
01 P6045001 CAP SCREW 02 P6045002 LOCK WASHER 03 P6045003 CAP 04 P6045004 SEAL 05 P6045005 SPRING 06 P6045006 O-RING 07 P6045007 CAP SEAL 08 P6045008 PISTON HEAD VALVE 08A P604500A PISTON HEAD ASSY 09 P6045009 O-RING 10 P6045010 STOPPER 11 P6045011 O-RING 12 P6045012 COLLAR 13 P6045013 O-RING 14A P6045014A DRIVER ASSEMBLY 18 P6045018 O-RING 19 P6045019 CYLINDER 19A P6045019A COLLAR 20 P6045020 BUMPER 21 P6045021 O-RING 22 P6045022 O-RING 23 P6045023 BODY 24 P6045024 RETAINING RING 25 P6045025 JOINT GUIDE 26 P6045026 SPRING 27 P6045027 GUIDE SAFETY LVR 31 P6045031 SAFETY YOKE 32 P6045032 STEPPED PIN 33 P6045033 O-RING 34 P6045034 TRGR VALVE HEAD 35 P6045035 TRGR VALVE STEM 36 P6045036 O-RING 37 P6045037 O-RING 38 P6045038 TRGR VALVE GUIDE 39 P6045039 SPRING 40A P6045040A TRIGGER ASSEMBLY 41A P6045041A LATCH
42 P6045042 CAP SCREW 43 P6045043 LOCK WASHER 44 P6045044 DRIVER GUIDE CVR 45 P6045045 SET PLATE 46 P6045046 CAP SCREW 47 P6045047 DRIVER GUIDE 48 P6045048 MAGAZINE COVER 49 P6045049 SETSCREW 50 P6045050 MAGAZINE 51 P6045051 CAP SCREW 52 P6045052 TAIL COVER 53 P6045053 PUSHER 54 P6045054 SPRING 55 P6045055 NAIL GUIDE LINER 56 P6045056 LOCK WASHER 57 P6045057 CAP SCREW 58 P6045058 SHAFT 59 P6045059 STOPPER 60 P6045060 TORSION SPRING 61 P6045061 BRACKET 62 P6045062 RETAINING RING 63 P6045063 CAP SCREW 64 P6045064 CAP SCREW 65 P6045065 LOCK NUT 66 P6045066 COVER 67 P6045067 AIR PLUG 68 P6045068 O-RING 71 P6045071 LOCK NUT 72 P6045072 SPRING 74 P6045074 EXHAUST COVER 75 P6045075 CAP SCREW 76 PRP50M ROLL PIN 3 X 18 77 P6045077 RUBBER INLET PLUG 500 P6045500 PISTON/O-RING SET* 501 P6045501 CARRYING CASE* 502 P6045502 O-RING SET*
* These items are not shown in the illustration.
REF PART # DESCRIPTION
REF PART # DESCRIPTION
G6045/G6046/G6047 18 Gauge Brad Nailer
-12-
G6046 PART BREAKDOWN
43
61
58
59
63
44
46
31
41
60
47
62
43
50
42
57
45
48
49
55
27
51
26
54
53
25
32
23
40A
52
24
37
65
38
35
36
39
33
34
76
67
66
68
64
12
11
20
10
8A
22
75
3
14A
2
13
1
74
72
71
19
8
9
21
7
6
18
19A
5
4
G6045/G6046/G6047 18 Gauge Brad Nailer
-13-
01 P6046001 CAP SCREW 02 P6046002 LOCK WASHER 03 P6046003 CAP 04 P6046004 SEAL 05 P6046005 SPRING 06 P6046006 O-RING 07 P6046007 CAP SEAL 08 P6046008 PISTON HEAD VALVE 08A P604600A PISTON HEAD ASSY 09 P6046009 O-RING 10 P6046010 STOPPER 11 P6046011 O-RING 12 P6046012 COLLAR 13 P6046013 O-RING 14A P6046014A DRIVER ASSEMBLY 18 P6046018 O-RING 19 P6046019 CYLINDER 19A P6046019A COLLAR 20 P6046020 BUMPER 21 P6046021 O-RING 22 P6046022 O-RING 23 P6046023 BODY 24 P6046024 E-RING 25 P6046025 JOINT GUIDE 26 P6046026 SPRING 27 P6046027 GUIDE SAFETY LVR 31 P6045031 SAFETY YOKE 32 P6046032 STEPPED PIN 33 P6046033 O-RING 34 P6046034 TRGR VALVE HEAD 35 P6046035 TRGR VALVE STEM 36 P6046036 O-RING 37 P6046037 O-RING 38 P6046038 TRGR VALVE GUIDE 39 P6046039 SPRING 40A P6046040A TRIGGER ASSEMBLY
41 P6045041 42 P6046042 CAP SCREW 43 P6046043 LOCK WASHER 44 P6046044 DRIVER GUIDE CVR 45 P6046045 SET PLATE 46 P6046046 CAP SCREW 47 P6046047 DRIVER GUIDE 48 P6046048 MAGAZINE COVER 49 P6046049 SETSCREW 50 P6046050 MAGAZINE 51 P6046051 CAP SCREW 52 P6046052 TAIL COVER 53 P6046053 PUSHER 54 P6046054 SPRING 55 P6046055 NAIL GUIDE LINER 56 P6046056 LOCK WASHER 57 P6046057 CAP SCREW 58 P6046058 SHAFT 59 P6046059 STOPPER 60 P6046060 TORSION SPRING 61 P6046061 BRACKET 62 P6046062 RETAINING RING 63 P6046063 CAP SCREW 64 P6046064 CAP SCREW 65 P6046065 LOCK NUT 66 P6046066 COVER 67 P6046067 AIR PLUG 68 P6046068 O-RING 71 P6046071 LOCK NUT 72 P6046072 SPRING 74 P6046074 EXHAUST COVER 75 P6046075 CAP SCREW 77 P6046077 RUBBER INLET PLUG 500 P6046500 PISTON/O-RING SET* 501 P6046501 CARRYING CASE* 502 P6046502 O-RING SET*
* These items are not shown in the illustration.
REF PART # DESCRIPTION
REF PART # DESCRIPTION
G6045/G6046/G6047 18 Gauge Brad Nailer
-14-
G6047 PART BREAKDOWN
43
61
58
59
63
46
76
31
44
41A
47
60
62
43
42
50
45
57
48
49
55
27
26
51
54
53
32
25
23
40A
52
24
37
65
38
35
36
39
33
34
76
67
66
68
64
12
11
20
10
8A
22
9
19
8
7
21
6
18
19A
5
75
4
14A
13
71
72
3
2
74
1
G6045/G6046/G6047 18 Gauge Brad Nailer
-15-
01 P6047001 CAP SCREW 02 P6047002 LOCK WASHER 03 P6047003 CAP 04 P6047004 SEAL 05 P6047005 SPRING 06 P6047006 O-RING 07 P6047007 CAP SEAL 08 P6047008 PISTON HEAD VALVE 08A P604700A PISTON HEAD ASSY 09 P6047009 O-RING 10 P6047010 STOPPER 11 P6047011 O-RING 12 P6047012 COLLAR 13 P6047013 O-RING 14A P6047014A DRIVER ASSEMBLY 18 P6047018 O-RING 19 P6047019 CYLINDER 19A P6047019A COLLAR 20 P6047020 BUMPER 21 P6047021 O-RING 22 P6047022 O-RING 23 P6047023 BODY 24 P6047024 RETAINING RING 25 P6047025 JOINT GUIDE 26 P6047026 SPRING 27 P6047027 GUIDE SAFETY LVR 31 P6047031 SAFETY YOKE 32 P6047032 STEPPED PIN 33 P6047033 O-RING 34 P6047034 TRGR VALVE HEAD 35 P6047035 TRGR VALVE STEM 36 P6047036 O-RING 37 P6047037 O-RING 38 P6047038 TRGR VALVE GUIDE 39 P6047039 SPRING 40A P6047040A TRIGGER ASSEMBLY 41A P6047041 LATCH
42 P6047042 CAP SCREW 43 P6047043 LOCK WASHER 44 P6047044 DRIVER GUIDE CVR 45 P6047045 SET PLATE 46 P6047046 CAP SCREW 47 P6047047 DRIVER GUIDE 48 P6047048 MAGAZINE COVER 49 P6047049 SETSCREW 50 P6047050 MAGAZINE 51 P6047051 CAP SCREW 52 P6047052 TAIL COVER 53 P6047053 PUSHER 54 P6047054 SPRING 55 P6047055 NAIL GUIDE LINER 56 P6047056 LOCK WASHER 57 P6047057 CAP SCREW 58 P6047058 SHAFT 59 P6047059 STOPPER 60 P6047060 TORSION SPRING 61 P6047061 BRACKET 62 P6047062 RETAINING RING 63 P6047063 CAP SCREW 64 P6047064 CAP SCREW 65 P6047065 LOCK NUT 66 P6047066 COVER 67 P6047067 AIR PLUG 68 P6047068 O-RING 71 P6047071 LOCK NUT 72 P6047072 SPRING 74 P6047074 EXHAUST COVER 75 P6047075 CAP SCREW 76 PRP50M ROLL PIN 3 X 18 77 P6047077 RUBBER INLET PLUG 500 P6047500 PISTON/O-RING SET* 501 P6047501 CARRYING CASE* 502 P6047502 O-RING SET*
* These items are not shown in the illustration.
REF PART # DESCRIPTION
REF PART # DESCRIPTION
TROUBLESHOOTING
Air leaking at trigger valve area.
Air leaking between hous­ing and hose.
Air leaking between hous­ing and cap assembly.
Tool skips nails while dis­charging.
Tool runs slowly or has a loss of power.
Fasteners frequently jam the nailer.
Nailer does not fire.
1. O-rings must be replaced & operation of safety yoke must be checked.
1. Tighten screws.
2. Replace O-ring.
3. Replace bumper.
1. Replace damaged seals.
1. Tighten screws and fit­tings.
2. Clean nose.
3. Clean magazine and inspect/repair damage.
4. Check fitting, air hose, and air compressor.
5. Replace piston O-ring. Lubricate.
6. Replace trigger valve O­rings.
7. Replace bumper.
8. Replace cap seal.
1. Lubricate nailer.
2. Replace spring.
3. Replace damaged inter­nal parts.
1. Use correct nails.
2. Use undamaged nails
3. Tighten magazine and nose screws.
4. Replace worn or dam­aged parts.
1. Clear nailer magazine or discharge area.
2. Replace piston shaft.
3. Check/increase air pres­sure.
PROBLEM
CAUSE
ACTION
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1. O-rings in trigger valve housing are damaged.
1. Loose screws in housing.
2. Damaged O-ring.
3. Damaged bumper.
1. Damaged seal.
1. Air leaks.
2. Dirt in nose.
3. Dirt or damage prevents nails from moving freely in magazine.
4. Inadequate air flow to tool.
5. Worn O-ring on piston or lack of lubrication.
6. Damaged O-rings on trigger valve.
7. Worn bumper.
8. Cap seal leaking.
1. Nailer is not sufficiently lubri­cated.
2. Broken spring in cap assembly.
3. Exhaust port in cap is blocked.
1. Nails are the wrong size.
2. Nails are bent.
3. Magazine or nose screws are loose.
4. Driver or driver guide are worn or damaged.
1. Nail is jammed in maga­zine or discharge area.
2. Piston shaft is damaged.
3. Air pressure too low.
G6045/G6046/G6047 18 Gauge Brad Nailer
G6045/G6046/G6047 18 Gauge Brad Nailer
-17-
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main­tenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are here­by limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, con­tingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,” which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they con­stantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the man­ual.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Pennsdale, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail:
techsupport@grizzly.com
Web Site: http://www.grizzly.com
Thank you again for your business and continued support. We hope to serve you again soon!
WARRANTY AND RETURNS
Name__________________________________________________________ Street__________________________________________________________ City____________________State________Zip_________ Phone Number____________E-Mail___________________FAX____________
Model #___________________________ Order #_______________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
WARRANTY CARD
9. How many of the machines checked above are Grizzly? ____________
10. Which portable/hand held power tools do you own? Check all that apply. ___Belt Sander ___Orbital Sander ___Biscuit Joiner ___Palm Sander ___Circular Saw ___Portable Planer ___Detail Sander ___Saber Saw ___Drill/Driver ___Reciprocating Saw ___Miter Saw ___Router ___Other_________________________________
11. What machines/supplies would you like Grizzly Industrial to carry? ________________________________________ ________________________________________ ________________________________________ ________________________________________
12. What new accessories would you like Grizzly Industrial to carry? ________________________________________ ________________________________________ ________________________________________ ________________________________________
13. What other companies do you purchase your tools and supplies from? _________________________________________ _________________________________________ _________________________________________
14. Do you think your purchase represents good value?
___Yes ___No
15. Would you recommend Grizzly to a friend?
___Yes ___No
16. Would you allow us to use your name as a refer­ence for Grizzly customers in your area? Note: We
never use names more than three times.
___Yes ___No
17.Comments:________________________________ _________________________________________ _________________________________________ _________________________________________
1. How did you learn about us? ___Advertisement ___Friend ___Catalog ___Card Deck ___World Wide Web ___Other__________________________
2. What is your annual household income? ___$20,000-$29,999 ___$60,000-$69,999 ___$30,000-$39,999 ___$70,000-$79,999 ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 +
3. What is your age group? ___20-29 ___50-59 ___30-39 ___60-69 ___40-49 ___70 +
4. How long have you been a woodworker? ___0 - 2 Years ___8 - 20 Years ___2 - 8 Years ___20+ Years
5. How would you rank your woodworking skills? ___Simple ___Advanced ___Intermediate ___Master Craftsman
6. What stationary woodworking tools do you own? Check all that apply. ___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Spindle Sander ___Jointer ___Table Saw ___Lathe ___Mortiser ___Wide Belt Sander ___Horiz.Boring Machine ___Vacuum Veneer Press ___Other______________________________
7. How many of your woodworking machines are Grizzly? _____________
8. Which benchtop tools do you own? Check all that apply. ___1"x42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Jointer ___10"-12"Thickness Planer ___Other______________________________
FOLD ALONG DOTTED LINE
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Name________________________________
Street________________________________
City______________State______Zip_______
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