Grizzly G5959, G9957 User Manual

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HEAVY-DUTY 12" TABLE SAW

MODEL G5959 AND G9957

INSTRUCTION MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

OCTOBER, 2001 PRINTED IN TAIWAN

-B- G5959/G9957 12" Table Saw

WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

TABLE OF CONTENTS

PAGE

1. SAFETY

SAFETY RULES FOR ALL TOOLS ........................................................................2

ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS ................................4

SAFETY ACCESSORIES ........................................................................................5

COMMON DEFINITIONS, TERMS AND PHRASES ..............................................7

2. CIRCUIT REQUIREMENTS

220V SINGLE AND THREE OPERATION ..............................................................8

GROUNDING ..........................................................................................................9

EXTENSION CORDS ..............................................................................................9

3. INTRODUCTION

COMMENTARY......................................................................................................10

UNPACKING ..........................................................................................................11

PIECE INVENTORY ..............................................................................................11

CLEAN UP..............................................................................................................12

SITE CONSIDERATIONS ......................................................................................12

4. ASSEMBLY

BEGINNING ASSEMBLY ......................................................................................13

EXTENSION WINGS..............................................................................................13

FENCE RAILS ........................................................................................................14

GUARD SUPPORT SHAFT ..................................................................................15

INSTALLING NEW BLADES ..................................................................................15

MOTOR BRACKET ................................................................................................15

BLADE GUARD/SPLITTER....................................................................................16

TABLE INSERT ......................................................................................................18

5. ADJUSTMENTS

BLADE HEIGHT ....................................................................................................19

BLADE TILT ..........................................................................................................19

MITER SLOT TO BLADE ......................................................................................20

MITER GAUGE ......................................................................................................22

RIP FENCE ............................................................................................................22

BLADE ALIGNMENT..............................................................................................23

6. OPERATIONS

PRE-RUN CHECK..................................................................................................25

TEST RUN..............................................................................................................25

BLADE SELECTION ..............................................................................................26

CROSSCUTTING ..................................................................................................27

RIPPING ................................................................................................................28

DADO OPERATIONS ............................................................................................29

RABBET OPERATIONS ........................................................................................30

7. MAINTENANCE

GENERAL ..............................................................................................................32

TABLE ....................................................................................................................32

V-BELT ..................................................................................................................32

LUBRICATION........................................................................................................33

8. CLOSURE ....................................................................................................................34

MACHINE DATA................................................................................................................35

WIRING DIAGRAM ......................................................................................................36-37

PARTS BREAKDOWN AND PARTS LISTS ................................................................38-44

TROUBLESHOOTING GUIDE ..........................................................................................45

WARRANTY AND RETURNS ..........................................................................................48

-2- G5959/G9957 12" Table Saw

SECTION 1: SAFETY

Safety Instructions For Power Tools

5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be

kept a safe distance from work area.

6. MAKE WORKSHOP CHILD PROOF with

padlocks, master switches, or by removing starter keys.

7. DO NOT FORCE TOOL. It will do the job

better and safer at the rate for which it was designed.

8. USE RIGHT TOOL. Do not force tool or

attachment to do a job for which it was not designed.

1. KEEP GUARDS IN PLACE and in working

order.

2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to

see that keys and adjusting wrenches are removed from tool before turning on.

3. KEEP WORK AREA CLEAN. Cluttered

areas and benches invite accidents.

4. DO NOT USE IN DANGEROUS ENVIRONMENT. Do not use power tools in

damp or wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted.

For Your Own Safety Read Instruction

Manual Before Operating This Equipment

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about proper operation of the equipment.

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.

NOTICE

G5959/G9957 12" Table Saw -3-

9. USE PROPER EXTENSION CORD. Make

sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.

Minimum Gauge for Extension Cords

10. WEAR PROPER APPAREL. Do not wear

loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.

11. ALWAYS USE SAFETY GLASSES. Also use

face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

12. SECURE WORK. Use clamps or a vise to hold

work when practical. It’s safer than using your hand and frees both hands to operate tool.

13. DO NOT OVER-REACH. Keep proper foot-

ing and balance at all times.

14. MAINTAIN TOOLS WITH CARE. Keep

tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

15. USE RECOMMENDED ACCESSORIES.

Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury.

LENGTH

AMP RATING 25ft 50ft 100ft

0-6 18 16 16 7-10 18 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No

Safety Instructions For Power Tools

16. REDUCE THE RISK OF UNINTENTIONAL STARTING. On machines with mag-

netic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before reconnecting.

17. MANY WOODWORKING TOOLS CAN “KICKBACK” THE WORKPIECE toward

the operator if not handled properly. Know what conditions can create “kickback” and know how to avoid them.

18. CHECK DAMAGED PARTS. Before fur-

ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

19. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Do not

leave tool until it comes to a complete stop.

20. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Full mental alert-

ness is required at all times when running a machine.

21. NEVER ALLOW UNSUPERVISED OR INEXPERIENCED PERSONNEL TO OPERATE THE MACHINE. Make sure

any instructions you give in regards to machine operation are approved, correct, safe, and clearly understood.

22. IF AT ANY TIME YOU ARE EXPERIENCING DIFFICULTIES performing the intend-

ed operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.

-4- G5959/G9957 12" Table Saw

Additional Safety Instructions For Table Saws

1. ALWAYS use blade guard, splitter and

anti-kickback fingers on all ''through-sawing'' operations. Through-sawing operations are those when the blade cuts completely through the workpiece as in ripping or crosscutting.

2. AVOID KICKBACKS. A condition in which

a piece of wood is thrown back towards an operator at a high rate of speed. If you do not have a complete understanding of how

kickback occurs, or how to prevent it, DO

NOT operate this table saw.

3. NEVER reach behind or over the blade

with either hand for any reason.

4. ALWAYS use a push-stick for ripping nar-

row stock.

5. NEVER perform any operation ''free-

hand,'' which means using only your hands to support or guide the workpiece. Always use either the fence or the miter gauge to position and guide the work.

6. NEVER stand or have any part of your

body in line with the path of the saw blade.

7. USE GREAT CARE WHEN CUTTING WITH A DADO BLADE. There is a high

degree of risk involved with any dado operation. Slight movement of the stock away from the fence will cause kickback. Never make a through cut using a dado blade.

8. MOVE the rip fence out of the way when

crosscutting.

9. NEVER use the miter gauge and rip fence

at the same time.

10. NEVER attempt to free a stalled saw blade

without first turning the saw OFF.

11. PROVIDE adequate support to the rear

and sides of the saw table for wide or long workpieces.

12. AVOID awkward operations and hand

positions where a sudden slip could cause your hand to move into the blade.

13. IF AT ANY TIME YOU ARE EXPERIENCING DIFFICULTIES performing the intend-

ed operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.

14. ALWAYS LOWER OR REMOVE SAW BLADE WHEN NOT IN USE.

15. NEVER USE A DAMAGED SAW BLADE OR ONE THAT HAS BEEN DROPPED.

16. ALWAYS keep the work firmly against the

miter gauge or fence while holding the work down against the table.

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.

G5959/G9957 12" Table Saw -5-

Push Sticks

The use of push sticks (shown in Figure A), par-

ticularly when cutting small or narrow workpieces, provides a double benefit for saw operators. The push stick provides added leverage, enabling the operator to keep the workpiece firmly supported against the fence and table. At the same time, the push stick keeps the operator’s hand safely away from the rotation of the saw blade. See the template at the end of the manual for construction details, or purchase one from the Grizzly catalog.

Zero Clearance Table Inserts

Ideal for use when ripping thin strips or making bevel cuts, these prevent tearout and jammed blades by supporting material close to the blade. Use the standard table insert as a template when creating additional inserts from wood or plywood. Blade slot inserts can be custom cut for specific blade angles by raising the running blade into an uncut insert at the angle you desire. Be sure to make an additional slot for the blade splitter. We also carry a wide selection of table inserts (shown

in Figure 1) in the Grizzly catalog. Be sure to hold

the insert firmly in place with a piece of wood when creating slots. Never hold the table insert with your hand while cutting new slots.

Safety Accessories

Statistics prove that most common accidents among table saw users can be linked to kickback. Kickback is typically defined as the high-speed expulsion of stock from the table saw toward its operator. In addition to the danger of the operator or others in the area being struck by the flying stock, it is often the case that the operator’s hands are forced into the blade during the kickback. The following can help minimize kickbacks.

1. Use your blade guard and splitter.

2. Never for any reason place your hand behind the blade. Should kickback occur, your hand will be pulled into the blade.

3. Inspect splitter for alignment between it and your blade.

4. Never use the fence as a guide for crosscutting.

5. Never attempt freehand cuts.

6. Use a pushstick or featherboard to maintain control of your workpiece.

7. Feed cuts through to completion.

8. Stand to the side when ripping.

9. Ensure your fence and miter slot are parallel to the blade.

If you do not have a clear understanding of kickback and how it occurs, do not operate this table saw.

Figure A. Push Stick.

-6- G5959/G9957 12" Table Saw

Push Paddles

Push paddles provide added leverage and support when ripping or crosscutting wide workpieces. We offer a number of push paddles in the

Grizzly catalog. See Figure 2.

Featherboard

Easily made from scrap stock, featherboards provide an added degree of protection against kickback. To make a featherboard, cut a 3040° angle at one end of the board and make a number of end cuts at approximately

⁄4" apart and 2" to 3" deep. We also offer a number of featherboards in the Grizzly catalog. See

Figure 3.

Figure 1. Zero Clearance Table Inserts.

Figure 2. Push Paddles.

Figure 3. Featherboard.

G5959/G9957 12" Table Saw -7-

Common Definitions, Terms and Phrases

The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. It is important that you read and become familiar with them

before assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly! Arbor: Metal shaft extending from the drive

mechanism, to which the cutting blade is attached.

Bevel Edge Cut: Tilting the saw arbor and blade

to an angle between 0° and 45° to perform an angled cutting operation.

Blade Guard: Metal or plastic mechanism that

mounts over the saw blade to prevent accidental contact with the cutting edge.

Crosscut: Table saw operation in which the miter

gauge is used to cut across the grain of a piece of wood.

Dado Blade: Blade or set of blades that attach to

the arbor and are used for cutting grooves and rabbets.

Dado Cut: Table saw operation that uses a dado

blade to cut a flat bottomed groove into the face of wood stock.

Featherboard: Safety device used to keep a

board against the rip fence or table. Allows operator to keep hands away from the saw blade.

Kerf: The resulting cut or gap made by a saw

blade.

Kickback: A condition in which the wood is

thrown back towards an operator at a high rate of speed.

Miter Gauge: A component that controls the

wood stock movement while performing a crosscut. Allows for variation of angle cuts such as miter cuts used on a picture frame.

Moulding Head: A cutterhead attached to the

arbor. Accepts interchangeable moulding knives for profile cutting. We DO NOT recommend the use of a moulding head as they require advanced skills in their operation.

Parallel: Being an equal distance apart at every

point. i.e. the rip fence face is parallel to the side face of the saw blade.

Non-Thru Cut: A sawing operation that requires

the removal of the blade guard and splitter. Dado and rabbet cuts are considered NonThru Cuts because the blade does not protrude above the top face of the wood stock. Always remember to reinstall the blade guard and splitter after performing a non-thru cut.

Perpendicular: Intersecting and forming right

angles; at right angles to the vertical and horizontal planes. i.e. the blade is perpendicular to the table surface.

Push Paddle: Safety aid used to push a piece of

wood stock through a cutting operation.

Push Stick: Safety aid used to push a piece of

wood stock through a cutting operation. Usually used when rip cutting.

Rabbet: Cutting operation that creates an L-

shaped channel along the edge of wood stock.

Splitter: Metal plate attached to the back of the

blade guard that maintains the kerf opening in the wood when performing a cutting operation.

Standard Kerf:

⁄8" gap made with a standard

blade.

Straightedge: A tool used to check the flatness,

parallelness, or consistency of a surface(s).

Thru-Sawing: A sawing operation where the

wood stock thickness is completely sawn through. Proper blade height usually allows

⁄4" of the top of the blade to extend above the wood stock.

Thin Kerf:

⁄32" gap made with a thin kerf blade.

Rip Cut: A cut made along grain of the wood.

Sacrificial Fence: A piece of wood attached to

the face of the rip fence that is designed to extend the fence face away from the metal portion of the fence. Used primarily when making rabbet cuts with a dado blade.

-8- G5959/G9957 12" Table Saw

SECTION 2: CIRCUIT REQUIREMENTS

220V Single-Phase 220V Three-Phase

G5959 Only:

The Model G5959 has a 5 H.P., 3450 R.P.M. motor which requires a 220V single-phase circuit. The cord set included does not have a plug, as the style of plug you require will depend upon the type of service you currently have or plan to install. The motor will safely draw about 30 amps at 220V under load. If you operate the Model G5959 on any circuit that is already close to its capacity, it might blow a fuse or trip a circuit breaker. However, if an unusual load does not exist, and power failure still occurs, have the circuit inspected by a qualified electrician.

In preparing to connect the Model G5959 to your existing or new circuit, it will be necessary to connect a plug that matches your 220V receptacle. If you will be installing a new receptacle and plug, we recommend using a NEMA-style 6L-30 plug

and outlet shown in Figure 4.

The Model G5959 should be fused at 30 amps. Fusing at amperage ratings higher than 30 amps will not adequately protect the circuit. Make sure that existing electrical wires are capable of handling a 30 amp current. If unsure, seek the assistance of a qualified electrician.

Figure 4. 220V Single-Phase.

Figure 5. 220V Three-Phase.

G9957 Only:

The Model G9957 has a 7

⁄2 H.P., 3450 R.P.M. motor which requires a 220V three-phase circuit. The cord set enclosed does not have a plug, as the style of plug you require will depend upon the type of service you currently have or plan to install. The motor will safely draw about 22 amps at 220V under load. If you operate the Model G9957 on any circuit that is already close to its capacity, it might blow a fuse or trip a circuit breaker. However, if an unusual load does not exist and power failure still occurs, have the circuit inspected by a qualified electrician.

In preparing to connect the Model G9957 to your existing or new circuit, it will be necessary to connect a plug that matches your 220V receptacle. If you will be installing a new receptacle and plug, we recommend using a HBL2711 30A plug and

outlet shown in Figure 5.

The Model G9957 should be fused at 30 amps. Fusing at amperage ratings higher than 30 amps will not adequately protect the circuit. Make sure that existing electrical wires are capable of handling a 30 amp current. If unsure, seek the assistance of a qualified electrician.

G5959/G9957 12" Table Saw -9-

We do not recommend the use of extension cords on 220V equipment. It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords. Should it be necessary to use an extension, make sure the cord is rated Hard Service (grade S) or

better. Refer to the chart in Section 1: Safety to

determine the minimum gauge for the extension cord. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged.

Extension Cords

A wiring diagram is provided at the back of this manual should it be necessary to repair or revise the wiring. Always utilize a qualified electrician when doing any electrical work on this equipment.

Wiring Diagram

We have covered some basic electrical requirements for the safe operation of your machine. These requirements are not necessarily comprehensive. You must be sure that your particular electrical configuration complies with local and state codes. Ensure compliance by checking with your local municipality or a licensed electrician.

Grounding

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor which must be properly connected to a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper connections of the electrical-grounding conductor can result in risk of electric shock. The conductor with green or green and yellow striped insulation is the electrical-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal.

This equipment must be grounded. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded. Under no circumstances should the grounding pin from any three-pronged plug be removed. Serious injury may occur.

-10- G5959/G9957 12" Table Saw

SECTION 3: INTRODUCTION

We are proud to offer the Grizzly Model G5959/ 9957 12" Table Saw. The Model G5959/9957 is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.

The Model G5959/9957 is an industrial grade

table saw intended for professional use. Features

include cast iron trunnions, 4" dust port, triple Vbelt drive, dual arbor (

⁄8" and 1"), cam lever fence, magnetic switch, and a 5 H.P., 220V, singlephase motor (7

⁄2 H.P., 220V, 3-phase motor for

G9957).

All running parts operate on shielded ball bearings and require no maintenance for the life of the bearings. We also offer many accessories for the table saws including blades, outfeed rollers, a sliding table and a mobile base. Please refer to our current catalog for prices and ordering information.

We are also pleased to provide this manual with the Model G5959/9957. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It represents our effort to produce the best documentation possible. If you have any comments regarding this manual, please write to us at the address below:

Grizzly Industrial, Inc.

/O Technical Documentation

P.O. Box 2069

Bellingham, WA 98227-2069

Commentary

Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below:

Grizzly Industrial, Inc.

2406 Reach Road

Williamsport, PA 17701

Phone: (570) 546-9663

Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com

After Fall 2001:

Grizzly Industrial, Inc. 1203 Lycoming Circle Pennsdale, PA 17756

The specifications, drawings, and photographs illustrated in this manual represent the Model G5959/9957 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, we urge you to insert the new information with the old and keep it for reference.

Read the manual before assembly and operation. Become familiar with the machine and it’s operation before beginning any work. Serious personal injury may result if safety or operational information is not understood or followed.

G5959/G9957 12" Table Saw -11-

Unpacking

The Model G5959/9957 is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you have signed for delivery, please call Customer Service immediately for advice.

When you are completely satisfied with the condition of your shipment, you should inventory its parts.

The G5959/9957 is a heavy machine, 1000 lbs. shipping weight. DO NOT over-exert yourself while unpacking or moving your machine – you will need assistance and power equipment. Serious personal injury may occur if safe moving methods are not followed.

Make sure floor structure is capable of supporting the combined weight of the machine parts and people.

Some metal parts may have sharp edges on them after they are formed. Please examine the edges of all metal parts before handling them. Failure to do so could result in injury.

Piece Inventory

After all the parts have been removed from their containers, you should have:

1. Table Saw Cabinet (Not Shown)

2. Miter Gauge

3. Extension Wings (2)

4. Fence

5. Splitter/Guard Assembly

6. Splitter/Guard Support

7. Hardware Bag

8. Arbor Spanner Wrench

9. Open End Wrench (2)

10. Allen

Wrench Set

11. Arbor Extension Assembly

12. Motor Cover

13. Dado Table Insert

14. Standard Table Insert (Not Shown)

15. Fence Agle Irons (2)

16. Fence Rail

17. Tool Box

In the event that any nonproprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Figure 6. G5959/9957 component layout.

-12- G5959/G9957 12" Table Saw

Clean up

The table and other unpainted parts of the Model G5959/9957 are coated with a waxy grease that protects them from corrosion during shipment. Clean this grease off with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. Do not use chlorine-based solvents – if you happen to splash some onto a painted surface, you will ruin the finish.

Site Considerations

1. Floor Load: Your Model G5959/9957 repre-

sents a large weight load in a small footprint. Most commercial floors are suitable for the saw. Some residential floors may require additional bracing to support both machine and operator.

2. Working Clearances: Consider existing and

anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work table or other machinery when establishing a location for your table saw.

3. Lighting and Outlets: Lighting should be

bright enough to eliminate shadows and prevent eye strain. Electrical circuits should be dedicated or large enough to handle amperage requirements. Outlets should be located near each machine so power or extension cords are clear of high-traffic areas. Observe local electrical codes for proper installation of new lighting, outlets, or circuits.

Make your shop “child safe.” Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away. Never allow visitors in your shop when assembling, adjusting or operating equipment.

Do not use gasoline or other petroleum-based solvents. They have low flash points which make them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur if this warning is ignored.

Do not smoke while using solvents. A risk of explosion or fire exists and may result in serious personal injury.

Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingested. Always work in wellventilated areas far from potential ignition sources when dealing with solvents. Use care when disposing of waste rags and towels to be sure they do not create fire or environmental hazards.

G5959/G9957 12" Table Saw -13-

SECTION 4: ASSEMBLY

Beginning Assembly

Most of your Model G5959/9957 has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps. Please follow along in the order presented here.

TOOLS REQUIRED: You will need a high quality

square, a long straightedge, 10mm, 12mm, 14mm open end wrenches and a 3mm Allen

wrench.

Extension Wings

Inspect the extension wings for burrs or foreign material that may inhibit assembly. The mating edges of the wings and table must be clean, smooth, and flat. Use a wire brush or file if necessary to clean up the edges.

1. Attach the left wing to the table using the

three hex head bolts and flat washers provided. Adjust the wing reasonably flush with the table. Do not tighten the bolts.

2. Attach the right wing to the table using the

three hex head bolts and flat washers provided. Adjust the wing reasonably flush with the table. Do not tighten the bolts.

3. Align the top of the wing flush with the table

top directly above the front bolt, and tighten the front bolt. The front edge of the extension wing should also be flush with the front edge of the table.

4. Raise or lower the rear of the extension wing

until the middle of the wing is flush with the table top. Tighten the middle bolt.

NOTICE

The right and left wings are not the same. The left wing has two tapped holes on the outside edge, the right has a tapped hole on the front and back edge. If the wings are not installed in their correct location, the fence cannot be attached.

The table and wings represent a very heavy load. DO NOT overexert yourself while lifting or moving the table and wings – get assistance.

Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury.

Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.

Wear safety glasses during the entire assembly process. Failure to comply may result in serious personal injury.

Some metal parts may have sharp edges on them after they are formed. Please examine the edges of all metal parts before handling them. Failure to do so could result in injury.

-14- G5959/G9957 12" Table Saw

Figure 7. Using tape to shim for wing alignment.

Masking Tape

5. Raise or lower the rear of the wing until the

wing and table are flush. Tighten the bolt. Any adjustment at this point should be minimal.

6. Check flushness at the front bolt and read-

just if necessary.

7. Repeat Steps 3-4 for the other extension

wing.

8. Now, check the alignment of the table and

both wings with a straightedge. The straightedge should run flat across both wings and the table top. If the straightedge contacts both wings and the table evenly, you are finished with this section. If it does not, contin-

ue to Step 9.

9. If the extension wings tilt up or down at the

outside edges, remove the wings and shim

them with masking tape as shown in Figure

a. If the wings tilt down, stick layers of mask-

ing tape under each bolt near the bottom edge of the wing and retighten.

b. If the wing tilts up, apply layers of masking

tape above each bolt near the top edge of the wing and retighten. Allow tape to extend above the table surface and trim with a sharp knife after final assembly.

10. Replace the wings and check again.

Fence Rails

1. Locate the rear fence rail (the shorter of the

two rails).

2. Attach the rear rail to the table top using the

spacers, hex bolts and lock washers sup-

plied as shown in Figure 8. Place a combi-

nation square set to

⁄32" at the edge of the

table, and adjust the rail so it is consistently

⁄

32" below the top of the table.

3. Attach the front rail to the table top using the

hex socket flathead screws as shown in

Figure 9. Place a combination square set at

⁄32", at the edge of the table, and adjust the

rail so it is consistently

⁄32" below the top of

the table.

Figure 8. Rear rail attachment procedure.

Figure 9. Front rail attachment procedure.

G5959/G9957 12" Table Saw

G5959 and G9957 12" Table Saw

Guard Support Shaft

4. Attach the square fence tube to the front rail

using the hex bolts and lock washers as

shown in Figure 10A.

5. Attach the fence and slide across the length

of the rails to ensure smooth, accurate fence movement.

Figure 10A. Attaching fence tube to front rail.

FIGURE 10B. Attaching guard support shaft.

Figure 11. Remove motor bracket.

Installing Saw Blade

Motor Bracket

Please review this section even if your saw blade came pre-installed. To install the blade:

1. Remove the table insert to gain access to the

arbor.

2. Remove the nut and outer arbor flange from

the arbor.

3. Place the blade on the arbor, making sure

that it seats firmly against the inner arbor flange. Ensure that the top blade teeth are facing the front of the saw.

4. Replace the outer arbor flange and rethread

the arbor nut.

5. Hand tighten the nut and snug with the arbor

wrench included with the saw. DO NOT overtighten.

IMPORTANT: Make sure the blade is installed

with the teeth facing the front of the saw.

To install the guard support shaft:

1. Push the threaded end of the shaft through the hole in the back of the saw (Figure 10B)

until the shoulder on the shaft stops it.

2. Secure with the hex nut and washer.

The saw blade is extremely sharp. Use extra care when handling the blade or working near it. Serious injury is possible.

Remove Before Operating Saw

-16- G5959/G9957 12" Table Saw

2. Set a machinist’s square against the face of

the blade guard/splitter. Slightly rotate the rear bracket to adjust the face of the blade guard perpendicular to the table top as

shown in Figure 13.

Figure 12. Blade guard and splitter in place.

Figure 13. Guard assembly square to table.

Blade Guard/Splitter

1. Slip the blade guard/splitter over the mount-

ing bolts as shown in Figure 12. The wash-

ers should be between the bolt head and the slots. Tighten the bolts to secure the blade guard/splitter.

Your saw comes from the factory with a red motor bracket designed to protect the motor assembly during shipping. Remove the bracket shown in

Figure 11.

4. If the blade guard/splitter is to the right of the

blade as shown in Figure 15, simply add

washers between the splitter and front mounting bracket, and adjust the rear splitter

support as shown in Figure 16.

3. Next, set a straightedge against the face of

the saw blade and the blade guard/splitter as

shown in Figure 14. If the blade guard/split-

ter is properly aligned, please skip ahead to the “Table Insert” instructions; otherwise, continue with the next step.

Figure 14. Guard in line with blade.

Figure 15. Improper splitter/blade alignment.

The saw blade is extremely sharp. Use extra care when handling the blade or working near it. Serious injury is possible.

Guard Support

Blade Guard

Washer

Mounting Bolt

Adjust here to move back of splitter left or right.

Table Surface

Splitter

Add washers here to move front of splitter to the left.

Blade

G5959/G9957 12" Table Saw -17-

Figure 16. Proper splitter/blade alignment.

Adjusted rear

8. The arbor bracket and motor pulley needs

adjusting. Loosen the cap screw and the

setscrew as shown in Figure 17, and slowly

slide the arbor bracket towards the end of the shaft. Only move the arbor bracket a distance equal to the amount of misalignment between the blade and splitter, or a little more. You can always adjust the splitter back to the left with washers. Tighten the cap screw and setscrew securely.

9. Moving the arbor bracket moves the V-belts

and pulleys out of alignment, so adjustment of the motor pulley is required. Simply loosen the setscrew and slowly slide the pulley toward the end of the motor shaft. Once the V-belts are back into alignment, tighten the setscrew securely.

10. Recheck guard alignment to the blade and to

the table top. Adjust as necessary and tighten down all the bolts before use. If the blade guard is properly aligned, re-attach the table, making sure there is adequate blade clearance through all blade adjustments.

11. Adjust the blade to 45° and raise and lower it

through the full range. Re-adjust the blade to 90° and raise and lower it through the full range. There should be no contact between the base and the table insert or any other

part of the saw. If there is, repeat Steps 7-9.

Figure 17.

Setscrew and Cap Screw

Arbor Bracket

The table and wings represent a very heavy load. DO NOT overexert yourself while lifting or moving the table and wings – get assistance.

5. Recheck guard alignment to the blade and to

the table top. Adjust as necessary and tighten all the bolts before use. If the blade guard is properly aligned, please skip ahead to

step 10; otherwise, continue with the next

step.

6. If the splitter is positioned to the left of the

blade, alignment cannot be achieved by washer placement. Adjustment of the front support bracket is required as shown in

Figure 16. Loosen the (2) adjustment screws

and move left or right.

7. If this adjustment does not allow enough

movement of the splitter, remove the table and wings, and set them to one side.

splitter

Front Support Bracket

Adjustment Screws

Added washers

Proper Alignment

-18- G5959/G9957 12" Table Saw

Figure 18. Setscrew on each corner of insert.

Table Insert

The table insert provides access to the blade and arbor when removed. When in place, the insert provides support for materials being cut.

1. Disconnect the power cord from the outlet.

2. Ensure that all four setscrews are firmly in

contact with the table casting.

3. Using a 6mm hex wrench, raise or lower

each of the four setscrews (

Figure 18)

until

the insert is flush with the table top.

4. Now make sure the blade will not come into

contact with table insert. Position the blade at 90°, then raise and lower the blade through its full range of motion. Also, rotate the blade while doing this, making sure that the blade never contacts any part of the table insert. Do the same with the blade in the 45° position. Wear leather gloves while rotating the blade to prevent being cut.

5. Be sure to review the “Blade Alignment,”

instructions before operating the saw.

Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury.

G5959/G9957 12" Table Saw -19-

SECTION 5: ADJUSTMENTS

Blade Height

Blade Tilt

1. Set your blade angle at zero as shown on the

angle indicator on the front of the saw and raise the blade several inches above the table.

2. Place a machinist’s square flat on the table

and slide it along side the blade. The square should contact the blade evenly from bottom to top. Make sure that a blade tooth does not obstruct the movement of the square.

3. Adjust the handwheel until the square is

flush with the blade. Loosen the tilt indicator arrow, set to zero, and retighten. Loosen and adjust the stop bolt on the left side of the

front trunnion (Figure 20) to allow a 90° stop

point.

4. Turn the blade angle handwheel until the

angle indicator points at the desired angle.

5. Tighten the handwheel locking knob.

6. Repeat Steps 1-6 for setting the blade to 45°

and adjust the 45° stop bolt on the right side

of the front trunnion as shown in Figure 20.

Use the 45° side of a combo square or a bevel gauge set at 45°.

Figure 20. 90° and 45° stop bolts.

When preparing to operate your table saw, you should adjust the blade height to approximately

⁄4" above the surface of the material you plan on cutting. The handwheel at the front of the saw adjusts blade height. To adjust blade height:

1. Loosen the locking knob at the center of the

blade height handwheel.

2. Using a sample of the material you plan on

cutting as a gauge, turn the handwheel until the blade reaches its intended height.

3. Retighten the locking knob.

4. Recheck your blade height with the sample

material and re-adjust, if necessary.

45° Stop Bolt

90° Stop Bolt

Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury.

Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.

Wear safety glasses during the entire adjustment process. Failure to comply may result in serious personal injury.

-20- G5959/G9957 12" Table Saw

Figure 22. Adjusting blade to miter slot after

rotating blade 180° and sliding square down

miter slot.

Figure 23. Table mounting bolt holes.

Table Mount Holes

5. The difference between the two measure-

ments must be equal to or less than 0.004".

6. If the difference is greater than 0.004",

loosen the four table mounting bolts as seen

in Figure 23 and adjust the table slightly. Repeat Steps 1-5 until satisfactory. Do not

forget to tighten the table mounting bolts when finished.

7. Now check to see if the blade remains paral-

lel to the miter slot when tilted to 45°.

8. Tilt the blade to 45° and repeat Steps 1-5. If

the blade is still parallel to the miter slot, continue on to the “Miter Gauge” instructions. Otherwise, continue with the next step.

9. If the blade was parallel to the miter slot at

90° but not at 45°, the table will need to be shimmed with metal shim stock. The shims are placed under the table over each of the

four table mounting bolts as shown in Figure

23.

Miter Slot to Blade

Your table saw will give the best results if the miter slot and rip fence are adjusted parallel to the blade. If they are not exactly parallel, your cuts and finished work will be lower in quality, but more important, it increases the risk of kickback. Take the time to adjust your table saw properly. A few minutes now will be time well spent.

1. Disconnect the power cord from the outlet. Use a piece of tape to mark the blade in

the gullet between the 2 teeth closest to the table.

2. Use an adjustable square to measure the

distance from the mark on the blade to the

edge of the miter slot as shown in Figure 21.

3. Rotate the blade 180°.

4. Measure the distance from the mark on the

blade to the edge of the miter slot as shown

in Figure 22.

Figure 21. Adjusting blade to miter slot.

The saw blade is dangerously sharp. Use extra care when handling the blade or working near it. Serious injury is possible.

G5959/G9957 12" Table Saw -21-

Figure 24. 45° blade parallelism.

Figure 25. 45° blade parallelism.

10. Refer to Figures 24 and 25, for shim place-

ment. If the distance of A is longer than B, shim(s) will need to be placed under corners #1 and #2. If the distance of B is longer than A, shim(s) will need to be placed under corners #3 and #4. Very thin shim stock works well, just make sure they are all the same thickness, and you put an equal number under each of the two corners.

11. Tighten down one bolt a small amount and

then move on to each of the others, tightening each down the same amount. Continue to rotate through the bolts, tightening them a little each time until they are all secure.

12. Now recheck the blade to the miter slot at 90° and 45° by repeating Steps 1-5. If the

distance of A and B are equal to or less than

0.004" at both 90° and 45°, continue to the “Miter Gauge” instructions. If the distances are still off by more than

⁄64

", repeat Steps 9-

12.

13. Once you feel you have the miter slot adjust-

ed to the blade, recheck all measurements and be sure the table mounting bolts are

secure. Repeat Step 10 in Section 4: Assembly, “Blade Guard/Splitter.” Also, if

you ever remove the table in the future, be sure to make note of shim placements and re-assemble exactly how it came apart.

Blade tilted to 45°

-22- G5959/G9957 12" Table Saw

Rip Fence

The rip fence included with your Model G5959/9957 12" Table Saw is designed to provide excellent ripping accuracy when properly adjusted. There are three main adjustments to concern yourself with: square, parallelism and clamping pressure.

SQUARE

Place a machinist’s square against the side of the fence. If the square does not remain flush against both the fence and the table, adjust the nylon

screws (Figure 27) on top of the bracket at the

front of the fence until square.

Miter Gauge

To adjust the miter gauge so it is perpendicular to the saw blade:

1. Loosen the lock knob on the miter gauge and

place a square against the face of the miter body and the blade.

2. Adjust the miter body until there is no space

between the square and the blade. Tighten the lock knob.

3. With the stop link in the up position, loosen the jam nut (Figure 26) and adjust the stop

screw until it is seated against the stop link.

4. Now loosen the setscrew on the left front

side of the miter bar, adjust the pointer to 90° and tighten the setscrew.

5. To adjust to 45°, follow Steps 1-4 using an

adjustable square set to 45°.

6. After rotating the miter body from 45° to 90°

and back a few times, double-check your adjustments at both angles to assure that you have accurately set your miter gauge.

Figure 26. Miter gauge assembly.

Jam Nut

Pointer

Stop Screw

Figure 27. Nylon adjustment screws.

Setscrew

Stop Link

CLAMPING PRESSURE

The fence-clamping mechanism has been adjusted at the factory to provide the right amount of clamping pressure to hold your fence securely. Should it eventually need adjustment:

1. Loosen the clamping arm.

2. Remove the fence from the saw and adjust

the setscrews equally on the rear side of the

front bracket as shown in Figure 28.

3. Replace the fence and check the clamping

strength. Re-adjust until proper pressure is ensured.

Nylon Screws

G5959/G9957 12" Table Saw -23-

Figure 28. Setscrew adjustments.

Setscrews

PARALLELISM

Align the fence alongside the miter slot as shown

in Figure 29, and lock it down. If the fence is not

perfectly parallel to the miter slot:

1. Release the clamping mechanism.

2. Remove the fence from the saw and adjust

the setscrews on the rear side of the front

bracket as shown in Figure 28. Make very

minor adjustments and recheck by reclamping the fence along the miter slot after each adjustment. Keep in mind that a small turn of the setscrew can make a large difference over the length of the fence. Be sure clamping pressure is still adequate.

Figure 29. Aligning fence parallel to miter slot.

Blade Alignment

The blade position can be adjusted slightly in case it contacts the table insert when raised or tilted. This adjustment can be made by moving the table, the whole trunnion assemble, or by just moving the arbor bracket. Try adjusting by moving the table first as this is the easiest way. If that doesn’t work, try adjusting the whole trunion assembly. If that still doesn’t work, try moving the arbor bracket.

To adjust the blade position by moving the table:

1. Disconnect plug from power source.

2. Loosen the four table mounting bolts.

3. Nudge the table to either the left or right

depending on where the blade is hitting the saw. Tighten all mounting bolts.

4. If the blade is still contacting the insert, repeat Steps 1-3. Check all other adjustments.

5. Recheck the blade to miter slot adjustments,

and adjust as necessary.

To adjust the blade position by moving the trunnion:

1. Disconnect plug from power source.

Figure 30A. Trunnion mounting bolts.

Nylon Pads

-24- G5959/G9957 12" Table Saw

To adjust the blade position by moving the arbor bracket:

1. Disconnect plug from power source.

2. Remove the table and wings and set them to

one side.

3. Loosen the blade adjustment cap screw shown in Figure 30B.

4. To adjust the arbor bracket, loosen the cap

screw and the setscrew. Slowly slide the arbor bracket towards the end of the shaft.

5. Moving the arbor bracket moves the V-belts

and pulleys out of alignment, so adjustment of the motor pulley is required. Simply loosen the setscrew and slowly slide the pulley towards the end of the motor shaft. Once the V-belts are back into alignment, tighten the setscrew securely.

6. Reattach the table, making sure there is ade-

quate blade clearance through all blade adjustments. Recheck guard alignment to the blade and to the table top. Adjust as necessary and tighten down all the bolts before use.

7. If the blade is still contacting the insert, repeat Steps 1-6. Check all other adjust-

ments.

8. Recheck the blade to miter slot adjustments,

and adjust as necessary.

2. Remove the table and wings and set them to

one side.

3. Loosen the four trunnion mounting bolts as shown in Figure 30A, and nudge to either

the left or right depending on where the blade is hitting the saw.

4. Reattach the table, making sure there is

adequate blade clearance through all blade adjustments. Recheck guard alignment to the blade and to the table top. Adjust as necessary and tighten down all the bolts before use.

5. If the blade is still contacting the insert,

repeat Steps 1-4. Check all other adjustments.

6. Recheck the blade to miter slot adjustments,

and adjust as necessary.

Figure 30B. Adjusting arbor bracket.

Blade Adjustment Cap Screw

Arbor Bracket

The table and wings represent a very heavy load. DO NOT overexert yourself while lifting or moving the table and wings – get assistance.

G5959/G9957 12" Table Saw -25-

Pre-Run Check

Test Run

1. Face the table saw and stand to the left of

the blade path.

2. With one finger on the START button and

one finger on the STOP button, turn the saw on. Be ready to turn it off in case of mishap.

3. Watch and listen to the saw. Note whether

there are any unusual sounds or excessive vibrations.

SECTION 6: OPERATIONS

Before you begin to use your Model G5959/9957 12" Table Saw, you should give it a thorough inspection. While making your inspection, ask yourself the following questions:

1. Are all the fasteners tight?

2. Is the blade mounted correctly?

3. Is the saw stable?

4. Is it wired properly?

5. Is your electrical system properly config-

ured?

6. Have you checked your work piece for obvi-

ous defects?

7. Are the V-belts properly tensioned and the

pulleys properly aligned?

8. Is the guard assembly installed and func-

tional?

9. Have you checked the saw blade clearance

when it is adjusted to varying angles and depths?

10. Have you read all warnings and directions

regarding the operation of this machine?

Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury.

Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.

Wear safety glasses during the entire operations process. Failure to comply may result in serious personal injury.

Always wear a dust mask when operating the G5959/9957. Using this machine produces sawdust which may cause allergic reactions or respiratory problems.

-26- G5959/G9957 12" Table Saw

4. If anything appears abnormal, immediately

turn off the saw and fix the problem. If a problem exists that is beyond the scope of this manual, call our service department.

5. If the saw is behaving normally, turn it off and

prepare to make a cut according to the instructions outlined in the following sections.

Blade Selection

Choosing the correct blade for the job is essential for the safe and efficient use of your table saw. Ignoring this important step could result in damage to the saw and serious injury to the operator. Documented below are the most common saw blades and their uses.

1. Rip Blade: Used for cutting with the grain.

Typically, 14" rip blades have between 30-40 teeth, flat-top ground tooth profile and large gullets to allow for large chip removal. See

Figure 31.

Figure 31. Ripping blade.

3. Combination Blade: Used for cutting with

and across the grain. A compromise between a rip blade and a cross-cut blade, a 12" combination blade will typically have between 50-60 teeth, an alternate top bevel and flat or alternate top bevel and raker tooth profile. The teeth are arranged in groups of five. The gullets are small and shallow within the groups of five teeth, similar to a cross-cut blade; then large and deep between the

groups, like a ripping blade. See Figure 33.

Figure 33. Combination blade.

2. Cross-cut Blade: Used for cutting across

the grain. 12" cross-cut blades have between 60-80 teeth, alternate top bevel or steep alternate top bevel tooth profiles, small

hook angle and a shallow gullet. See Figure

32.

Figure 32. Cross-cutting blade.

G5959/G9957 12" Table Saw -27-

Figure 34. Plywood blade.

4. Plywood Blade: Used for cutting plywood or

veneers. A 12" plywood blade will have 6080 teeth, a steep alternate top bevel tooth

profile and very shallow gullet. See Figure

34.

5. Thin-kerf: Most types of saw blades are

available in a thin-kerf style. Used primarily to minimize stock wastage. It is recommended thin-kerf blades be used in conjunction with a blade stabilizer to reduce blade wob-

ble. Note: Most blade guards/splitters are

thicker than most thin-kerf blades. Make sure the stock will pass by the guard/splitter before beginning a cut.

6. Dado Blades: There are two types of dado

blades: stack and wobble. Stack dadoes are expensive and time consuming to set up but leave a clean and smooth finish. Stack dadoes are used for fine furniture and cabinet making. Wobble dadoes are inexpensive and easy to set up, but leave a rough finish.

7. Moulding Heads: A moulding head is a cut-

terhead that attaches to the arbor and holds individual moulding knives. We do not recommend their use. They are very dangerous and require training beyond the scope of this manual.

This section on blade selection is by no means comprehensive. Always follow the saw blade manufacturer's recommendations to assure safe and efficient operation of your table saw.

Figure 35. Various saw tooth cutting profiles.

Crosscutting

Crosscutting means cutting across the grain of the wood. In wood products without grain (i.e. MDF, particleboard) it simply means cutting across the width of the stock.

Crosscuts are made with the miter gauge. There are two miter gauge slots in the table top. Use the one that works best for the piece being crosscut. To make a crosscut using the miter gauge:

1. Inspect the board for soundness. You do not

necessarily need a square edge to crosscut with accuracy.

2. Inspect the miter gauge. Is it properly set and

tight? Move the rip fence completely out of the way.

3. Turn on the saw and allow it to come to full

speed.

4. Hold the workpiece firmly against the face of

the miter gauge and ease it into the blade as

shown in Figure 36.

5. Turn off the saw and allow the blade to come

to a full stop.

Flat Top Blade

Triple Chip Blade

Alternate Top Bevel And Raker

Alternate Top Bevel

-28- G5959/G9957 12" Table Saw

Ripping

Ripping means to cut with the grain of the wood. In other materials such as MDF or plywood, ripping simply means to cut lengthwise. To rip a board:

1. Inspect the board for soundness. You will

need a straight edge to rip with accuracy. Your workpiece may need to be jointed flat before attempting to cut on the table saw.

2. Set the rip fence to the desired distance from the blade. IF YOU ARE MAKING NARROW CUTS, USE A PUSH-STICK. It is unsafe to

put your hands close to the blade. A pushstick pattern has been included in this man-

ual on Page 45, or you can purchase the

G3445 or G1411 push stick from the Grizzly catalog. Use them to hold the workpiece against the table and fence, and push the

workpiece fully past the blade. When a small width is to be ripped and a push-stick cannot be safely put between the blade and rip fence, rip a larger piece to obtain the desired piece.

3. Turn on the saw and allow it to reach full

speed. Place the trued edge of the board against the rip fence. Feed the workpiece slowly and evenly into the blade. Do not

stand behind the board as shown in Figure

37.

Figure 37. Do not stand directly behind wood.

Stand out of the line of potential kickback. Hold the workpiece firmly against the fence and table. Do not allow your fingers to get close to the blade! Do not reach over the blade to off-load the workpiece.

Never attempt to rip a board that does not have one perfectly straight edge on it. Always run the straight edge of the board against the rip fence. Failure to do this could result in kickback and serious personal injury.

Figure 36. Crosscut operation.

G5959/G9957 12" Table Saw -29-

Dado Operations

In addition to its ability to rip and crosscut lumber, the table saw is also an invaluable tool for creating a variety of dadoes. These non-through cuts can be created with a regular saw blade or with specially-designed dado blade as shown in

Figure 38.

Figure 38. Optional dado blade system.

Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase safety and control during operations which require the blade guard and splitter to be removed from the saw. ALWAYS replace the blade guard after dadoing is complete.

Proper dado operations will differ depending on the blade system you choose. Consult the instructions included with your dado blades for directions regarding attachment and adjustment. To use a dado blade:

1. Ensure that the saw is switched off and dis-

connected from its power source.

2. Remove the table insert, splitter guard, regu-

lar saw blade, and 1" arbor. Install the long

⁄8" dado arbor.

3. Attach and adjust the dado blade system as

recommended in the dado blade instructions.

4. Install the dado table insert.

5. Raise the blade system up to the desired

depth of the dado. Make sure the dado blade will not cut through the work piece.

6. If dadoing along the length of your work-

piece, adjust the distance between the fence and the inside edge of the blade to suit your needs. When cutting across the wood grain, use the miter gauge as a guide while dado-

ing. Remember: never use the fence as a

stop in conjunction with your miter gauge.

7. Reconnect the saw to the power source.

8. Using a scrap as a test piece, switch on the

saw and take a pass over the dado blade.

9. If the cut is satisfactory, repeat with your fin-

ish stock.

10. Reinstall the blade guard.

Never allow hands or arms to be above or behind the saw blade. Should kickback occur, your hands and arms can be pulled into the saw blade. Serious injury will result.

Dado operations present very real hazards requiring proper procedures to avoid serious injury. The chance of kickback is always greater when dado blades are used so extra precautions must be used. Any movement of the stock away from the fence will cause kickback. Be certain that stock is flat and straight. Failure to follow these warnings could result in serious personal injury.

Never perform a through cut operation with a dado blade. A dado blade was designed to make non-through cuts only. Failure to follow these directions could result in serious injury.

-30- G5959/G9957 12" Table Saw

Dadoing operations can also be accomplished using a conventional saw blade. To create a single-blade dado:

1. Clearly mark the width of the dado cut on

your workpiece. Include marks on the edge of your workpiece so you can clearly identify your intended cut while the material is laying flat on the saw table.

2. Set the blade height to the depth of cut you

wish to create.

3. If the dado runs the length of the material,

adjust the fence so the blade is aligned with the inside of your dado channel as shown in

Figure 39.

4. Turn on your saw and make the first cut.

Figure 39. Single-blade dado cut.

Figure 40. Sacrificial fence.

5. Turn off the saw and re-adjust the fence so

the blade is aligned with the other edge of the intended dado channel. Be sure to keep the cuts within your marks; otherwise, your dado will be too large.

6. Turn on the saw and make a second cut.

7. Move toward the center of the dado with your

subsequent cuts until the dado is complete.

8. Reinstall the blade guard.

In addition to its ability to create a variety of dadoes, this table saw can be used to cut Lshaped rabbets. These cuts can be created with a regular saw blade or with specially designed stacking or wobbling dado blades.

Proper rabbet operations will differ depending on the blade system you choose. Consult the instructions included with your dado blades for directions regarding attachment and adjustment. To use a dado blade for rabbeting operations:

1. Rabbet cutting on the edge of a piece of

stock requires the use of a sacrificial fence

attachment as shown in Figure 40. The

sacrificial fence can be made from a piece of wood that is as long as the metal fence and

⁄4" thick. Once the sacrificial fence has been cut, attach it to the metal fence with screws or clamps, making sure they are all secure and tight.

Rabbet Operations

Blade Cut-Out

Rip Fence

Dado Insert

Sacrificial Fence

Fence

Wood Stock

Saw Blade

G5959/G9957 12" Table Saw -31-

2. Ensure that the saw is switched off and dis-

connected from its power source.

3. Remove the table insert, splitter guard and

the regular saw blade from the arbor.

4. Attach and adjust the dado blade system as

recommended in the dado blade instructions. Raise the blade system according to your needs. Make sure it will not cut through the workpiece.

5. If rabbeting along the length of your work-

piece, adjust the distance between the fence and the outside edge of the blade to suit your

needs as shown in Figure 41. When cutting

across the wood grain, use the miter gauge

as a guide while rabbeting. Remember:

Never use the fence as a stop in conjunction with your miter gauge.

6. Using a scrap as a test piece, switch on the

saw and take a pass over the dado blade.

7. If the cut is satisfactory, repeat with your fin-

ish stock.

8. Re-install the blade guard.

Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase safety and control during operations which require that the blade guard and splitter must be removed from the saw. ALWAYS replace the blade guard after dadoing is complete.

Instructions on using moulding heads have been intentionally left out. They are very dangerous when not used properly. Considerable skill and training beyond the scope of this manual are required to safely operate a moulding head. Serious personal injury could result if this warning is not followed.

Figure 41. Rabbet cutting.

Rabbeting operations can also be accomplished using a conventional saw blade. To create a single-blade rabbet:

1. Clearly mark the width of the rabbet cut on

your workpiece. Include marks on the edge of your workpiece so you can clearly identify your intended cut while the material is laying flat on the saw table.

2. Set the blade height to the depth of cut you

wish to create.

3. If the rabbet runs the length of the material,

adjust the fence so the blade is aligned with the inside of your rabbet channel.

4. Turn on your saw and make the first cut.

5. Turn off the saw and re-adjust the fence so

that the next cut will remove another portion of the wood stock between the inside edge of the rabbet and the edge of the wood.

6. Turn on the saw and make a second cut.

7. Continue to re-adjust the blade and cut until

the entire rabbet is made.

8. Re-install the blade guard.

Dado Blade

Wood Stock

Sacrificial Fence

Rip Fence

Fence

Sacraficial Fence

Wood Stock

Dado Blade

-32- G5959/G9957 12" Table Saw

SECTION 7: MAINTENANCE

V-Belt

To ensure optimum power transmission from the motor to the blade, the V-belts must be in good condition and operate under proper tension. When replacing V-belts, it is important to replace all four at the same time - even if they do not all appear worn.

Belt tension should be checked at least every 3 months; more often if using the table saw intensively.

The V-belts are accessed through the cavity on the right side of the saw. They link the arbor and motor pulleys. To check V-belt tension:

1. Squeeze the center of each V-belt.

2. Note the amount of deflection. Deflection

should be approximately

⁄4

" as shown in

Figure 42.

Figure 42. Proper amount of V-belt deflection.

Table

Regular periodic maintenance on your Model G5959/9957 will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check for the following conditions and repair or replace when necessary:

1. Loose mounting bolts.

2. Worn switch.

3. Worn or damaged cords and plugs.

4. Damaged V-belt.

5. Any other condition that could hamper the

safe operation of this machine.

6. Inspect blades for damage.

7. Guard alignment and operation.

General

Disconnect power to the machine when performing any maintenance or repairs. Failure to do this may result in serious personal injury.

⁄4"

Table can be kept rust-free with regular applications of products like Boeshield

T-9. For long term storage you may want to consider products like Kleen Bore's Rust Guardit™.

G5959/G9957 12" Table Saw -33-

Figure 43. Lubricate these areas.

The shielded ball bearings in the motor and throughout the Model G5959/9957 require no further lubrication during their lifetime. When they do wear out, replacements can be obtained through the Grizzly Parts Department.

Lubricate the areas indicated below every 12 months.

1. Blade angling trunnions. These should be

lubricated with 6 or 7 drops of light machine oil.

2. Blade height trunnion. This should also be

lubricated with 6 or 7 drops of light machine oil.

3. The two worm gears should be lubricated

with an automotive wheel bearing grease. The blade angle worm gear is not shown in

Figure 43.

These points can be reached by removing the table. Check all adjustments when finished lubricating.

Lubrication

To adjust V-belt tension:

1. Loosen the motor mount bolt.

2. Shift the motor up or down to increase or

decrease the V-belt tension. Tighten the motor mount bolt.

3. Check the V-belt tension again. Ensure that

the motor pulley and arbor pulley are lined up.

To replace the V-belts:

1. Remove the blade.

2. Adjust the arbor so it is up all the way and in

the 90° position.

3. Place a board under the motor and loosen

the motor mount bolt. Slowly lower the arbor until the motor rests on the board, allowing the belts to be loose on the pulleys.

4. Pull off the old V-belts and replace them with

new ones. Have the number from the belt ready when calling the service department for replacements.

5. Raise the arbor and remove the board to

adjust the V-belt tension.

6. Tighten the motor mount bolt.

Wear safety glasses during the entire maintenance process. Failure to comply may result in serious personal injury.

Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.

-34- G5959/G9957 12" Table Saw

The following pages contain general machine data, troubleshooting guide, parts diagram, parts list and Warranty/Return information for your Model G5959/9957.

If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call the Customer Service Department. Our trained service technicians will be glad to help you.

If you have comments dealing specifically with this manual, please write to our Bellingham, Washington location using the address in the Introduction. The specifications, drawings, and photographs illustrated in this manual represent the Model G5959/9957 as supplied when the manual was prepared. However, due to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, add the new information to this manual and keep it for reference.

We have included some important safety measures that are essential to the operation of this machine. While most safety measures are generally universal, each workshop is different and safety rules should be considered as they apply to your specific situation.

We recommend you keep a copy of our current catalog for complete information regarding warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Customer Service Department listed in the introduction.

Additional information sources are necessary to realize the full potential of this machine. Trade journals, woodworking magazines, and your local library are good places to start.

SECTION 8: CLOSURE

Operating this equipment has the potential for flying debris to cause eye injury. Always wear safety glasses or goggles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI).

The Model G5959/9957 was specifically designed for woodcutting operations. DO NOT MODIFY AND/OR USE THIS MACHINE FOR ANY OTHER PURPOSE. Modifications or improper use of this tool will void the warranty. If you are confused about any aspect of this machine, DO NOT use it until all your questions have been answered. Serious personal injury may occur.

Like all power tools, there is danger associated with the Model G5959/9957. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

G5959/G9957 12" Table Saw -35-

Design Type ................................................................................................12" Tilting Arbor

Overall Dimensions:

Table Height ..........................................................................................................34

⁄2''

Table Size ................................................................................30

⁄8'' Deep x 28'' Wide

Table Size with Extension Wings..............................................30

⁄8'' Deep x 48'' Wide

W x D x H ..............................................................................................48'' x 30'' x 40''

Weight (Shipping)..............................................................................................615 lbs.

Weight (in Place) ..............................................................................................542 lbs.

Miter Gauge Groove Size ⁄ Type ..........................................................

⁄8'' x 3⁄4'' ⁄ T-Slot

Crate Size ............................................................................33

⁄2" L x 30" W x 403⁄4" H

Footprint ......................................................................................................26" x 23

⁄2

Construction:

Table ..................................................................Milled and Surface Ground Cast Iron

Cabinet ..............................................................................................Pre-Formed Steel

Miter Gauge ........................................................................Cast Iron Body / Steel Bar

Trunnions ........................................................................................................Cast Iron

Spindle Bearings ..............................................Shielded and Lubricated Ball Bearings

Guard ................................................................................Steel Splitter / Clear Plastic

Wings ................................................................................................Ground Cast Iron

Fence ....................................Single Lever, Front Locking, Extruded Aluminum Sides

Rails..................................................................77

⁄8" L x 2" Square Tubing Front Rail

Capacities:

Maximum Blade Diameter ........................................................................................12"

Maximum Depth of Cut at 90°....................................................................................4''

Blade Tilt....................................................................................................0 - 45° Right

Maximum Depth of Cut at 45° ................................................................................2

⁄8''

Maximum Rip to Right of Blade................................................................................50''

Maximum Front of Table to Center of Blade ........................................................18

⁄8''

Maximum Front of Table at Maximum Cut ............................................................13

⁄4"

Motor:

Horsepower ....................G5959: 5 H.P. Single-Phase, G9957: 7

⁄2 H.P. Three-Phase

Voltage ......................................................................G5959: 220V, G9957: 220/440V

Amps ................................................................................G5959: 30A, G9957: 22/11A

R.P.M.........................................................................................................3450 R.P.M.

Switch ........................................................Magnetic with Thermal Overload Protector

Power Transfer ....................................................................................Triple Belt Drive

Bearings ..........................................................Shielded and Lubricated Ball Bearings

Arbor:

Dimension ........................................................................

⁄8" Dado & 1" Regular Blade

Speed ........................................................................................................4140 R.P.M.

Features:

......................................................................................................Hinged Motor Cover

............................................................................................................Two Arbor Sizes

....................................................................................................................4" Dust Port

....................................................................................Inboard and Outboard Bearings

Specifications, while deemed accurate, are not guaranteed.

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

GRIZZLY MODEL G5959/G9957 12" TABLE SAW

MACHINE DATA

SHEET

5 HP Magnetic Switch -NHD Type

-36- G5959/G9957 12" Table Saw

Disconnect power from machine before performing any electrical service. Failure to do this will result in a shock hazard leading to injury or death.

SINGLE-PHASE

220 VOLT POWER SOURCE

1L1

2T1

T1 2

3L2

5L3

T2 4

5L3

NO 13

6T3 NO 14

T3 6

97 95 96 98

GROUND

MOTOR

G5959/G9957 12" Table Saw -37-

7-1/2 HP Magnetic Switch -NHD Type

220 VOLT POWER SOURCE

Disconnect power from machine before performing any electrical service. Failure to do this will result in a shock hazard leading to injury or death.

THREE-PHASE

1L1

2T1

T1 2

3L2

5L3

T2 4

5L3

NO 13

6T3 NO 14

T3 6

97 95 96 98

GROUND

MOTOR

151

152

101

106

107

402

401

329

410

409

I-KI

VIC

ANT

412

406

SE U S

S A

AC KB ES

401

403

411

404

405

408

138 139

144

143

128A

126

130

102

103

335

110

128A

132

133

108

131

331

330

115

116

334

117

333

332

125

137

134A

134B

140

142

141

114

138

122

123

118

111

109

153

80A

216

217

211

210

209

228

229

213

212

230

208A

208

226

227

231

220

222

224

219

223

218

225

221

41A

45A

303

310

311

301

302

304

214

206

312

305

306

215

307

231

202

204

203

206

205

203A

201

207

G5959/G9957 12" Table Saw -43-

001 P5959001 WASHER 002 P5959002 BUSHING 003 P5959003 BUSHING 004 P5959004 ARBOR NUT 1" 004A P5959004A ARBOR NUT 5⁄8" 005 P5959005 BLADE FLANGE 1" 005A P5959005A BLADE FLANGE 5⁄8" 006 P5959006 ARBOR ADAPTOR 1" 007 P5959007 ARBOR 008 P6005 BALL BEARING 6005 009 PSB31M CAP SCREW M8-1.25 X 25 010 PSS20M SET SCREW M8-1.25 X 8 011 P5959011 ARBOR BRACKET 011A P5959011A COMPLETE ARBOR BRAKET 012 PB02M HEX BOLT M6-1 X 12 013 PN01M HEX NUT M6-1.0 014 PB14M HEX BOLT M10-1.5 X 35 015 PLW06M LOCK WASHER 10MM 016 PSS02M SET SCREW M6-1 X 6 017 P5959017 INDICATOR BRACKET 018 P5959018 SOCKET HD BOLT M5-.80 X 75 019 P5959019 INDICATOR 020 PW02M FLAT WASHER 5MM 021 P5959021 ROUND HD SCREW M5-.8 X 8 022 P5959022 COLLAR 023 P5959023 COLLAR 024 P5959024 ROLL PIN 025 P5959025 LIMIT STUD 026 P5959026 TILT ADJUSTMENT SHAFT 027 P5959027 FRONT TRUNNION BRACKET 028 PK23M KEY 5 X 5 X 25 029 P5959029 WASHER 030 P5959030 FRONT TRUNNION 031 PN03M HEX NUT M8-1.25 032 PSB40M CAP SCREW M8-1.25 X 35 033 PSB40M CAP SCREW M8-1.25 X 35 034 P5959034 PIVOT SHAFT 035 P5959035 HEX BOLT M12-1.75 X 15 036 PW06M FLAT WASHER 12MM 037 P5959037 COTTER PIN 038 PK33M KEY 5 X 5 X 45 039 PSS02M SET SCREW M6-1 X 6 040 P5959040 DRIVE PULLEY 041A P5959041A SNAP RING, R22 042 P5959042 BEARING WASHER 043 P6204 BALL BEARING 6204 044 P5959044 WASHER 045 P5959045 LOCKING NUT 20MM 045A P5959045A LOCKING NUT 25MM 046 P5959046 COVER 047 PSB26M CAP SCREW M6-1 X 12 048 P5959048 DUST DEFLECTOR 049 P5959049 ROUND HD SCR M5-.8 X 8 050 PSB58M CAP SCREW M8-1.25 X 12 051 PW01M FLAT WASHER 8MM 052 P5959052 FRONT SUPPORT BRACKET 053 PSB26M CAP SCREW M6-1 X 12 054 PLW05M LOCK WASHER 12MM 055 PN09M HEX NUT M12-1.75

REF PART # DESCRIPTION

056 P5959056 CAP SCREW M10-1.5 X 25 057A P5959057A BALL PIN 8 X 20 058 P5959058 REAR TRUNNION BRACKET 059A P5959059A BALL PIN 8 X 20 060 P5959060 ARM 061 PSS02M SET SCREW M6-1 X 6 062 P5959062 MOTOR MOUNT SUPPORT 063 PB20M HEX BOLT M8-1.25 X 35 064 PN03M HEX NUT M8-1.25 065 P5959065 KEY 5 X 5 X 75mm 066 P5959066 SHAFT 067 P5959067 WASHER 068 P5959068 WORM GEAR 069 PLW06M LOCK WASHER 10MM 070 P5959070 HEX NUT 10MM 071 P5959071 MOTOR MOUNT PLATE 072 P5959072 HEX HEAD BOLT 10MM-1.5 073 P5959073 BEARING DUST DEFLECTOR 074 P51104 THRUST BEARING 51104 075 P5959075 HEIGHT ADJUSTMENT SHAFT 076 P5959076 SNAP RING R28 077 P5959077 REAR TRUNNION BRACKET 078 P5959070 HEX NUT 10MM 079 P5959079 BUSHING 080 P5959080 MOTOR PULLEY 080A PK41M KEY 8 X 8 X 40 081 PSS02M SET SCREW M6-1 X 6 082 PVA28 V-BELT A-28 4L280 083 P5959083 ARBOR EXTENSION DADO 5/8" 092 P5959092 COMPLETE MITER GAUGE 101 P5959101 EXTENSION TABLE 102 PB14M HEX BOLT M10-1.5 X 35 103 PLW06M LOCK WASHER 10MM 106 P5959106 BLADE INSERT 107 PSS03M SET SCREW M6-1 X 8 108 P5959108 TABLE 109 P5959109 BASE 110 P5959110 INDICATOR PLATE 111 PS34 PHLP HD SCR M3-.5 X 25 114 P5959114 LINE CORD - SHORT 115 PLW06M LOCK WASHER 10MM 116 PB01M HEX BOLT M10-1.5 X 30 117 P5959117 MAGNETIC SWITCH 118 P5959118 RND HD SCR M5-.80 X 8 122 P5959122 LINE CORD - LONG 123 P5959123 DOOR 125 P5959125 STRAIN RELIEF 126 P5959126 LOCKING KNOB 128A P5959128A CRANK HANDLE 130 P5959130 HANDWHEEL 131 PSB14M CAP SCREW M8-1.25 X 20 132 P5959132 SHIELD PLATE 133 PSS02M SET SCREW M6-1 X 6 134 P5959125 STRAIN RELIEF

134A

P5959134A WIRING BOX

134B P7209134B STRAIN RELIEF

137 P5959137 GUARD SUPPORT ROD 137A P5959137A COMPLETE GAURD SUPPORT 138 PB07M HEX BOLT M8-1.25 X 25 139 PW01M FLAT WASHER 8MM

REF PART # DESCRIPTION

229 PW02M FLAT WASHER 5MM 230 PSS16M SET SCREW M8-1.25 X 10 231 P5959231 NYLON ADJUSTING SCREW 254 P5959254 TOOL BOX W/O ARBOR EXT. 255 P5959255 HARDWARE BAG 256 P5959256 COMPLETE GUARD ASSY.

301 P5959301 HANDLE 302 PW04M FLAT WASHER 10MM 303 P5959303 MITER BAR 304 P5959304 MITER BODY 305 PS06M PHLP HD SCR M5-.8 X 20 306 P5959306 ONDICATOR 307 P5959307 STOP 308 PSS02M SET SCREW M6-1 X 6 309 PSS26M SET SCREW M5-.8 X 6 310 P5959310 SPECIAL WASHER 311 PFH04M FLAT HD SCR M6-1 X 8 312 PLN02M LOCK NUT M5-0.8 313 P5959313 SCALE 329 P5959329 GUARD WARNING LABEL 330 P5959330 MACHINE ID/WARNING LABEL 331 P5959331 SAFETY GLASSES LABEL 332 P5959332 UNPLUG LABEL 333 P5959333 READ MANUAL LABEL 334 P5959334 ELECTRICITY LABEL 335 P5959335 CAST LOGO 401 P5959401 RETAINER 402 P5959402 GUARD 403 P5959403 SUPPORT ARM 404 P5959404 PIN 405 P5959405 SPRING 406 P5959406 BLADE SPLITTER 408 P5959408 PIN 409 P5959409 PAWL 410 P5959410 RETAINER 411 P5959411 PIN

412 PRP42M ROLL PIN 3 X 20

-44- G5959/G9957 12" Table Saw

140 P5959140 GUARD SUPPORT (UPPER) 141 PLW04M LOCK WASHER 8MM 142 P5959142 GUARD SUPPORT (LOWER) 143 PW01M FLAT WASHER 8MM 144 PB06M HEX BOLT M8-1.25 X 12 152 P5959152 DADO INSERT

151 PSS03M SET SCREW M6-1.0 X 8

153 P5959153 MOTOR 200 P5959200 COMPLETE FENCE ASSY. 201 P5959201 FRONT RAIL 202 P5959202 BACK RAIL 203 P5959203 SQUARE TUBE

203A P5959203A TUBE END CAP

204 P5959204 TAPE SCALE 205 PB03M HEX BOLT M8-1.25 X 16 206 PLW04M LOCK WASHER 8MM 207 PFH08M FLAT HD SCR M8-1.25 X 12 208 P5959208 FENCE SIDE

208A P5959208A FEND END CAP

209 P5959209 MAIN FENCE BODY 210 P5959210 HEX BOLT M10-1.5 x 20 211 PW04M FLAT WASHER 10MM 212 PLW06M LOCK WASHER 10MM 213 PN02M HEX NUT M10-1.5 214 PB26M HEX BOLT M8-1.25 X 30 215 P5959215 RAIL SPACER 216 P5959216 NYLON BLOCK 217 PS20M PHLP HD SCR M5-.8 X 15 218 P1021134 GROMMET 219 P5959219 LOCK HANDLE 220 P5959220 TEFLON PAD 221 P5959221 FENCE LOCK

222 PLN01 LOCK NUT 3/8"-16 223 PB25 HEX BOLT 3/8"-16 X 1 3/4 224 PLN03M LOCK NUT M6-1.0 225 P5959225 CAP SCREW M6-1.0 X 40 226 P5959226 HAIRLINE INDICATOR 227 P595927 INDICATOR BRACKET 228 PS05M PHLP HD SCR M5-.8 X 8

REF PART # DESCRIPTION

G5959/G9957 12" Table Saw -45-

SYMPTOM

Motor will not start.

Motor will not start; fuses or circuit breakers blow.

Motor overheats.

Motor stalls (resulting in blown fuses or tripped circuit).

Machine slows when operating.

Loud, repetitious noise coming from machine.

Blade is not square w/miter slot or fence is not square to blade.

Fence hits table top when sliding on to the table.

Blade does not reach 90°.

Blade hits insert at 45°.

Blade won’t go beneath table surface.

Hand wheels won’t turn.

POSSIBLE CAUSE

1. Low voltage.

2. Open circuit in motor or loose connections.

1. Short circuit in line cord or plug.

2. Short circuit in motor or loose connections.

3. Incorrect fuses or circuit breakers in power line.

1. Motor overloaded.

2. Air circulation through the motor restricted.

1. Short circuit in motor or loose connections.

2. Low voltage.

3. Incorrect fuses or circuit breakers in power line.

4. Motor overloaded.

Applying too much pressure to workpiece.

1. Pulley setscrews or keys are missing or loose.

2. Motor fan is hitting the cover.

3. V-belts are defective

1. Blade is warped.

2. Table top is not parallel to blade.

3. Fence is not parallel to blade.

1. Front rail is bolted too low on the table.

2. Rear rail is bolted too low on the table.

1. 90° stop bolt is out of adjustment.

2. Pointer bracket is hitting before the blade reaches 90°.

1. Hole in insert is inadequate.

2. Table out of alignment.

3. Blade position is incorrect.

Table top too low.

1. Hand wheel key is inserted too far.

2. Bullets are wedged.

3. Roll pin or setscrew in worm gear is contacting geared trunnion.

CORRECTIVE ACTION

1. Check power line for proper voltage.

2. Inspect all lead connections on motor for loose or open connections.

1. Inspect cord or plug for damaged insulation and shorted wires.

2. Inspect all connections on motor for loose or shorted terminals or worn insulation.

3. Install correct fuses or circuit breakers.

1. Reduce load on motor.

2. Clean out motor to provide normal air circulation.

1. Inspect connections on motor for loose or shorted terminals or worn insulation.

2 Correct the low voltage conditions.

3. Install correct fuses or circuit breakers.

4. Reduce load on motor.

Feed workpiece slower.

1. Inspect keys and setscrews. Replace or tighten if necessary.

2. Tighten fan or shim cover.

3. Replace V-belts. See Maintenance.

1. Replace blade.

2. Make table parallel to blade. See Adjustments.

3. Make fence parallel to blade. See Adjustments.

1. Raise front rail.

2. Raise rear rail.

1. Adjust 90° stop bolt. See Adjustments.

2. File down the right side of the pointer bracket until the blade can reach 90°.

1. File or mill the hole in the insert.

2. Align table. See Adjustments.

3. Adjust blade position. See Adjustments.

Raise table top w/washers.

1. Remove hand wheel and adjust key.

2. Remove hand wheel and adjust bullets.

3. Inspect roll pins and setscrews in the worm gear. Tighten if necessary.

TROUBLESHOOTING GUIDE

Disconnect power to the machine when performing any maintenance or repairs. Failure to do this may result in serious personal injury.

-46- G5959/G9957 12" Table Saw

CUT HERE TO

PUSH

⁄2'' GRID

⁄2'' WOOD

⁄4'' WOOD

NOTCH TO HELP

PREVENT HAND

FROM SLIPPING

CUT HERE TO

LESS THAN WIDTH OF

MAT'L TO BE CUT

CAUTION

USE ONLY GOOD

STRONG WOOD OR

PLYWOOD

PUSH STICK

MAKE FROM

WOOD OR THICKNESS

⁄2'' OR

⁄4''

G5959/G9957 12" Table Saw -47-

NOTES

-48- G5959/G9957 12" Table Saw

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

WARRANTY AND RETURNS

G5959/G9957 12" Table Saw -49-

10. Which benchtop tools do you own? Check all that apply.

___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Jointer

___Other__________________________________________________

11. How many of the machines checked above are Grizzly? ____________

12. Which portable/hand held power tools do you own? Check all that apply.

___Belt Sander ___Orbital Sander ___Biscuit Joiner ___Palm Sander ___Circular Saw ___Portable Planer ___Detail Sander ___Saber Saw ___Drill/Driver ___Reciprocating Saw ___Miter Saw ___Router

___Other__________________________________________________

13. What machines/supplies would you like Grizzly Industrial to carry?

__________________________________________________________

14. What new accessories would you like Grizzly Industrial to carry?

__________________________________________________________

15. What other companies do you purchase your tools and supplies from?

__________________________________________________________

16. Do you think your purchase represents good value?

___Yes ___No

17. Would you recommend Grizzly Industrial to a friend?

___Yes ___No

18. Would you allow us to use your name as a reference for Grizzly customers

in your area? Note: We never use names more than three times.

___Yes ___No

19. Comments:_________________________________________________

__________________________________________________________

1. How did you learn about us?

___Advertisement ___Friend ___Catalog ___Card Deck ___World Wide Web

___Other__________________________________________________

2. Which of the following magazines do you subscribe to.

___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today’s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics ___Woodworker ___Popular Science ___Woodworker’s Journal ___Popular Woodworking ___Workbench

___Other__________________________________________________

3. Which of the following woodworking/remodeling shows do you watch?

___Backyard America ___The New Yankee Workshop ___Home Time ___This Old House ___The American Woodworker ___Woodwright’s Shop

___Other__________________________________________________

4. What is your annual household income?

___$20,000-$29,999 ___$60,000-$69,999 ___$30,000-$39,999 ___$70,000-$79,999 ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 +

5. What is your age group?

___20-29 ___50-59 ___30-39 ___60-69 ___40-49 ___70 +

6. How long have you been a woodworker?

___0 - 2 Years ___8 - 20 Years ___2 - 8 Years ___20+ Years

7. How would you rank your woodworking skills?

___Simple ___Advanced ___Intermediate ___Master Craftsman

8. What stationary woodworking tools do you own? Check all that apply.

___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Horizontal Boring Machine ___Spindle Sander ___Jointer ___Table Saw ___Lathe ___Vacuum Veneer Press ___Mortiser ___Wide Belt Sander

___Other__________________________________________________

9. How many of your woodworking machines are Grizzly? _____________

Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________

MODEL # __________________________Order #______________________________________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

WARRANTY CARD

Place

Stamp

Here

FOLD ALONG DOTTED LINE

GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

Name_______________________________

Street_______________________________

City______________State______Zip______

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Grizzly G5959, G9957 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual